CN108993316A - A kind of biomass granulation machine - Google Patents
A kind of biomass granulation machine Download PDFInfo
- Publication number
- CN108993316A CN108993316A CN201811042598.5A CN201811042598A CN108993316A CN 108993316 A CN108993316 A CN 108993316A CN 201811042598 A CN201811042598 A CN 201811042598A CN 108993316 A CN108993316 A CN 108993316A
- Authority
- CN
- China
- Prior art keywords
- water conservancy
- conservancy diversion
- biomass
- screw feeder
- pressure roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/22—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/445—Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
- Processing Of Solid Wastes (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The present invention discloses a kind of biomass granulation machine; including rack; bottom is connected to the handrail of one lengthwise edge of rack; set on the rotating wheel of the bottom of the frame; granulation component in the rack; picking-up container above the granulation component, set on the feed box of the upper end opening of the handrail side, the screw feeder component biomass in the feed box being delivered in the picking-up container.The granulator convenient can easily move, and facilitate the processing in time whenever and wherever possible of biology material, have small in size, conveniently moving, easy to operate, easy to maintain, be very suitable to be used for multiple times in a small amount;It is gone round and round a millstone the working method that disk do not turn using pressure roller, pressure roller revolves under main shaft drive around mill, while pressure roller rotation, and granulation efficiency is high.
Description
Technical field
The present invention relates to the energy to fabricate field, is related to the processing and manufacturing of biomass energy, in particular to a kind of biology
Matter granulator.
Background technique
It is difficult to handle due to biomass such as agricultural crop straws, traditionally all only carries out combustion (of oil) insitu processing extensively,
This is always one of the reason of causing forest fire and air pollution, and biomass granulation machine occurs providing one and having in time
Effect solves the solution to the problem.Biomass includes cornstalk, wheat straw, straw, peanut shell, the corncob, cotton of crops
The solid waste such as bar, soybean bar, weeds, branch, leaf, sawdust, bark.It is typical by biomass processing at shaped fuel
, it generally requires first to be crumpled biomass with kneader and shred, then dried with drum dryer, then use biological particles
Machine will rub broken biomass processing into small rodlike solid particle fuel, so that the combustibility of biomass is greatly improved, and reduce
The mankind discharge the dependence of fossil energy and atmosphere, are conducive to alleviating energy crisis and protection environment, biomass granule fuel
Firewood, raw coal, fuel oil, liquefied gas etc. can be replaced, heating, life cooking stove, hot-water boiler, Industrial Boiler, biomass are widely used in
Power plant etc..
Often volume is big for existing biomass granulation machine, and movement is constant, and charging is extensive easily stifled, and machine vibration is big, and discharging is easy
It is stifled, the deficiencies such as working efficiency is low.
Summary of the invention
The object of the present invention is to provide a kind of biomass granulation machine, there can be body in place of overcome the deficiencies in the prior art
It is the small, conveniently moving of product, easy to operate, easy to maintain, it is very suitable to be used for multiple times in a small amount.
Above-mentioned technical purpose of the invention has the technical scheme that
A kind of biomass granulation machine, including rack, bottom are connected to the handrail of one lengthwise edge of rack, are set to described
The rotating wheel of bottom of the frame, the granulation component in the rack, the picking-up container above the granulation component are set to institute
The feed box for stating the upper end opening of handrail side, the screw feeder group biomass in the feed box being delivered in the picking-up container
Part.
The setting of handrail and rotating wheel allows the granulator is convenient easily to move, facilitate biology material whenever and wherever possible and
When handle;Feed box, screw feeder component and picking-up container constitute the feeding mechanism of granulation component, pour into and have already passed through in feed box
The biomass of rubbing chopping and drying is provided for granulation component and is guaranteed the quality by the transport of screw feeder component and the distribution of picking-up container
The biomass material of amount.
It is described granulation component include mill, be arranged in mill location mid-shaft by speed reducer driving rotation main shaft, setting exist
Pressure roller shaft on the main shaft, the pressure roller being arranged in the pressure roller shaft, the pressure roller shaft band dynamic pressure roller is by the second motor driven
Rotation.Discharge hole is provided on mill.
