CN109014924A - A kind of production method of bearing of compressor - Google Patents
A kind of production method of bearing of compressor Download PDFInfo
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- CN109014924A CN109014924A CN201711400103.7A CN201711400103A CN109014924A CN 109014924 A CN109014924 A CN 109014924A CN 201711400103 A CN201711400103 A CN 201711400103A CN 109014924 A CN109014924 A CN 109014924A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/10—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of magazines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Optics & Photonics (AREA)
- Compressor (AREA)
Abstract
The invention discloses a kind of production methods of bearing of compressor, belong to technical field of bearing processing.A kind of production method of bearing of compressor of the invention, its production system includes feed bin, conveying mechanism and numerically-controlled machine tool, wherein turnover mechanism is for turning down the bearing that manipulator grabs, cleaning agency is used for the burr to processing rear bearing surface and water stain cleans, the feed bin includes feed bin ontology, feed bin ontology is equipped with material storage dish, the material storage dish includes bottom plate, the fixed link being vertically arranged on bottom plate and the adjustment disk and positioning disk that are successively set in fixed link, the adjustment hole passed through for fixed link is machined on the adjustment disk, the location hole passed through for fixed link is machined on positioning disk.The processing efficiency of bearing can be effectively improved using production method of the invention, and reduces entreprise cost, and the bearing of plurality of specifications can be processed simultaneously using its system of processing.
Description
Technical field
The invention belongs to technical field of bearing processing, more specifically to a kind of production method of bearing of compressor.
Background technique
Compressor is the important composition component using the household electrical appliance of cooling cycle system work such as air conditioner, refrigerator.
Mechanical energy is changed into pressure energy by the component (rolling-rotor or reciprocating motion words plug etc.) moved under motor drive using it, real
Now to the compression of compresser cylinder inner refrigerant, and the refrigerant of compression is discharged into refrigeration cycle.Bearing is passed in machinery
Component that is fixed and reducing load coefficient of friction is played during dynamic can when other parts generate relative motion each other on axis
It is fixed with being used to reduce coefficient of friction and holding shaft center in power transmission process.Since bearing assembly is compressor pump
The main component of body, the quality of bearing rigidity directly influences many performance characteristics of compressor, such as noise, vibration and efficiency
Deng.
Currently, usually requiring bearing to be processed using numerically-controlled machine tool in the prior art, pass through manipulator grip axes
Bearing carries out roughing and retrofit to the upper and lower surfaces of bearing and footstalk surface respectively, i.e., to bearing on machining tool
Upper and lower surfaces and footstalk surface are ground, to reach the precision level of standard element, then using digital control drilling machine in bearing
Surface drills.Wherein, next in being delivered on conveyer belt by the bearing of manipulator grip axes again after the completion of per pass manufacturing procedure
It is processed at process.Currently, bearing machining enterprise is usually all to be stored using bearing feed bin to bearing to be processed, it is mechanical
Hand is directly processed from feed bin crawl bearing, and the patent through retrieving about feed bin has more disclosure.
Such as, Chinese Patent Application No.: 201210017326.6, the applying date: on 01 19th, 2012, this application discloses
One plant feed bin, including hollow warehouse, the top of warehouse is provided with top plate；The lower part of warehouse is provided with bracket；The lower part of top plate
It is fixed with motor mounting plate；Decelerating motor is fixed on bracket and motor mounting plate；Master is provided on the output shaft of decelerating motor
Moving gear；Driving gear is engaged with driven gear；The top of driven gear is fixedly connected with drive sprocket；Be provided on top plate from
Movable sprocket；Drive sprocket is connect with driven sprocket by chain；Top plate is provided at least two material positions on the outside of chain；Each material
Charging tray is provided at position；Each charging tray is disposed with the first flitch, the second flitch and third flitch；First flitch and the second flitch
It is sleeved on material bar；Second flitch is fixedly connected with third flitch；Second flitch and third flitch are fixedly connected with chain；Top plate
Carrying roller is provided on the motion path of charging tray.Multiple charging tray self-feedings can be realized using the feed bin of above-mentioned application case, thus
Production efficiency is improved, but it is only applicable to carry out the part of same specification storage and feeding, when the specification of bearing to be processed
It then needs to re-replace various sizes of feed bin when changing.
Meanwhile using numerically-controlled machine tool to bearing carry out cutting and drilling processing after, bearing surface can generate more burr and
It is water stain, to largely will affect the smooth degree of bearing surface, and then influence the quality of bearing.Lead in traditional processing
It is often flash removed of being made a return journey using the method for manual polishing, heavy workload, production efficiency is low, influences the continuity of bearing machining, together
When be also easy to that operator is made to come to harm, and the precision of artificial treatment is relatively low, to not be able to satisfy the requirement of production.
For problem above existing for artificial deburring, Chinese Patent Application No.: 201510383562.3 application case is public
A kind of bearing automatically removing burr system is opened, this application includes deburring machine cabinet, and axis is arranged in the lower section of deburring machine cabinet
Delivery track is held, is placed on the bearing delivery track to deburring bearing.3 burr brush dresses are set gradually in burr box body
It sets, deburring bristle is arranged in burr brush device bottom end, also sets up CNC control panel on the burr box body.Using this
The device of application case can carry out automatic rejection to the burr of bearing surface, but need for bearing to be processed to be placed in above-mentioned apparatus
It is handled, then can be just further processed, be unfavorable for realizing that the continuity of bearing machining, processing efficiency still need
It further increases, and the system structure of this application is relative complex.
In addition, bearing is easily sent out when the bearing after processing being placed in conveying device by manipulator using existing processing method
It is raw reversed, i.e., where footstalk down, is normally conveyed to influence bearing, cause its following process that can not be normally carried out, need
Manually in turn by bearing, processing efficiency is influenced.
