CN109006565A - It is a kind of for making the polyurethane material of farm's chicken manure scraper plate - Google Patents
It is a kind of for making the polyurethane material of farm's chicken manure scraper plate Download PDFInfo
- Publication number
- CN109006565A CN109006565A CN201810964608.4A CN201810964608A CN109006565A CN 109006565 A CN109006565 A CN 109006565A CN 201810964608 A CN201810964608 A CN 201810964608A CN 109006565 A CN109006565 A CN 109006565A
- Authority
- CN
- China
- Prior art keywords
- wedge
- support portion
- shaped part
- scraper plate
- making
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 26
- 241000287828 Gallus gallus Species 0.000 title claims abstract description 21
- 210000003608 fece Anatomy 0.000 title claims abstract description 19
- 239000010871 livestock manure Substances 0.000 title claims abstract description 19
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 15
- 239000004814 polyurethane Substances 0.000 title claims abstract description 15
- BJZYYSAMLOBSDY-QMMMGPOBSA-N (2s)-2-butoxybutan-1-ol Chemical compound CCCCO[C@@H](CC)CO BJZYYSAMLOBSDY-QMMMGPOBSA-N 0.000 claims abstract description 18
- 229920000642 polymer Polymers 0.000 claims abstract description 11
- IBOFVQJTBBUKMU-UHFFFAOYSA-N 4,4'-methylene-bis-(2-chloroaniline) Chemical compound C1=C(Cl)C(N)=CC=C1CC1=CC=C(N)C(Cl)=C1 IBOFVQJTBBUKMU-UHFFFAOYSA-N 0.000 claims abstract description 8
- 241001112258 Moca Species 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000012948 isocyanate Substances 0.000 claims abstract description 5
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 5
- 229920000909 polytetrahydrofuran Polymers 0.000 claims abstract description 5
- 239000004970 Chain extender Substances 0.000 claims abstract description 4
- 239000002994 raw material Substances 0.000 claims abstract description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- 238000004073 vulcanization Methods 0.000 claims description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims 2
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 claims 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims 1
- 239000002253 acid Substances 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 150000002148 esters Chemical class 0.000 claims 1
- 150000002240 furans Chemical class 0.000 claims 1
- 229910052739 hydrogen Inorganic materials 0.000 claims 1
- 239000001257 hydrogen Substances 0.000 claims 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims 1
- 150000002009 diols Chemical class 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K31/00—Housing birds
- A01K31/04—Dropping-boards; Devices for removing excrement
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3802—Low-molecular-weight compounds having heteroatoms other than oxygen having halogens
- C08G18/3814—Polyamines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4854—Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/66—Compounds of groups C08G18/42, C08G18/48, or C08G18/52
- C08G18/6666—Compounds of group C08G18/48 or C08G18/52
- C08G18/667—Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
- C08G18/6681—Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/32 or C08G18/3271 and/or polyamines of C08G18/38
- C08G18/6685—Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/32 or C08G18/3271 and/or polyamines of C08G18/38 with compounds of group C08G18/3225 or polyamines of C08G18/38
Landscapes
- Chemical & Material Sciences (AREA)
- Medicinal Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Environmental Sciences (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Birds (AREA)
- Treatment Of Sludge (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
The present invention relates to a kind of for making the polyurethane material of farm's chicken manure scraper plate, it is characterized by: scraper plate includes a support portion, one wedge-shaped part, wedge-shaped part height is greater than support portion height, it is formed with fin, the angle angle that the bevel edge of wedge-shaped part and support portion bottom edge are formed is 20-40 °, the top of the bevel edge of wedge-shaped part perpendicular to support portion, the angle of fin is 50-70 °, and is fillet;Support portion and wedge-shaped part are integrally formed;Vane material is polyurethane;What vane material was made from the following raw materials in parts by weight: isocyanates TDI is added in polytetrahydrofuran diol PTMG, in the performed polymer after making synthesis-NCO content 6.8%;Chain extender MOCA is added in performed polymer.The beneficial effects of the present invention are: the angle setting fitting conveyer belt of wedge-shaped part, and realize and scrape excrement, polyurethane material frictional force is big, avoids skidding and getting rusty in water environment.
Description
Technical field
The present invention relates to a kind of for making the polyurethane material of farm's chicken manure scraper plate.
Background technique
Broiler breeding field uses stainless steel chicken manure scraper plate in the prior art, and this scraper plate is slab construction, when scraping excrement, nothing
Method is tightly bonded with conveyer belt, it may appear that scrapes excrement failure phenomenon, conveyer belt chicken manure is caused to deposit, influence chicken manure conveying, influence chicken
Environment is given up, and is often mingled with water in chicken manure transportational process, scraper plate skids and easily gets rusty, and causes to damage to conveyer belt, influences
Tape lifetime is conveyed, it is poor to scrape excrement effect.
