CN108994471A - A kind of welding robot automatic control device - Google Patents

A kind of welding robot automatic control device Download PDF

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Publication number
CN108994471A
CN108994471A CN201810718487.5A CN201810718487A CN108994471A CN 108994471 A CN108994471 A CN 108994471A CN 201810718487 A CN201810718487 A CN 201810718487A CN 108994471 A CN108994471 A CN 108994471A
Authority
CN
China
Prior art keywords
controller
control
workbench
welding
module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810718487.5A
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Chinese (zh)
Inventor
梁鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HEFEI BILLION POWER MACHINERY MANUFACTURE CO Ltd
Original Assignee
HEFEI BILLION POWER MACHINERY MANUFACTURE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HEFEI BILLION POWER MACHINERY MANUFACTURE CO Ltd filed Critical HEFEI BILLION POWER MACHINERY MANUFACTURE CO Ltd
Priority to CN201810718487.5A priority Critical patent/CN108994471A/en
Publication of CN108994471A publication Critical patent/CN108994471A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups

Abstract

The present invention relates to a kind of welding robot automatic control devices, including controller, workbench, swivel base, store mouth and winding wheel, controller side is connected with workbench by power distribution cabinet, workbench outer wall is respectively connected with the Live roller of rectangular array along edge two sides, Live roller bottom is fixedly connected with hinge, electric-controlled switch on controller is connected with Live roller, storage mouth one end is connected with the inspection port being connected with controller, controller is internally provided with the control module connecting with transmission mechanism control on workbench, control module includes control chip, welding module, positioning system and induction heating module, control chip incoming end simultaneously and welding module, positioning system and the control connection of induction heating module, control chip output is connected with storage information simultaneously, executing agency and comparison unit.The utility model has the advantages that high degree of automation, the welding quality of workpiece is effectively ensured by control module, control effect is good.