Summary of the invention
1. technical problems to be solved by the inivention
It is above insufficient existing for existing bearing processing it is an object of the invention to overcome, provide a kind of compressor shaft
The production method held.Production method of the invention can effectively improve the processing efficiency of bearing, and reduce entreprise cost, using it
System of processing can simultaneously process the bearing of plurality of specifications.
2. technical solution
In order to achieve the above objectives, technical solution provided by the invention are as follows:
A kind of production method of bearing of compressor of the invention, comprising the following steps:
Step 1: feeding: carrying out feeding from bearing feed bin using manipulator；
Step 2: a turnery processing: the bearing that manipulator grabs being sent to numerically-controlled machine tool, carries out turning to bearing front
Processing；
Step 3: secondary turning is processed: it is enterprising that the bearing through a turnery processing being placed in conveying mechanism using manipulator
Row conveying；When bearing is delivered to secondary operation station, using the bearing of manipulator grip axes on numerically-controlled machine tool, to bearing reverse side
Carry out turnery processing；
Step 4: drilling processing: the bearing processed through secondary turning is placed on conveying mechanism using manipulator carry out it is defeated
It send, when bearing is delivered to processing stations three times, using the bearing of manipulator grip axes on drilling machine, drilling is carried out to bearing and is added
Work；
Step 5: cleaning: the bearing after drilling processing being placed on conveying mechanism, by cleaning agency to bearing surface
It is cleaned.
Further, the bearing feed bin includes feed bin ontology, and feed bin ontology is equipped with material storage dish, the storing
Disk includes bottom plate, the fixed link being vertically arranged on bottom plate and the adjustment disk and positioning disk that are successively set in fixed link, institute
The adjustment hole for being machined on adjustment disk and passing through for fixed link is stated, the location hole passed through for fixed link is machined on positioning disk.
Further, the adjustment hole is the arcuate socket that successively spiral surrounding adjusts disk center's setting, the location hole
For by positioning disk center successively outwardly extending arcuate socket, and the position of location hole and the position of adjustment hole match；Described
Fixed link is installed on bottom plate by adjusting block, and wherein one end of adjusting block is articulated on bottom plate, and fixed link is fixedly installed in tune
The other end of locking nub.
Further, turnover mechanism is installed on the conveying mechanism, manipulator every procedure is processed after bearing
It is placed on turnover mechanism, turns down bearing to conveying mechanism by turnover mechanism；Above-mentioned turnover mechanism includes supporting support and branch
The blade fin being fixed in supporting support is supportted, which is parallel to conveying direction and is obliquely installed, and the bottom of blade fin
End is equipped with turnover board.
Further, the supporting support of the turnover mechanism includes the first support frame and the second support frame, the first support
Frame and the second support frame are both secured to the two sides of conveying mechanism, and the height of the first support frame is lower than the height of the second support frame,
Blade fin support is fixed on the first support frame and the second support frame.
Further, the tilt angle of the blade fin is 27-35 °, and the depth of sled surface sliding slot is greater than to be added
The length of work bearing footstalk, and the height of turnover board is the 1/3-1/2 of footstalk length.
Further, the cleaning agency includes two pieces of fixed plates being parallel to each other, and installation is supported in two fixed plates
Between top plate II, the top plate II on be fixed with motor, the output shaft of motor passes through top plate II and passes through inertial coupling and hair
Brush fixed disk is connected, which is installed on the top of conveying mechanism by above-mentioned fixed plate.
Further, rotary shaft is installed between above-mentioned two fixed plate, top plate II be located at the top of rotary shaft and with rotation
Shaft is fixedly linked, and the inner wall of the fixed plate is equipped with two piece of second support plate being oppositely arranged, which is located at top
For being supported to top plate II below plate II；The inner wall of the fixed plate is additionally provided with two piece of first support plate being oppositely arranged,
First support plate is located at the lower outer of rotary shaft.
Further, the guiding mechanism being obliquely installed is additionally provided on the conveying mechanism, one end of the guiding mechanism is logical
The side that pin shaft is installed on conveying mechanism is crossed, forms the transfer passage of bearing between the other end and the conveying mechanism other side, and
Fixing end on conveying mechanism close to guiding mechanism is equipped with locating pin；The tilt angle of above-mentioned guiding mechanism is 40-50 °,
It is made of the first cage plate and the second cage plate of suit connection, and the free end of guiding mechanism is equipped with arcuate guide section.
Further, the top plate I of the feed bin ontology is equipped with sprocket wheel chain mechanism, which includes master
Movable sprocket, driven sprocket and the chain being arranged around drive sprocket, driven sprocket, are equipped with multiple material positions along the outside of the chain,
Material storage dish is mounted in each material position, and material storage dish bottom plate is fixedly linked close to the side of chain with chain；The feed bin ontology
The lower section for being internally located at feeding station be equipped with cylinder, the bottom plate is equipped with cylinder via hole, is machined on positioning disk and cylinder
The corresponding cylinder apical pore of via hole, and the internal diameter of cylinder via hole is greater than the diameter of cylinder piston rod, the internal diameter of cylinder apical pore is less than
The diameter of cylinder piston rod.
