CN109016112B - A kind of the streamlined manufacturing device and method of fiber-loaded concrete foaming insulation board - Google Patents
A kind of the streamlined manufacturing device and method of fiber-loaded concrete foaming insulation board Download PDFInfo
- Publication number
- CN109016112B CN109016112B CN201810886584.5A CN201810886584A CN109016112B CN 109016112 B CN109016112 B CN 109016112B CN 201810886584 A CN201810886584 A CN 201810886584A CN 109016112 B CN109016112 B CN 109016112B
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- Prior art keywords
- fiber
- insulation board
- concrete
- foaming insulation
- dimensional
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- 239000000835 fiber Substances 0.000 title claims abstract description 244
- 239000004567 concrete Substances 0.000 title claims abstract description 166
- 238000005187 foaming Methods 0.000 title claims abstract description 137
- 238000009413 insulation Methods 0.000 title claims abstract description 137
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000011159 matrix material Substances 0.000 claims abstract description 91
- 239000002002 slurry Substances 0.000 claims abstract description 78
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 55
- 238000001035 drying Methods 0.000 claims abstract description 54
- 238000009954 braiding Methods 0.000 claims abstract description 12
- 238000004513 sizing Methods 0.000 claims abstract description 12
- 238000002360 preparation method Methods 0.000 claims abstract description 10
- 239000000843 powder Substances 0.000 claims description 97
- 238000005520 cutting process Methods 0.000 claims description 50
- 238000005096 rolling process Methods 0.000 claims description 48
- 230000005540 biological transmission Effects 0.000 claims description 36
- 238000009940 knitting Methods 0.000 claims description 30
- 239000004568 cement Substances 0.000 claims description 28
- 238000013329 compounding Methods 0.000 claims description 28
- 239000002689 soil Substances 0.000 claims description 28
- 238000005345 coagulation Methods 0.000 claims description 26
- 230000015271 coagulation Effects 0.000 claims description 26
- 238000005507 spraying Methods 0.000 claims description 24
- 239000002121 nanofiber Substances 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 21
- 239000003365 glass fiber Substances 0.000 claims description 19
- 239000007921 spray Substances 0.000 claims description 16
- 239000000725 suspension Substances 0.000 claims description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 15
- -1 polypropylene Polymers 0.000 claims description 14
- 239000003795 chemical substances by application Substances 0.000 claims description 11
- 238000011068 loading method Methods 0.000 claims description 11
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 10
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 10
- 241001330002 Bambuseae Species 0.000 claims description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 10
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 10
- 239000011425 bamboo Substances 0.000 claims description 10
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 239000011224 oxide ceramic Substances 0.000 claims description 10
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 10
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 10
- 239000004743 Polypropylene Substances 0.000 claims description 9
- 239000003619 algicide Substances 0.000 claims description 9
- 239000002131 composite material Substances 0.000 claims description 9
- BERDEBHAJNAUOM-UHFFFAOYSA-N copper(I) oxide Inorganic materials [Cu]O[Cu] BERDEBHAJNAUOM-UHFFFAOYSA-N 0.000 claims description 9
- 229940112669 cuprous oxide Drugs 0.000 claims description 9
- KRFJLUBVMFXRPN-UHFFFAOYSA-N cuprous oxide Chemical compound [O-2].[Cu+].[Cu+] KRFJLUBVMFXRPN-UHFFFAOYSA-N 0.000 claims description 9
- 239000000839 emulsion Substances 0.000 claims description 9
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 claims description 9
- 229910052912 lithium silicate Inorganic materials 0.000 claims description 9
- 229920001155 polypropylene Polymers 0.000 claims description 9
- 229920005573 silicon-containing polymer Polymers 0.000 claims description 9
- 239000011032 tourmaline Substances 0.000 claims description 9
- 229940070527 tourmaline Drugs 0.000 claims description 9
- 229910052613 tourmaline Inorganic materials 0.000 claims description 9
- 230000009466 transformation Effects 0.000 claims description 9
- IDQBJILTOGBZCR-UHFFFAOYSA-N 1-butoxypropan-1-ol Chemical compound CCCCOC(O)CC IDQBJILTOGBZCR-UHFFFAOYSA-N 0.000 claims description 8
- 239000005843 Thiram Substances 0.000 claims description 7
- XQBCVRSTVUHIGH-UHFFFAOYSA-L [dodecanoyloxy(dioctyl)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCCCCCC)(CCCCCCCC)OC(=O)CCCCCCCCCCC XQBCVRSTVUHIGH-UHFFFAOYSA-L 0.000 claims description 7
- 235000013312 flour Nutrition 0.000 claims description 7
- 150000002500 ions Chemical class 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 239000000377 silicon dioxide Substances 0.000 claims description 7
- 229960002447 thiram Drugs 0.000 claims description 7
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 7
- 229920002472 Starch Polymers 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 235000019698 starch Nutrition 0.000 claims description 6
- 239000008107 starch Substances 0.000 claims description 6
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 5
- 239000004909 Moisturizer Substances 0.000 claims description 5
- 239000002518 antifoaming agent Substances 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 5
- 239000004917 carbon fiber Substances 0.000 claims description 5
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims description 5
- 239000004816 latex Substances 0.000 claims description 5
- 229920000126 latex Polymers 0.000 claims description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 5
- 230000001333 moisturizer Effects 0.000 claims description 5
- 229920001296 polysiloxane Polymers 0.000 claims description 5
- 239000004094 surface-active agent Substances 0.000 claims description 5
- 238000009736 wetting Methods 0.000 claims description 5
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 4
- 235000013539 calcium stearate Nutrition 0.000 claims description 4
- 239000008116 calcium stearate Substances 0.000 claims description 4
- 235000012054 meals Nutrition 0.000 claims description 4
- 238000001802 infusion Methods 0.000 claims 1
- 229920002521 macromolecule Polymers 0.000 claims 1
- 239000011806 microball Substances 0.000 claims 1
- 238000005336 cracking Methods 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract description 3
- 239000004566 building material Substances 0.000 abstract description 2
- 238000005213 imbibition Methods 0.000 abstract description 2
- 238000012805 post-processing Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 16
- 239000000047 product Substances 0.000 description 13
- 239000010410 layer Substances 0.000 description 10
- 238000010521 absorption reaction Methods 0.000 description 9
- 238000009792 diffusion process Methods 0.000 description 8
- 239000004005 microsphere Substances 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 239000002585 base Substances 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 5
- 239000006260 foam Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 239000012467 final product Substances 0.000 description 4
- 230000009970 fire resistant effect Effects 0.000 description 4
- 239000004088 foaming agent Substances 0.000 description 4
- 230000001965 increasing effect Effects 0.000 description 4
- 230000000977 initiatory effect Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 230000000149 penetrating effect Effects 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000004321 preservation Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 238000010923 batch production Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000011433 polymer cement mortar Substances 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- RWNUSVWFHDHRCJ-UHFFFAOYSA-N 1-butoxypropan-2-ol Chemical compound CCCCOCC(C)O RWNUSVWFHDHRCJ-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229920000715 Mucilage Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 239000011489 building insulation material Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- JSIRWKUDLWXOJO-UHFFFAOYSA-N dioctyltin;dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O.CCCCCCCC[Sn]CCCCCCCC JSIRWKUDLWXOJO-UHFFFAOYSA-N 0.000 description 1
- PYBNTRWJKQJDRE-UHFFFAOYSA-L dodecanoate;tin(2+) Chemical compound [Sn+2].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O PYBNTRWJKQJDRE-UHFFFAOYSA-L 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 239000011381 foam concrete Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/525—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement containing organic fibres, e.g. wood fibres
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/02—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding chemical blowing agents
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/10—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by using foaming agents or by using mechanical means, e.g. adding preformed foam
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
Abstract
The invention discloses the streamlined manufacturing devices and method of a kind of fiber-loaded concrete foaming insulation board, belong to building materials manufacturing technology, the manufacturing device includes three-dimensional fiber braiding device, concrete Ultrafill device, cuts binding apparatus, foaming and forming apparatus, packet sizing device and drying device；It the described method comprises the following steps: braiding three-dimensional fiber matrix；Prepare fiber concrete blanket；Cut fiber concrete blanket；Prepare foaming insulation board just body；Preparation packet slurry foaming insulation board；Dry packet slurry foaming insulation board；Post-processing.In short, streamlined manufacturing device design of the invention is reasonable, industrialization degree is high.There is intensity height, good toughness, good heat insulation by the product of present invention preparation production, can effectively avoid cracking and reduce water imbibition.
Description
Technical field
The invention belongs to building materials manufacturing technologys, and in particular to a kind of fiber-loaded concrete foaming insulation board
Streamlined manufacturing device and method.
