CN109031675A - A kind of cross extender lens system and its processing method - Google Patents

A kind of cross extender lens system and its processing method Download PDF

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Publication number
CN109031675A
CN109031675A CN201811081098.2A CN201811081098A CN109031675A CN 109031675 A CN109031675 A CN 109031675A CN 201811081098 A CN201811081098 A CN 201811081098A CN 109031675 A CN109031675 A CN 109031675A
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CN
China
Prior art keywords
extender lens
optical substrate
photoresist
cross
lens system
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Pending
Application number
CN201811081098.2A
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Chinese (zh)
Inventor
佘俊
南基学
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Guangdong Jia Jia Photoelectric Polytron Technologies Inc
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Guangdong Jia Jia Photoelectric Polytron Technologies Inc
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Application filed by Guangdong Jia Jia Photoelectric Polytron Technologies Inc filed Critical Guangdong Jia Jia Photoelectric Polytron Technologies Inc
Priority to CN201811081098.2A priority Critical patent/CN109031675A/en
Publication of CN109031675A publication Critical patent/CN109031675A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/09Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for
    • G02B27/0905Dividing and/or superposing multiple light beams
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/09Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for
    • G02B27/0938Using specific optical elements
    • G02B27/095Refractive optical elements
    • G02B27/0955Lenses
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/0002Lithographic processes using patterning methods other than those involving the exposure to radiation, e.g. by stamping

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

System of the present invention provides a kind of cross extender lens system and its processing method, prepares the coining template of lenticule unit, the length and width of coining template are a, and the raised line of several a length of a is equidistantly distributed on impression block;A layer photoresist is coated in the one side for the optical substrate that area is ma*na;Module will be imprinted with corresponding placing direction according to demand to depress m*n times;By heating or the cured mode of UV by photoetching adhesive curing, concave-convex photoresist cured layer is formed;The photoresist on optical substrate is etched, until the depressed section of photoresist cured layer is removed;Optical substrate is etched, outer optical substrate is exposed to and is etched to form light modulation groove;The photoresist on optical substrate is etched, extender lens is obtained.The present invention can effectively carry out light source expanding adjustment, and overall structure is simple, and thickness is small, weight is low, it is good expand effect, and even light effect is good, and processing and forming is convenient, high in machining efficiency.