Further, the course of work of the feed bin are as follows:
1) when needing to be fed, a certain number of bearings to be processed are placed on the material storage dish of each material position of feed bin, by solid
The effect of fixed pole carries out circumferential limit to bearing and fixes, and carries out longitudinal register by footstalk between each bearing；
2) in feeding station, cylinder piston rod stretches out, increase together the bearing of positioning disk and its top, set when rising to
When determining height, the bearing of manipulator crawl the top, which is sent to numerically-controlled machine tool, to be processed；
3) height of feeding station the top bearing is lower than setting height at this time, continues to drive positioning disk upward by cylinder
It is mobile, crawl processing is carried out to next bearing, and so on；
4) after the bearing machining on the material storage dish, cylinder piston rod resets, and is driven by sprocket wheel chain mechanism each
Material position is rotated, and the sensing device at feeding station senses that the positioning column on next material storage dish, i.e., next material storage dish arrive
When up to feeding station, sprocket wheel chain mechanism stops working, and successively grabs to the bearing on the material storage dish in the presence of cylinder
Processing is taken, and so on.
3. beneficial effect
Using technical solution provided by the invention, compared with prior art, have the following beneficial effects:
(1) the bearing crawl in feed bin is placed in by the production method of a kind of bearing of compressor of the invention using manipulator
It is processed on numerically-controlled machine tool, and processing rear bearing is turned down by turnover mechanism to being delivered to next processing work on conveying mechanism
Position is cleaned using burr and iron filings of the cleaning agency to processing rear bearing surface, so as to realize that automation is continuous raw
It produces, substantially increases the processing efficiency of bearing.
(2) a kind of production method of bearing of compressor of the invention, feed bin material storage dish include bottom plate, are vertically arranged to bottom
Fixed link on plate and the adjustment disk and positioning disk being successively set in fixed link are machined with for fixed link on the adjustment disk
The adjustment hole passed through is machined with the location hole passed through for fixed link on positioning disk, passes through the position for adjusting fixed link in adjustment hole
It sets, so as to which the space size between fixed link is adjusted, and then can be used in the storage feeding of different size bearing.
Meanwhile the present invention can position the position of fixed link by the collective effect of positioning disk, prevent fixed link from moving,
Influence bearing storage.
(3) a kind of production method of bearing of compressor of the invention, the fixed link are installed on bottom plate by adjusting block
On, wherein one end of adjusting block is articulated on bottom plate, and fixed link is fixedly installed in the other end of adjusting block, while on adjustment disk
The structure of adjustment hole is designed, by rotating adjustment disk, to fixed link there are thrust, make fixed link drive adjusting block into
Row rotation, is moved, and then adjust to the specification of bearing to be stored so as to adjustment hole of the fixed link on adjustment disk
Section.
(4) production method of a kind of bearing of compressor of the invention, the conveying mechanism are equipped with turnover mechanism, the fold
Mechanism includes supporting support and the blade fin that support is fixed in supporting support, which is parallel to conveying direction inclination
Setting, and the bottom end of blade fin is equipped with turnover board, the bearing so as to grab manipulator is placed in blade fin top (axis
Hold footstalk place down), so that it is made it by the effect of turnover board when reaching slide plate bottom end along blade fin slide downward
Fold drops down on conveying mechanism, so as to effectively prevent bearing reversely to drop down on conveying mechanism, influences normally to convey, needs people
Work by bearing in turn the problem of, and then advantageously ensure that the normal conveying of bearing, improve processing efficiency.
(5) production method of a kind of bearing of compressor of the invention, the tilt angle of the blade fin is 27-35 °, sliding
The depth of plate surface sliding slot is greater than the length of bearing footstalk to be processed, and the height of turnover board is the 1/3-1/2 of footstalk length, is led to
It crosses and the tilt angle of blade fin and the height of turnover board is optimized, so as to be further ensured that the fold of bearing
The stability of effect and its fold guiding, advantageously reduces bearing to the percussion of conveying mechanism.
(6) production method of a kind of bearing of compressor of the invention, the conveying mechanism are equipped with cleaning agency, pass through electricity
Machine band electric brush fixed disk is rotated, so as to the burr, iron filings and water stain direct progress for completing the process bearing surface
It cleans, is individually cleaned without removing bearing, substantially increase processing efficiency.The output shaft of motor passes through in the present invention
Inertial coupling is connected with hairbrush fixed disk, so as to further increase cleaning effect, and reduces the damage to bearing surface.
(7) production method of a kind of bearing of compressor of the invention, is equipped with rotary shaft between two fixed plates, and II, top plate
In rotary shaft top and be fixedly connected with the rotating shaft, so as to be overturn by rotary shaft to top plate II, and then be convenient for
The cleaning of iron filings in the replacement of hairbrush fixed disk and conveying mechanism.The inner wall of above-mentioned fixed plate is equipped with two piece second be oppositely arranged
Support plate, which is located at below top plate II, so as to be supported to top plate II, advantageously ensures that hairbrush cleans
Stability.The inner wall of fixed plate is additionally provided with two piece of first support plate being oppositely arranged in the present invention, which is located at
The lower outer of rotary shaft, when overturning top plate II replaces brush sweeper, cleans or carries out to the iron filings on conveying mechanism
When cleaning, the top plate after overturning is supported by the first support plate, consequently facilitating worker operation.
(8) production method of a kind of bearing of compressor of the invention is additionally provided with leading of being obliquely installed on the conveying mechanism
To mechanism, the bearing on conveying mechanism can be oriented to by the setting of guiding mechanism, carry out it along flow-guiding channel defeated
It send, so as to avoid bearing from accumulating, influences processing efficiency.One end of the guiding mechanism is installed on conveyer by pin shaft
The side of structure, and carry out holding out against limit by locating pin, so as to guiding mechanism tilt angle and guiding mechanism it is another
The size of transfer passage is adjusted between end and guiding mechanism, meets the requirement of different size bearing.
(9) production method of a kind of bearing of compressor of the invention, the tilt angle of the guiding mechanism are 40-50 °, and
Its free end is equipped with arcuate guide section, to be conducive to further increase the guide effect of bearing, and guarantees conveying speed.This hair
Bright guiding mechanism is made of the first cage plate and the second cage plate of suit connection, so as to as needed to the length of guide plate
It is adjusted, and then meets the requirement of different size bearing.
