CN108987098B - Horizontal winding machine - Google Patents
Horizontal winding machine Download PDFInfo
- Publication number
- CN108987098B CN108987098B CN201811012776.XA CN201811012776A CN108987098B CN 108987098 B CN108987098 B CN 108987098B CN 201811012776 A CN201811012776 A CN 201811012776A CN 108987098 B CN108987098 B CN 108987098B
- Authority
- CN
- China
- Prior art keywords
- wire
- outlet pipe
- winding machine
- horizontal winding
- rotating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004804 winding Methods 0.000 title claims abstract description 67
- 230000000149 penetrating effect Effects 0.000 claims abstract description 3
- 238000003860 storage Methods 0.000 claims description 11
- 238000005192 partition Methods 0.000 claims description 10
- 230000002093 peripheral effect Effects 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 13
- 238000002844 melting Methods 0.000 description 9
- 230000008018 melting Effects 0.000 description 9
- 238000003825 pressing Methods 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000012943 hotmelt Substances 0.000 description 4
- -1 polyethylene Polymers 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides a horizontal winding machine, and belongs to the technical field of winding machines. The technical problem of low working efficiency of the existing winding machine is solved. The clamping device of the horizontal winding machine comprises a rotating center and a rotating disc rotating along with the rotating center, a wire clamping head is fixedly connected to the rotating disc, the wire supply device comprises a supporting plate capable of sliding back and forth relative to a frame in a reciprocating manner, a wire control plate capable of sliding back and forth relative to the supporting plate is arranged above the supporting plate, a wire outlet pipe used for penetrating out a resistance wire is fixedly connected to the upper portion of the wire control plate, the wire outlet pipe extends along the front-back direction, two door plates capable of clamping the resistance wire through relative closing are rotatably connected to the wire clamping head, an elastic piece for driving the two door plates to close to each other is arranged on the wire clamping head, the wire supply device is in a V shape when the two door plates abut against each other, and the wire outlet pipe is driven to move to a position opposite to the two door plates by the supporting plate so that the wire outlet pipe can be driven to move forward and the two door plates are propped open. The horizontal winding machine avoids the complicated operations of manual wire unwinding and wire tying, and improves the working efficiency.
Description
Technical Field
The invention belongs to the technical field of winding machines, and relates to a horizontal winding machine.
Background
The polyethylene electric melting pipe fitting is formed by connecting a binding post with an electric melting welder, and the electric melting welder outputs constant voltage to supply the assembled polyethylene electric melting pipe fitting and polyethylene pipe fitting, so that a resistance wire preset in the pipe fitting generates heat, the resistance wire heats the pipe fitting and the pipe fitting, molecular chains of the pipe fitting and the pipe fitting in a molten state are recombined under a certain pressure, the pipe fitting and the pipe fitting enter a cooling stage after a specified welding time is reached, and polyethylene molecular chains in the middle of the pipe fitting and the pipe fitting are rearranged and crystallized in the cooling process, so that the purpose of welding the pipe fitting and the pipe fitting is achieved. When the electric melting pipe fitting is produced, the resistance wire is wound on the core-pulling core of the die, then the core-pulling core wound with the resistance wire is put into the die for injection molding, and after injection molding and cooling, the core-pulling core is pulled out, so that the molded electric melting pipe fitting is obtained.
The applicant designs before that the application publication number is CN 106151755A's electric smelting pipe core winder, including frame one side establishes the cylinder, around having the resistance wire on the cylinder, establish the support in the frame, straining device, cut line device, rotate seat and hot melt device, establish the lift cylinder on the support, lift cylinder even rotates the compaction head, straining device includes upper and lower straining seat, establish first, third leading wheel on the upper straining seat, establish the guide bar peripheral spring between upper and lower straining seat, the guide bar is located the spring lower extreme outward and establishes self-adaptation regulating seat, establish the second leading wheel on the self-adaptation regulating seat, cut line device includes and establishes the lead screw between frame and the support, establish on the lead screw and cut the line seat and establish vertical guide pulley, horizontal guide pulley and cut the line head, establish the blade in the cut line head, set for the position ring and act as go-between seat on the rotation seat, establish the location straight face in the position ring, establish the core in the seat of acting as go-between, hot melt device includes and establishes the fixed column between frame, establish ejection cylinder on the fixed plate, ejection cylinder even hot melt joint.
