Steel structural bridge beam bridge floor spray-painting plant and its construction method
Technical field
The present invention relates to a kind of spray-painting plants, and in particular to a kind of steel structural bridge beam bridge floor spray-painting plant and its construction party
Method.
Background technique
Steel structural bridge beam bridge floor in addition to two sides link with extensively other than, it is equally also generally existing on land;Steel structural bridge
Beam bridge floor becomes aerial road, brings very big convenience to alleviate traffic.It is known that steel construction is exposed in air throughout the year
It easily corrodes and gets rusty, putting on protective clothing to steel structural bridge beam bridge floor is an important process.Paint can effectively be alleviated
The situation of corrosion of steel structure, how rapidly and efficiently to carry out spray painting to steel structural bridge beam bridge floor be the key that current all solution skills
One of art problem.
As Patent publication No CN205701222 U discloses a kind of spray-painting plant more particularly to a kind of bridge railing is efficient
Spray-painting plant.The technical problem to be solved in the present invention is to provide one kind to paint in advance to not mounted railing, reduce the amount of labour,
Time saving bridge railing high-efficency spraying device.In order to solve the above-mentioned technical problems, the present invention provides such a bridges
Railing high-efficency spraying device includes bottom plate, bearing block I, rotating electric machine, shaft I, collection frame, arc electromagnet, connecting rod, ball
Shape iron block, bracket, strut I, strut II, guide sleeve, oscillating rod, shaft II, top plate, bearing block II, screw rod, nut, bearing block III,
Servo motor, fixed plate, cabinet, electrically-controlled valve and spray head, bottom plate top left and right ends are symmetrically arranged with bracket, the bottom plate between bracket
Top is equipped with bearing block I, is equipped with shaft I on bearing block I.Invention achieves paint, subtract in advance to not mounted railing
The few amount of labour, time saving effect.
For another example Patent publication No CN205731778 U discloses a kind of spray-painting plant more particularly to a kind of bridge with rectangular
The quick spray-painting plant of railing.That the technical problem to be solved in the present invention is to provide a kind of workloads is small, spray painting quickly, spray painting it is thorough
The bridge quick spray-painting plant of rectangular railing.In order to solve the above-mentioned technical problems, the present invention provides such a bridge sides
The quick spray-painting plant of shape railing includes electronic reel I, bracing wire I, motor, electric pushrod, rubber block I, rubber block II, turns
Axis, bearing block, bracing wire II, fixed pulley I, fixed pulley II, slider I, water pump, hose, cabinet, sliding rail I, electronic reel II, top
Plate, left frame, sliding rail II, sliding block II, holding tray, bottom plate, spray head and fixing sleeve;Bottom plate top left side is provided with left frame, base top
It is provided with electronic reel I on the left of portion, is wound with bracing wire I on electronic reel I.That invention achieves workloads is small, spray painting quickly,
It paints thorough effect.
Currently, the bottom surface and bridge pier to elevated bridge can all carry out brush anticorrosive paint, this operation be mostly using manually into
Row, hand spray are needed using scaffold building to the height of bridge bottom surface, and such risk is very high, and construction effect and efficiency are all
It is not very high.
Summary of the invention
The present invention overcomes problem of the existing technology, one of solve the problems, such as to propose a kind of steel structural bridge beam bridge floor spray
Device is painted, the arrangement achieves automations to bridge bottom wall mopping spraying operation, and speed is fast, and mechanization degree is high, reduces
The risk of manual work.