Description

A kind of welding robot automatic control device
Technical field
The present invention relates to welding controller technical fields, and in particular to a kind of welding robot automatic control device.
Background technique
Welding robot mainly includes robot and welding equipment two parts.Robot is by robot body and control cabinet (hardware and software) composition.And welding jig, by taking arc-welding and spot welding as an example, then by the source of welding current, (including its control system) is sent The part such as silk machine (arc-welding), welding gun (pincers) forms.Should also there be sensor-based system for intelligent robot, such as laser or image sensor And its control device etc..
Existing welding robot control device is mainly used for the machining of components in the production line, and welding robot Mechanical arm on people only carries out single welding, can not carry out multi-faceted adjusting to multiple structures on mechanical arm It is driven, the production line resource on control device cannot be utilized preferably, considerably increased production cost in this way, controlled simultaneously The work that device can not cooperate sensor-based system effectively to carry out welding high-precision and examine, reduces product quality, unfavorable In the use of device.
Summary of the invention
It is an object of the present invention to provide a kind of welding robot automatic control devices, provide a kind of control that work efficiency is high The good robot device of effect.
In order to achieve the goal above, the technical solution adopted by the present invention are as follows: a kind of welding robot automatic control device, Including controller, workbench, swivel base, storage mouth and winding wheel, the controller side is connected with described by power distribution cabinet Workbench, the workbench outer wall are respectively connected with the Live roller of rectangular array, the Live roller bottom along edge two sides It is fixedly connected with hinge, the electric-controlled switch on the controller is connected with the Live roller, and described workbench one end is separate The power distribution cabinet side is connected with the storage mouth, and described storage mouth one end is connected with the inspection end being connected with the controller Mouthful, winding wheel is connected at the top of the storage mouth on the workbench, is distinguished at the top of the swivel base by elevating lever It is connected with first mechanical arm and second mechanical arm, the first mechanical arm and the second mechanical arm bottom have been respectively fixedly connected with Welding gun head and tightening folder above the workbench, swivel base inner wall bottom is fixedly installed with bottom plate, described Bottom plate top two sides are connected separately with the first idler wheel and the second idler wheel, and first idler wheel and second idler wheel side are far from institute It states and is respectively equipped with positive rotating motor and reversion motor at bottom plate center, be equipped at the top of the swivel base inner wall and be connected with idler wheel Roll wheel assembly, through the swivel base and extend to the pedestal inside the first mechanical arm at the top of the roll wheel assembly On.
Further, the controller is internally provided with the control mould connecting with transmission mechanism control on the workbench Block, the control module include control chip, welding module, positioning system and induction heating module, the control chip access End controls with the welding module, the positioning system and the induction heating module connect simultaneously, the control chip output It holds while being connected with storage information, executing agency and comparison unit, the storage information output and be connected with the executing agency It connects.
Further, the processor in the control chip is connected with the power distribution cabinet and the controller, the place Reason device incoming end is connected separately with electrical hybrid power and exchange interface, the electrical hybrid power output end difference with end is picked out It is connected with sensor, encoder and executing agency, the sensor, encoder and executing agency's output end are respectively connected with the friendship Change interface.
Further, the processor model is STM32 processor.
Further, the bench-top is connected with the workpiece between the controller and the storage mouth.
Further, the Live roller side is equipped with the cylinder positioned at the hinge top.
Further, the fastening bolt being connected with the elevating lever is equipped at the top of the swivel base.
The technical effects of the invention are that: encoder in controller first can weld interval to workpiece and when carrying Between set, the hinge power on Live roller is then given by power distribution cabinet so that workbench is operated, positioning system Workpiece is sensed at fixed position, can give to control chip sending signal by sensor, so that Live roller be allowed to stop Stop and, carries out welding and handling work, the positive rotating motor on swivel base inner bottom plating will drive the first idler wheel and second at this time Rolling assembly on idler wheel, when needing homing, inverts motor meeting so that pedestal be allowed to stretch the height of mechanical arm Driving rolling assembly makes its decline, and lifting work while is able to carry out effective rotation, facilitates welding.
Induction heating module on welding module can in advance preheat welding gun head, increase the use effect of pipette tips Fruit, when the welding is completed, tightening folder can be believed by storing on controller in the mobile detection port of workpiece in second mechanical arm The analysis of the data of breath and comparison unit can be transported at storage mouth by executing agency, be met to the product for not meeting quality It is required that meeting be collected by winding wheel, such welding robot automatic control device substantially increases service performance, High degree of automation, welding effect is good, and the quality of workpiece is effectively guaranteed, and control effect is good.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of welding robot automatic control device of the present invention;