Description

A kind of cross extender lens system and its processing method
Technical field
The present invention relates to lens system, a kind of cross extender lens system and its processing method are specifically disclosed.
Background technique
Extender lens is the lens subassembly that can change laser beam spot sizes and the angle of divergence.On-vehicle lamp, mobile phone etc. are usually It will use the optical system for being capable of forming cross hot spot, this optical system is generally made of light source and extender lens system.
For the cross lens system expanded, there are mainly two types of modes in the prior art: one, using two simple lens groups It closes, each simple lens, which is set to accurate location, could effectively play the effect of expanding, and the structure of this extender lens system is more multiple Miscellaneous, expanded beam capabilities are related with the focal length of simple lens each in system, it is desirable to obtain big expanding and compare, need using bigbore Mirror, will increase the volume and weight of extender lens system in this way, and the extender lens system of bulky is applied to on-vehicle lamp meeting Increasing car body weight will affect layout designs simultaneously, for the mobile phone of more thin design, existing this extender lens System is even more to be not suitable for;Two, using the lens with two-dimensional structure, but the processing of this lens is complicated, and production difficulty is high, Cause high production cost, production efficiency low.
Summary of the invention
Based on this, it is necessary to it is directed to prior art problem, a kind of cross extender lens system and its processing method are provided, Structure is simple, and thickness is small, weight is low, it is good to expand effect, and the uniformity is high.
To solve prior art problem, the present invention discloses a kind of cross extender lens system, including extender lens, expands Lens include m*n lenticule units, and m and n are the integer greater than 1, and the length and width of lenticule unit are a, along micro- The light modulation groove for being arranged with several a length of a on one side of mirror unit incidence surface, all equidistant parallelly distribute ons of light modulation groove.
Further, the lens arrangement that extender lens is integrally formed.
Further, the side length a of lenticule unit is 0.2~1mm.
Further, the depth for dimming groove is 0.02~0.1mm.
Further, section of the lenticule unit incidence surface on light modulation groove arrangement direction is cosine function figure.
Further, the light modulation groove lenticule unit parallel with first direction is the first lenticule, light modulation groove and the The parallel lenticule unit in two directions is that the second lenticule, first direction and second direction are being mutually perpendicular to, and the first lens are equipped with i A, the second lens are equipped with j, and i and j are natural number, i+j=m*n.
Further, m=n.
Further, the side of extender lens incidence surface is equipped with a light source, and light source is located at the optical axis of extender lens.
Invention additionally discloses a kind of processing methods of cross extender lens system, successively the following steps are included:
A, prepare the coining template of lenticule unit, the length and width of coining template are a, are equidistantly distributed on impression block several The raised line of a length of a, raised line are parallel with one side of impression block;
B, a layer photoresist is coated in the one side for the optical substrate that area is ma*na, m and n are the integer greater than 1;
C, the photoresist of the raised line of impression block towards optical substrate is depressed, according to demand with corresponding placing direction by making ide Block is depressed m*n times, and the position of each impression block pressure is not overlapped, and the photoresist on optical substrate forms concave-convex coining shape Shape;
D, photoetching adhesive curing is formed by concave-convex photoresist cured layer by heating or the cured mode of UV;
E, the photoresist on optical substrate is etched, until the depressed section of photoresist cured layer is removed, the surface of optical substrate It is exposed to outside, only the convex portion of surplus photoresist cured layer;
F, optical substrate is etched, outer optical substrate is exposed to and is etched to form light modulation groove;
G, the photoresist on optical substrate is etched, until all photoresists on optical substrate are all removed, obtains extender lens.
Further, in step C, impression block is depressed i times with the direction that raised line is parallel with first direction, with raised line Parallel with second direction direction depresses impression block j times, i+j=m*n, extender lens in a first direction with second direction Illumination ratio is that j:i, i and j are natural number.