Technical scheme is as follows:
Steel structural bridge beam bridge floor spray-painting plant, is equipped with spray painting support construction on bridge floor, in the spray painting support construction
Spray-painting plant is installed;
The spray painting support construction includes the jack being mounted on above bridge floor, and the very heavy top support is mounted on bridge
Sliding rail one, be equipped on the sliding rail one and the sliding block moved on sliding rail one controlled by motor one, the sliding block is equipped with
Wire rope winding device, the wire rope winding device connecting steel wire ropes one are additionally provided with sheath on the outside of the wirerope one, described
Sheath is divided into upper jacket and lower jacket, and the upper jacket passes through upper jacket by locating piece, and upper jacket is mounted below sliding block,
Activity installation between the locating piece, upper jacket and sliding block, the upper jacket and sliding block junction are additionally provided with spanner, the upper shield
The side of set is equipped with the motor two of control lower jacket movement, and one lower end of the wirerope connection is mounted on consolidating on track-type facilities
Reservation, the interior card slot for being equipped with installation lower jacket of the fixing seat, the track-type facilities include sliding rail two, and sliding rail two includes connecting plate
One and connecting plate two, the connecting plate one and connecting plate two are connected using pin shaft, are set between the connecting plate one and connecting plate two
Have tooth socket, be additionally provided with the transmission shaft one of connection hydraulic cylinder on the connecting plate one, the transmission shaft one with connecting rod is installed
Connecting plate two is connected, and two junction of symmetrically arranged two connecting plates is inserted into fixed in each connecting plate two, institute using connecting bracket
It states two other side of connecting plate and is additionally provided with bracket;
The spray-painting plant is mounted on tooth socket by gear, and the gear is mounted in shell by the connection of transmission shaft two
Motor three, motor three control gear moved on tooth socket, support frame is additionally provided in the shell, is equipped on support frame as described above
Paint head, and there are two the rings that paints, spray painting ring to be formed by connecting by several tooth form slit head and the tail for setting on the spray painting head, and paint ring
Inside and outside be respectively arranged with out compression ring, the outer ledge for the head that paints is provided with negative pressure absorbing ring, and the height for the ring that paints is higher than
Compression ring out, spray painting ring concentric and mutually indepedent setting with spray painting head, paints sliding by Teflon sealing ring between ring and spray painting head
Dynamic connection, can make to paint more uniform, reduce paint loss.Paint supply tube is respectively connected to out compression ring and spray painting ring, the branch
Support seat periphery is also laid with the cylinder connecting with spray painting head.
Further;Spool is fixedly mounted on the bracket, folding gear paint plate one is wound on the spool, it is described
Gear paint one other end of plate is connected and fixed the support frame two being mounted on bridge by wirerope two.
Two solved the problems, such as provide a kind of construction method of steel structural bridge beam bridge floor spray-painting plant, comprising the following steps:
I, installation spray painting support construction, sliding rail one is mounted on bridge, and by very heavy top support sliding rail one, in sliding rail
Sliding block is installed on one, and wirerope one, upper jacket and lower jacket are successively installed, track-type facilities are installed in one lower end of wirerope, pass through
Wire rope winding device folding and unfolding wirerope one makes that track-type facilities are fixed on steel wire in the card slot in lower jacket insertion fixing seat
One lower section of rope;
II, spray-painting plant is installed: after being fixed track-type facilities by wirerope one, spray-painting plant being mounted on tooth socket,
And external paint feeding apparatus is connected by paint supply tube;
III, installation gear paints plate one, and the spool of winding gear paint plate one is equipped on the bracket for support device of painting, by gear paint plate
One pulls out, meanwhile, support frame two is fixedly mounted on bridge, the wirerope two on support frame two is transferred to the position of gear paint plate one
It sets, fixed gear paint plate one, two Wound steel rope two of support frame can pull gear paint plate one to move upwards, before being located at gear paint plate one
Face parallel beneath position;
IV, start to paint: sliding block being controlled by motor one and is moved on sliding rail one, motor three controls gear and transports on tooth socket
It is dynamic to paint to bridge bottom surface;
V, spray painting is completed, provision for disengagement.
Beneficial effects of the present invention: apparatus of the present invention realize automation and pretend to elevated bridge bottom wall and mopping painting
Industry, speed is fast, and mechanization degree is high, reduces the risk of manual work, saves economic cost, is suitble to promote the use of.
Detailed description of the invention
Fig. 1 is the side view of present invention spray painting support construction;
Fig. 2 is the structural schematic diagram of present invention spray painting support construction;
Fig. 3 is the structural schematic diagram of the single track-type facilities of the present invention;
Fig. 4 is the side view of spray-painting plant of the present invention;
Fig. 5 is the top view of present invention spray painting head.
