Rotor punching sub-material, reason material method
Technical field
The present invention relates to motors to fabricate field, and in particular to rotor punching sub-material, reason material method.
Background technique
Rotor punching, as is shown in figures 5-12, including stator punching (11) and rotor punching (12), it is that motor is most important
Components, in the prior art usually by punching technique produced, i.e., by a disk raw material pass through punching machine go out respectively
Stator punching (11), rotor punching (12) and waste material (13), the stator punching then completed the process (11), rotor punching (12) with
Waste material (13) is sent to subsequent processing together and carries out sub-material and reason material, and so-called sub-material is exactly to rush stator punching (11), rotor
Piece (12), waste material (13) are separated, and so-called reason material is exactly to be stacked several stator punchings (11) are neat, at present
The two processes mostly be by manually being operated, therefore its labor intensity is larger, production efficiency is lower, sub-material and reason material matter
It measures also poor.
Summary of the invention
The technical problem to be solved by the present invention is rotor punching sub-material, reason expect large labor intensity, production in the prior art
Low efficiency, separation and the ropy problem of arrangement.
In order to solve the above technical problems, the technical solution used in the present invention is: rotor punching sub-material, reason material method,
The following steps are included:
A, blank is placed on work bench of punch press;
B, blank is punched into stator punching, rotor punching, waste material three parts by punching machine;
C, the stator punching from punching machine, rotor punching, waste material are slided to together on the first feeding distribution mechanism being obliquely installed;
D, stator punching, rotor punching, waste material continue to slide on the first feeding distribution mechanism, subsequent rotor punching, waste material one
It rises and is fallen from the first feeding distribution mechanism, stator punching then continues to slide on the first feeding distribution mechanism;
E, be inclined at below the first feeding distribution mechanism is fallen on from rotor punching that the first feeding distribution mechanism is fallen, waste material
On two feeding distribution mechanisms, rotor punching, waste material slide on the second feeding distribution mechanism together;
F, waste material is fallen from the second feeding distribution mechanism, and rotor punching then continues to slide on the second feeding distribution mechanism, until rotor
Punching is fallen from the end of the second feeding distribution mechanism;
G, stator punching is fallen after sliding a distance on the first feeding distribution mechanism from the end of the first feeding distribution mechanism, and
It falls in the stator punching transport mechanism that the first feeding distribution mechanism rear is set;
H, stator punching moves a distance later from the end of stator punching transport mechanism with stator punching transport mechanism
It falling, and falls on the material tidying mechanism that stator punching transport mechanism rear is set, material tidying mechanism is connected in a control unit,
Stator punching is organized neat and is stacked on material tidying mechanism;
I, after stator punching is stacked to predetermined quantity, the stator punching being stacked is transported to down by conveying mechanism
One process, conveying mechanism are connected in a control unit.
Optimization, the first feeding distribution mechanism includes carrier, the first material leakage after carrier, first before first in the step C
Portion, the first guide part;
The front of undertaking site carrier after first before first, the centre of carrier after the first material leakage portion is located at first,
Before first guide part is distributed in first after carrier and first carrier two sides, the first guide part of carrier two sides before first
Interior spacing is front wide and rear narrow, and spacing is all larger than the outer diameter of stator punching in the first guide part, and the width in the first material leakage portion is less than stator
The outer diameter of punching, the width in the first material leakage portion are greater than the outer diameter of rotor punching.
Optimization, the second feeding distribution mechanism includes carrier, the second material leakage after carrier, second before second in the step E
Portion, the second guide part;
The front of undertaking site carrier after second before second, the centre of carrier after the second material leakage portion is located at second,
Before second guide part is distributed in second after carrier and second carrier two sides, the second guide part of carrier two sides before second
Interior spacing is front wide and rear narrow, and spacing is all larger than the outer diameter of rotor punching in the second guide part, and the width in the second material leakage portion is less than rotor
The outer diameter of punching, the width in the second material leakage portion are greater than the outer diameter of waste material.
Optimization, material tidying mechanism includes the newel being vertically arranged, the positioning column being vertically arranged, in the step H
It is single that the driving mechanism of stem connection, the elevating mechanism connecting with driving mechanism, driving mechanism and elevating mechanism are all connected to control
Member;
Newel passes vertically through conveying mechanism, and the diameter of newel is less than the internal diameter of stator punching, and stator punching covers in
It is rotated on stem with newel, when the positioning gap being arranged in stator punching outer rim is rotated to positioning column, stator punching
Piece is fallen on conveying mechanism under newel and positioning column.