Background technique
Cement insulation board is one of inorganic building thermal insulation material, its thermal and insulating performance is good, ageing-resistant, bonding
Intensity is high, and non-ignitable, is new building insulation material ideal at present, has broad application prospects.However it foams
Cement heat preserving plate category cement-based material, brittleness is larger, while its intensity is lower, generally 0.3~0.6MPa, thus transport and
Breakage is easy to happen in work progress.According to statistics, the breakage rate of cement insulation board during transportation and construction can at present
Up to 15% or more, thus it is most important how to reduce its breakage rate during transportation and construction.Currently used some sides
Method, such as increase cement, gypsum protective layer or binding cement fiberboard, calcium silicate board with microporous on cement insulation board surface, although
It can effectively reduce breakage rate, but cement insulation board self weight dramatically increased, so that its thermal and insulating performance is reduced,
And construction inconvenience is increased, while entire wall thermal insulating system thickness and self weight are dramatically increased, it is easy to produce heat preservation
System such as falls off at the security risks.
The Chinese patent of Publication No. 203905187U proposes a kind of fibre reinforced cement insulation board, which includes
Composite foam concrete plate, alkali-proof glass fiber mesh and polymer cement mortar enhancement layer, the composite foaming cement thermal insulation
The upper and lower surface of plate pastes alkali-proof glass fiber mesh, and polymer cement mortar enhancement layer is by spraying, soaking paste or scrapes slurry etc.
Mode brushing is in the upper and lower surface of composite foamed cement insulation board and its four sides.The insulation board overcomes composite foaming cement
The disadvantages of insulation board brittleness is big, easy to crack, water absorption rate is high, picking is serious, has water absorption rate low (water absorption rate is less than 5%), mechanics
Have excellent performance, thermal coefficient is low, good integrity, is not easily susceptible to cracking, the advantages that durability is good, but due to alkali-resistant glass fibre grid
Cloth high production cost, technical requirements are high, alkaline-resisting coating material requirement is stringent, and production cost is higher.
The Chinese patent of publication number CN104790545A proposes a kind of low alkalinity cracking resistance mucilage fiber enhanced foaming cement
Insulation board, including cement insulation board layer, alkaline-resisting confining bed, glass chopped strand mat layer and the enhancing of low alkalinity cracking resistance rubber cement
Layer, alkaline-resisting confining bed brushing is in the upper and lower surface of cement insulation board and its four sides；Glass chopped strand mat layer package
And be pasted onto the cement insulation board for applying swiped through alkaline-resisting confining bed upper and lower surface and its four sides, and glass fiber mesh
Scrim layer is located between alkaline-resisting confining bed and low alkalinity cracking resistance rubber cement enhancement layer；Low alkalinity cracking resistance rubber cement enhancement layer brushing is being passed through
The upper and lower surface and its surrounding of the cement insulation board layer of alkaline-resisting confining bed processing.
But the manufacture craft of two kinds of cement heat preserving plates is all relatively complicated, and industrialized mass production rate is low, also, utilizes
Cement heat preserving plate the defects of there are intensity and toughness to take into account, plate is easy to crack, water absorption rate is high of conventional method preparation.
Summary of the invention
Against the above technical problems, the present invention provides a kind of streamlined manufacture dress of fiber-loaded concrete foaming insulation board
It sets and method.
The technical solution of the present invention is as follows: a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board, including
Three-dimensional fiber weaves device, concrete Ultrafill device, cuts binding apparatus, foaming and forming apparatus, packet sizing device and drying
Device；
The three-dimensional fiber braiding device includes thread case, three dimensional knitting machine and the rolling that multiple inside are equipped with nanofibers
Cylinder one, the thread case is equidistantly mounted on the top of the three dimensional knitting machine, and nanofibers are conveyed into three dimensional knitting machine,
Nanofibers are woven into three-dimensional fiber matrix by three dimensional knitting machine, and the roller one is located at the lower section of three dimensional knitting machine, is used for
Wind the three-dimensional fiber matrix；
The concrete Ultrafill device includes that rolling stand one, roller two, concrete spraying device, ultrasonic wave vibrate
Plate, the rolling stand have two altogether, and left and right is oppositely arranged respectively, and the roller one for loading three-dimensional fiber matrix is moved to left end
On rolling stand one, the roller two is located on the rolling stand one of right end, and roller one and roller two pass through three-dimensional fiber matrix
Scrolling connection, the concrete spraying device are located at the top of three-dimensional fiber matrix, for spraying concrete to three-dimensional fiber matrix
Powder, the ultrasonic wave vibro-rammer are located at the lower section of three-dimensional fiber matrix, and opposite up and down with concrete spraying device, are used for coagulation
Uniformly, obtained fiber concrete blanket is wound on roller two for native powder diffusion；
The cutting binding apparatus includes transmission bed, rolling stand two, cutting manipulator, attachment means, the rolling stand
Two are fixedly mounted on the left end of the transmission bed, and the attachment means is mounted on the right end of transmission bed, has the fiber to mix load
The roller two of solidifying soil blanket moves on rolling stand two, and fiber concrete blanket one end is placed on transmission bed, and by transmission bed band
Dynamic to be transported to attachment means one end, the cutting manipulator is located at the rear side of transmission bed and close to attachment means one end；
The foaming and forming apparatus includes thermal-insulating body, temperature controller, hanger, sprinkling disk, water tank, leakage catch basin, institute
The inside that hanger is located at the thermal-insulating body is stated, hanger includes two vertical fixed support rods, and is movably connected in two and erects
To the horizontal hanger rod of fixed supporting bar top, the horizontal hanger rod is equipped with suspension hook, and the suspension hook is used to hang the fibre after hanging cutting
Concrete blanket is tieed up, the water tank is located at the right side wall lower part of thermal-insulating body, and leakage catch basin is connected to the bottom of thermal-insulating body
And be connected with water tank by filter, the sprinkling disk is located at the inner top of thermal-insulating body, and passes through water pump and water tank phase
Even, for making solidificating fiber concrete slab, the temperature controller is mounted on the right side of thermal-insulating body to fiber concrete blanket spray water
Side wall upper part, for controlling body at the beginning of blowing temperature prepares foaming insulation board；
The packet sizing device includes packet stock tank and boom hoisting, and the packet stock tank is provided with packet slurries, the boom hoisting
It will be at the beginning of foaming insulation board for clamping the horizontal hanger rod of body at the beginning of extension hangs the foaming insulation board positioned at the surface of packet stock tank
Body is immersed in packet stock tank, obtains packet slurry foaming insulation board；
The drying device includes drying box, drying bracket, heating blower, and the drying bracket is located at the drying
The inside of cabinet, is used to support the horizontal hanger rod hung and hang the packet slurry foaming insulation board, and the heating blower is located at drying
The top of cabinet is used for drying box delivered inside hot-air.
Further, the nanofibers are respectively by nanometer zirconium oxide ceramic fiber, nanometer bamboo and woods fiber, nano-glass
Fiber is that 3:1:1 is formed with quantity ratio, and it is excellent that not only there is nanometer zirconium oxide ceramic fiber good fire resistant heat preserving performance also to have
Good toughness can guarantee that three-dimensional fiber matrix does not break when concrete foam volume expands in this, as braiding matrix
It splits；Nanometer bamboo and woods fiber has good anti-corrosion effect；Nanometer glass fiber can increase the intensity of three-dimensional fiber matrix.
Further, the cutting mechanics are equipped with laser navigation equipment on hand, reduce cutting error.
Further, the three-dimensional fiber matrix thickness is 10-30mm, and internal cross section structure is triangle, and porosity is
80-85%, the excessively thin thickness of three-dimensional fiber matrix thickness will affect the last intensity of finished product, and it is blocked up first is that braiding difficulty compared with
Greatly, it second is that compounding coagulation soil powder is not easy uniformly to spread, will cause the uneven phenomenon of load, and then cause final product quality to exist and lack
It falls into, internal structure is that triangle is not only with good stability, moreover it is possible to reach good erasure effect, in addition, high porosity
More compounding coagulation soil can be loaded and be not easy to lose powder.
Further, the concrete spraying device includes feed inlet, storage bin, oscillating screen plate and motor, the feed inlet
The upper and lower port of the storage bin is located at oscillating screen plate, the motor is located on the side wall of storage bin and and oscillating screen plate
It is electrically connected, can prevent concrete powder from accumulating using oscillating screen plate sprinkling concrete powder.
