CN109032064B - Online monitoring system for waste gas treatment facilities - Google Patents
Online monitoring system for waste gas treatment facilities Download PDFInfo
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- CN109032064B CN109032064B CN201811048504.5A CN201811048504A CN109032064B CN 109032064 B CN109032064 B CN 109032064B CN 201811048504 A CN201811048504 A CN 201811048504A CN 109032064 B CN109032064 B CN 109032064B
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- China
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- monitoring system
- waste gas
- personal computer
- gas treatment
- intelligent timer
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- 239000002912 waste gas Substances 0.000 title claims abstract description 25
- 238000012544 monitoring process Methods 0.000 title claims abstract description 22
- 230000006698 induction Effects 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 238000001914 filtration Methods 0.000 claims abstract description 10
- 230000007613 environmental effect Effects 0.000 abstract description 5
- 239000007789 gas Substances 0.000 abstract description 5
- 238000011161 development Methods 0.000 abstract description 4
- 238000004891 communication Methods 0.000 description 6
- 238000007726 management method Methods 0.000 description 6
- 230000002159 abnormal effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/14—Plc safety
- G05B2219/14006—Safety, monitoring in general
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention discloses an on-line monitoring system of an exhaust gas treatment facility, which comprises a management junction box connected with production equipment, wherein a junction terminal in the management junction box is connected with an intelligent timer, a power line connected with a fan and filtering equipment is respectively sleeved with a current induction switch, the current induction switch is connected with a PLC logic programmer, the PLC logic programmer and the intelligent timer are connected with a data acquisition gateway through a serial server, and the data acquisition gateway is connected with an industrial personal computer through an Ethernet. The system can monitor and collect data of waste gas treatment facilities of a plurality of production enterprises in real time, and the data can be timely sent to an industrial personal computer of a management center for treatment, so that problems can be timely found out and timely solved, and the development of environmental protection supervision work is promoted.
Description
Technical Field
The invention relates to an equipment operation monitoring system, in particular to an on-line monitoring system for an exhaust gas treatment facility.
Background
At present, waste gas generated in factories, workshops and the like is pumped and discharged outdoors through a fan, and in the process of discharging the waste gas outdoors, the waste gas is required to be filtered through a plurality of systems, the filtering is generally carried out through water spraying or a water curtain, and harmful substances are filtered when the waste gas contacts with water. However, in order to save production cost, some enterprises such as factories sometimes shut down the filtering equipment and steal and exhaust the waste gas outdoors, thereby causing environmental pollution. For supervision, a worker is often required to search the production condition of an enterprise at intervals, discover abnormal conditions and process the abnormal conditions in time. However, once the supervision personnel walks away, the enterprise can continue to steal and exhaust gas, and the theft and exhaust situation is difficult to stop.
Disclosure of Invention
In view of the foregoing deficiencies of the prior art, it is an object of the present invention to provide an on-line monitoring system that monitors the operation of an exhaust treatment facility 24 hours a day.
The present invention achieves the above object by:
the utility model provides an exhaust treatment facility on-line monitoring system, includes the management junction box of being connected with production facility, its characterized in that: the wiring terminal in the management junction box is connected with an intelligent timer, a current induction switch is sleeved on a power line connecting the fan and the filtering equipment respectively, the current induction switch is connected with a PLC logic programmer, the PLC logic programmer and the intelligent timer are connected with a data acquisition gateway through a serial port server, and the data acquisition gateway is connected with an industrial personal computer through an Ethernet.
The industrial personal computer is connected with the database, the office computer and the mobile phone through the Ethernet.
The system comprises an office computer, a mobile phone and a database, wherein the office computer, the mobile phone and the database are connected with an application platform, and the industrial configuration software development platform is combined with a PLC (programmable logic controller) and an intelligent timer to realize the establishment of a park waste gas filtering device and a fan online monitoring system.
The invention has the beneficial effects that: the intelligent timer can transmit the monitored data of the enterprise production condition to the industrial personal computer; meanwhile, the current change conditions of the fan and the filtering equipment monitored by the current induction switch are transmitted to the industrial personal computer through the PLC logic programmer. When the intelligent timer is used for monitoring that production equipment of an enterprise is running, but the PLC logic programmer does not monitor that the waste gas treatment facility is running, the suspicion that the enterprise steals and discharges waste gas is described, and at the moment, the enterprise can be informed to start the waste gas treatment facility or check by discharging personnel to visit the gate, so that corresponding treatment measures are taken for the enterprise. The system can monitor and collect data of waste gas treatment facilities of a plurality of production enterprises in real time, and the data can be timely sent to an industrial personal computer of a management center for treatment, so that problems can be timely found out and timely solved, and the development of environmental protection supervision work is promoted.