Optimization, conveying mechanism includes horizontally disposed stator punching delivery device, horizontally disposed stream in the step I
Sharp item, parallelly distribute between Fluency strip, the push end of stator punching delivery device withstand on the stator punching on Fluency strip when stretching out
On, and the push track of stator punching delivery device is parallel to Fluency strip, stator punching delivery device is connected to control unit.
Optimization, conveying mechanism is conveyer belt in the step I, and conveyer belt is connected to control unit.
Optimization, the stator punching transport mechanism in the step G is conveyer belt.
Optimization, roll is provided with above the stator punching transport mechanism rear end in the step G.
Optimization, further include horizontally disposed retractable support mechanism in the step H, retractable support mechanism is connected to a control
On unit processed, when stator punching is stacked to predetermined quantity on material tidying mechanism, control unit control retractable support mechanism is stretched
Contracting end is stretched out, and positioned at the top of material tidying mechanism when the telescopic end of retractable support mechanism stretches out, temporary support is passed from stator punching
Send the stator punching of mechanism.
The beneficial effects of the present invention are:
1. carrying out rotor punching sub-material, reason material using rotor punching sub-material, the reason material method in the present invention, drop significantly
The low labor intensity of operator, and production efficiency is higher, separation and the quality that arranges are also preferable;
2. the rotor punching sub-material, reason material Method And Principle in the present invention are relatively simple, it is convenient to operate, can be large-scale
It promotes.
Detailed description of the invention
Fig. 1 is the main view of rotor punching sub-material in the embodiment of the present invention one, material arranging apparatus;
Fig. 2 is A direction view in Fig. 1;
Fig. 3 is B direction view in Fig. 1;
Fig. 4 is the top view of rotor punching sub-material in the embodiment of the present invention one, material arranging apparatus;
Fig. 5 is stator punching in the embodiment of the present invention, rotor punching, top view when waste material does not separate;
Fig. 6 is the perspective view of stator punching in the embodiment of the present invention;
Fig. 7 is the main view of stator punching in the embodiment of the present invention;
Fig. 8 is the top view of stator punching in the embodiment of the present invention;
Fig. 9 is the perspective view of rotor punching in the embodiment of the present invention;
Figure 10 is the main view of rotor punching in the embodiment of the present invention;
Figure 11 is the top view of rotor punching in the embodiment of the present invention;
Figure 12 is the perspective view of waste material in the embodiment of the present invention;
Figure 13-21 is the schematic diagram in the embodiment of the present invention one;
Figure 22 is the main view of rotor punching sub-material in the embodiment of the present invention two, material arranging apparatus;
Wherein, the first feeding distribution mechanism -2, the second feeding distribution mechanism -3, material tidying mechanism -4, conveying mechanism -5, control unit -6,
It is accepted before stator punching transport mechanism -7, retractable support mechanism -8, stator punching -11, rotor punching -12, waste material -13, first
It is accepted after carrier -31, second before carrier -22, the first material leakage portion -23, the first guide part -24, second after portion -21, first
Portion -32, the second material leakage portion -33, the second guide part -34, newel -41, positioning column -42, driving mechanism -43, elevating mechanism -
44, stator punching delivery device -51, Fluency strip -52, roll -71, positioning gap -111.
Specific embodiment
The present invention is described in detail below in conjunction with attached drawing.
In the description of the present invention, it should be noted that the orientation or position of the instructions such as term " on ", "lower", "front", "rear"
Setting relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplification of the description, rather than
The device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot
It is interpreted as limitation of the present invention.In addition, term " first ", " second " are used for description purposes only, and should not be understood as instruction or
Imply relative importance.