Specific embodiment
Embodiment 1:
As shown, steel structural bridge beam bridge floor spray-painting plant, including bridge pier, bridge floor, the bridge are provided on the bridge pier
Spray painting support construction 3 is installed on face, spray-painting plant 4 is installed in the spray painting support construction 3;
The spray painting support construction 3 is two pairs of spray painting support constructions being symmetrically installed, including be mounted on above bridge floor thousand
Jin top 305, the jack 305 support the sliding rail 1 being mounted on bridge, are equipped on the sliding rail 1 and pass through electricity
Machine 1 controls the sliding block 303 moved on sliding rail 1, and the sliding block 303 is equipped with wire rope winding device 304, described
304 connecting steel wire ropes 1 of wire rope winding device, one 309 outside of wirerope are additionally provided with sheath, reinforce wirerope one,
It prevents from influencing situations such as causing wirerope one to shake, causing spray painting low efficiency and uneven spray painting because strong wind etc. is extraneous, it is described
Sheath is divided into upper jacket 306 and lower jacket 307, and the upper jacket passes through upper jacket 306 by locating piece 312, by upper jacket 306
It is mounted on 301 lower section of sliding block, activity installation, the upper jacket 306 between the locating piece 312, upper jacket 306 and sliding block 303
It is additionally provided with spanner 310 with 303 junction of sliding block, easy to disassemble, the side of the upper jacket 306 is equipped with control lower jacket 307
The motor 2 308 of movement, one 309 lower end of wirerope connect the fixing seat 313 being mounted on track-type facilities, the fixing seat
It is equipped with the card slot of installation lower jacket 307 in 313, upper jacket can be fixed below sliding block, lower anti-set is fixed in card slot,
Reinforcement effect is played, is that device is more stable.The track-type facilities include sliding rail 2 311, and sliding rail 2 311 includes connecting plate one
320 and connecting plate 2 321, the connecting plate 1 and connecting plate 2 321 are connected using pin shaft 316, the connecting plate 1
It is equipped with tooth socket 319 between connecting plate 2 321, the transmission shaft of connection hydraulic cylinder 318 is additionally provided on the connecting plate 1
One, the transmission shaft one is connected with the connecting plate 2 321 for being equipped with connecting rod 315, symmetrically arranged two connecting plates 2 321 connection
Place is inserted into each connecting plate 2 321 using connecting bracket 314 and is fixed, and two other side of connecting plate is additionally provided with gear paint plate bracing frame
322;Spool 104 is fixedly mounted in the gear paint plate bracing frame 322, gear paint plate 1 is strutted fixation by the spool 104, institute
It states gear paint one 103 other end of plate and the support frame 2 101 being mounted on bridge is connected and fixed by wirerope 2 102.Gear paint plate one
103 setting can be to avoid paint drippage pollution road surface etc. in painting process.Hydraulic cylinder 318 controls transmission shaft movement to connect
2 321 pull-up of fishplate bar, such connecting plate 2 321 just forms plumbness with connecting plate 1, in this way when carrying out spray painting operation
Spray-painting plant 4 can be blocked, prevent from falling in motion process.
In construction operation, in order to pass through and remove connecting bracket 314 to painting at the top of support bridge pier, benefit
Lower jacket 307 can be driven to rotate by rotation with motor 2 308, the spray-painting plant 4 being laid in above track-type facilities in this way can
Operation is carried out to rotate alignment bridge pier.
The spray-painting plant 4 is mounted on tooth socket 319 by gear 401, and the gear 401 passes through the connection peace of transmission shaft two
Motor 3 403 in shell 402, motor 3 403 control gear 401 and move on tooth socket 319, in the shell 402 also
Equipped with support frame 404, spray painting head 405 is installed, there are two the rings that paints for setting on the spray painting head 405 on support frame as described above 404
4051, spray painting ring 4051 is formed by connecting by several 4052 head and the tail of tooth form slit, is respectively set inside and outside the ring 4051 that paints
There are compression ring 4053 out, the outer ledge of spray painting head 405 is provided with negative pressure absorbing ring 4054, and the height of spray painting ring 4051 is higher than outlet
Ring 4053, spray painting ring 4051 concentric and mutually indepedent setting with spray painting head 405, paints and passes through between ring 4051 and spray painting head 405
Teflon sealing ring 4055 is slidably connected, and paint supply tube 406 is respectively connected to out compression ring 4053 and spray painting ring 4051, plays spray painting function
Energy.Shell upper end two sides are additionally provided with gear paint plate 408, when preventing spray painting, paint splashes.It also lays on the support base periphery
There is the cylinder 407 connecting with spray painting head 405, in spraying, the cylinder 407 for being mounted on support base periphery connection spray painting head 405 can
Sequentially to move, so that spray painting head 405 is shifted, increase spray area.