The winding machine solves the problems of loose resistance wires and loose adhesion between the resistance wires, but the applicant still finds some defects in the use process: the wire winding end of a thread of core needs to tie the end of thread on the carousel, and work efficiency is low, and the material loading and unloading of core needs manual operation in addition, further influences efficiency. Those skilled in the art often consider to increase the operation speed or use a manipulator to clamp the core for loading and unloading in order to solve the above problems, but the improvement of the efficiency is limited.
Disclosure of Invention
The invention provides a horizontal winding machine aiming at the problems existing in the prior art, and aims to solve the technical problems that: how to improve the winding work efficiency.
The aim of the invention can be achieved by the following technical scheme:
the utility model provides a horizontal coiling machine, includes frame and wire feed unit, be equipped with the clamping device who is used for holding core left and right sides both ends in the frame, clamping device includes the rotating center and follows rotating center pivoted carousel has linked firmly the clamp head on the carousel, a serial communication port, wire feed unit is including the backup pad that can reciprocate about relative frame, the backup pad top is equipped with the wire control board that can reciprocate about relative backup pad, the top of wire control board links firmly the play spool that is used for the resistance wire to wear out, it extends along the fore-and-aft direction to go out the wire, rotate on the clamp head and be connected with two door plant that can realize holding the resistance wire through relative closure, be equipped with the elastic component that drive two door plant and draw close each other on the clamp head, be the V-arrangement when two door plant offsets when the backup pad drives out the spool and moves to two with the door plant is just to the position when the wire control board can drive this wire outlet pipe forward motion and strut two door plant.
The wire supply device is used for guaranteeing to continuously provide the resistance wire to twine on the core, and clamping device can follow the left and right sides both ends and tightly push up the core and drive the core rotation through the rotating center, carousel and the synchronous rotation of rotating center, the end of a thread of resistance wire is connected on pressing from both sides the wire head, then carousel begins to rotate, along with the continuous wire supply of wire supply device with the resistance wire around the surface of core. The wire outlet pipe is arranged on the wire control board by arranging the support board which moves left and right relative to the frame and the wire control board which slides back and forth relative to the support board, so that the wire outlet pipe can move left and right along with the support board during wire winding to lead the core to wire uniformly; the two door plates capable of relatively closing and clamping the resistance wire are arranged on the wire clamping head, the elastic piece is arranged to enable the two door plates to generate a trend of mutual approaching when being opened, the two door plates are arranged to be V-shaped when being propped against each other, the two door plates can lock the clamped resistance wire, the two door plates are driven to clamp more tightly to enable the wire to be difficult to separate when the pulling force is larger outwards, the electronic wire can be threaded between the two door plates manually before winding, after the winding of a first core is completed, the turntable resets and the hot melting equipment welds the winding, then the resistance wire is cut off, a small-cut-out wire head is reserved at the wire outlet end of the wire outlet pipe, the wire outlet pipe moves to be opposite to the wire clamping head and stretches out along with the wire control plate in a sliding mode, the wire outlet pipe is convenient to stretch the two door plates through the opening of the V shape when the two door plates are propped against each other, the wire outlet pipe is enabled to separate the wire head clamped before the wire outlet pipe to be convenient for direct blanking, the reserved wire head can be clamped when the wire outlet pipe is withdrawn, the wire outlet pipe is enabled to clamp the reserved wire head when the wire outlet pipe is closed, the wire outlet pipe is prevented from being clamped, the wire inlet of the wire is directly, the wire inlet operation of the next core can be carried directly, the wire outlet operation is ensured, the wire outlet pipe is greatly and the stability is greatly guaranteed, and the working efficiency is greatly improved.