The invention has the benefit that the present invention discloses a kind of cross extender lens system and its processing method, setting Special microlens array structure can effectively carry out light source expanding adjustment, and overall structure is simple, and thickness is small, weight is low, expand Shu Xiaoguo is good, and even light effect is good, as broad as long lenticule unit can in both directions in any one direction arrangement, spell The column that run in are capable of forming the lens arrangement of rule, and design combination is easy;And to each lenticule list by way of nano impression Member is processed, and just can form different permutation and combination structures, processing and forming side according to demand after making a coining template Just, high in machining efficiency.
Detailed description of the invention
Fig. 1 is schematic perspective view of the invention.
Fig. 2 is the structural schematic diagram of lenticule unit in the present invention.
Fig. 3 is the schematic diagram of the section structure of present invention A-A ' along Fig. 2.
Fig. 4 is the schematic view of the front view of extender lens in implementation of an application example one of the present invention.
Fig. 5 is the light spot illumination figure of implementation of an application example one of the present invention.
Fig. 6 is the schematic view of the front view of extender lens in implementation of an application example two of the present invention.
Fig. 7 is the light spot illumination figure of implementation of an application example two of the present invention.
Fig. 8 is the schematic view of the front view of extender lens in implementation of an application example three of the present invention.
Fig. 9 is the light spot illumination figure of implementation of an application example three of the present invention.
Figure 10 is the schematic view of the front view of extender lens in implementation of an application example four of the present invention.
Figure 11 is the light spot illumination figure and corresponding Illumination Distribution figure of implementation of an application example four of the present invention.
Figure 12 is the schematic view of the front view of extender lens in implementation of an application example five of the present invention.
Figure 13 is the light spot illumination figure and corresponding Illumination Distribution figure of implementation of an application example five of the present invention.
Appended drawing reference are as follows: extender lens 10, lenticule unit 20, light modulation groove 21, lens mount 40.
Specific embodiment
To further understand the features of the present invention, technological means and specific purposes achieved, function, below with reference to Present invention is further described in detail with specific embodiment for attached drawing.
Referring to figs. 1 to Figure 13.
The embodiment of the present invention discloses a kind of cross extender lens system, as shown in Figures 1 to 3, including extender lens 10, expand Beam lens 10 include m*n lenticule units 20, and m and n are the integer greater than 1, and the length and width of lenticule unit 20 are A, along the light modulation groove 21 for being arranged with several a length of a on one side of 20 incidence surface of lenticule unit, i.e., the trend of light modulation groove 21 with Dim vertical, all equidistant parallelly distribute on of light modulation groove 21 of the orientation of groove 21.
Special microlens array structure is arranged in the present invention, can effectively carry out expanding adjustment, overall structure letter to light source Single, thickness is small, weight is low, it is good to expand effect, and even light effect is good, as broad as long lenticule unit can in both directions in The arrangement of any one direction, splicing arrangement is capable of forming the lens arrangement of rule, and design combination is easy;And pass through nano impression Mode processes each lenticule unit, just can form different arrangement groups according to demand after making a coining template Structure is closed, processing and forming is convenient, high in machining efficiency.
In the present embodiment, the lens arrangement that extender lens 10 is integrally formed can effectively improve 10 knot of extender lens The stability of structure.
In the present embodiment, the side length a of lenticule unit 20 is 0.2~1mm, i.e. length and width are all a, it is preferable that a= 0.2mm。
In the present embodiment, dim groove 21 depth be 0.02~0.1mm, it is preferable that light modulation groove 21 depth be 0.2mm。
In the present embodiment, section of 20 incidence surface of lenticule unit in light modulation 21 orientation of groove is cosine function The incidence surface of figure, round and smooth not tooth angle is more preferable to the dimming effect of light, can further increase by the formed light of lens The properties of line.
In the present embodiment, the light modulation groove 21 lenticule unit 20 parallel with first direction is the first lenticule 11, is adjusted The lenticule unit 20 parallel with second direction of light groove 21 is that the second lenticule 12, first direction and second direction are mutually being hung down Directly, the first lens 11 are equipped with i, and the second lens 12 are a equipped with j, i and the equal natural number of j, i+j=m*n.
In the present embodiment, m=n.