Embodiment one:
Rotor punching sub-material, reason material method, comprising the following steps:
A, blank is placed on work bench of punch press;
B, blank is punched into stator punching 11, rotor punching 12,13 three parts of waste material as is shown in figures 5-12 by punching machine;
C, as shown in Figs. 1-2, stator punching 11, rotor punching 12, waste material 13 from punching machine slide to be obliquely installed together
The first feeding distribution mechanism 2 on, the first feeding distribution mechanism 2 includes carrier 22, the first material leakage portion after carrier 21, first before first
23, the first guide part 24;
The front of carrier 22 after carrier 21 is located at first before first, carrier 22 after the first material leakage portion 23 is located at first
Centre, before the first guide part 24 is distributed in first after carrier 21 and first carrier 22 two sides, carrier 21 before first
Spacing is front wide and rear narrow in first guide part 24 of two sides, and spacing is all larger than the outer diameter of stator punching 11 in the first guide part 24, the
The width in one material leakage portion 23 is less than the outer diameter of stator punching 11, and the width in the first material leakage portion 23 is greater than the outer diameter of rotor punching 12;
As shown in Figs. 1-2, the stator punching 11 from punching machine, rotor punching 12, waste material 13 are accepted before sliding to first together
In portion 21, due to before first carrier 21 be it is inclined, stator punching 11, rotor punching 12, waste material 13 can be before first
It is slided on carrier 21, and under the action of the first guide part 24, stator punching 11, rotor punching 12, waste material 13 can be two the
Region sliding between one guide part 24;
D, as shown in Figs. 1-2, stator punching 11, rotor punching 12, waste material 13 continue to slide on the first feeding distribution mechanism 2,
When stator punching 11, rotor punching 12, waste material 13 slide into the first material leakage portion 23, rotor punching 12, waste material 13 are together from
First material leakage portion 23 of one feeding distribution mechanism 2 is fallen, and stator punching 11 then continues the carrier 22 after the first of the first feeding distribution mechanism 2
Upper sliding;
E, as shown in Figure 1,3, rotor punching 12, the waste material 13 fallen from the first feeding distribution mechanism 2, which is fallen on, is inclined at the
On second feeding distribution mechanism 3 of one feeding distribution mechanism, 2 lower section, rotor punching 12, waste material 13 slide on the second feeding distribution mechanism 3 together,
Second feeding distribution mechanism 3 includes carrier 32, the second material leakage portion 33, the second guide part 34 after carrier 31, second before second;
The front of carrier 32 after carrier 31 is located at second before second, carrier 32 after the second material leakage portion 33 is located at second
Centre, before the second guide part 34 is distributed in second after carrier 31 and second carrier 32 two sides, carrier 31 before second
Spacing is front wide and rear narrow in second guide part 34 of two sides, and spacing is all larger than the outer diameter of rotor punching 12 in the second guide part 34, the
The width in two material leakage portions 33 is less than the outer diameter of rotor punching 12, and the width in the second material leakage portion 33 is greater than the outer diameter of waste material 13;
Specifically, as shown in figure 3, being accepted before falling on second from rotor punching 12 that the first feeding distribution mechanism 2 is fallen, waste material 13
In portion 31, and the region slide downward between two second guide parts 34;
F, as shown in Figure 1,3, when rotor punching 12, waste material 13 slide into the second material leakage portion 33, waste material 13 is from second point
Second material leakage portion 33 of material mechanism 3 is fallen, and is fallen into the scrap basket being arranged in below the second material leakage portion 33, and rotor punching 12 is then
Continuation is slided on carrier 32 after the second of the second feeding distribution mechanism 3, until rotor punching 12 is from the second of the second feeding distribution mechanism 3
32 end of carrier is fallen afterwards, and be slipped to be arranged in second after 32 tail end of carrier rotor punching basket in, and then realize it is fixed
Sub- punching 11, the separation of rotor punching 12,13 three of waste material;
G, as shown in Fig. 2,13, stator punching 11 is slided after a distance on the first feeding distribution mechanism 2 from the first sub-material
The end of carrier 22 is fallen after mechanism 2 first, and falls on the stator punching transport mechanism that 2 rear of the first feeding distribution mechanism is arranged in
On 7, stator punching transport mechanism 7 is conveyer belt in the present embodiment, and stator punching transport mechanism is provided with roll above 7 rear end
71;
H, as shown in figure 14, stator punching 11 is moved with stator punching transport mechanism 7, when stator punching 11 moves to
When the end of stator punching transport mechanism 7, under the action of roll 71, stator punching 11 is still able to maintain horizontal attitude, such as Figure 15