It is gone round and round a millstone the working method that disk do not turn using pressure roller, pressure roller revolves under main shaft drive around mill, while pressure roller rotation,
Granulation efficiency is high.Complete machine uses small handcart form, and feeding auger is integrated, has small in size, conveniently moving, operation letter
It is single, easy to maintain, it is very suitable to be used for multiple times in a small amount.
Speed reducer uses K series plagiodont-spiral bevel gear speed reducer, and bearing capacity is strong, low noise, high-efficient, operation is steady
It is fixed reliable.
The screw feeder component is diagonally disposed, and the screw feeder including feeding from bottom to top covers the vestlet of the screw feeder, provides institute
State the auger motor positioned at the screw feeder lowermost end of screw feeder feeding power.
Auger motor is located at lowermost end, drives screw feeder transporting biomass from bottom to top, and auger motor is arranged in lowermost end,
The centre of gravity for realizing granulator is not only improved, facilitates the movement of granulator, also facilitates itself maintenance and maintenance, while also making to twist
Imperial motor hides the side-lower in feed box, is conducive to keep the cleaning of auger motor, facilitates wiring.
The vestlet includes the pan feeding opening for being connected to the feed box bottom, is connected to the discharging at the top of the picking-up container and opens
Mouthful;The feed box be in from top to bottom it is in an inverted cone, the bottom of the feed box is run through at the vestlet center, and the pan feeding is opened
Mouth is lower than the bottom of the feed box.
The bottom of feed box and the tube wall of the vestlet at pan feeding opening position fix as one, and the bottom of feed box is higher than
Pan feeding opening, feed box is again in an inverted cone so that the biomass into feed box all tumbled naturally in screw feeder and
Rare residual.
The screw feeder has been arranged radially multiple conveying pieces along screw feeder, and the conveying piece is axially staggeredly arranged along screw feeder, institute
Conveying on piece is stated equipped with multiple cutting edges, the cut direction is opposite with the direction of rotation of the screw feeder.
Biomass forms the lesser fritter of particle after the rubbing chopping and the drying of drier of kneader, biology
Matter can pass through the Stirring of conveying piece during being transported to picking-up container in feed box bottom first, conveying on piece
Biomass can be partially transported up, part slide back into hopper bottom so that biomass be repeated stirring squeeze it is broken, and
Blend the cutting of conveying piece under the action of the cutting edge with better function, and one can be arranged at discharge openings can make
The plate that discharge openings are connected to or block with picking-up container, guarantee from screw feeder come out biology material have preferable consistency and
Picking-up container is entered back into after fine granularity.
The flow-guiding structure of the biomass for regular whereabouts is equipped in the picking-up container;The flow-guiding structure include upper end and
Lower end is all detachably connected to the water conservancy diversion outer cover on the splicing box body, in the splicing box body middle part with institute
The interstitial water conservancy diversion inner cover of water conservancy diversion outer cover is stated, the water conservancy diversion inner cover is connect with the water conservancy diversion outer cover and guides biomass downward
Water conservancy diversion board group.
The water conservancy diversion outer cover includes from top to bottom open splicing portion, narrowed regular portion is smoothly connected institute at spindle
State the diffusion part in regular portion;The splicing portion and the regular portion are the continuous circular arc section of same circular arc.
The water conservancy diversion inner cover is the continuous taper from narrow to wide under upper, and inside and outside the complete isolation in space is not or not the water conservancy diversion inner cover
Mutually communicating, the vertical range of any one place to the water conservancy diversion inner cover in the splicing portion and the regular portion is continuously gradually reduced,
The vertical range of any one place of the diffusion part to the water conservancy diversion inner cover is continuously gradually increased.
The water conservancy diversion board group includes the baffle upper plate that one or more connects the water conservancy diversion inner cover, and at least two is complete
Connect the chin spoiler of the water conservancy diversion inner cover and the water conservancy diversion outer cover being located at below the baffle upper plate;The baffle upper plate and
It is in tilted layout to the equal camber of chin spoiler, and the tilt angle of each deflector being sequentially reduced from top to bottom;On described
All it is provided with multiple material leakage slots on deflector and the chin spoiler, the material leakage slot is skewed slot, and the inclination of each material leakage slot
The angle of the inclined direction of deflector on direction and the material leakage groove location in the horizontal plane is greater than 90 °.