A kind of manufacturing method of three-dimensional fiber load concrete foaming insulation board, comprising the following steps:
(1) it weaves three-dimensional fiber matrix: composite fibre, carbon fiber, glass fibre is respectively charged into quantity ratio for 3:1:1
In the different thread cases, it is woven into three-dimensional fiber matrix through the three dimensional knitting machine, and wind on the roller one；
(2) it prepares fiber concrete blanket: the roller one for loading three-dimensional fiber matrix is moved on the rolling stand one, and
Three-dimensional fiber matrix one end is led into the roller two, compounding coagulation soil powder is added to the storage bin from the feed inlet
In, the upper surface 1-2cm by the oscillating screen plate apart from three-dimensional fiber matrix, by the compounding coagulation soil powder with 10-30g/
cm3Dosage vibration be spread across the upper surface of three-dimensional fiber matrix, meanwhile, the ultrasonic wave vibro-rammer is close to three-dimensional fiber matrix
The diffusion of compounding coagulation soil powder is loaded to three-dimensional fiber intrinsic silicon using 25-50KHZ frequency, obtained fiber by lower surface
Concrete blanket is wound on roller two, wherein the windup rate of fiber concrete blanket is 0.8-1.2m/min；
(3) it cuts fiber concrete blanket: thering is the roller two of the fiber concrete blanket to move on rolling stand two load,
Fiber concrete blanket one end is placed on transmission bed, and attachment means one end is transported to by the drive of transmission bed, and by attachment means to fibre
Upper nail ring is ordered according to cutting block number in dimension concrete blanket end, is driven bed stop motion, and the cutting manipulator is led in the laser
It navigates under the navigation of instrument, is cut according to being sized, obtain fiber concrete block, after cutting, attachment means unclamps, and passes
Dynamic bed continues to move, and makes after cutting and with the fiber concrete block Automatic-falling for following closely ring；
(4) it prepares foaming insulation board just body: the fiber concrete block with nail ring being passed sequentially through into the suspension hook hanging and is existed
On the horizontal hanger rod, and horizontal hanger rod is placed into the top of two vertical fixed support rods, by the railloading
After, it pushes in thermal-insulating body, using the sprinkling disk to fiber concrete block spray water to complete wetting, described in opening
Temperature controller controls thermal-insulating body internal temperature at 35-40 DEG C, and keeps the temperature 1-3h, obtains foaming insulation board just body；
(5) preparation packet slurry foaming insulation board: the horizontal hanger rod that clamping is hung to body at the beginning of hanging the foaming insulation board moves to institute
Boom hoisting is stated, 3- will be infiltrated in packet slurries that body at the beginning of foaming insulation board is completely submerged in the packet stock tank using boom hoisting
5 times, each infiltrating time is 3-5s, is spaced 1-3min, obtains packet slurry foaming insulation board；
(6) horizontal hanger rod that the packet slurry foaming insulation board is hung in branch support dry packet slurry foaming insulation board: is hung over into institute
It states on drying bracket, and send to the drying box, open the heating blower, be 60-70 DEG C in temperature, wind speed 1-
Dry 30-40min under the conditions of 2m/s obtains dry packet slurry foaming insulation board；
(7) it post-processes: the nail ring on the packet slurry foaming insulation board of the drying being removed, and the nail hole of formation is utilized and is wrapped
Slurries coating repairing, obtains foamed heat insulating board finished product.
Further, the compounding coagulation soil powder is made of following weight percent: 13-15% nanometers of silica flours,
7-8% phase transformation polymer microsphere, 5-6% diatom powder, 3-4% conch meal, 1.5-2.5% nano-tourmaline, the ultra-fine hard of 3-5%
Sour calcium, 1.2-1.5% redisperse latex powder, 1-1.5% negative ion powder, 6-7% polypropylene powder, 0.3-0.5% tin dilaurate two
N-octyl tin, 3-4%% foaming agent, 1-3% water-reducing agent, 2-3% moisturizer, surplus are cement powder；Wherein, dopen Nano quartz
Powder can be improved the wearability of foaming insulation board；Phase transformation polymer microsphere can further increase the insulation of foaming insulation board
Performance；Diatom powder can purify nocuousness and penetrating odor when prepared by foaming insulation board itself；Nano-tourmaline and anion
Powder can play the role of radiation protection；Bis(lauroyloxy)dioctyltin is avoided as a kind of bubble stabilizer due to surface tension
Effect, initiation system is unstable, and bubble merging, the generation of fracture phenomena, polypropylene powder can reduce the water suction of foaming insulation board
Rate.
Further, the packet slurries are made of following weight percent: 4-5% starch ether, 5-5.5% propylene glycol
Butyl ether, 7-9% polysiloxanes, 8-10% lithium metasilicate, 2-4% cuprous oxide, 0.5-1.5% thiram algicide, 0.3-0.6%
Fluorocarbon surfactant, 0.5-1.3%P803 powder defoaming agent, 0.2-0.8%F10 powder water-reducing agent, 0.5-2% film forming agent,
0.5-1.5% levelling agent, surplus are organic fluorinated silicone polymer emulsion；Wherein, propandiol butyl ether has packet slurries obtained good
Good splitting resistance；Cuprous oxide and thiram algicide can increase the pollution resistance of packet slurries；Lithium metasilicate can be improved packet slurry
Liquid every moist；Organic fluorinated silicone polymer emulsion has excellent water resistance, weatherability and resistance to soiling.
Compared with prior art, the invention has the benefit that
(1) using streamlined manufacturing device of the present invention by weaving three-dimensional fiber matrix, preparing fiber concrete blanket, progress
Cutting forms fiber concrete block, the molding of watering thermal insulation foaming, seven big steps of the processing of packet slurry, drying process and post-processing, with biography
The preparation method of system compares, have can batch production batch production, save the time, use manpower and material resources sparingly, controllability and convenience
High advantage；
(2) foaming insulation board of the invention finally carries out packet slurry processing, splitting resistance using the packet slurries that the present invention prepares
Good, elasticity is good, while having good water resistance, corrosion resistance, weatherability and resistance to ag(e)ing, keeps product durable；
(3) present invention uses nanometer zirconium oxide ceramic fiber, three kinds of nanometer bamboo and woods fiber, nanometer glass fiber nanofibers
Silk, and three-dimensional fiber matrix is woven into using three dimensional weaving technique, with good toughness, intensity is high, porosity is big and load factor is high
The advantages that；
(4) it is mixed to form fiber using ultrasonic wave assisted loading compounding coagulation soil powder into three-dimensional fiber matrix by the present invention
Solidifying soil blanket, the excellent toughness of three-dimensional fiber matrix is maintained when not watering, can freely be crimped, intensity becomes at once after rewatering
Firmly, and intensity is higher than striaght cement；
(5) foaming and forming apparatus of the invention is by increasing temperature controller, by device internal temperature control in foaming optimum
35-40 DEG C between, be conducive to the molding of foaming, the success rate of foaming greatly improves.
In short, streamlined manufacturing device design of the invention is reasonable, industrialization degree is high, manufacturing time can be saved significantly, is saved
Human-saving physics reduces manufacturing cost.Of the invention preparation method is simple, can operate and repeatability is high.System of the invention
The product of standby production has intensity height, light weight, good toughness, can effectively avoid cracking and reduce water imbibition, also has good
Fire prevention well, heat preservation, heat-insulated, attraction, the effect of electromagnetic shielding.
Detailed description of the invention
Fig. 1 is a kind of structural representation of the streamlined manufacturing device of fiber-loaded concrete foaming insulation board of the invention
Figure.Wherein, 1- three-dimensional fiber weaves device, 11- thread case, 12- three dimensional knitting machine, 13- roller one, 2- concrete Ultrafill
Device, 21- rolling stand one, 22- roller two, 23- concrete spraying device, 231- feed inlet, 232- storage bin, 233- vibrating screen
Plate, 234- motor, 24- ultrasonic wave vibro-rammer, 3- cut binding apparatus, 31- is driven bed, 32- rolling stand two, 33- cutting machine
Tool hand, 331- laser navigation equipment, 34- attachment means, 35- nail ring, 4- foaming and forming apparatus, 41- thermal-insulating body, 42- temperature controller,
The fixed support rod of 43- hanger, 431-, 432- horizontal hanger rod, 433- suspension hook, 44- sprinkling disk, 45- water tank, 46- leakage are catchmented
Slot, 47- filter, 48- water pump, 5- packet sizing device, 51- packet stock tank, 52- boom hoisting, 6- drying device, 61- drying box,
62- drying bracket, 63- heat blower, 7- three-dimensional fiber matrix, 7a- fiber concrete blanket, 7b- fiber concrete block, 7c-
Just body, 7d- packet starch foaming insulation board to foaming insulation board.