Shown, subsequent stator punching 11 is fallen on the material tidying mechanism 4 that 7 rear of stator punching transport mechanism is arranged in, and material tidying mechanism 4 connects
Onto a control unit 6, stator punching 11 is organized neat and is stacked on material tidying mechanism 4, and material tidying mechanism 4 includes perpendicular
The newel 41 that is directly arranged, the driving mechanism 43 connecting with newel 41, connects with driving mechanism 43 positioning column 42 being vertically arranged
The elevating mechanism 44 connect, driving mechanism 43 and elevating mechanism 44 are all connected to control unit 6, this step further includes horizontally disposed
Retractable support mechanism 8, retractable support mechanism 8 are connected in a control unit 6, when stator punching 11 stacks on material tidying mechanism 4
When to predetermined quantity, the telescopic end that control unit 6 controls retractable support mechanism 8 stretches out, and the telescopic end of retractable support mechanism 8 stretches out
When positioned at the top of material tidying mechanism 4, stator punching 11 of the temporary support from stator punching transport mechanism 7;
As shown in Fig. 1,4, newel 41 passes vertically through conveying mechanism 5, and the diameter of newel 41 is less than stator punching 11
Internal diameter, 11 sets of stator punching rotate on newel 41 with newel 41, when the positioning being arranged in 11 outer rim of stator punching is slitted
When 111 rotation of mouth to 42 top of positioning column, stator punching 11 is fallen on conveying mechanism 5 under newel 41 and positioning column 42;
Material process is specifically managed in this step are as follows: as shown in figure 16, fixed when positioning gap 111 moves at positioning column 42
Sub- punching 11 is slipped on Fluency strip 52 along newel 41, positioning column 42, and subsequent stator punching 11 then will continue to center
The movement of 41 direction of column, and cover on newel 41;
As shown in figure 17, it is fixed to set when stator punching 11 is stacked to certain amount on Fluency strip 52, in the present embodiment
The stacking quantity of sub- punching 11 is 10, then control unit 6 controls retractable support mechanism 8 and makes to control retractable support mechanism 8
Telescopic end stretches out, so that the stator punching 11 after preset quantity be propped up;
As shown in figure 18, control unit 6 controls elevating mechanism 44, so that elevating mechanism 44 be made to drive under driving mechanism 43
Drop, and then newel 41 is extracted out from stator punching 11;
I, after stator punching 11 is stacked to predetermined quantity, the predetermined quantity in the present embodiment is 10, works as stator punching
After 11 are stacked to 10, the stator punching 11 being stacked is transported to subsequent processing by conveying mechanism 5, conveying mechanism 5 connects
It is connected in a control unit 6, conveying mechanism 5 includes horizontally disposed stator punching delivery device 51, horizontally disposed Fluency strip
52, parallelly distribute between Fluency strip 52, the push end of stator punching delivery device 51 withstands on the stator on Fluency strip 52 when stretching out
In punching 11, and the push track of stator punching delivery device 51 is parallel to Fluency strip 52, and stator punching delivery device 51 connects
To control unit 6, the stator punching delivery device 51 in the present embodiment is cylinder;
Detailed process in this step are as follows: as shown in figure 19, control unit 6 controls stator punching delivery device 51, makes to control
The telescopic end of stator punching delivery device 51 is stretched out and is withstood on the stator punching 11 that heap is folded, then by stator punching 11 along
Fluency strip 52 shifts next station onto;
As shown in figure 20, control unit 6 controls elevating mechanism 44, so that elevating mechanism 44 be made to drive in driving mechanism 43
It rises, and then newel 41 is inserted into stator punching 11, control unit 6 controls stator punching delivery device 51 at this time, makes to control
The telescopic end of stator punching delivery device 51 retracts;
As shown in figure 21, control unit 6 controls retractable support mechanism 8 and makes the telescopic end contracting for controlling retractable support mechanism 8
It returns, and then forms state as shown in figure 15, then stack and successively carry out, to complete rotor punching sub-material, reason material work.
Embodiment two:
The difference between this embodiment and the first embodiment lies in: as shown in figure 22, conveying mechanism 5 is conveyer belt in the step I,
Conveyer belt is connected to control unit 6;
When stator punching 11 is stacked to predetermined quantity on a moving belt, control unit 6 controls retractable support mechanism 8 and makes
The telescopic end for controlling retractable support mechanism 8 stretches out, so that the stator punching 11 after preset quantity be propped up;
Subsequent control unit 6 controls elevating mechanism 44, to make elevating mechanism 44 that driving mechanism 43 be driven to decline, and then will
Newel 41 is extracted out from stator punching 11;
Then control unit 6 controls conveyer belt movement, and then the stator punching 11 that heap is folded is transmitted to next station.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.