Fig. 2 is the structural schematic diagram of swivel base of the present invention;
Fig. 3 is the schematic diagram inside control module of the present invention;
Fig. 4 is the schematic diagram of processor of the present invention connection.
Appended drawing reference: 1- controller;2- workbench;3- swivel base;4- stores mouth;5- winding wheel;6- power distribution cabinet;7- is passed Dynamic roller;8- hinge;9- electric-controlled switch;10- examines port;11- elevating lever;12- first mechanical arm;13- second mechanical arm; 14- welding gun head;15- tightening folder;16- bottom plate;The first idler wheel of 17-;The second idler wheel of 18-;The positive rotating motor of 19-;20- reversion electricity Machine;21- roll wheel assembly;22- pedestal;23- control module;24- controls chip;25- welding module;26- positioning system;27- sense Answer heating module;28- stores information;29- executing agency;30- comparison unit;31- processor;The electrical hybrid power of 32-;33- Exchange interface;34- sensor;35- encoder;36- driving device;37- workpiece;38- cylinder;39- fastening bolt.
Specific embodiment
Referring to attached drawing 1-4, a kind of welding robot automatic control device, including controller 1, workbench 2, swivel base 3, mouth 4 and winding wheel 5 are stored, 1 side of controller is connected with the workbench 2 by power distribution cabinet 6, outside the workbench 2 Wall is respectively connected with the Live roller 7 of rectangular array along edge two sides, and 7 bottom of Live roller is fixedly connected with hinge 8, institute The electric-controlled switch 9 stated on controller 1 is connected with the Live roller 7, and described 2 one end of workbench is far from the power distribution cabinet 6 one Side is connected with the storage mouth 4, and described storage 4 one end of mouth is connected with the inspection port 10 being connected with the controller 1, described 4 top of storage mouth is connected with winding wheel 5 on the workbench 2, is connected respectively at the top of the swivel base 3 by elevating lever 11 It is connected to first mechanical arm 12 and second mechanical arm 13, the first mechanical arm 12 and 13 bottom of the second mechanical arm are fixed respectively It is connected with the welding gun head 14 and tightening folder 15 for being located at 2 top of workbench, the 3 inner wall bottom of swivel base is fixedly mounted There is bottom plate 16, the 16 top two sides of bottom plate are connected separately with the first idler wheel 17 and the second idler wheel 18,17 He of the first idler wheel Second idler wheel, 18 side is far from being respectively equipped with positive rotating motor 19 and reversion motor 20, the rotation at 16 center of bottom plate The roll wheel assembly 21 being connected with idler wheel is installed at the top of 3 inner wall of chassis, runs through the rotation bottom at the top of the roll wheel assembly 21 Disk 3 simultaneously extends on the pedestal 22 inside the first mechanical arm 12.
Preferably, the processor 31 in the control chip 24 is connected with the power distribution cabinet 6 and the controller 1, institute It states processor incoming end and picks out end and be connected separately with electrical hybrid power 32 and exchange interface 33, the electrical hybrid power 32 Output end is connected separately with sensor 34, encoder 35 and driving device 36, the sensor 34, encoder 35 and driving device 36 output ends are respectively connected with the exchange interface 33.
Preferably, the encoder 35 in controller 1 first can weld interval to workpiece 37 and handling time set It is fixed, 8 power of hinge on Live roller 7 is then given by power distribution cabinet 6, so that workbench 2 is operated, positioning system 26 is felt Workpiece 37 should be arrived at fixed position, can give to control chip 24 by sensor 34 and issue signal, to allow live-roller Wheel 7 stops, and carries out welding and handling work, the positive rotating motor 19 on 3 inner bottom plating 16 of swivel base will drive first at this time Rolling assembly 21 on idler wheel 17 and the second idler wheel 18, so that pedestal 22 be allowed to stretch the height of mechanical arm, when needing back When restoring position, reversion motor 20 can drive rolling assembly 21 to make its decline, and lifting work while is able to carry out effective rotation, Facilitate welding.
Induction heating module 27 on welding module 25 can in advance preheat welding gun head 14, increase making for pipette tips With effect, when the welding is completed, tightening folder 15 can pass through control in the mobile detection port 10 of workpiece 37 in second mechanical arm 13 The data analysis that information 28 and comparison unit 30 are stored on device 1 processed, to the product for not meeting quality, can pass through driving device 36 It is transported at storage mouth 4, satisfactory to be collected by winding wheel 5, such welding robot automation control dress It sets and substantially increases service performance, high degree of automation, welding effect is good, and the quality of workpiece, control effect is effectively guaranteed Fruit is good.
Preferably, the exchange interface 33 that processor 31 and driving device 36 are bi-directionally connected can be convenient for manually timely adjusting Save the running speed and setting time of real work.
Preferably, the 31 model STM32 processor of processor.
Preferably, the workpiece being connected at the top of the workbench 2 between the controller 1 and the storage mouth 4 37。
Preferably, 7 side of Live roller is equipped with the cylinder 38 positioned at 8 top of hinge.
Preferably, the fastening bolt 39 being connected with the elevating lever 11 is equipped at the top of the swivel base 3.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and what is described in the above embodiment and the description is only the present invention Principle, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these variation and Improvement is both fallen in the range of claimed invention.The present invention claims protection scope by appended claims and its Equivalent defines.