Still further provide a kind of construction method of steel structural bridge beam bridge floor spray-painting plant, comprising the following steps:
I, installation spray painting support construction, sliding rail 1 is mounted on bridge, and supports sliding rail one by jack 305
301, sliding block 303 is installed on sliding rail 1, and wirerope 1, upper jacket 306 and lower jacket 307, steel wire are successively installed
Track-type facilities are installed in one 309 lower ends installation of restricting, and by 304 folding and unfolding wirerope one of wire rope winding device, are inserted into lower jacket 307
In card slot in fixing seat 313, track-type facilities are fixed on one lower section of wirerope;
II, spray-painting plant 4 is installed: after fixing track-type facilities by wirerope 1, spray-painting plant being mounted on tooth socket
On 319, and external paint feeding apparatus is connected by paint supply tube 406;
III, installation gear paints plate 1, and the volume of winding gear paint plate 1 is equipped on the bracket 322 for support device 5 of painting
Axis pulls out gear paint plate 1, meanwhile, support frame 2 101 is fixedly mounted on bridge, by the wirerope on support frame 2 101
2 102 transfer to the position of gear paint plate 1, paint plate 1 for fixed keep off, 2 101 Wound steel rope 2 102 of support frame,
Gear paint plate 1 can be pulled to move upwards, gear paint plate 1 is made to be located at bridge floor parallel beneath position;
IV, start to paint: sliding block 303 being controlled by motor 1 and is moved on sliding rail 1, motor 3 403 controls tooth
Wheel 401 moves on tooth socket 319 paints to bridge bottom surface.
Embodiment 2:
As shown, steel structural bridge beam bridge floor spray-painting plant, including bridge pier, bridge floor, the bridge are provided on the bridge pier
Spray painting support construction 3 is installed on face, spray-painting plant 4 is installed in the spray painting support construction 3;
The spray painting support construction 3 includes the jack 305 being mounted on above bridge floor, the support of jack 305 installation
Sliding rail 1 on bridge, is equipped on the sliding rail 1 to control by motor 1 and moves on sliding rail 1
Sliding block 303, one 301 both ends of sliding rail are additionally provided with limit plate 323, and anti-limited slip block 303 slides from sliding rail 1, the cunning
Block 303 is equipped with wire rope winding device 304,304 connecting steel wire ropes 1 of wire rope winding device, the wirerope
One 309 outsides are additionally provided with sheath, reinforce wirerope, prevent from influencing that wirerope one is caused to shake because strong wind etc. is extraneous, cause to paint
Situations such as low efficiency and uneven spray painting, the sheath are divided into upper jacket 306 and lower jacket 307, and it is fixed that the upper jacket passes through
Position part 312 passes through upper jacket 306, and upper jacket 306 is mounted on 303 lower section of sliding block, the locating piece 312, upper jacket 306 and cunning
Activity installation between block 303, the upper jacket 306 are additionally provided with spanner 310 with 303 junction of sliding block, easy to disassemble, the upper shield
The side of set 306 is equipped with the motor 2 308 that control lower jacket 307 moves, and one 309 lower end of the wirerope connection, which is mounted on, to be led
Fixing seat 313 on rail device, the interior card slot for being equipped with installation lower jacket 307 of the fixing seat 313, upper jacket can be fixed on
Below sliding block, lower anti-set is fixed in card slot, reinforcement effect is played, is that device is more stable.The track-type facilities include sliding
Rail 2 311, sliding rail 2 311 include connecting plate 1 and connecting plate 2 321, and the connecting plate 1 and connecting plate 2 321 are adopted
It is connected with pin shaft 316, tooth socket 319 is equipped between the connecting plate 1 and connecting plate 2 321, is gone back on the connecting plate 1
Transmission shaft one equipped with connection hydraulic cylinder 318, the transmission shaft one is connected with the connecting plate 2 321 for being equipped with connecting rod 315, right
Two 2 321 junctions of connecting plate of setting are claimed to be inserted into each connecting plate 2 321 fixed, the connection using connecting bracket 322
Two other side of plate is additionally provided with bracket 322;Spool 104 is fixedly mounted on the bracket 322, gear is painted plate 1 by the spool 104
Fixation is strutted, gear paint one 103 other end of plate is connected and fixed the support frame two being mounted on bridge by wirerope 2 102
101.Hydraulic cylinder 318 controls transmission shaft movement to by 2 321 pull-up of connecting plate, such connecting plate 2 321 just with connecting plate one
320 form plumbness, can block spray-painting plant 4 when carrying out spray painting operation in this way, prevent from falling in motion process.