Specific embodiment
Embodiment 1
As shown in Figure 1, a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board, including three-dimensional fiber are compiled
It knits device 1, concrete Ultrafill device 2, cut binding apparatus 3, foaming and forming apparatus 4, packet sizing device 5 and drying device 6；
It includes thread case 11,12 and of three dimensional knitting machine that multiple inside are equipped with nanofibers that three-dimensional fiber, which weaves device 1,
Roller 1, thread case 11 is equidistantly mounted on the top of three dimensional knitting machine 12, and conveys nanofiber into three dimensional knitting machine 12
Nanofibers are woven into three-dimensional fiber matrix 7 by silk, three dimensional knitting machine 12, and roller 1 is located under three dimensional knitting machine 12
Side, for winding three-dimensional fiber matrix 7；Wherein, nanofibers are fine by nanometer zirconium oxide ceramic fiber, nanometer bamboo and wood respectively
Dimension, nanometer glass fiber are that 3:1:1 is formed with quantity ratio, and nanometer zirconium oxide ceramic fiber not only has good fire resistant heat preserving
Can also have excellent toughness, in this, as braiding matrix, can guarantee three-dimensional fiber base when concrete foam volume expands
Body 7 is not broken；Nanometer bamboo and woods fiber has good anti-corrosion effect；Nanometer glass fiber can increase three-dimensional fiber matrix
7 intensity.Wherein, for three-dimensional fiber matrix 7 with a thickness of 10mm, internal cross section structure is triangle, and porosity 80% is three-dimensional fine
The excessively thin thickness of 7 thickness of Wiki body will affect the last intensity of finished product, and blocked up first is that larger in braiding difficulty, second is that compounding is mixed
Solidifying soil powder is not easy uniformly to spread, and will cause the uneven phenomenon of load, and then lead to final product quality existing defects, internal structure is
Triangle is not only with good stability, moreover it is possible to reach good erasure effect, in addition, high porosity can load more
Compounding coagulation is native and is not easy to lose powder.
Concrete Ultrafill device 2 includes rolling stand 1, roller 2 22, concrete spraying device 23, ultrasonic wave vibration
Tamping iron 24, rolling stand 1 totally two, left and right is oppositely arranged respectively, and the roller 1 for loading three-dimensional fiber matrix 7 is moved to
On the rolling stand 1 of left end, roller 2 22 is located on the rolling stand 1 of right end, and roller 1 passes through with roller 2 22
The connection of 7 scrolling of three-dimensional fiber matrix, concrete spraying device 23 are located at the top of three-dimensional fiber matrix 7, are used for three-dimensional fiber base
Body 7 sprays concrete powder, wherein concrete spraying device 23 includes feed inlet 231, storage bin 232, oscillating screen plate 233 and electricity
Machine 234, feed inlet 231 and oscillating screen plate 233 are located at the upper and lower port of storage bin 232, and motor 234 is located at storage bin 232
Side wall on and with oscillating screen plate 233 be electrically connected, using oscillating screen plate 233 spray concrete powder can prevent concrete powder
It accumulates at end.Ultrasonic wave vibro-rammer 24 is located at the lower section of three-dimensional fiber matrix 7, and opposite with about 23 concrete spraying device,
Uniformly for concrete powder diffusion, obtained fiber concrete blanket 7a is wound on roller 2 22；
Cutting binding apparatus 3 includes transmission bed 31, rolling stand 2 32, cutting manipulator 33, attachment means 34, rolling stand
2 32 are fixedly mounted on the left end of transmission bed 31, and attachment means 34 is mounted on the right end of transmission bed 31, load is had fiber concrete
The roller 2 22 of blanket 7a moves on rolling stand 2 32, and fiber concrete one end blanket 7a is placed on transmission bed 31, and by passing
The dynamic drive of bed 31 is transported to 34 one end of attachment means, and cutting manipulator 33 is located at the rear side of transmission bed 31 and close to attachment means 34 1
End, cutting manipulator 33 are equipped with laser navigation equipment 331, reduce cutting error.；
Foaming and forming apparatus 4 includes thermal-insulating body 41, temperature controller 42, hanger 43, sprinkling disk 44, water tank 45, leakage collection
Sink 46, hanger 43 are located at the inside of thermal-insulating body 41, and hanger 43 includes two vertical fixed support rods 431, and activity is even
The horizontal hanger rod 432 on two vertical fixed 431 tops of support rod is connect, horizontal hanger rod 432 is equipped with suspension hook 433, and suspension hook 433 is used
In hanging the fiber concrete blanket 7a after hanging cutting, water tank 45 is located at the right side wall lower part of thermal-insulating body, and leakage catch basin 46 connects
It connects the bottom in thermal-insulating body 41 and is connected with water tank 45 by filter 47, sprinkling disk 44 is located at the interior top of thermal-insulating body 41
Portion, and be connected by water pump 48 with water tank 45, for making solidificating fiber concrete to fiber concrete blanket 7a spray water
Plate, temperature controller 42 are mounted on the right side wall top of thermal-insulating body 41, for controlling body 7c at the beginning of blowing temperature prepares foaming insulation board；
Packet sizing device 5 includes packet stock tank 51 and boom hoisting 52, and packet stock tank 51 is provided with packet slurries, and boom hoisting 52 is located at
The surface of packet stock tank 51, for clamping the horizontal hanger rod 432 of body 7c at the beginning of extension hangs foaming insulation board, by body at the beginning of foaming insulation board
7c is immersed in packet stock tank 51, obtains packet slurry foaming insulation board 7d；
Drying device 6 includes drying box 61, drying bracket 62, heating blower 63, and drying bracket 62 is located at drying box
The inside of body 61, is used to support the horizontal hanger rod 432 hung and hang packet slurry foaming insulation board 7d, and heating blower 63 is located at drying box
The top of body 61 is used for 61 delivered inside hot-air of drying box.
A kind of manufacturing method of three-dimensional fiber load concrete foaming insulation board, comprising the following steps:
(1) it weaves three-dimensional fiber matrix: composite fibre, carbon fiber, glass fibre is respectively charged into quantity ratio for 3:1:1
In different thread cases 11, it is woven into three-dimensional fiber matrix 7 through three dimensional knitting machine 12, and wind on roller 1；
(2) it prepares fiber concrete blanket: the roller 1 for loading three-dimensional fiber matrix 7 is moved on rolling stand 1,
And 7 one end of three-dimensional fiber matrix is led into roller 2 22, compounding coagulation soil powder is added into storage bin 232 from feed inlet 231,
Upper surface 1cm by oscillating screen plate 233 apart from three-dimensional fiber matrix 7, by compounding coagulation soil powder with 10g/cm3Dosage vibration spill
To the upper surface of three-dimensional fiber matrix 7, meanwhile, ultrasonic wave vibro-rammer 24 is close to the lower surface of three-dimensional fiber matrix 7, is utilized
25KHZ frequency loads to the diffusion of compounding coagulation soil powder inside three-dimensional fiber matrix 7, obtained fiber concrete blanket 7a winding
On roller 2 22, wherein the windup rate of fiber concrete blanket 7a is 0.8m/min；Wherein, compounding coagulation soil powder be by
Following weight percent composition: 13% nanometer of silica flour, 7% phase transformation polymer microsphere, 5% diatom powder, 3% conch meal, 1.5%
Nano-tourmaline, 3% ultra-fine calcium stearate, 1.2% redisperse latex powder, 1% negative ion powder, 6% polypropylene powder, 0.3% 2
Lauric acid dioctyltin, 3%% foaming agent, 1% water-reducing agent, 2% moisturizer, surplus are cement powder；Wherein, dopen Nano stone
English powder can be improved the wearability of foaming insulation board；Phase transformation polymer microsphere can further increase the thermal insulation separation of foaming insulation board
Hot property；Diatom powder can purify nocuousness and penetrating odor when prepared by foaming insulation board itself；Nano-tourmaline and bear from
Sub- powder can play the role of radiation protection；Bis(lauroyloxy)dioctyltin is avoided as a kind of bubble stabilizer due to surface
Power effect, initiation system is unstable, and bubble merging, the generation of fracture phenomena, polypropylene powder can reduce the suction of foaming insulation board
Water rate.
(3) it cuts fiber concrete blanket: thering is the roller 2 22 of fiber concrete blanket 7a to move to rolling stand 2 32 load
On, fiber concrete one end blanket 7a is placed on transmission bed 31, and driven by transmission bed 31 and be transported to 34 one end of attachment means, and by
Attachment means 34 orders upper nail ring 35 according to cutting block number to the fiber concrete end blanket 7a, is driven 31 stop motion of bed, cutting mechanics
Hand 33 is cut under the navigation of laser navigation equipment 331 according to being sized, and fiber concrete block 7b is obtained, and cutting finishes
Afterwards, attachment means 34 unclamps, and is driven bed 31 and continues to move, and makes after cutting and the fiber concrete block 7b with nail ring 35 takes off automatically
It falls；
(4) it prepares foaming insulation board just body: the fiber concrete block 7b with nail ring 35 being passed sequentially through into suspension hook 433 and is hung
Two vertical tops for fixing support rod 431 are placed on horizontal hanger rod 432, and by horizontal hanger rod 432, hanger 43 is loaded
After, it pushes in thermal-insulating body 41, using sprinkling disk 44 to fiber concrete block 7b spray water to complete wetting, opens temperature
Device 42 is controlled, controls 41 internal temperature of thermal-insulating body at 35 DEG C, and keep the temperature 1h, obtains foaming insulation board just body 7c；
(5) preparation packet slurry foaming insulation board: the horizontal hanger rod that clamping is hung to body 7c at the beginning of hanging foaming insulation board moves to lifting
Body 7c at the beginning of foaming insulation board is completely submerged in the packet slurries in packet stock tank 51 using boom hoisting 52 and is infiltrated 3 times by device 52,
Each infiltrating time is 3s, is spaced 1min, obtains packet slurry foaming insulation board 7d；Wherein, packet slurries is by following weight percent
Than composition: 4% starch ether, 5% propandiol butyl ether, 7% polysiloxanes, 8% lithium metasilicate, 2% cuprous oxide, 0.5% thiram
Algicide, 0.3% fluorocarbon surfactant, 0.5%P803 powder defoaming agent, 0.2%F10 powder water-reducing agent, 0.5% film forming
Agent, 0.5% levelling agent, surplus are organic fluorinated silicone polymer emulsion；Wherein, propandiol butyl ether has packet slurries obtained good
Splitting resistance；Cuprous oxide and thiram algicide can increase the pollution resistance of packet slurries；Lithium metasilicate can be improved packet slurries
Every moist；Organic fluorinated silicone polymer emulsion has excellent water resistance, weatherability and resistance to soiling.