(10) the top plate I of the production method of a kind of bearing of compressor of the invention, the feed bin ontology is equipped with sprocket chain
Mechanism, material position is set to the outside of chain, and material storage dish bottom plate is fixedly linked close to the side of chain with chain, so as to
It drives each material storage dish to be rotated around storage hopper center by sprocket wheel chain mechanism, different material storage dishes is successively delivered to feeding work
Position, so as to realize multistation self-feeding.
(11) production method of a kind of bearing of compressor of the invention, the feed bin ontology are internally located at feeding station
Lower section is equipped with cylinder, and bottom plate is equipped with cylinder via hole, is machined with cylinder apical pore corresponding with cylinder via hole, and gas on positioning disk
The internal diameter of cylinder via hole is greater than the diameter of cylinder piston rod, and the internal diameter of cylinder apical pore is less than the diameter of cylinder piston rod, passes through cylinder
The flexible of piston rod can jack up positioning disk, fall operation after rise, thus using manipulator to the bearing above positioning disk into
Row crawl.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of bearing to be processed；
Fig. 2 is a kind of structural schematic diagram of bearing of compressor high-efficiency and continuous system of processing of the invention；
Fig. 3 is a kind of schematic top plan view of bearing of compressor high-efficiency and continuous system of processing of the invention；
Fig. 4 is the structural schematic diagram of material storage dish of the invention；
Fig. 5 is the part enlarged structure schematic diagram of material storage dish of the invention；
Fig. 6 is the structural schematic diagram of adjustment disk of the invention；
Fig. 7 is the structural schematic diagram of positioning disk of the invention；
Fig. 8 is fixed link mounting structure schematic diagram of the invention；
Fig. 9 is the structural schematic diagram of feed bin of the invention；
Figure 10 is the structural schematic diagram of fold frame of the invention；
Figure 11 is the structural schematic diagram of cleaning agency of the invention；
Figure 12 is the structural schematic diagram of cleaning agency of the invention.
Label declaration in schematic diagram:
1, bottom plate；101, cylinder via hole；2, adjusting block；201, the first mounting hole；3, positioning column；4, adjustment disk；401,
One adjustment hole；402, the first central shaft hole；5, positioning disk；501, cylinder apical pore；502, location hole；503, the second central shaft hole；
6, fixed link；7, central shaft；8, feed bin ontology；9, top plate I；10, material position；1001, feeding station；11, chain；12, driven
Sprocket wheel；13, roller；14, drive sprocket；15, bearing；1501, footstalk；16, conveying mechanism；17, turnover mechanism；1701, first
Support frame；1702, the second support frame；1703, blade fin；1704, turnover board；18, guiding mechanism；1801, the first cage plate；
1802, the second cage plate；1803, pin shaft；1804, locating pin；19, cleaning agency；20, fixed plate；2001, the second adjustment hole；21,
Top plate II；2101, axis hole；22, motor；23, rotary shaft；24, hairbrush fixed disk；25, the first support plate；26, mounting plate；
2601, the second mounting hole；27, the second support plate；28, manipulator.
Specific embodiment
To further appreciate that the contents of the present invention, now in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment 1
A kind of production method of the bearing of compressor of the present embodiment, start bearing of compressor production system, specifically include with
Lower step:
Step 1: feeding: carrying out feeding from bearing feed bin using manipulator 28, the structure of bearing to be processed is as shown in Figure 1；
Step 2: a turnery processing: the bearing 15 that manipulator 28 grabs being sent to numerically-controlled machine tool, is carried out to bearing front
Turnery processing；
Step 3: secondary turning is processed: the bearing through a turnery processing being placed in conveying mechanism 16 using manipulator 28
On conveyed；When bearing is delivered to secondary operation station, using 28 grip axes bearing of manipulator on numerically-controlled machine tool, to axis
It holds reverse side and carries out turnery processing；
Step 4: drilling processing: it is enterprising that the bearing processed through secondary turning being placed in conveying mechanism 16 using manipulator 28
Row conveying, using 28 grip axes bearing of manipulator on drilling machine, carries out bearing when bearing is delivered to processing stations three times
Drilling processing；
Step 5: cleaning: the bearing after drilling processing being placed on conveying mechanism 16, by cleaning agency 19 to bearing
Surface is cleaned.
Bearing crawl in feed bin is placed on numerically-controlled machine tool using manipulator and is processed by the present embodiment, and will be after processing
Bearing is turned down by turnover mechanism to next processing stations are delivered on conveying mechanism, using cleaning agency to processing rear bearing table
The burr and iron filings in face are cleaned, and so as to realize automatic continuous production, substantially increase the processing efficiency of bearing.
As shown in Fig. 4-Fig. 9, the feed bin of the present embodiment includes feed bin ontology 8, and feed bin ontology 8 is equipped with material storage dish, described
Material storage dish include bottom plate 1, the fixed link being vertically arranged on bottom plate 16 and the adjustment disk 4 being successively set in fixed link 6
With positioning disk 5, the adjustment hole 401 passed through for fixed link 6 is machined on the adjustment disk 4, is machined on positioning disk 5 for fixed link
6 location holes 502 passed through.The present embodiment is by adjusting position of the fixed link 6 in adjustment hole 401, so as to fixed link 6
Between parking space size be adjusted, and then can be used in the storage feeding of different size bearing, it is different without replacing
Feed bin is conducive to save economic cost.Meanwhile the present embodiment can carry out the position of fixed link 6 by the effect of positioning disk 5
Positioning influences bearing pick-and-place to prevent fixed link 6 from moving.
