CN108998166A - 一种降低切削阻力的线切割油 - Google Patents
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Abstract
本发明公开了一种降低切削阻力的线切割油，由下列物质组成：植物油、聚异丁烯丁二酸季戊四醇酯、焦磷酸钠、十二烷基苯磺酸钠、羧甲基纤维素钠、磷酸三乙酯、乙酸乙酯、环烷酸锌、碳纳米管、纳米氧化锆、石墨烯。本发明对线切割油的原料成分进行了合理的优化选择配比，提升了整体的使用品质，添加的碳纳米管、纳米氧化锆、石墨烯各自具有的管状、粒状和片层状结构能够快速的助于切削颗粒的流出，并能改善工件的表面粗糙度，降低切削的阻力，同时还稳定了线切割油的体系粘度，促进了寿命的提升，使用寿命可对应延长35%以上，极具市场竞争力和生产效益。
Description
技术领域
本发明属于机械加工助剂领域，具体涉及一种降低切削阻力的线切割油。
背景技术
线切割液主要指用在数控线切割机床所用的工作液。线切割液一般具有良好的冷却、润滑、清洗和防锈的功能。目前在线切割领域使用的切割液主要有三种：非水基型、半水基型和水基型。这三种切割液在使用中各有利弊，如水基型切割液易于清洗，但防锈性能较差，选择使用哪种切割液主要还是取决于所切割的材质，用合适的线切割液可获得理想的加工光洁度和加工效率，并能延长机床的使用寿命。目前对于非水基型的线切割液研究较少，现有非水基型线切割液粘度大，导致切割丝上黏附的磨料较多，不能满足精细部位切割的需求。
发明内容
本发明的目的是针对现有的问题，提供了一种降低切削阻力的线切割油。
本发明是通过以下技术方案实现的：
一种降低切削阻力的线切割油，由如下重量份的物质组成：
90~100份植物油、4~7份聚异丁烯丁二酸季戊四醇酯、2~5份焦磷酸钠、1~2份十二烷基苯磺酸钠、3~5份羧甲基纤维素钠、2~5份磷酸三乙酯、3~6份乙酸乙酯、1~3份环烷酸锌、1~2份碳纳米管、2~4份纳米氧化锆、0.5~1份石墨烯。
优选的，由如下重量份的物质组成：
95份植物油、6份聚异丁烯丁二酸季戊四醇酯、4份焦磷酸钠、1.5份十二烷基苯磺酸钠、4份羧甲基纤维素钠、4份磷酸三乙酯、5份乙酸乙酯、2份环烷酸锌、1.5份碳纳米管、3份纳米氧化锆、0.8份石墨烯。
进一步的，所述的植物油为葵花籽油、大豆油、棉籽油中的任意一种。
进一步的，所述的纳米氧化锆的颗粒粒径为20~70nm。
进一步的，所述的石墨烯的颗粒大小为200~400nm。
本发明相比现有技术具有以下优点：
本发明对线切割油的原料成分进行了合理的优化选择配比，提升了整体的使用品质，添加的碳纳米管、纳米氧化锆、石墨烯各自具有的管状、粒状和片层状结构能够快速的助于切削颗粒的流出，并能改善工件的表面粗糙度，降低切削的阻力，同时还稳定了线切割油的体系粘度，促进了寿命的提升，使用寿命可对应延长35%以上，极具市场竞争力和生产效益。
具体实施方式
实施例1
一种降低切削阻力的线切割油，由如下重量份的物质组成：
90份植物油、4份聚异丁烯丁二酸季戊四醇酯、2份焦磷酸钠、1份十二烷基苯磺酸钠、3份羧甲基纤维素钠、2份磷酸三乙酯、3份乙酸乙酯、1份环烷酸锌、1份碳纳米管、2份纳米氧化锆、0.5份石墨烯。
进一步的，所述的植物油为葵花籽油。
进一步的，所述的纳米氧化锆的颗粒粒径为20~70nm。
进一步的，所述的石墨烯的颗粒大小为200~400nm。
实施例2
一种降低切削阻力的线切割油，由如下重量份的物质组成：
95份植物油、6份聚异丁烯丁二酸季戊四醇酯、4份焦磷酸钠、1.5份十二烷基苯磺酸钠、4份羧甲基纤维素钠、4份磷酸三乙酯、5份乙酸乙酯、2份环烷酸锌、1.5份碳纳米管、3份纳米氧化锆、0.8份石墨烯。
进一步的，所述的植物油为大豆油。
进一步的，所述的纳米氧化锆的颗粒粒径为20~70nm。
进一步的，所述的石墨烯的颗粒大小为200~400nm。
实施例3
一种降低切削阻力的线切割油，由如下重量份的物质组成：
100份植物油、7份聚异丁烯丁二酸季戊四醇酯、5份焦磷酸钠、2份十二烷基苯磺酸钠、5份羧甲基纤维素钠、5份磷酸三乙酯、6份乙酸乙酯、3份环烷酸锌、2份碳纳米管、4份纳米氧化锆、1份石墨烯。