(6) dry packet slurry foaming insulation board: the horizontal hanger rod 432 that packet slurry foaming insulation board 7d is hung in branch support is hung over dry
It on dry bracket 62, and send to drying box 61, opens heating blower 63, be 60 DEG C in temperature, under the conditions of wind speed is 1m/s
Dry 30min obtains dry packet slurry foaming insulation board；
(7) it post-processes: the nail ring 35 on dry packet slurry foaming insulation board being removed, and packet slurry is utilized to the nail hole of formation
Liquid coating repairing, obtains foamed heat insulating board finished product.
Experimental result: the compression strength of foamed heat insulating board finished product is 0.82Mpa, flexural strength 2.30Mpa, volume water absorption
Rate is 3.0%, and thermal coefficient is 0.065W/ (m.k).
Embodiment 2
As shown in Figure 1, a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board, including three-dimensional fiber are compiled
It knits device 1, concrete Ultrafill device 2, cut binding apparatus 3, foaming and forming apparatus 4, packet sizing device 5 and drying device 6；
It includes thread case 11,12 and of three dimensional knitting machine that multiple inside are equipped with nanofibers that three-dimensional fiber, which weaves device 1,
Roller 1, thread case 11 is equidistantly mounted on the top of three dimensional knitting machine 12, and conveys nanofiber into three dimensional knitting machine 12
Nanofibers are woven into three-dimensional fiber matrix 7 by silk, three dimensional knitting machine 12, and roller 1 is located under three dimensional knitting machine 12
Side, for winding three-dimensional fiber matrix 7；Wherein, nanofibers are fine by nanometer zirconium oxide ceramic fiber, nanometer bamboo and wood respectively
Dimension, nanometer glass fiber are that 3:1:1 is formed with quantity ratio, and nanometer zirconium oxide ceramic fiber not only has good fire resistant heat preserving
Can also have excellent toughness, in this, as braiding matrix, can guarantee three-dimensional fiber base when concrete foam volume expands
Body 7 is not broken；Nanometer bamboo and woods fiber has good anti-corrosion effect；Nanometer glass fiber can increase three-dimensional fiber matrix
7 intensity.Wherein, for three-dimensional fiber matrix 7 with a thickness of 20m, internal cross section structure is triangle, and porosity 82% is three-dimensional fine
The excessively thin thickness of 7 thickness of Wiki body will affect the last intensity of finished product, and blocked up first is that larger in braiding difficulty, second is that compounding is mixed
Solidifying soil powder is not easy uniformly to spread, and will cause the uneven phenomenon of load, and then lead to final product quality existing defects, internal structure is
Triangle is not only with good stability, moreover it is possible to reach good erasure effect, in addition, high porosity can load more
Compounding coagulation is native and is not easy to lose powder.
Concrete Ultrafill device 2 includes rolling stand 1, roller 2 22, concrete spraying device 23, ultrasonic wave vibration
Tamping iron 24, rolling stand 1 totally two, left and right is oppositely arranged respectively, and the roller 1 for loading three-dimensional fiber matrix 7 is moved to
On the rolling stand 1 of left end, roller 2 22 is located on the rolling stand 1 of right end, and roller 1 passes through with roller 2 22
The connection of 7 scrolling of three-dimensional fiber matrix, concrete spraying device 23 are located at the top of three-dimensional fiber matrix 7, are used for three-dimensional fiber base
Body 7 sprays concrete powder, wherein concrete spraying device 23 includes feed inlet 231, storage bin 232, oscillating screen plate 233 and electricity
Machine 234, feed inlet 231 and oscillating screen plate 233 are located at the upper and lower port of storage bin 232, and motor 234 is located at storage bin 232
Side wall on and with oscillating screen plate 233 be electrically connected, using oscillating screen plate 233 spray concrete powder can prevent concrete powder
It accumulates at end.Ultrasonic wave vibro-rammer 24 is located at the lower section of three-dimensional fiber matrix 7, and opposite with about 23 concrete spraying device,
Uniformly for concrete powder diffusion, obtained fiber concrete blanket 7a is wound on roller 2 22；
Cutting binding apparatus 3 includes transmission bed 31, rolling stand 2 32, cutting manipulator 33, attachment means 34, rolling stand
2 32 are fixedly mounted on the left end of transmission bed 31, and attachment means 34 is mounted on the right end of transmission bed 31, load is had fiber concrete
The roller 2 22 of blanket 7a moves on rolling stand 2 32, and fiber concrete one end blanket 7a is placed on transmission bed 31, and by passing
The dynamic drive of bed 31 is transported to 34 one end of attachment means, and cutting manipulator 33 is located at the rear side of transmission bed 31 and close to attachment means 34 1
End, cutting manipulator 33 are equipped with laser navigation equipment 331, reduce cutting error.；
Foaming and forming apparatus 4 includes thermal-insulating body 41, temperature controller 42, hanger 43, sprinkling disk 44, water tank 45, leakage collection
Sink 46, hanger 43 are located at the inside of thermal-insulating body 41, and hanger 43 includes two vertical fixed support rods 431, and activity is even
The horizontal hanger rod 432 on two vertical fixed 431 tops of support rod is connect, horizontal hanger rod 432 is equipped with suspension hook 433, and suspension hook 433 is used
In hanging the fiber concrete blanket 7a after hanging cutting, water tank 45 is located at the right side wall lower part of thermal-insulating body, and leakage catch basin 46 connects
It connects the bottom in thermal-insulating body 41 and is connected with water tank 45 by filter 47, sprinkling disk 44 is located at the interior top of thermal-insulating body 41
Portion, and be connected by water pump 48 with water tank 45, for making solidificating fiber concrete to fiber concrete blanket 7a spray water
Plate, temperature controller 42 are mounted on the right side wall top of thermal-insulating body 41, for controlling body 7c at the beginning of blowing temperature prepares foaming insulation board；
Packet sizing device 5 includes packet stock tank 51 and boom hoisting 52, and packet stock tank 51 is provided with packet slurries, and boom hoisting 52 is located at
The surface of packet stock tank 51, for clamping the horizontal hanger rod 432 of body 7c at the beginning of extension hangs foaming insulation board, by body at the beginning of foaming insulation board
7c is immersed in packet stock tank 51, obtains packet slurry foaming insulation board 7d；
Drying device 6 includes drying box 61, drying bracket 62, heating blower 63, and drying bracket 62 is located at drying box
The inside of body 61, is used to support the horizontal hanger rod 432 hung and hang packet slurry foaming insulation board 7d, and heating blower 63 is located at drying box
The top of body 61 is used for 61 delivered inside hot-air of drying box.