Embodiment 2
The structure of a kind of production method of bearing of compressor of the present embodiment, production process and Production of bearing system is the same as real
Apply example 1, difference essentially consists in: in conjunction with Fig. 6, Fig. 7, the adjustment hole 401 in the present embodiment on adjustment disk 4 is successively spiral surrounding
The arcuate socket of 4 center of adjustment disk setting, the location hole 502 on positioning disk 5 are by 5 center of positioning disk successively outwardly extending arc
Hole, and the position of location hole 502 and the position of adjustment hole 401 match.Meanwhile as shown in figure 8, the present embodiment fixed link 6
It is installed on bottom plate 1 by adjusting block 2, wherein one end of adjusting block 2 is articulated on bottom plate 1, and fixed link 6 is fixedly installed in adjusting
The other end of block 2.When the specification of bearing to be stored changes, positioning disk 5 is picked up upwards, rotates adjustment disk 4 at this time,
Under the thrust of adjustment disk 4, fixed link 6 drives adjusting block 2 to be rotated, to make adjusting of the fixed link 6 on adjustment disk 4
Hole 401 synchronizes movement, and then fixed link 6 is made to change around the parking space size formed, then by 5 weight of positioning disk
It is newly placed on adjustment disk 4, fixed link 6 can be fixed.
Embodiment 3
The structure of a kind of production method of bearing of compressor of the present embodiment, production process and Production of bearing system is the same as real
Apply example 2, difference essentially consists in: as shown in Figure 10, the turnover mechanism 17 of the present embodiment includes that supporting support and support are fixed on
Blade fin 1703 in supporting support, which is parallel to conveying direction and is obliquely installed, and blade fin 1703
Bottom end be equipped with turnover board 1704, the bearing so as to grab manipulator 28 is placed in 1703 top of blade fin (bearing axis
Where handle down), it is made to pass through the effect of turnover board 1704 when reaching slide plate bottom end along 1703 slide downward of blade fin
It drops down onto its fold on conveying mechanism 16, so as to effectively prevent bearing reversely to drop down on conveying mechanism 16, influences normal defeated
Send, need manually by bearing in turn the problem of, and then advantageously ensure that the normal conveying of bearing, improve processing efficiency.
Embodiment 4
The structure of a kind of production method of bearing of compressor of the present embodiment, production process and Production of bearing system is the same as real
Apply example 3, difference essentially consists in: the supporting support of turnover mechanism 17 includes the first support frame 1701 and second in the present embodiment
Support 1702, the first support frame 1701 and the second support frame 1702 are both secured to the two sides of conveying mechanism 16, and the first support frame
1701 height is lower than the height of the second support frame 1702, and the first support frame 1701 and second is fixed in the support of blade fin 1703
On support frame 1702.
Specifically, it is 27-35 ° that the tilt angle of the blade fin 1703, which can be set as needed, sled surface sliding slot
Depth be greater than the length of bearing footstalk 1501 to be processed, and the height of turnover board 1704 can be set as needed as footstalk 1501
The 1/3-1/2 of length.When the tilt angle of blade fin 1703 is larger and the height of turnover board 1704 is smaller, bearing sliding and
It turns down unstable, is easily turned over downwards in sliding process, and greater impact is caused to conveying mechanism.And work as the height of turnover board 1704
When spending big, then the fold effect of bearing is not can guarantee.The present embodiment passes through the tilt angle and fold to blade fin 1703
The height of plate 1704 optimizes, so as to be further ensured that the fold effect of bearing and its stabilization of fold guiding
Property, bearing is advantageously reduced to the percussion of conveying mechanism.
Embodiment 5
The structure of a kind of production method of bearing of compressor of the present embodiment, production process and Production of bearing system is the same as real
Apply example 4, difference essentially consists in: as shown in Figure 11, Figure 12, the cleaning agency 19 of the present embodiment include two pieces be parallel to each other consolidate
Fixed board 20, installation are supported in the top plate II 21 between two fixed plates 20, are fixed with motor 22, motor 22 on the top plate II 21
Output shaft pass through the axis hole 2101 on top plate II 21 and be connected with hairbrush fixed disk 24 by inertial coupling, the scavenging machine
Structure 19 is installed on the top of conveying mechanism 16 by above-mentioned fixed plate 20.By motor 22 with 24 turns of electric brush fixed disk
It is dynamic, thus by hairbrush to the burr of bearing surface, iron filings and it is water stain clean, solve manual polishing effect in the prior art
Rate and the lower deficiency of precision, since the output shaft of motor 22 is connected by inertial coupling with hairbrush fixed disk 24, so as to
To further increase cleaning effect, and reduce the damage to bearing surface.
Rotary shaft 23 is installed, top plate II 21 is located at the upper of rotary shaft 23 in the present embodiment between above-mentioned two fixed plate 20
It is fixedly linked just and with rotary shaft 23, so as to be overturn by rotary shaft 23 to top plate II 21, and then convenient for hairbrush
The cleaning of iron filings in replacement and conveying mechanism.The inner wall of above-mentioned fixed plate 20 is equipped with two piece of second support plate 27 being oppositely arranged,
Second support plate 27 is located at below top plate II 21 for support, height and rotary shaft 23 to be fixed to top plate II 21
Height matches.When cleaning agency 19 works normally, bearing is fixed to top plate II 21 by the second support plate 27,.From
And advantageously ensure that the stability that hairbrush cleans.Far from the side of rotary shaft 23 on second support plate 27 and top plate II 21
It is machined with corresponding threaded hole, when working properly, the second support plate 27 is fixed with top plate II 21 by bolt,
When needing to replace brush sweeper, cleaning or clean to the iron filings on conveying mechanism, above-mentioned bolt is unclamped, is overturn
Top plate.The inner wall of fixed plate 1 is additionally provided with two piece of first support plate 25 being oppositely arranged, first support plate in the present embodiment
25 are located at the lower outer of rotary shaft 23, when overturning top plate II 21 replaces brush sweeper, cleans or on conveying mechanism
Iron filings when being cleaned, the top plate after overturning is supported by the first support plate 25, consequently facilitating worker operation.