Claims (7)

1. a kind of welding robot automatic control device, which is characterized in that including controller (1), workbench (2), rotation bottom Disk (3), storage mouth (4) and winding wheel (5), controller (1) side are connected with the workbench (2) by power distribution cabinet (6), Workbench (2) outer wall is respectively connected with the Live roller (7) of rectangular array, Live roller (7) bottom along edge two sides Portion is fixedly connected with hinge (8), and the electric-controlled switch (9) on the controller (1) is connected with the Live roller (7), described Workbench (2) one end is connected with the storage mouth (4) far from the power distribution cabinet (6) side, and described storage mouth (4) one end is connected with The inspection port (10) being connected with the controller (1), storage mouth (4) top connect on the workbench (2) Have winding wheel (5), is connected separately with first mechanical arm (12) and the second machine by elevating lever (11) at the top of the swivel base (3) Tool arm (13), the first mechanical arm (12) and the second mechanical arm (13) bottom have been respectively fixedly connected with positioned at the work Welding gun head (14) and tightening folder (15) above platform (2), swivel base (3) the inner wall bottom is fixedly installed with bottom plate (16), bottom plate (16) the top two sides are connected separately with the first idler wheel (17) and the second idler wheel (18), first idler wheel (17) and the second idler wheel (18) side far from be respectively equipped at the bottom plate (16) center positive rotating motor (19) and reversion electricity Machine (20), swivel base (3) the inner wall top are equipped with the roll wheel assembly (21) being connected with idler wheel, the roll wheel assembly (21) top through the swivel base (3) and extends on the internal pedestal (22) of the first mechanical arm (12).
2. a kind of welding robot automatic control device according to claim 1, which is characterized in that the controller (1) control module (23) connecting with transmission mechanism control on the workbench (2), the control module (23) are internally provided with Including control chip (24), welding module (25), positioning system (26) and induction heating module (27), the control chip (24) Incoming end controls with the welding module (25), the positioning system (26) and the induction heating module (27) connect simultaneously, Control chip (24) output end is connected with storage information (28), executing agency (29) and comparison unit (30) simultaneously, described Storage information (28) output end is connected with the executing agency (29).
3. a kind of welding robot automatic control device according to claim 2, which is characterized in that the control chip (24) processor (31) in is connected with the power distribution cabinet (6) and the controller (1), the processor incoming end and picks out End is connected separately with electrical hybrid power (32) and exchange interface (33), and electrical hybrid power (32) output end is separately connected There are sensor (34), encoder (35) and driving device (36), the sensor (34), encoder (35) and driving device (36) Output end is respectively connected with the exchange interface (33).
4. a kind of welding robot automatic control device according to claim 2, which is characterized in that the processor (31) model STM32 processor.
5. a kind of welding robot automatic control device according to claim 1, which is characterized in that the workbench (2) top is connected with the workpiece (37) between the controller (1) and storage mouth (4).
6. a kind of welding robot automatic control device according to claim 1, which is characterized in that the Live roller (7) side is equipped with the cylinder (38) at the top of the hinge (8).
7. a kind of welding robot automatic control device according to claim 1, which is characterized in that the swivel base (3) top is equipped with the fastening bolt (39) being connected with the elevating lever (11).
CN201810718487.5A 2018-07-03 2018-07-03 A kind of welding robot automatic control device Pending CN108994471A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810718487.5A CN108994471A (en) 2018-07-03 2018-07-03 A kind of welding robot automatic control device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810718487.5A CN108994471A (en) 2018-07-03 2018-07-03 A kind of welding robot automatic control device

Publications (1)

Publication Number Publication Date
CN108994471A true CN108994471A (en) 2018-12-14

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CN201810718487.5A Pending CN108994471A (en) 2018-07-03 2018-07-03 A kind of welding robot automatic control device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109465544A (en) * 2018-12-29 2019-03-15 佛山市固高自动化技术有限公司 A kind of welding robot flexible production line
CN111465206A (en) * 2020-05-14 2020-07-28 谢晓佳 Circuit board maintenance is with workstation convenient to deposit

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CN204183130U (en) * 2014-11-06 2015-03-04 安徽江淮汽车股份有限公司 Cabin welding production line sent out by a kind of automobile
CN105728917A (en) * 2016-05-11 2016-07-06 裴翌翔 Self-adaptive weld-seam welding industrial robot capable of automatically feeding and blanking
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CN107877053A (en) * 2017-12-18 2018-04-06 浙江大学昆山创新中心 A kind of double robot robot welding system

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JPH0857688A (en) * 1994-08-25 1996-03-05 Nkk Corp Automatic assembling device for tee structural material
CN103662767A (en) * 2013-12-20 2014-03-26 大连佳林设备制造有限公司 High-speed load transfer mechanism
CN204183130U (en) * 2014-11-06 2015-03-04 安徽江淮汽车股份有限公司 Cabin welding production line sent out by a kind of automobile
CN105728917A (en) * 2016-05-11 2016-07-06 裴翌翔 Self-adaptive weld-seam welding industrial robot capable of automatically feeding and blanking
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CN107877053A (en) * 2017-12-18 2018-04-06 浙江大学昆山创新中心 A kind of double robot robot welding system

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109465544A (en) * 2018-12-29 2019-03-15 佛山市固高自动化技术有限公司 A kind of welding robot flexible production line
CN111465206A (en) * 2020-05-14 2020-07-28 谢晓佳 Circuit board maintenance is with workstation convenient to deposit
CN111465206B (en) * 2020-05-14 2021-11-09 合肥森岑汽车用品有限公司 Circuit board maintenance is with workstation convenient to deposit

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Application publication date: 20181214