A kind of manufacturing method of three-dimensional fiber load concrete foaming insulation board, comprising the following steps:
(1) it weaves three-dimensional fiber matrix: composite fibre, carbon fiber, glass fibre is respectively charged into quantity ratio for 3:1:1
In different thread cases 11, it is woven into three-dimensional fiber matrix 7 through three dimensional knitting machine 12, and wind on roller 1；
(2) it prepares fiber concrete blanket: the roller 1 for loading three-dimensional fiber matrix 7 is moved on rolling stand 1,
And 7 one end of three-dimensional fiber matrix is led into roller 2 22, compounding coagulation soil powder is added into storage bin 232 from feed inlet 231,
Upper surface 1.5cm by oscillating screen plate 233 apart from three-dimensional fiber matrix 7, by compounding coagulation soil powder with 20g/cm3Dosage vibration
It is spread across the upper surface of three-dimensional fiber matrix 7, meanwhile, ultrasonic wave vibro-rammer 24 is close to the lower surface of three-dimensional fiber matrix 7, is utilized
35KHZ frequency loads to the diffusion of compounding coagulation soil powder inside three-dimensional fiber matrix 7, obtained fiber concrete blanket 7a winding
On roller 2 22, wherein the windup rate of fiber concrete blanket 7a is 1.0m/min；Wherein, compounding coagulation soil powder be by
Following weight percent composition: 14% nanometer of silica flour, 7.5% phase transformation polymer microsphere, 5.5% diatom powder, 3.5% shell
Powder, 2% nano-tourmaline, 4% ultra-fine calcium stearate, 1.3% redisperse latex powder, 1.3% negative ion powder, 6.5% polypropylene
Powder, 0.4% Bis(lauroyloxy)dioctyltin, 3.5%% foaming agent, 2% water-reducing agent, 2.5% moisturizer, surplus are cement powder；
Wherein, dopen Nano silica flour can be improved the wearability of foaming insulation board；Phase transformation polymer microsphere can further increase hair
Steep the thermal and insulating performance of insulation board；Diatom powder can purify nocuousness and penetrating odor when prepared by foaming insulation board itself；
Nano-tourmaline and negative ion powder can play the role of radiation protection；Bis(lauroyloxy)dioctyltin is stablized as a kind of bubble
Agent is avoided due to surface tension effects, and initiation system is unstable, and bubble merging, the generation of fracture phenomena, polypropylene powder can drop
The water absorption rate of low ratio foamed insulation board.
(3) it cuts fiber concrete blanket: thering is the roller 2 22 of fiber concrete blanket 7a to move to rolling stand 2 32 load
On, fiber concrete one end blanket 7a is placed on transmission bed 31, and driven by transmission bed 31 and be transported to 34 one end of attachment means, and by
Attachment means 34 orders upper nail ring 35 according to cutting block number to the fiber concrete end blanket 7a, is driven 31 stop motion of bed, cutting mechanics
Hand 33 is cut under the navigation of laser navigation equipment 331 according to being sized, and fiber concrete block 7b is obtained, and cutting finishes
Afterwards, attachment means 34 unclamps, and is driven bed 31 and continues to move, and makes after cutting and the fiber concrete block 7b with nail ring 35 takes off automatically
It falls；
(4) it prepares foaming insulation board just body: the fiber concrete block 7b with nail ring 35 being passed sequentially through into suspension hook 433 and is hung
Two vertical tops for fixing support rod 431 are placed on horizontal hanger rod 432, and by horizontal hanger rod 432, hanger 43 is loaded
After, it pushes in thermal-insulating body 41, using sprinkling disk 44 to fiber concrete block 7b spray water to complete wetting, opens temperature
Device 42 is controlled, controls 41 internal temperature of thermal-insulating body at 37 DEG C, and keep the temperature 2h, obtains foaming insulation board just body 7c；
(5) preparation packet slurry foaming insulation board: the horizontal hanger rod that clamping is hung to body 7c at the beginning of hanging foaming insulation board moves to lifting
Body 7c at the beginning of foaming insulation board is completely submerged in the packet slurries in packet stock tank 51 using boom hoisting 52 and is infiltrated 4 times by device 52,
Each infiltrating time is 4s, is spaced 2min, obtains packet slurry foaming insulation board 7d；Wherein, packet slurries is by following weight percent
Than composition: 4.5% starch ether, 5.3% propandiol butyl ether, 8% polysiloxanes, 9% lithium metasilicate, 3% cuprous oxide, 1.0% good fortune
U.S. double algicide, 0.45% fluorocarbon surfactant, 0.9%P803 powder defoaming agent, 0.5%F10 powder water-reducing agents, 1.2%
Film forming agent, 1.0% levelling agent, surplus are organic fluorinated silicone polymer emulsion；Wherein, propandiol butyl ether has packet slurries obtained
Good splitting resistance；Cuprous oxide and thiram algicide can increase the pollution resistance of packet slurries；Lithium metasilicate can be improved packet
Slurries every moist；Organic fluorinated silicone polymer emulsion has excellent water resistance, weatherability and resistance to soiling.
(6) dry packet slurry foaming insulation board: the horizontal hanger rod 432 that packet slurry foaming insulation board 7d is hung in branch support is hung over dry
It on dry bracket 62, and send to drying box 61, opens heating blower 63, be 65 DEG C in temperature, wind speed is 1.5m/s condition
Lower dry 35min obtains dry packet slurry foaming insulation board；
(7) it post-processes: the nail ring 35 on dry packet slurry foaming insulation board being removed, and packet slurry is utilized to the nail hole of formation
Liquid coating repairing, obtains foamed heat insulating board finished product.
Experimental result: the compression strength of foamed heat insulating board finished product is 1.35Mpa, flexural strength 2.15Mpa, volume water absorption
Rate is 2.7%, and thermal coefficient is 0.074W/ (m.k).
Embodiment 3
As shown in Figure 1, a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board, including three-dimensional fiber are compiled
It knits device 1, concrete Ultrafill device 2, cut binding apparatus 3, foaming and forming apparatus 4, packet sizing device 5 and drying device 6；
It includes thread case 11,12 and of three dimensional knitting machine that multiple inside are equipped with nanofibers that three-dimensional fiber, which weaves device 1,
Roller 1, thread case 11 is equidistantly mounted on the top of three dimensional knitting machine 12, and conveys nanofiber into three dimensional knitting machine 12
Nanofibers are woven into three-dimensional fiber matrix 7 by silk, three dimensional knitting machine 12, and roller 1 is located under three dimensional knitting machine 12
Side, for winding three-dimensional fiber matrix 7；Wherein, nanofibers are fine by nanometer zirconium oxide ceramic fiber, nanometer bamboo and wood respectively
Dimension, nanometer glass fiber are that 3:1:1 is formed with quantity ratio, and nanometer zirconium oxide ceramic fiber not only has good fire resistant heat preserving
Can also have excellent toughness, in this, as braiding matrix, can guarantee three-dimensional fiber base when concrete foam volume expands
Body 7 is not broken；Nanometer bamboo and woods fiber has good anti-corrosion effect；Nanometer glass fiber can increase three-dimensional fiber matrix
7 intensity.Wherein, for three-dimensional fiber matrix 7 with a thickness of 30mm, internal cross section structure is triangle, and porosity 85% is three-dimensional fine
The excessively thin thickness of 7 thickness of Wiki body will affect the last intensity of finished product, and blocked up first is that larger in braiding difficulty, second is that compounding is mixed
Solidifying soil powder is not easy uniformly to spread, and will cause the uneven phenomenon of load, and then lead to final product quality existing defects, internal structure is
Triangle is not only with good stability, moreover it is possible to reach good erasure effect, in addition, high porosity can load more
Compounding coagulation is native and is not easy to lose powder.
Concrete Ultrafill device 2 includes rolling stand 1, roller 2 22, concrete spraying device 23, ultrasonic wave vibration
Tamping iron 24, rolling stand 1 totally two, left and right is oppositely arranged respectively, and the roller 1 for loading three-dimensional fiber matrix 7 is moved to
On the rolling stand 1 of left end, roller 2 22 is located on the rolling stand 1 of right end, and roller 1 passes through with roller 2 22
The connection of 7 scrolling of three-dimensional fiber matrix, concrete spraying device 23 are located at the top of three-dimensional fiber matrix 7, are used for three-dimensional fiber base
Body 7 sprays concrete powder, wherein concrete spraying device 23 includes feed inlet 231, storage bin 232, oscillating screen plate 233 and electricity
Machine 234, feed inlet 231 and oscillating screen plate 233 are located at the upper and lower port of storage bin 232, and motor 234 is located at storage bin 232
Side wall on and with oscillating screen plate 233 be electrically connected, using oscillating screen plate 233 spray concrete powder can prevent concrete powder
It accumulates at end.Ultrasonic wave vibro-rammer 24 is located at the lower section of three-dimensional fiber matrix 7, and opposite with about 23 concrete spraying device,
Uniformly for concrete powder diffusion, obtained fiber concrete blanket 7a is wound on roller 2 22；
Cutting binding apparatus 3 includes transmission bed 31, rolling stand 2 32, cutting manipulator 33, attachment means 34, rolling stand
2 32 are fixedly mounted on the left end of transmission bed 31, and attachment means 34 is mounted on the right end of transmission bed 31, load is had fiber concrete
The roller 2 22 of blanket 7a moves on rolling stand 2 32, and fiber concrete one end blanket 7a is placed on transmission bed 31, and by passing
The dynamic drive of bed 31 is transported to 34 one end of attachment means, and cutting manipulator 33 is located at the rear side of transmission bed 31 and close to attachment means 34 1
End, cutting manipulator 33 are equipped with laser navigation equipment 331, reduce cutting error；
Foaming and forming apparatus 4 includes thermal-insulating body 41, temperature controller 42, hanger 43, sprinkling disk 44, water tank 45, leakage collection
Sink 46, hanger 43 are located at the inside of thermal-insulating body 41, and hanger 43 includes two vertical fixed support rods 431, and activity is even
The horizontal hanger rod 432 on two vertical fixed 431 tops of support rod is connect, horizontal hanger rod 432 is equipped with suspension hook 433, and suspension hook 433 is used
In hanging the fiber concrete blanket 7a after hanging cutting, water tank 45 is located at the right side wall lower part of thermal-insulating body, and leakage catch basin 46 connects
It connects the bottom in thermal-insulating body 41 and is connected with water tank 45 by filter 47, sprinkling disk 44 is located at the interior top of thermal-insulating body 41
Portion, and be connected by water pump 48 with water tank 45, for making solidificating fiber concrete to fiber concrete blanket 7a spray water
Plate, temperature controller 42 are mounted on the right side wall top of thermal-insulating body 41, for controlling body 7c at the beginning of blowing temperature prepares foaming insulation board；
Packet sizing device 5 includes packet stock tank 51 and boom hoisting 52, and packet stock tank 51 is provided with packet slurries, and boom hoisting 52 is located at
The surface of packet stock tank 51, for clamping the horizontal hanger rod 432 of body 7c at the beginning of extension hangs foaming insulation board, by body at the beginning of foaming insulation board
7c is immersed in packet stock tank 51, obtains packet slurry foaming insulation board 7d；
Drying device 6 includes drying box 61, drying bracket 62, heating blower 63, and drying bracket 62 is located at drying box
The inside of body 61, is used to support the horizontal hanger rod 432 hung and hang packet slurry foaming insulation board 7d, and heating blower 63 is located at drying box
The top of body 61 is used for 61 delivered inside hot-air of drying box.