Material leakage slot is set, can control the charging rate between mill and pressure roller: supports for material down-sliding direction on upper and lower deflector
Enter between the direction of material leakage slot the angle having greater than 90 ° with material, the movement of the two material interferes with each other, and has and slows down object
Material enters the effect of the speed between mill and pressure roller, and then prevents because granulation leads to feed blocking not in time.
In conclusion the invention has the following advantages:
1. entire granule is small in size, conveniently moving, easy to operate, easy to maintain, it is very suitable to be used for multiple times in a small amount.
2. screw feeder component feeding is smooth, it is not easy to plug, the biomass into feed box is all tumbled to screw feeder naturally
And rare residual.
3. being gone round and round a millstone the working method that disk do not turn with pressure roller, pressure roller revolves under main shaft drive around mill, at the same pressure roller from
Turn, granulation efficiency is high.
4. flow-guiding structure is arranged in picking-up container, can be entered with relatively reasonable speed directing material mill and pressure roller it
Between, it will not be blocked because of too fast pour in of material, improve granulation efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of one embodiment of the invention;
Fig. 2 is the cross-sectional view in one embodiment of the invention;
Fig. 3 is the granulation structural schematic diagram in one embodiment of the invention;
Fig. 4 is the flow-guiding structure schematic diagram in one embodiment of the invention.
Specific embodiment
The present invention will be further described in detail for scheme with reference to the accompanying drawing and preferably.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
Embodiment 1:
As shown in Figure 1, a kind of biomass granulation machine, including rack 1, the handrail 2 of 1 side of rack is set, is set to described
The rotating wheel 3 of 1 bottom of rack, the granulation component 4 in the rack 1, the scraper component set on granulation component side are set to
The picking-up container 5 of 4 top of granulation component will be in the feed box 6 set on the feed box 6 of the upper end opening of the handrail side
Biomass be delivered to the screw feeder component 7 in the picking-up container 5.The setting of handrail and rotating wheel allows the granulator convenient
It easily moves, facilitates the processing in time whenever and wherever possible of biology material;Feed box, screw feeder component and picking-up container constitute granulation component
Feeding mechanism, poured into feed box have already passed through rubbing chopping and drying biomass, by screw feeder component transport and connect
The distribution of hopper provides the biomass material guaranteed both quality and quantity for granulation component.
The structure of the granulation component 4 is as shown in Fig. 2, including the mill 41 with discharge hole, being arranged in 41 axis of mill
Position is by the main shaft 42 of the driving rotation of motor reducer 45, the pressure roller shaft 43 being arranged on the main shaft 42, setting in the pressure
Pressure roller 44 on roll shaft 43, the pressure roller shaft 43 drive rotation, speed reducer by the second motor (not shown) with dynamic pressure roller 44
Using K series plagiodont-spiral bevel gear speed reducer.It is gone round and round a millstone the working method that disk do not turn using pressure roller, pressure roller is under main shaft drive
It revolves around mill, while pressure roller rotation, granulation efficiency is high.
For the screw feeder component 7 as shown in figure 3, diagonally disposed, the screw feeder 71 including feeding from bottom to top covers the screw feeder
Vestlet 72, the auger motor 73 positioned at the screw feeder lowermost end of the screw feeder feeding power is provided.Vestlet 72 includes connection
The pan feeding opening 721 of 6 bottom of feed box is connected to the discharge openings 722 at 5 top of picking-up container;The feed box 6 is from upper
To lower in an inverted cone, the bottom of the feed box 6 is run through at 72 center of vestlet, and pan feeding opening is lower than the pan feeding
The bottom of case 6.The screw feeder has been arranged radially multiple conveying pieces 711 along screw feeder, and the conveying piece 711 is axially offset along screw feeder
Arrangement, the conveying piece 711 are equipped with multiple cutting edges, and the cut direction of cutting edge is opposite with the direction of rotation of the screw feeder.
Embodiment 2:
It is with the difference of embodiment 1, the flow-guiding structure 801 of the biomass for regular whereabouts is equipped in the picking-up container 5, is led
Flow structure is inclined deflector, plays and slows down the speed that material in picking-up container enters between mill and pressure roller, prevents from feeding
Cause to block fastly.