Summary of the invention
In order to solve the problems, such as that chicken manure scraper plate can not be tightly bonded with conveyer belt in the prior art, the present invention provides a kind of use
In the polyurethane material of production farm's chicken manure scraper plate, scraper plate includes a support portion, and a wedge-shaped part, wedge-shaped part height, which is greater than, to be supported
Portion's height is formed with fin, and the angle angle that bevel edge and the support portion bottom edge of wedge-shaped part are formed is 20-40 °, and the bevel edge of wedge-shaped part hangs down
Directly in the top of support portion, the angle of fin is 50-70 °, and is fillet;Support portion and wedge-shaped part are integrally formed;Vane material
For polyurethane;What vane material was made from the following raw materials in parts by weight: isocyanates is added in polytetrahydrofuran diol PTMG
TDI makes in the performed polymer after synthesizing-NCO content 6.8%;Chain extender MOCA is added in performed polymer;PTMG, TDI mass ratio is
2.7:1;The mass ratio of performed polymer and MOCA are 100:19.7;The preparation method comprises the following steps: by PTMG in 100-120 DEG C, vacuum degree 5-
It is dehydrated 1-2 hours, water content < 0.05% under 10Torr, dewatered PTMG is cooled to 50-70 DEG C, system heats up naturally
After 30-40min, PTMG and TDI is mixed in mixing head at 75-85 DEG C, keeps the temperature 2-3 hours, deaeration under 5-10Torr vacuum degree
The speed of 10-40min, 0.5kg/min-15kg/min are poured into mold, and mold temperature control is at 100 DEG C, 60min after gel
Material after demoulding, is then put into curing cage by demoulding, and temperature controls 110~120 DEG C of 10~12h of vulcanization.
Preferably: polytetrahydrofuran diol PTMG molecular weight is 1000.
Preferably: isocyanates TDI is TDI-100.
Preferably: hardness is Shao A95 degree.
Compared to stainless steel scraper plate more in the prior art, hardness of the present invention reaches Shao's A95 degree, and hardness is high, and wearability is good,
Frictional force in water environment is good, corrosion-resistant, and material has certain flexibility, when with conveyer belt cooperating, will not damage conveying
Band, the service life is high, and it is good to scrape excrement effect.
Compare the prior art, and the present invention is in use, support portion is clipped between two rigid plates, wedge-shaped part connects with conveyer belt
Chicken manure on conveyer belt is scraped off conveyer belt using the wedge shape of wedge-shaped part by touching, and the chicken manure after scraping off passes through at the fillet of wedge-shaped part,
Fillet setting avoids chicken manure from depositing herein, and excrement work is scraped in realization.
Due to usually being prevented on chicken manure conveyer belt containing the gas in some dilute excrement and henhouse in order to which gas is discharged
Excrement leaks out, and support portion is closing on the seal groove that setting is parallel with fin at fin.
Preferably: the distance of fin to seal groove is the 1/6-1/4 of support portion top size.
Preferably: location hole being set in the middle part of support portion, support portion is clipped between two rigid plates, realizes the positioning of scraper plate
Installation.
The beneficial effects of the present invention are:
The angle setting fitting conveyer belt of wedge-shaped part, and realize and scrape excrement, polyurethane material frictional force is big, avoids in water environment
It is middle to skid and get rusty.
MOCA ratio is high in material, and NCO content is high, improves material hardness, and adjust out suitable gelation rate, takes into account
The hardness and processing performance of product.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention.
Specific embodiment
Below by specific embodiment, the present invention is further explained:
A kind of farm's chicken manure scraper plate, including a support portion 1, a wedge-shaped part 2, wedge-shaped part height are greater than support portion height,
It is formed with fin 5, the angle angle that bevel edge and the support portion bottom edge of wedge-shaped part are formed is 20-40 °, and the bevel edge of wedge-shaped part is perpendicular to branch
The top of support part, the angle of fin are 50-70 °, and are fillet.
Support portion is closing on the seal groove 3 that setting is parallel with fin at fin.The distance of fin to seal groove is support portion
The 1/6-1/4 of top size.Support portion and wedge-shaped part are integrally formed.Vane material is polyurethane.Setting is fixed in the middle part of support portion
Position hole 4, support portion is clipped between two rigid plates, realizes the location and installation of scraper plate.
The preparation of vane material:
Embodiment 1
What vane material was made from the following raw materials in parts by weight: isocyanates TDI is added in polytetrahydrofuran diol PTMG,
In performed polymer after making synthesis-NCO content 6.8%;Chain extender MOCA is added in performed polymer;PTMG, TDI mass ratio are 2.7:1;
The mass ratio of performed polymer and MOCA are 100:19.7;The preparation method comprises the following steps: by PTMG at 100-120 DEG C, vacuum degree 5-10Torr
Dewatered PTMG is cooled to 50-70 DEG C by dehydration 1-2 hours, water content < 0.05%, and system heats up 30-40min naturally
Afterwards, PTMG and TDI is mixed at 75-85 DEG C in mixing head, keeps the temperature 2-3 hours, deaeration 10-40min under 5-10Torr vacuum degree,
The speed of 0.5kg/min-15kg/min is poured into mold, and mold temperature is controlled at 100 DEG C, and 60min is demoulded after gel, then
Material after demoulding is put into curing cage, temperature controls 110~120 DEG C of 10~12h of vulcanization.