Drawings
The invention is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of the operation of each production facility of the present invention;
FIG. 3 is an enterprise exhaust system operating schedule of the present invention;
FIG. 4 is an enterprise exhaust system equipment operational schedule of the present invention;
FIG. 5 is a table of operating conditions of an enterprise exhaust treatment facility of the present invention;
FIG. 6 is an exhaust treatment facility data report of the present invention;
FIG. 7 is an alarm screen lookup table of the present invention;
FIG. 8 is a diagram of a cell phone side main interface of the present invention;
FIG. 9 is a handset end abnormal operation condition interface of the invention;
fig. 10 is a normal operation interface of the mobile phone end of the present invention.
Detailed Description
Referring to fig. 1 to 7, the exhaust gas treatment facility on-line monitoring system comprises a management junction box connected with production equipment, wherein a junction terminal in the management junction box is connected with an intelligent timer, a power line connected with a fan and filtering equipment is respectively sleeved with a current induction switch, the current induction switch is connected with a PLC logic programmer, the PLC logic programmer and the intelligent timer are connected with a data acquisition gateway through a serial server, and the data acquisition gateway is connected with an industrial personal computer through an Ethernet. Wherein A1 is an intelligent timer, the intelligent timer starts to count after the rectifier switch is switched on, data of the intelligent timer is transmitted to the data acquisition unit and then transmitted to the industrial personal computer through the Ethernet, and the production condition of an enterprise is monitored. A2 and A3 are current induction switches, the current induction switches are provided with normally open contacts, and when the induction current is higher than the set value of the current induction switches, the normally open contacts are closed to generate signals to be transmitted to A4. A4 is a PLC programmable logic controller, which collects the switching values of the relays of A2 and A3 and the waste gas junction box, and transmits the switching values to the industrial personal computer according to the same principle as A1, so as to realize real-time monitoring of the operation condition of the waste gas system. When the intelligent timer is used for monitoring that production equipment of an enterprise is running, but the PLC logic programmer does not monitor that the waste gas treatment facility is running, the suspicion that the enterprise steals and discharges waste gas is described, and at the moment, the enterprise can be informed to start the waste gas treatment facility or check by discharging personnel to visit the gate, so that corresponding treatment measures are taken for the enterprise. The system can monitor and collect data of waste gas treatment facilities of a plurality of production enterprises in real time, and the data can be timely sent to an industrial personal computer of a management center for treatment, so that problems can be timely found out and timely solved, and the development of environmental protection supervision work is promoted.
The industrial personal computer is connected with the database, the office computer and the mobile phone through the Ethernet. The industrial personal computer collects the data of A1 and A4 and stores the relevant data in a database, and can release WEB and APP, so that the operation condition of an exhaust gas system can be monitored by an office computer and a mobile phone.
In addition, an application platform is connected among the office computer, the mobile phone and the database. The application platform can access the database, extract the required data to form a report and send the report to the office computer or the mobile phone, and the mobile phone end displays a list of the monitoring of the waste gas of the park in the WeChat application through integration of WeChat and the waste gas system (as shown in figures 8 to 10). The operation condition of each device can be monitored at any time under the mobile working environment for park management personnel; and the method and the device are used for quickly positioning the alarm point and making a quick response for the patrol personnel of the park equipment. And the monitoring and the processing of related personnel are convenient. Strengthen the environmental protection supervision dynamics to whole industrial park enterprise, carry out effectual monitoring to the exhaust treatment facility of the relevant enterprise in the electroplating park, promote the development of environmental protection supervision work.
The intelligent timer is produced by Chongqing Hongzhi electronic limited company, the model is HY204-R, and the intelligent timer has the following body functions:
(1) The instrument provides 12V/50mA power outwards for the external sensor;
(2) A plurality of different time base ranges; the timing range is from 0.001 seconds to 99999.9 hours;
(3) The timing data is not lost when power is lost;
(4) And an RS485 interface is selected, and a Modbus-RTU protocol is adopted.