When practical application, it is based on any of the above-described embodiment, the side of 10 incidence surface of extender lens is equipped with a light source 30, i.e., Light source 30 is located at the incidence surface side of lenticule unit 20, and light source 30 is located at the optical axis of extender lens 10, and extender lens 10 is set It being placed on lens mount 40, the center of extender lens 10 is corresponding with the center of lens mount 40, there is following implementation of an application example:
Implementation of an application example one, as shown in figure 4, m=n=5, the depth of lenticule unit 20 is a=0.2mm, light modulation groove 21 Depth is 0.02mm, and the first lenticule 11 is equipped with i=25, j=0, and the hot spot of formation as shown in figure 5, to expand in a second direction The "-" type hot spot of beam, the special shape of the cross hot spot of "-" type hot spot.
Implementation of an application example two, as shown in fig. 6, m=n=5, the depth of lenticule unit 20 is a=0.2mm, dims groove 21 depth is 0.02mm, and the first lenticule 11 is equipped with i=24, and the second lenticule 12 is equipped with j=1, the second lenticule 12 Positioned at the center of lens mount, the hot spot of formation is as shown in Figure 7.
Implementation of an application example three, as shown in figure 8, m=n=5, the depth of lenticule unit 20 is a=0.2mm, dims groove 21 depth is 0.02mm, and the first lenticule 11 is equipped with i=21, and the second lenticule 12 is equipped with j=4, and four second micro- Mirror 12 is located at the surrounding at 10 center of lens mount, and the hot spot of formation is as shown in Figure 9.
Implementation of an application example four, as shown in Figure 10, m=n=5, the depth of lenticule unit 20 is a=0.2mm, dims groove 21 depth is 0.02mm, and the first lenticule 11 is equipped with i=15, and the second lenticule 12 is equipped with j=10, and five first micro- Mirror 11 is arranged in a first lenticule group along first direction, and five the second lenticules 12 arrange to form one along first direction Two lenticule groups, the first lenticule group are arranged alternately in a second direction with the second lenticule group, the light spot illumination figure and photograph of formation It is as shown in figure 11 to spend distribution map, it is known that the illumination of second direction is slightly larger than the illumination of first direction.
Implementation of an application example five, as shown in figure 12, m=n=5, the depth of lenticule unit 20 is a=0.2mm, dims groove 21 depth is 0.02mm, and the first lenticule 11 is equipped with i=13, and the second lenticule 12 is equipped with j=12, the first lenticule 11 It is arranged alternately with the second lenticule 12, the light spot illumination figure and Illumination Distribution figure of formation are as shown in figure 13, it is known that first direction The illumination of illumination and second direction is almost equal.
The processing method that a kind of cross extender lens system is also disclosed in the embodiment of the present invention, successively the following steps are included:
A, prepare the coining template of lenticule unit 20, the length and width of coining template are a, if being equidistantly distributed on impression block The raised line of a length of a is done, raised line is parallel with one side of impression block;
B, a layer photoresist is coated in the one side for the optical substrate that area is ma*na, m and n are the integer greater than 1;
C, the photoresist of the raised line of impression block towards optical substrate is depressed, according to demand with corresponding placing direction by making ide Block is depressed m*n times, and m, n are the integer greater than 1, and the position of each impression block pressure is not overlapped, the light on optical substrate Photoresist forms concave-convex coining shape;
D, photoetching adhesive curing is formed by concave-convex photoresist cured layer by heating or the cured mode of UV;
E, the photoresist on optical substrate is etched, until the depressed section of photoresist cured layer is removed, the surface of optical substrate It is exposed to outside, only the convex portion of surplus photoresist cured layer;
F, optical substrate is etched, outer optical substrate is exposed to and is etched to form light modulation groove 21;
G, the photoresist on optical substrate is etched, until all photoresists on optical substrate are all removed, obtains extender lens 10。
Based on the above embodiment, in step C, impression block is depressed i times with the direction that raised line is parallel with first direction, Impression block is depressed j times with the direction that raised line is parallel with second direction, i, j are natural number, i+j=m*n, extender lens 10 In a first direction it is j:i, i.e. j/i with the illumination of second direction ratio, applies needs according to different, be arranged according to the formula of degree ratio Different directions have different numbers to imprint.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously Limitations on the scope of the patent of the present invention therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to guarantor of the invention Protect range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.