Embodiment 6
The structure of a kind of production method of bearing of compressor of the present embodiment, production process and Production of bearing system is the same as real
Example 5 is applied, difference essentially consists in: respectively corresponding the second adjustment hole for being machined with and being obliquely installed in the present embodiment in two fixed plates 20
2001, the inner wall of fixed plate 20 is fixed with mounting plate 26, is machined on mounting plate 26 and the second adjustment hole 2001 corresponding one
The second different mounting hole 2601 of series of height can be suitable for consequently facilitating the mounting height to cleaning agency is adjusted
The cleaning of different-thickness bearing.Two the second adjustment holes being parallel to each other are machined in the present embodiment in two fixed plates 20
2001。
Embodiment 7
The structure of a kind of production method of bearing of compressor of the present embodiment, production process and Production of bearing system is the same as real
Example 6 is applied, difference essentially consists in: as shown in Figure 2 and Figure 3, being additionally provided with the guiding being obliquely installed on the conveying mechanism 16 of the present embodiment
Mechanism 18, one end of the guiding mechanism 18 are installed on the side of conveying mechanism 16, the other end and 16 other side of conveying mechanism it
Between formed bearing transfer passage, the bearing on conveying mechanism 16 can be oriented to, be made by the setting of guiding mechanism 18
It is conveyed along flow-guiding channel, so as to avoid bearing from accumulating, influences processing efficiency.
Embodiment 8
The structure of a kind of production method of bearing of compressor of the present embodiment, production process and Production of bearing system is the same as real
Apply example 7, difference essentially consists in: as shown in figure 3, in the present embodiment one end of guiding mechanism 18 be installed on by pin shaft 1803 it is defeated
Send the side of mechanism 16, so as to guiding mechanism tilt angle and the guiding mechanism other end and guiding mechanism between convey
The size in channel is adjusted, and meets the requirement of different size bearing.Close to guiding mechanism 18 on above-mentioned conveying mechanism 16
Fixing end locating pin 1804 is installed, so as to guarantee be oriented to Board position stability, prevent bearing act under occur
Deflection.
The tilt angle of above-mentioned guiding mechanism 18 is set as 40-50 °, and its free end is equipped with arcuate guide section, to have
Conducive to further increasing the guide effect of bearing, and guarantee conveying speed.The guiding mechanism 18 of the present embodiment is by suit connection
First cage plate 1801 and the second cage plate 1802 composition, so as to which the length of guide plate is adjusted as needed, Jin Erman
The requirement of sufficient different size bearing.
Embodiment 9
The structure of a kind of production method of bearing of compressor of the present embodiment, production process and Production of bearing system is the same as real
Example 8 is applied, difference essentially consists in: as shown in figure 9, the top plate I 9 of feed bin ontology is equipped with sprocket wheel chain mechanism in the present embodiment,
The sprocket wheel chain mechanism includes drive sprocket 14, driven sprocket 12 and the chain being arranged around drive sprocket 14, driven sprocket 12
11, multiple material positions 10 are equipped with along the outside of the chain 11, are mounted on material storage dish in each material position 10, and material storage dish bottom plate 1 is close
The side of chain 11 is fixedly linked with chain 12.Meanwhile around equipped with roller 13, the storing on the top plate I 9 of feed bin ontology 8
Disk support is installed on above-mentioned roller 13.Drive sprocket 14 is driven to rotate by driving device, to pass through 14 He of drive sprocket
Driven sprocket 12 drives chain 11 to rotate, and then each material storage dish can be driven to be rotated around storage hopper center, successively will be different
Material storage dish is delivered to feeding station 1001, so as to realize multistation self-feeding, is conducive to improve working efficiency.Due to each
Material storage dish is supported and is installed on roller 13, so that material storage dish be made to be easier to be rotated, reduces driving force.
The lower section for being internally located at feeding station 1001 of feed bin ontology 8 is equipped with cylinder in the present embodiment, sets on the bottom plate 1
There is cylinder via hole 101, is machined with cylinder apical pore 501 corresponding with cylinder via hole 101 on positioning disk 5, and cylinder via hole 101
Internal diameter is greater than the diameter of cylinder piston rod, and the internal diameter of cylinder apical pore 501 is less than the diameter of cylinder piston rod.Pass through cylinder piston rod
It is flexible positioning disk 5 can be jacked up, fall operation after rise, thus the bearing progress using manipulator 28 to 5 top of positioning disk
Crawl.It is machined with mounting hole 201 on the adjusting block 2 of the present embodiment, which is threaded hole, the bottom end screw thread of fixed link 6
It is installed in mounting hole 201, consequently facilitating replacing to the length of fixed link 6, is also convenient for the disassembly installation of material storage dish.
Embodiment 10
The structure of a kind of production method of bearing of compressor of the present embodiment, production process and Production of bearing system is the same as real
Example 9 is applied, difference essentially consists in: positioning column 3, the feed bin feeding station are equipped on the material storage dish bottom plate 1 of the present embodiment
1001 are equipped with corresponding sensing device.The fixed link 6 and the number of adjustment hole 401, location hole 502 are three, three
Fixed link 6 is around the round parking space of formation.