进一步的，所述的植物油为棉籽油。
进一步的，所述的纳米氧化锆的颗粒粒径为20~70nm。
进一步的，所述的石墨烯的颗粒大小为200~400nm。
Claims (5)
1.一种降低切削阻力的线切割油，其特征在于，由如下重量份的物质组成：
90~100份植物油、4~7份聚异丁烯丁二酸季戊四醇酯、2~5份焦磷酸钠、1~2份十二烷基苯磺酸钠、3~5份羧甲基纤维素钠、2~5份磷酸三乙酯、3~6份乙酸乙酯、1~3份环烷酸锌、1~2份碳纳米管、2~4份纳米氧化锆、0.5~1份石墨烯。
2.根据权利要求1所述的一种降低切削阻力的线切割油，其特征在于，由如下重量份的物质组成：
95份植物油、6份聚异丁烯丁二酸季戊四醇酯、4份焦磷酸钠、1.5份十二烷基苯磺酸钠、4份羧甲基纤维素钠、4份磷酸三乙酯、5份乙酸乙酯、2份环烷酸锌、1.5份碳纳米管、3份纳米氧化锆、0.8份石墨烯。
3.根据权利要求1或2所述的一种降低切削阻力的线切割油，其特征在于，所述的植物油为葵花籽油、大豆油、棉籽油中的任意一种。
4.根据权利要求1或2所述的一种降低切削阻力的线切割油，其特征在于，所述的纳米氧化锆的颗粒粒径为20~70nm。
5.根据权利要求1或2所述的一种降低切削阻力的线切割油，其特征在于，所述的石墨烯的颗粒大小为200~400nm。
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111849592A (zh) * | 2020-06-23 | 2020-10-30 | 上海晶顿科技有限公司 | 一种多维纳米切削液助剂 |
| CN112375602A (zh) * | 2020-11-20 | 2021-02-19 | 常熟理工学院 | 一种离子液体基纳米流体切削液及其制备方法 |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102029551A (zh) * | 2010-11-18 | 2011-04-27 | 长沙理工大学 | 一种对切削加工进行润滑和冷却的方法及其装置 |
| CN105176647A (zh) * | 2015-10-14 | 2015-12-23 | 苏州市晶协高新电子材料有限公司 | 一种线切割油及其制备方法 |
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- 2018-08-23 CN CN201810965692.1A patent/CN108998166A/zh active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102029551A (zh) * | 2010-11-18 | 2011-04-27 | 长沙理工大学 | 一种对切削加工进行润滑和冷却的方法及其装置 |
| CN105176647A (zh) * | 2015-10-14 | 2015-12-23 | 苏州市晶协高新电子材料有限公司 | 一种线切割油及其制备方法 |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111849592A (zh) * | 2020-06-23 | 2020-10-30 | 上海晶顿科技有限公司 | 一种多维纳米切削液助剂 |
| CN112375602A (zh) * | 2020-11-20 | 2021-02-19 | 常熟理工学院 | 一种离子液体基纳米流体切削液及其制备方法 |
| CN112375602B (zh) * | 2020-11-20 | 2022-07-15 | 常熟理工学院 | 一种离子液体基纳米流体切削液及其制备方法 |
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Application publication date: 20181214 |