Embodiment 3:
It is with the difference of embodiment 1, the flow-guiding structure 801 of the biomass for regular whereabouts is equipped in picking-up container 5, it is described to lead
Flow structure 801 includes that top and bottom are all connected by screw to the water conservancy diversion outer cover 81 on the splicing box body, is located at described
In splicing box body middle part with the interstitial water conservancy diversion inner cover 82 of the water conservancy diversion outer cover, by the water conservancy diversion inner cover and the water conservancy diversion
The water conservancy diversion board group 83 that outer cover connects and guides biomass downward.The water conservancy diversion outer cover 81 includes opening at spindle from top to bottom
Splicing portion 811, narrowed regular portion 812 is smoothly connected the diffusion part 813 in the regular portion;The splicing portion 811 with it is described
Regular portion 812 is the continuous circular arc section of same circular arc.The water conservancy diversion inner cover 82 is continuous taper from narrow to wide, institute under upper
Stating water conservancy diversion inner cover 82, inside and outside space completely cuts off do not communicate mutually completely, and any one place in the splicing portion 811 and the regular portion 812 arrives
The vertical range of the water conservancy diversion inner cover 82 is continuously gradually reduced, any one place of the diffusion part 813 to the water conservancy diversion inner cover 82
Vertical range be continuously gradually increased.The water conservancy diversion board group 83 on one or more connection water conservancy diversion inner cover including leading
Flowing plate 831(the present embodiment is 2), two completely connect being located on the described of water conservancy diversion inner cover 82 and the water conservancy diversion outer cover 81
Chin spoiler 832 below deflector;It is in tilted layout to the baffle upper plate and the equal camber of the chin spoiler, and each water conservancy diversion
The tilt angle of plate being sequentially reduced from top to bottom;Multiple material leakage slots are all provided on the baffle upper plate and the chin spoiler,
The material leakage slot is skewed slot, and the inclined direction of the deflector on the inclined direction of each material leakage slot and the material leakage groove location exists
Angle on horizontal plane is greater than 90 °.
Claims (10)
1. a kind of biomass granulation machine, it is characterised in that: including rack (1), the handrail (2) in the rack (1) side is set,
Rotating wheel (3) set on the rack (1) bottom, the granulation component (4) being set on the rack (1) are set to the granulation group
Picking-up container (5) above part (4) will be in the feed box (6) set on the feed box (6) of the upper end opening of the handrail side
Biomass is delivered to the screw feeder component (7) in the picking-up container (5).
2. a kind of biomass granulation machine according to claim 1, it is characterised in that: the granulation component (4) includes having
The main shaft (42) that rotation is driven by first motor in mill (41) location mid-shaft, setting is arranged in institute in the mill (41) of discharge hole
The pressure roller shaft (43) on main shaft (42), the pressure roller (44) being arranged on the pressure roller shaft (43) are stated, the pressure roller shaft (43) drives
Pressure roller (44) is by the second motor driven rotation.
3. a kind of biomass granulation machine according to claim 1, it is characterised in that: the screw feeder component (7) is diagonally disposed,
Screw feeder (71) including feeding from bottom to top covers the vestlet (72) of the screw feeder, provides being located at for the screw feeder feeding power
The auger motor (73) of the screw feeder lowermost end.
4. a kind of biomass granulation machine according to claim 1, it is characterised in that: setting subtracts between first motor and main shaft
Fast machine, the speed reducer use K series plagiodont-spiral bevel gear speed reducer.
5. a kind of biomass granulation machine according to claim 1, it is characterised in that: the vestlet (72) includes described in connection
The pan feeding of feed box (6) bottom is open (721), the discharge openings (722) being connected at the top of the picking-up container (5);The feed box
(6) from top to bottom in an inverted cone, the bottom of the feed box (6) is run through at vestlet (72) center, and the pan feeding is open
Lower than the bottom of the feed box (6).
6. a kind of biomass granulation machine according to claim 1, it is characterised in that: the screw feeder has been arranged radially along screw feeder
Multiple conveying pieces (711), the conveying piece (711) are axially staggeredly arranged along screw feeder, and the conveying piece (711) is equipped with multiple
Cutting edge, the cut direction of cutting edge are opposite with the direction of rotation of the screw feeder.