The spray-painting plant 4 is mounted on tooth socket 319 by gear 401, and the gear 401 passes through the connection peace of transmission shaft two
Motor 3 403 in shell 402, motor 3 403 control gear 401 and move on tooth socket 319, in the shell 402 also
Equipped with support frame 404, spray painting head 405 is installed, there are two the rings that paints for setting on the spray painting head 405 on support frame as described above 404
4051, spray painting ring 4051 is formed by connecting by several 4052 head and the tail of tooth form slit, is respectively set inside and outside the ring 4051 that paints
There are compression ring 4053 out, the outer ledge of spray painting head 405 is provided with negative pressure absorbing ring 4054, and the height of spray painting ring 4051 is higher than outlet
Ring 4053, spray painting ring 4051 concentric and mutually indepedent setting with spray painting head 405, paints and passes through between ring 4051 and spray painting head 405
Teflon sealing ring 4055 is slidably connected, and paint supply tube 406 is respectively connected to out compression ring 4053 and spray painting ring 4051, the support base
Periphery is also laid with the cylinder 407 connecting with spray painting head 405, plays spray painting function.Shell upper end two sides are additionally provided with gear paint
Plate 408 when preventing spray painting, paints splashes.It is additionally provided with oil pump 409 between the paint supply tube 406 and external paint feeding apparatus, it can
More intact sprays lacquer painting uniformly, and air pressure is not easy greatly very much to control spraying, causes lacquer painting thickness inconsistent, color difference occurs and compare
Obviously.
Vibration when insertion in the card slot of fixing seat 313 in the present embodiment in order to reduce lower jacket 307, sets in card slot
There is buffer spring 324, lower jacket 307 is inserted into card slot and is pressed on buffer spring 324, can play buffer function.
Still further provide a kind of construction method of steel structural bridge beam bridge floor spray-painting plant, comprising the following steps:
I, installation spray painting support construction, sliding rail 1 is mounted on bridge, and supports sliding rail one by jack 305
301, sliding block 303 is installed on sliding rail 1, and wirerope 1, upper jacket 306 and lower jacket 307, steel wire are successively installed
Track-type facilities are installed in one 309 lower ends installation of restricting, and by 304 folding and unfolding wirerope one of wire rope winding device, are inserted into lower jacket 307
Be pressed in card slot in fixing seat 313 on buffer spring 324, can make track-type facilities it is more stable be mounted on wirerope one
Lower section prevents from shaking;
II, spray-painting plant 4 is installed: after fixing track-type facilities by wirerope 1, spray-painting plant being mounted on tooth socket
On 319, and external paint feeding apparatus is connected by oil pump 409 by paint supply tube 406;
III, installation gear paints plate 1, and the volume of winding gear paint plate 1 is equipped on the bracket 322 for support device 5 of painting
Axis pulls out gear paint plate 1, meanwhile, support frame 2 101 is fixedly mounted on bridge, by the wirerope on support frame 2 101
2 102 transfer to the position of gear paint plate 1, paint plate 1 for fixed keep off, 2 101 Wound steel rope 2 102 of support frame,
Gear paint plate 1 can be pulled to move upwards, gear paint plate 1 is made to be located at bridge floor parallel beneath position;
IV, start to paint: sliding block 303 being controlled by motor 1 and is moved on sliding rail 1, motor 3 403 controls tooth
Wheel 401 moves on tooth socket 319 paints to bridge bottom surface.
In addition to the implementation, the present invention can also have other embodiments.It is all to use equivalent substitution or equivalent transformation shape
At technical solution, fall within the scope of protection required by the present invention.