The PLC logic programmer is Siemens S7-200 CPU226, which is a small programmable controller suitable for the automation of detection, monitoring and control in various occasions, and has strong functions to realize complex control functions no matter in independent operation or connection into a network. The specific parameters are as follows:
(1) The integrated 24 input/16 output has 40 digital quantity I/O points, and can be connected with 7 expansion modules, and the maximum expansion is carried out to 248 digital quantity I/O points or 35 analog quantity I/O points.
(2) 13 kbyte program and data storage space. 6 independent 30kHz high-speed counters, 2 paths of independent 20kHz high-speed pulse outputs, and a PID controller.
(3) The 2 RS485 communication/programming ports have standard Modbus-RTU protocol, PPI communication protocol, MPI communication protocol and free mode communication capability.
The current induction switch is mainly used for inducing current in a circuit, and can realize current detection under the condition that the current induction switch is not connected with a circuit in series.
The serial server is Kang Naide C2000-B1-SHE0401-CB1 and has the following functions:
(1) The C2000 serial port server has the function of realizing transparent transmission from the RS-485 serial port to the TCP/IP network data.
(2) The C2000 serial server adopts a communication protocol conforming to each relevant industry standard, and supports data acquisition with the PLC logic programmer and the intelligent timer.
(3) The C2000 serial port server is provided with 4 isolated RS-485 bus interfaces, can support data acquisition of 128 devices, and has a communication baud rate of 1200-115200 bps.
The invention mainly utilizes an industrial configuration software development platform to combine a PLC logic programmer and an intelligent timer to realize the construction of an on-line monitoring system of a park waste gas treatment facility, thereby monitoring the waste gas treatment condition of the whole park. The intelligent timer is utilized to monitor the production condition of enterprises, the PLC monitors the operation condition of the filtering equipment and the fan, and the industrial configuration software has the functions of collecting data, analyzing the data, giving an alarm, generating a report and the like. Can assist the manager of the park waste gas treatment system to make relevant work arrangement, and plays an important role in improving the efficiency, economy and the like of park management.
Claims (3)
1. The utility model provides an exhaust treatment facility on-line monitoring system, includes the management junction box of being connected with production facility, its characterized in that: the wiring terminal in the management junction box is connected with an intelligent timer, a current induction switch is sleeved on a power line connecting the fan and the filtering equipment respectively, the current induction switch is connected with a PLC logic programmer, the PLC logic programmer and the intelligent timer are connected with a data acquisition gateway through a serial port server, and the data acquisition gateway is connected with an industrial personal computer through an Ethernet.
2. The exhaust treatment facility online monitoring system of claim 1, wherein: the industrial personal computer is connected with the database, the office computer and the mobile phone through the Ethernet.
3. The exhaust treatment facility online monitoring system of claim 2, wherein: and an application platform is connected among the office computer, the mobile phone and the database, and the industrial configuration software development platform is combined with the PLC logic programmer and the intelligent timer to realize the establishment of the park waste gas filtering equipment and the online monitoring system of the fan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811048504.5A CN109032064B (en) | 2018-09-10 | 2018-09-10 | Online monitoring system for waste gas treatment facilities |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811048504.5A CN109032064B (en) | 2018-09-10 | 2018-09-10 | Online monitoring system for waste gas treatment facilities |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109032064A CN109032064A (en) | 2018-12-18 |
| CN109032064B true CN109032064B (en) | 2024-02-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811048504.5A Active CN109032064B (en) | 2018-09-10 | 2018-09-10 | Online monitoring system for waste gas treatment facilities |
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| Country | Link |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112367357A (en) * | 2020-10-15 | 2021-02-12 | 无锡星亿智能环保装备股份有限公司 | Centralized monitoring method for electroplating waste gas treatment equipment |
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| CN109032064A (en) | 2018-12-18 |
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Inventor after: Wu Guobiao Inventor after: Yu Weigang Inventor after: Tan Yongjie Inventor after: Xu Guangrong Inventor after: Chen Bainian Inventor after: Yang Riliang Inventor after: Guan Canpeng Inventor after: Ye Xinghe Inventor before: Wu Guoji Inventor before: Yu Weigang Inventor before: Tan Yongjie Inventor before: Xu Guangrong Inventor before: Chen Bainian Inventor before: Yang Riliang Inventor before: Guan Canpeng Inventor before: Ye Xinghe |
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