Claims (10)

1. a kind of cross extender lens system, which is characterized in that including extender lens (10), the extender lens (10) includes M*n lenticule units (20), m and n are the integer greater than 1, and the length and width of the lenticule unit (20) are a, edge The light modulation groove (21) for being arranged with several a length of a on one side of lenticule unit (20) incidence surface, all light modulations are recessed Slot (21) equidistant parallelly distribute on.
2. a kind of cross extender lens system according to claim 1, which is characterized in that the extender lens (10) is Integrally formed lens arrangement.
3. a kind of cross extender lens system according to claim 1, which is characterized in that the lenticule unit (20) Side length a be 0.2~1mm.
4. a kind of cross extender lens system according to claim 3, which is characterized in that light modulation groove (21) Depth is 0.02~0.1mm.
5. a kind of cross extender lens system according to claim 1, which is characterized in that the lenticule unit (20) Section of the incidence surface in described light modulation groove (21) orientation is cosine function figure.
6. a kind of cross extender lens system according to claim 1, which is characterized in that the light modulation groove (21) with The parallel lenticule unit (20) of first direction is the first lenticule (11), and the light modulation groove (21) and second direction are flat The capable lenticule unit (20) is the second lenticule (12), and first direction and second direction are being mutually perpendicular to, described first Lens (11) are equipped with i, and second lens (12) are equipped with j, and i and j are natural number, i+j=m*n.
7. a kind of cross extender lens system according to claim 6, which is characterized in that m=n.
8. a kind of cross extender lens system according to claim 1, which is characterized in that the extender lens (10) enters The side of smooth surface is equipped with a light source (30), and the light source (30) is located at the optical axis of the extender lens (10).
9. a kind of processing method of cross extender lens system, which is characterized in that successively the following steps are included:
A, prepare the coining template of lenticule unit (20), the length and width of coining template are a, are equidistantly distributed on impression block The raised line of several a length of a, raised line are parallel with one side of impression block;
B, a layer photoresist is coated in the one side for the optical substrate that area is ma*na, m and n are the integer greater than 1;
C, the photoresist of the raised line of impression block towards optical substrate is depressed, according to demand with corresponding placing direction by making ide Block is depressed m*n times, and the position of each impression block pressure is not overlapped, and the photoresist on optical substrate forms concave-convex coining shape Shape;
D, photoetching adhesive curing is formed by concave-convex photoresist cured layer by heating or the cured mode of UV;
E, the photoresist on optical substrate is etched, until the depressed section of photoresist cured layer is removed, the surface of optical substrate It is exposed to outside, only the convex portion of surplus photoresist cured layer;
F, optical substrate is etched, outer optical substrate is exposed to and is etched to form light modulation groove (21);
G, the photoresist on optical substrate is etched, until all photoresists on optical substrate are all removed, obtains extender lens (10)。
10. a kind of processing method of cross extender lens system according to claim 9, which is characterized in that in step C In, impression block is depressed i times with the direction that raised line is parallel with first direction, will be pressed with the direction that raised line is parallel with second direction Die plate is depressed j times, i+j=m*n, and the extender lens (10) is in a first direction j:i, i and j with the illumination of second direction ratio It is natural number.
CN201811081098.2A 2018-09-17 2018-09-17 A kind of cross extender lens system and its processing method Pending CN109031675A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201749249U (en) * 2010-05-31 2011-02-16 西安大昱光电科技有限公司 9-Times solar energy condensation composite lens
KR20130040088A (en) * 2011-10-13 2013-04-23 경북대학교 산학협력단 Double stack micro lens array
CN203421618U (en) * 2013-08-26 2014-02-05 张家港康得新光电材料有限公司 Microstructure of stauroscope
CN103969832A (en) * 2014-05-27 2014-08-06 哈尔滨工业大学 Laser beam-expanding dodging device based on microlens array
CN106842815A (en) * 2017-04-06 2017-06-13 中国科学院光电技术研究所 A kind of method that double-sided alignment shaping naked eye three-dimensional shows thin-film device
CN208795946U (en) * 2018-09-17 2019-04-26 广东烨嘉光电科技股份有限公司 A kind of cross extender lens system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201749249U (en) * 2010-05-31 2011-02-16 西安大昱光电科技有限公司 9-Times solar energy condensation composite lens
KR20130040088A (en) * 2011-10-13 2013-04-23 경북대학교 산학협력단 Double stack micro lens array
CN203421618U (en) * 2013-08-26 2014-02-05 张家港康得新光电材料有限公司 Microstructure of stauroscope
CN103969832A (en) * 2014-05-27 2014-08-06 哈尔滨工业大学 Laser beam-expanding dodging device based on microlens array
CN106842815A (en) * 2017-04-06 2017-06-13 中国科学院光电技术研究所 A kind of method that double-sided alignment shaping naked eye three-dimensional shows thin-film device
CN208795946U (en) * 2018-09-17 2019-04-26 广东烨嘉光电科技股份有限公司 A kind of cross extender lens system

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