A kind of manufacturing method of three-dimensional fiber load concrete foaming insulation board, comprising the following steps:
(1) it weaves three-dimensional fiber matrix: composite fibre, carbon fiber, glass fibre is respectively charged into quantity ratio for 3:1:1
In different thread cases 11, it is woven into three-dimensional fiber matrix 7 through three dimensional knitting machine 12, and wind on roller 1；
(2) it prepares fiber concrete blanket: the roller 1 for loading three-dimensional fiber matrix 7 is moved on rolling stand 1,
And 7 one end of three-dimensional fiber matrix is led into roller 2 22, compounding coagulation soil powder is added into storage bin 232 from feed inlet 231,
Upper surface 2cm by oscillating screen plate 233 apart from three-dimensional fiber matrix 7, by compounding coagulation soil powder with 30g/cm3Dosage vibration spill
To the upper surface of three-dimensional fiber matrix 7, meanwhile, ultrasonic wave vibro-rammer 24 is close to the lower surface of three-dimensional fiber matrix 7, is utilized
50KHZ frequency loads to the diffusion of compounding coagulation soil powder inside three-dimensional fiber matrix 7, obtained fiber concrete blanket 7a winding
On roller 2 22, wherein the windup rate of fiber concrete blanket 7a is 1.2m/min；Wherein, compounding coagulation soil powder be by
Following weight percent composition: 15% nanometer of silica flour, 8% phase transformation polymer microsphere, 6% diatom powder, 4% conch meal, 2.5%
Nano-tourmaline, 5% ultra-fine calcium stearate, 1.5% redisperse latex powder, 1.5% negative ion powder, 7% polypropylene powder, 0.5%
Bis(lauroyloxy)dioctyltin, 4%% foaming agent, 3% water-reducing agent, 3% moisturizer, surplus are cement powder；Wherein, dopen Nano
Silica flour can be improved the wearability of foaming insulation board；Phase transformation polymer microsphere can further increase the heat preservation of foaming insulation board
Heat-proof quality；Diatom powder can purify nocuousness and penetrating odor when prepared by foaming insulation board itself；Nano-tourmaline and negative
Ion powder can play the role of radiation protection；Bis(lauroyloxy)dioctyltin is avoided as a kind of bubble stabilizer due to surface
Tension force effect, initiation system is unstable, and bubble merging, the generation of fracture phenomena, polypropylene powder can reduce foaming insulation board
Water absorption rate.
(3) it cuts fiber concrete blanket: thering is the roller 2 22 of fiber concrete blanket 7a to move to rolling stand 2 32 load
On, fiber concrete one end blanket 7a is placed on transmission bed 31, and driven by transmission bed 31 and be transported to 34 one end of attachment means, and by
Attachment means 34 orders upper nail ring 35 according to cutting block number to the fiber concrete end blanket 7a, is driven 31 stop motion of bed, cutting mechanics
Hand 33 is cut under the navigation of laser navigation equipment 331 according to being sized, and fiber concrete block 7b is obtained, and cutting finishes
Afterwards, attachment means 34 unclamps, and is driven bed 31 and continues to move, and makes after cutting and the fiber concrete block 7b with nail ring 35 takes off automatically
It falls；
(4) it prepares foaming insulation board just body: the fiber concrete block 7b with nail ring 35 being passed sequentially through into suspension hook 433 and is hung
Two vertical tops for fixing support rod 431 are placed on horizontal hanger rod 432, and by horizontal hanger rod 432, hanger 43 is loaded
After, it pushes in thermal-insulating body 41, using sprinkling disk 44 to fiber concrete block 7b spray water to complete wetting, opens temperature
Device 42 is controlled, controls 41 internal temperature of thermal-insulating body at 40 DEG C, and keep the temperature 3h, obtains foaming insulation board just body 7c；
(5) preparation packet slurry foaming insulation board: the horizontal hanger rod that clamping is hung to body 7c at the beginning of hanging foaming insulation board moves to lifting
Body 7c at the beginning of foaming insulation board is completely submerged in the packet slurries in packet stock tank 51 using boom hoisting 52 and is infiltrated 5 times by device 52,
Each infiltrating time is 5s, is spaced 3min, obtains packet slurry foaming insulation board 7d；Wherein, packet slurries is by following weight percent
Than composition: 5% starch ether, 5.5% propandiol butyl ether, 9% polysiloxanes, 10% lithium metasilicate, 4% cuprous oxide, 1.5% good fortune beauty
Double algicides, 0.6% fluorocarbon surfactant, 1.3%P803 powder defoaming agent, 0.8%F10 powder water-reducing agent, 2% film forming
Agent, 1.5% levelling agent, surplus are organic fluorinated silicone polymer emulsion；Wherein, propandiol butyl ether has packet slurries obtained good
Splitting resistance；Cuprous oxide and thiram algicide can increase the pollution resistance of packet slurries；Lithium metasilicate can be improved packet slurries
Every moist；Organic fluorinated silicone polymer emulsion has excellent water resistance, weatherability and resistance to soiling.
(6) dry packet slurry foaming insulation board: the horizontal hanger rod 432 that packet slurry foaming insulation board 7d is hung in branch support is hung over dry
It on dry bracket 62, and send to drying box 61, opens heating blower 63, be 70 DEG C in temperature, under the conditions of wind speed is 2m/s
Dry 40min obtains dry packet slurry foaming insulation board；
(7) it post-processes: the nail ring 35 on dry packet slurry foaming insulation board being removed, and packet slurry is utilized to the nail hole of formation
Liquid coating repairing, obtains foamed heat insulating board finished product.
Experimental result: the compression strength of foamed heat insulating board finished product is 1.1Mpa, flexural strength 2.0Mpa, volume water absorption rate
It is 3.2%, thermal coefficient is 0.075W/ (m.k).
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.