Claims (4)
1. a kind of for making the polyurethane material of farm's chicken manure scraper plate, it is characterised in that: scraper plate includes a support portion, a wedge
Shape portion, wedge-shaped part height are greater than support portion height, are formed with fin, the angle angle of the bevel edge of wedge-shaped part and the formation of support portion bottom edge
It is 20-40 °, for the bevel edge of wedge-shaped part perpendicular to the top of support portion, the angle of fin is 50-70 °, and is fillet;Support portion and wedge
Shape portion is integrally formed;Vane material is polyurethane;What vane material was made from the following raw materials in parts by weight: polytetrahydrofuran two
Isocyanates TDI is added in alcohol PTMG, in the performed polymer after making synthesis-NCO content 6.8%;Chain extender is added in performed polymer
MOCA;PTMG, TDI mass ratio are 2.7:1;The mass ratio of performed polymer and MOCA are 100:19.7;The preparation method comprises the following steps: PTMG is existed
100-120 DEG C, be dehydrated 1-2 hours, water content < 0.05% under vacuum degree 5-10Torr, dewatered PTMG is cooled to 50-
70 DEG C, system is heated up naturally after 30-40min, is mixed PTMG and TDI in mixing head at 75-85 DEG C, is kept the temperature 2-3 hours, 5-
Deaeration 10-40min under 10Torr vacuum degree, the speed of 0.5kg/min-15kg/min are poured into mold, mold temperature control
At 100 DEG C, 60min is demoulded after gel, and the material after demoulding is then put into curing cage, and temperature controls 110~120 DEG C of vulcanizations 10
~12h.
2. as described in claim 1 a kind of for making the polyurethane material of farm's chicken manure scraper plate, it is characterised in that: poly- four
Hydrogen furans glycol PTMG molecular weight is 1000.
3. as described in claim 1 a kind of for making the polyurethane material of farm's chicken manure scraper plate, it is characterised in that: isocyanide
Acid esters TDI is TDI-100.
4. as described in claim 1 a kind of for making the polyurethane material of farm's chicken manure scraper plate, it is characterised in that: hardness
For Shao's A95 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810964608.4A CN109006565A (en) | 2018-08-23 | 2018-08-23 | It is a kind of for making the polyurethane material of farm's chicken manure scraper plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810964608.4A CN109006565A (en) | 2018-08-23 | 2018-08-23 | It is a kind of for making the polyurethane material of farm's chicken manure scraper plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109006565A true CN109006565A (en) | 2018-12-18 |
Family
ID=64627010
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810964608.4A Pending CN109006565A (en) | 2018-08-23 | 2018-08-23 | It is a kind of for making the polyurethane material of farm's chicken manure scraper plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109006565A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4257517A (en) * | 1976-12-06 | 1981-03-24 | Uniroyal Ltd. | Scraper bars for use with conveyor belting and the like |
| CN203158762U (en) * | 2013-03-04 | 2013-08-28 | 安徽方园塑胶有限责任公司 | Enhanced scraper |
| CN104174072A (en) * | 2014-08-07 | 2014-12-03 | 西安科技大学 | Medical polyurethane pancreaticojejunostomy device material and preparation method thereof |
| CN205682131U (en) * | 2016-06-16 | 2016-11-16 | 德州科创养殖机械有限公司 | A kind of self adaptation scrapes excrement dolly |
| CN207305752U (en) * | 2017-08-30 | 2018-05-04 | 张瑞娟 | A kind of chicken farm fecal collecting device |
-
2018
- 2018-08-23 CN CN201810964608.4A patent/CN109006565A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4257517A (en) * | 1976-12-06 | 1981-03-24 | Uniroyal Ltd. | Scraper bars for use with conveyor belting and the like |
| CN203158762U (en) * | 2013-03-04 | 2013-08-28 | 安徽方园塑胶有限责任公司 | Enhanced scraper |
| CN104174072A (en) * | 2014-08-07 | 2014-12-03 | 西安科技大学 | Medical polyurethane pancreaticojejunostomy device material and preparation method thereof |
| CN205682131U (en) * | 2016-06-16 | 2016-11-16 | 德州科创养殖机械有限公司 | A kind of self adaptation scrapes excrement dolly |
| CN207305752U (en) * | 2017-08-30 | 2018-05-04 | 张瑞娟 | A kind of chicken farm fecal collecting device |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181218 |