In the horizontal winding machine, two parallel rotating posts are fixedly connected to the wire clamping head, the two door plates are respectively sleeved on the periphery of the two rotating posts to realize relative rotation and opening and closing, bayonets are formed in the middle of the door plates, the rotating posts penetrate through two side walls of the bayonets, the elastic piece is a torsion spring, the torsion spring is located in the bayonets and fixedly sleeved on the outer peripheral surface of the rotating posts, and the torsion bar of the torsion spring abuts against the inner side walls of the bayonets. Through setting up the steering column on pressing from both sides the end of a thread, make the door plant rotate around the steering column and open and shut, be convenient for door plant assembly and maintenance, offer the bayonet socket at the middle part of door plant to set up torsion spring fixed cover and locate the steering column periphery and make torsion bar and the bayonet socket inside wall of torsion spring push up mutually and lean on, the driving force effect and the middle part position that two door plants received like this guarantee that the centre gripping is stable and with the torsion spring hidden in the bayonet socket can avoid interfering the damage.
In the horizontal winding machine, the outlet end of the outlet pipe gradually contracts inwards along the outlet direction. The outer side wall of the outlet pipe is retracted from the back to the front and inwards, so that the outlet pipe is convenient to prop open the door plates, and the outlet pipe is convenient to withdraw from between the door plates.
In the horizontal winding machine, a blocking piece extending towards the outer side of the turntable is fixedly connected to the bottom of the wire clamping head. The wire outlet pipe moves a section of displacement relative to the wire clamping head after being separated before winding, so that the resistance wire is prevented from being repeatedly wound on the wire clamping head in the winding process, a baffle extending towards the radial outer side of the rotary disc is arranged at the bottom of the wire clamping head, the resistance wire is brought to the upper part of the baffle in the wire outlet pipe side moving process, the rotary disc drives the wire clamping head to start to move from bottom to top during winding, and the side edge of the baffle clamps the resistance wire to the outer side of the wire clamping head, so that the resistance wire is effectively prevented from being wound on the wire clamping head.
In the horizontal winding machine, the two door plates are in line contact when abutting against each other. Through setting up two door plant for line contact and support, increase like this to the clamping pressure in the resistance wire outside, make the centre gripping effect stable.
In the horizontal winding machine, the front end of the supporting plate is fixedly connected with the partition plate perpendicular to the wire outlet pipe, the partition plate is provided with the through hole allowing the wire outlet pipe to pass through, the surface of the partition plate is provided with the guillotine for cutting off the resistance wire, when the guillotine cuts a wire, the guillotine is separated from the wire outlet end of the wire outlet pipe, the wire control plate is also fixedly provided with the wire clamping block for preventing the resistance wire from backing, and the wire clamping block is positioned at the rear of the wire outlet pipe. Through set up the through-hole of passing through on the baffle, and set up the hand hay cutter at the baffle surface, can guarantee to cut off efficiency when the hand hay cutter cuts off the resistance wire along the baffle like this, keep certain distance with the wire outlet of outlet tube when setting up the hand hay cutter tangent line and can guarantee that the homoenergetic is reserved the end of a thread after tangent line voluntarily, set up the clamp line piece on the accuse line board and lie in outlet tube rear, guarantee the resistance wire synchronous motion of accuse line board energy band when the antedisplacement like this.
In the horizontal winding machine, a plurality of blanking seats are arranged below the clamping device in sequence along the left-right direction, a notch is formed in the top of the blanking seat, a guide strip capable of overturning back and forth is arranged in the notch, a limiting surface capable of limiting and leaning against the blanking seat is arranged at the bottom of the guide strip, the upper surface of the guide strip is an inclined surface inclined downwards towards the notch direction when the limiting surface leans against the blanking seat, a supporting table for supporting a core to the clamping device is arranged under the clamping device, and the supporting table can reciprocate up and down relative to the frame and penetrates through the adjacent guide strips. Through arranging a plurality of blanking seats arranged along the left-right direction under the clamping device, guide strips capable of rotating forwards and backwards are arranged in gaps at the tops of the blanking seats, a supporting table for feeding the clamping device right below the clamping device can pass through the adjacent guide strips, the distance between the adjacent guide strips is smaller than the length of a core, and therefore the core can be contacted with the lower surface of the guide strips when the supporting table drives the core to ascend, and the guide strips can be overturned upwards, so that the feeding of the supporting table can not be influenced; the bottom of the guide bar is provided with a limiting surface which can be in limiting abutting connection with the blanking seat, so that the guide bar can not continuously overturn downwards when abutting against the blanking seat, and the upper surface of the guide bar is inclined downwards towards the notch, so that when the core winding is finished, the core can be contacted with the upper surface of the guide bar and roll down along with the upper surface of the guide bar in the core downward moving process of the finished product born by the supporting platform, the supporting platform continuously moves downwards in no load, and a new core can be carried, thus the blanking operation is finished in the moving process of the supporting platform, the feeding period is shortened, and the winding working efficiency is greatly improved.