Claims (7)
1. a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board, which is characterized in that compiled including three-dimensional fiber
Knit device (1), concrete Ultrafill device (2), cut binding apparatus (3), foaming and forming apparatus (4), packet sizing device (5) and
Drying device (6)；
Three-dimensional fiber braiding device (1) includes thread case (11), the three dimensional knitting machine that multiple inside are equipped with nanofibers
(12) and roller one (13), the thread case (11) is equidistantly mounted on the top of the three dimensional knitting machine (12), and compiles to three-dimensional
Nanofibers are conveyed in loom (12), nanofibers are woven into three-dimensional fiber matrix (7) by three dimensional knitting machine (12), described
Roller one (13) is located at the lower section of three dimensional knitting machine (12), for winding the three-dimensional fiber matrix (7)；
The concrete Ultrafill device (2) include rolling stand one (21), roller two (22), concrete spraying device (23),
Ultrasonic wave vibro-rammer (24), the rolling stand one (21) totally two, left and right is oppositely arranged respectively, will load three-dimensional fiber matrix
(7) roller one (13) moves on the rolling stand one (21) of left end, and the roller two (22) is located at the rolling stand one of right end
(21) on, roller one (13) is connect with roller two (22) by three-dimensional fiber matrix (7) scrolling, the concrete spraying device (23)
Positioned at the top of three-dimensional fiber matrix (7), for spraying concrete powder to three-dimensional fiber matrix (7), the ultrasonic wave vibrates
Plate (24) is located at the lower section of three-dimensional fiber matrix (7), and opposite up and down with concrete spraying device (23), expands for concrete powder
The fiber concrete blanket (7a) uniformly obtained is dissipated to wind on roller two (22)；
The cutting binding apparatus (3) includes transmission bed (31), rolling stand two (32), cutting manipulator (33), attachment means
(34), the rolling stand two (32) is fixedly mounted on the left end of transmission bed (31), and the attachment means (34) is mounted on biography
The right end of dynamic bed (31), has the roller two (22) of the fiber concrete blanket (7a) to move on rolling stand two (32) load,
And fiber concrete blanket one end (7a) is placed in transmission bed (31), and driven by transmission bed (31) and be transported to attachment means (34) one
End, the cutting manipulator (33) are located at the rear side of transmission bed (31) and close to attachment means (34) one end；
The foaming and forming apparatus (4) includes thermal-insulating body (41), temperature controller (42), hanger (43), sprinkling disk (44), water tank
(45), leakage catch basin (46), the hanger (43) are located at the inside of the thermal-insulating body (41), and hanger (43) includes two perpendicular
To fixed support rod (431), and it is movably connected in the horizontal hanger rod (432) on two vertical fixed support rod (431) tops, institute
Horizontal hanger rod (432) are stated equipped with suspension hook (433), the suspension hook (433) is used to hang the fiber concrete blanket (7a) after hanging cutting,
The water tank (45) is located at the right side wall lower part of thermal-insulating body, and leakage catch basin (46) is connected to the bottom of thermal-insulating body (41)
And be connected with water tank (45) by filter (47), sprinkling disk (44) is located at the inner top of thermal-insulating body (41), and leads to
Water pump (48) is crossed to be connected with water tank (45), for making solidificating fiber concrete slab to fiber concrete blanket (7a) spray water,
The temperature controller (42) is mounted on the right side wall top of thermal-insulating body (41), for controlling at the beginning of blowing temperature prepares foaming insulation board
Body (7c)；
The packet sizing device (5) includes packet stock tank (51) and boom hoisting (52), and the packet stock tank (51) is provided with packet slurries, institute
The surface that boom hoisting (52) is located at packet stock tank (51) is stated, for clamping the cross of body (7c) at the beginning of extension hangs the foaming insulation board
To sunpender (432), body at the beginning of foaming insulation board (7c) is immersed in packet stock tank (51), obtains packet slurry foaming insulation board (7d)；
The drying device (6) includes drying box (61), drying bracket (62), heating blower (63), the drying bracket
(62) it is located at the inside of the drying box (61), is used to support the horizontal hanger rod that extension hangs packet slurry foaming insulation board (7d)
(432), heating blower (63) is located at the top of drying box (61), for empty to drying box (61) delivered inside heat
Gas.
2. a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board as described in claim 1, feature exist
In the nanofibers are with quantity ratio by nanometer zirconium oxide ceramic fiber, nanometer bamboo and woods fiber, nanometer glass fiber respectively
3:1:1 composition.
3. a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board as described in claim 1, feature exist
In the cutting manipulator (33) is equipped with laser navigation equipment (331).
4. a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board as described in claim 1, feature exist
In, the concrete spraying device (23) include feed inlet (231), storage bin (232), oscillating screen plate (233) and motor (234),
The feed inlet (231) and oscillating screen plate (233) are located at the upper and lower port of the storage bin (232), the motor (234)
It is electrically connected on the side wall of storage bin (232) and with oscillating screen plate (233).
5. a kind of using a kind of described in any item streamlined manufactures of fiber-loaded concrete foaming insulation board of claim 1-4
The manufacturing method of device manufacturing three-dimensional fiber load concrete foaming insulation board, which comprises the following steps:
(1) it weaves three-dimensional fiber matrix: composite fibre, carbon fiber, glass fibre is respectively charged into difference with quantity ratio for 3:1:1
The thread case (11) in, be woven into three-dimensional fiber matrix (7) through the three dimensional knitting machine (12), and wind in the roller
On one (13)；
(2) it prepares fiber concrete blanket: the roller one (13) for loading three-dimensional fiber matrix (7) is moved into the rolling stand one
(21) on, and three-dimensional fiber matrix (7) one end is led into the roller two (22), compounding coagulation soil is added from feed inlet (231)
Powder is in storage bin (232), and upper surface 1-2cm by oscillating screen plate (233) apart from three-dimensional fiber matrix (7) will be described multiple
With concrete powder with 10-30g/cm3Dosage vibration be spread across the upper surfaces of three-dimensional fiber matrix (7), meanwhile, by the ultrasonic wave
Vibro-rammer (24) is close to the lower surface of three-dimensional fiber matrix (7), spreads compounding coagulation soil powder using 25-50KHZ frequency and bears
It is downloaded to three-dimensional fiber matrix (7) inside, obtained fiber concrete blanket (7a) is wound on roller two (22), wherein fiber is mixed
The windup rate of solidifying soil blanket (7a) is 0.8-1.2m/min；
(3) it cuts fiber concrete blanket: thering is the roller two (22) of the fiber concrete blanket (7a) to move to rolling stand load
On two (32), fiber concrete blanket one end (7a) is placed in transmission bed (31), and is driven by transmission bed (31) and is transported to bookbinding
Device (34) one end, and upper nail ring (35) is ordered according to cutting block number to the fiber concrete blanket end (7a) by attachment means (34), it is driven
Bed (31) stop motion, the cutting manipulator (33) are cut out under the navigation of laser navigation equipment (331) according to being sized
It cuts, obtains fiber concrete block (7b), after cutting, attachment means (34) unclamps, and is driven bed (31) and continues to move, and makes to cut
Afterwards and with described fiber concrete block (7b) Automatic-falling for following closely ring (35)；
(4) it prepares foaming insulation board just body: the fiber concrete block (7b) with nail ring (35) is passed sequentially through into the suspension hook
(433) hanging is placed into two vertical fixed support rods on the horizontal hanger rod (432), and by horizontal hanger rod (432)
(431) top after loading the hanger (43), pushes in thermal-insulating body (41), utilizes the sprinkling disk (44)
To fiber concrete block (7b) spray water to complete wetting, open the temperature controller (42), the internal temperature of control thermal-insulating body (41)
Degree keeps the temperature 1-3h at 35-40 DEG C, obtains foaming insulation board just body (7c)；
(5) preparation packet slurry foaming insulation board: the horizontal hanger rod that clamping is hung to body (7c) at the beginning of hanging the foaming insulation board moves to institute
Boom hoisting (52) are stated, body at the beginning of foaming insulation board (7c) is completely submerged in the packet stock tank (51) using boom hoisting (52)
Packet slurries in infiltrate 3-5 times, each infiltrating time be 3-5s, be spaced 1-3min, obtain packet slurry foaming insulation board (7d)；
(6) dry packet slurry foaming insulation board: the horizontal hanger rod (432) that packet slurry foaming insulation board (7d) is hung in branch support is hung
It on the drying bracket (62), and send to the drying box (61), opens the heating blower (63), be in temperature
60-70 DEG C, wind speed dry 30-40min under the conditions of being 1-2m/s, obtain dry packet slurry foaming insulation board；
(7) it post-processes: the nail ring (35) on the packet slurry foaming insulation board of the drying being removed, and the nail hole of formation is utilized and is wrapped
Slurries coating repairing, obtains foamed heat insulating board finished product.
6. the manufacturing method of manufacture three-dimensional fiber load concrete foaming insulation board as claimed in claim 5, which is characterized in that
The compounding coagulation soil powder is made of following weight percent: 13-15% nanometers of silica flours, 7-8% phase transformation macromolecule are micro-
Ball, 5-6% diatom powder, 3-4% conch meal, 1.5-2.5% nano-tourmaline, the ultra-fine calcium stearate of 3-5%, 1.2-1.5% are again
Dispersed latex powder, 1-1.5% negative ion powder, 6-7% polypropylene powder, 0.3-0.5% Bis(lauroyloxy)dioctyltin, 3-4% hair
Infusion, 1-3% water-reducing agent, 2-3% moisturizer, surplus are cement powder.
7. the manufacturing method of manufacture three-dimensional fiber load concrete foaming insulation board as claimed in claim 5, which is characterized in that
The packet slurries are made of following weight percent: 4-5% starch ether, 5-5.5% propandiol butyl ether, 7-9% polysiloxanes,
8-10% lithium metasilicate, 2-4% cuprous oxide, 0.5-1.5% thiram algicide, 0.3-0.6% fluorocarbon surfactant, 0.5-
1.3%P803 powder defoaming agent, 0.2-0.8%F10 powder water-reducing agent, 0.5-2% film forming agent, 0.5-1.5% levelling agent, surplus
For organic fluorinated silicone polymer emulsion.
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