Under normal operating conditions, when needing to be fed, placed on the material storage dish of each material position 10 of feed bin it is a certain number of to
Bearing 15 is processed, circumferential limit fixation is carried out to bearing by the effect of fixed link 6, is carried out between each bearing by footstalk longitudinal
Positioning.In feeding station 1001, cylinder piston rod stretches out, increase together the bearing of positioning disk 5 and its top, set when rising to
When determining height, the bearing of manipulator crawl the top, which is sent to machining center, to be processed.At this point, 1001 the top axis of feeding station
The height held is lower than setting height, continues that positioning disk 5 is driven to move up by cylinder, carries out crawl processing to next bearing,
And so on.After the bearing machining on the material storage dish, cylinder piston rod resets, and drives each material by sprocket wheel chain mechanism
Position 10 is rotated, and the sensing device at feeding station 1001 senses the positioning column 3 on next material storage dish, i.e., next storing
Disk reach feeding station 1001 when, sprocket wheel chain mechanism stops working, in the presence of cylinder to the bearing on the material storage dish according to
It is secondary to carry out crawl processing, and so on.
Embodiment 11
The structure of a kind of production method of bearing of compressor of the present embodiment, production process and Production of bearing system is the same as real
Example 10 is applied, difference essentially consists in: the center of adjustment disk 4 is equipped with central shaft 7 in the present embodiment, and the center of positioning disk 5 adds
Work has the second central shaft hole 503 passed through for central shaft 7.When being processed to lower bearing (footstalk is without inner hole), without peace
Central shaft 7 is filled, bearing is positioned by 3 fixed links 6, and the footstalk of lower bearing is downward, is indulged by its footstalk
To support and positioning.It, can be at the center of adjustment disk 4 when being processed to upper bearing (metal) (footstalk and bearing centre are machined with hole)
Installation center shaft 7 is loaded on the footstalk inner hole sleeve of upper bearing (metal) to be processed in central shaft 7, and by 3 fixed links 6 to axis
Hold carry out it is circumferentially positioned, the diameter of above-mentioned central shaft 7 matches with the footstalk hole size of upper bearing (metal) to be stored.
The center of adjustment disk 4 is machined with the first central shaft hole 402 in the present embodiment, which is screw thread
Hole, the bottom end of central shaft 7, which is connected through a screw thread, is installed on the first central shaft hole 402, so as to select center as needed
Whether the installation of shaft 7, therefore the bearing of compressor feed bin of the present embodiment can be suitable for compressor upper bearing (metal) under simultaneously
It is stored while bearing, and central shaft 7 is dismantled, is easy for installation.
Schematically the present invention and embodiments thereof are described above, description is not limiting, institute in attached drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited to this.So if the common skill of this field
Art personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution
Similar frame mode and embodiment, are within the scope of protection of the invention.
Claims (10)
1. a kind of production method of bearing of compressor, which comprises the following steps:
Step 1: feeding: carrying out feeding from bearing feed bin using manipulator (28)；
Step 2: a turnery processing: the bearing (15) that manipulator (28) grab being sent to numerically-controlled machine tool, is carried out to bearing front
Turnery processing；
Step 3: secondary turning is processed: the bearing through a turnery processing being placed in conveying mechanism (16) using manipulator (28)
On conveyed；It is right using manipulator (28) grip axes bearing on numerically-controlled machine tool when bearing is delivered to secondary operation station
Bearing reverse side carries out turnery processing；
Step 4: drilling processing: it is enterprising that the bearing processed through secondary turning being placed in conveying mechanism (16) using manipulator (28)
Row conveying, when bearing is delivered to processing stations three times, using manipulator (28) grip axes bearing on drilling machine, to bearing into
Row drilling processing；
Step 5: cleaning: the bearing after drilling processing being placed on conveying mechanism (16), by cleaning agency (19) to bearing
Surface is cleaned.
2. a kind of production method of bearing of compressor according to claim 1, it is characterised in that: the bearing feed bin packet
It includes feed bin ontology (8), feed bin ontology (8) is equipped with material storage dish, and the material storage dish includes bottom plate (1), is vertically arranged to bottom plate
(1) fixed link (6) on and the adjustment disk (4) and positioning disk (5) being successively set on fixed link (6), the adjustment disk (4)
On be machined with the adjustment hole (401) passed through for fixed link (6), be machined with the location hole passed through for fixed link (6) on positioning disk (5)
(502)。
3. a kind of production method of bearing of compressor according to claim 2, it is characterised in that: the adjustment hole (401)
For successively spiral surrounding adjustment disk (4) center setting arcuate socket, the location hole (502) be by positioning disk (5) center successively
Outwardly extending arcuate socket, and the position of location hole (502) and the position of adjustment hole (401) match；The fixed link (6)
It is installed on bottom plate (1) by adjusting block (2), wherein one end of adjusting block (2) is articulated on bottom plate (1), and fixed link (6) is fixed
It is installed on the other end of adjusting block (2).
4. a kind of production method of bearing of compressor according to any one of claim 1-3, it is characterised in that: described defeated
It send and turnover mechanism (17) is installed on mechanism (16), the bearing after manipulator (28) processes every procedure is placed in turnover mechanism
(17) on, turn down bearing to conveying mechanism (16) by turnover mechanism (17)；Above-mentioned turnover mechanism (17) includes supporting support
And the blade fin (1703) that support is fixed in supporting support, the blade fin (1703) are parallel to conveying direction inclination and set
It sets, and the bottom end of blade fin (1703) is equipped with turnover board (1704).
5. a kind of production method of bearing of compressor according to claim 4, it is characterised in that: the blade fin
(1703) tilt angle is 27-35 °, and the depth of sled surface sliding slot is greater than the length of bearing footstalk (1501) to be processed, and
The height of turnover board (1704) is the 1/3-1/2 of footstalk (1501) length.