7. a kind of biomass granulation machine according to claim 1, it is characterised in that: be equipped with and be used in the picking-up container (5)
The flow-guiding structure (801) of the biomass of regular whereabouts;The flow-guiding structure includes that top and bottom are all detachably connected to institute
The water conservancy diversion outer cover (81) on splicing box body is stated, middle part forms gap with the water conservancy diversion outer cover in the splicing box body
Water conservancy diversion inner cover (82), the water conservancy diversion board group that the water conservancy diversion inner cover is connect with the water conservancy diversion outer cover and guides biomass downward
(83).
8. a kind of biomass granulation machine according to claim 7, it is characterised in that: the water conservancy diversion outer cover (81) is at spindle
Shape includes from top to bottom open splicing portion (811), and narrowed regular portion (812) is smoothly connected the diffusion part in the regular portion
(813);The splicing portion (811) and the regular portion (812) are the continuous circular arc section of same circular arc.
9. a kind of biomass granulation machine according to claim 8, it is characterised in that: the water conservancy diversion inner cover (82) be from it is upper it
Lower continuous taper from narrow to wide, inside and outside space completely cuts off do not communicate mutually completely the water conservancy diversion inner cover (82), the splicing portion (811)
It is continuously gradually reduced with the vertical range of any one place to the water conservancy diversion inner cover (82) of the regular portion (812), the diffusion
The vertical range of any one place in portion (813) to the water conservancy diversion inner cover (82) is continuously gradually increased.
10. a kind of biomass granulation machine according to claim 9, it is characterised in that: the water conservancy diversion board group (83) includes one
The baffle upper plate (831) of a or multiple connection water conservancy diversion inner cover (82), at least two completely connect the water conservancy diversion inner cover
(82) with the water conservancy diversion outer cover (81) be located at the baffle upper plate (831) below chin spoiler (632);The baffle upper plate
(831) it is in tilted layout to camber with the chin spoiler (832), and the tilt angle of each deflector is from top to bottom successively
Reduce;Multiple material leakage slots (633) are all provided on the baffle upper plate (831) and the chin spoiler (832).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811042598.5A CN108993316B (en) | 2018-09-07 | 2018-09-07 | Biomass granulator |
Applications Claiming Priority (1)
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CN201811042598.5A CN108993316B (en) | 2018-09-07 | 2018-09-07 | Biomass granulator |
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CN108993316A true CN108993316A (en) | 2018-12-14 |
CN108993316B CN108993316B (en) | 2020-10-30 |
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ID=64591297
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CN201811042598.5A Active CN108993316B (en) | 2018-09-07 | 2018-09-07 | Biomass granulator |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109078571A (en) * | 2018-09-07 | 2018-12-25 | 安徽鼎梁生物能源科技开发有限公司 | A kind of granulation mechanism of biomass granulation machine |
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EP3165356A1 (en) * | 2015-11-04 | 2017-05-10 | Maschinenfabrik Bernard Krone GmbH & Co. KG | Device for compacting fibrous straw |
CN207617164U (en) * | 2017-11-28 | 2018-07-17 | 巩义市城区鑫盛重工机械厂 | A kind of cuber for forcing blanking uniform device containing essence casting double end cone screw type |
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CN201693790U (en) * | 2010-04-08 | 2011-01-05 | 驻马店市华轩实业有限公司 | Forced feeding straw fuel forming device |
CN201988365U (en) * | 2011-01-11 | 2011-09-28 | 聊城华诚环保设备科技有限公司 | Automatic pelleting equipment for biomass fuels |
CN202556780U (en) * | 2011-10-18 | 2012-11-28 | 梁昱 | Storage bin applied in biomass forming machine |
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Address after: Guangyang Road Economic Development Zone of Xuancheng City, Guangde County, Anhui province 242200 No. 375 Applicant after: Anhui Dingliang Science and Technology Energy Co., Ltd. Address before: Guangyang Road Economic Development Zone of Xuancheng City, Guangde County, Anhui province 242200 No. 375 Applicant before: ANHUI DINGLIANG BIOENERGY SCIENCE AND TECHNOLOGY Co.,Ltd. |
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