6. a kind of production method of bearing of compressor according to any one of claim 1-3, it is characterised in that: described
Cleaning agency (19) includes two pieces of fixed plates being parallel to each other (20), and installation is supported in the top plate II between two fixed plates (20)
(21), it is fixed with motor (22) on the top plate II (21), the output shaft of motor (22) passes through top plate II (21) and joined by inertia
Axis device is connected with hairbrush fixed disk (24), which is installed on conveying mechanism (16) by above-mentioned fixed plate (20)
Top.
7. a kind of production method of bearing of compressor according to claim 6, it is characterised in that: above-mentioned two fixed plate (20)
Between be equipped with rotary shaft (23), top plate II (21) is located at the top of rotary shaft (23) and is fixedly linked with rotary shaft (23), institute
The inner wall for stating fixed plate (20) is equipped with two piece of second support plate (27) being oppositely arranged, which is located at top plate II
(21) lower section is for being supported top plate II (21)；The inner wall of the fixed plate (1) is additionally provided with two piece first be oppositely arranged
Support plate (25), first support plate (25) are located at the lower outer of rotary shaft (23).
8. a kind of production method of bearing of compressor according to any one of claim 1-3, it is characterised in that: described defeated
The guiding mechanism (18) for being additionally provided with and being obliquely installed on mechanism (16) is sent, one end of the guiding mechanism (18) is pacified by pin shaft (1803)
The transfer passage of bearing is formed between side loaded on conveying mechanism (16), the other end and conveying mechanism (16) other side, and
Fixing end on conveying mechanism (16) close to guiding mechanism (18) is equipped with locating pin (1804)；Above-mentioned guiding mechanism (18) incline
Rake angle is 40-50 °, is made of the first cage plate (1801) and the second cage plate (1802) of suit connection, and guiding mechanism
(18) free end is equipped with arcuate guide section.
9. a kind of production method of bearing of compressor according to any one of claim 1-3, it is characterised in that: the material
The top plate I (9) of storehouse ontology is equipped with sprocket wheel chain mechanism, which includes drive sprocket (14), driven sprocket
(12) it and around the chain (11) that drive sprocket (14), driven sprocket (12) are arranged, is equipped with along the outside of the chain (11) multiple
Material position (10) is mounted on material storage dish, and side and chain of the material storage dish bottom plate (1) close to chain (11) on each material position (10)
(12) it is fixedly linked；The lower section for being internally located at feeding station (1001) of the feed bin ontology (8) is equipped with cylinder, the bottom plate
(1) cylinder via hole (101) are equipped with, are machined with cylinder apical pore (501) corresponding with cylinder via hole (101) on positioning disk (5),
And the internal diameter of cylinder via hole (101) is greater than the diameter of cylinder piston rod, the internal diameter of cylinder apical pore (501) is less than cylinder piston rod
Diameter.
10. a kind of production method of bearing of compressor according to claim 9, which is characterized in that the work of the feed bin
Process are as follows:
1) when needing to be fed, a certain number of bearings to be processed (15) are placed on the material storage dish of each material position of feed bin (10), are led to
The effect for crossing fixed link (6) carries out circumferential limit to bearing and fixes, and carries out longitudinal register by footstalk between each bearing；
2) in feeding station (1001), cylinder piston rod stretches out, and increase together the bearing of positioning disk (5) and its top, when upper
When rising to setting height, the bearing of manipulator crawl the top, which is sent to numerically-controlled machine tool, to be processed；
3) height of feeding station (1001) the top bearing is lower than setting height at this time, continues to drive positioning disk by cylinder
(5) it moves up, crawl processing is carried out to next bearing, and so on；
4) after the bearing machining on the material storage dish, cylinder piston rod resets, and drives each material position by sprocket wheel chain mechanism
(10) it is rotated, the sensing device at feeding station (1001) senses the positioning column (3) on next material storage dish, i.e., next
When material storage dish reaches feeding station (1001), sprocket wheel chain mechanism stops working, in the presence of cylinder on the material storage dish
Bearing successively carries out crawl processing, and so on.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711400103.7A CN109014924B (en) | 2017-12-22 | 2017-12-22 | production method of compressor bearing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711400103.7A CN109014924B (en) | 2017-12-22 | 2017-12-22 | production method of compressor bearing |
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| CN109014924A true CN109014924A (en) | 2018-12-18 |
| CN109014924B CN109014924B (en) | 2019-12-17 |
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| CN201711400103.7A Active CN109014924B (en) | 2017-12-22 | 2017-12-22 | production method of compressor bearing |
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| CN107127582A (en) * | 2017-05-12 | 2017-09-05 | 广州市德善数控科技有限公司 | The processing unit (plant) and its processing method of a kind of bearing of compressor |
| CN107363549A (en) * | 2017-09-01 | 2017-11-21 | 泉州安肯自动化机械有限公司 | A kind of bearing block rotating disk full automatic processing device |
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|---|---|---|---|---|
| DE10219441C1 (en) * | 2002-04-25 | 2003-09-18 | Univ Dresden Tech | Machine tool for the production of inner/outer roller bearing and gear rings ready for grinding, from tubular or solid workpieces, uses a combination of lathe turning and profile roller shaping in series and/or in parallel |
| CN102806464A (en) * | 2011-05-30 | 2012-12-05 | 青岛和信机床有限公司 | Numerical control bearing ring turning automatic line |
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| CN109014924B (en) | 2019-12-17 |
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Denomination of invention: A production method of compressor bearing Effective date of registration: 20230214 Granted publication date: 20191217 Pledgee: Dangtu Branch of Industrial and Commercial Bank of China Ltd. Pledgor: MAANSHAN YUEMEI METAL PRODUCT TECHNOLOGY INDUSTRY CO.,LTD. Registration number: Y2023980032580 |
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