In the horizontal winding machine, a vertical plate is arranged in the frame, a transverse rod extending along the left-right direction is fixed on one side surface of the vertical plate, the transverse rod is positioned at the top edge of the vertical plate and is parallel to the vertical plate, a plurality of blanking seats and guide strips are sleeved on the outer peripheral surface of the transverse rod and can slide along the transverse rod, and the blanking seats are propped against the vertical plate. Through setting up the riser and at the horizontal pole of extending about one side fixed surface edge of riser, make unloading seat and gib block all overlap in proper order and establish at horizontal pole outer peripheral face, the back of unloading seat can be spacing with the surface of riser along circumference and support, and the operator can adjust the distance between the gib block according to the core of different size length like this, improves this coiling machine's suitability.
In the horizontal winding machine, a conveyor belt which moves along the left-right direction is arranged on the other side of the vertical plate, and the conveyor belt is flush with the top of the vertical plate. Through set up the conveyer belt with riser top parallel and level at the opposite side of riser, the finished product core of following the guide bar roll like this can fall to the conveyer belt and accomplish the unloading and can reduce the damage of colliding with because the fall is little.
In the horizontal winding machine, the frame is further provided with a storage rack for placing cores, the left side and the right side of the storage rack are respectively provided with a conveying belt for conveying the cores, the two conveying belts synchronously move along the front-back direction, and the supporting table is positioned between the two conveying belts and can support the cores on the conveying belts from bottom to top. Through setting up the storage frame in the frame, the operator can prestore a plurality of cores like this and wire winding, improves work efficiency, and the conveyer belt that sets up in the storage frame both sides can drive the core motion to accomplish automatic feeding on the saddle, further improves work efficiency.
Compared with the prior art, the invention has the following advantages:
1. this horizontal coiling machine is through setting up two door plant that can close the centre gripping resistance wire relatively on pressing from both sides the end of a thread to set up the trend that the elastic component made two door plant produce each other and draw close when opening, set up the V-arrangement that is the opening towards the carousel outside when two door plant offsets in addition, two door plant can form the lock to the resistance wire of centre gripping and die, the outlet pipe will stretch out and strut two door plant, two door plant stretch out the end of a thread that can make the centre gripping before and drop and be convenient for direct unloading, the closed trend of two door plant can be cliied the end of a thread of reserving when the outlet pipe withdraws from, can directly carry out the wire winding operation of next core like this, avoid artifical wire-stripping and the loaded down with trivial details operation of tying, guarantee wire winding stability and improve wire winding work efficiency simultaneously greatly.
2. According to the horizontal winding machine, the plurality of blanking seats which are arranged along the left-right direction are arranged below the clamping device, the guide strip capable of rotating forwards and backwards is arranged in the notch at the top of the blanking seat, the limiting surface which can be in limiting abutting joint with the blanking seat is arranged at the bottom of the guide strip, so that the guide strip can not continuously overturn downwards when abutting against the blanking seat, the upper surface of the guide strip is inclined downwards towards the notch, the core can be contacted with the upper surface of the guide strip and roll down along with the guide strip in the process of downwards moving the finished core bearing the finished core after winding of the core is completed, the supporting platform continuously moves downwards in no load, new cores can be carried, the blanking operation is completed in the moving process of the supporting platform, the feeding period is shortened, and the winding work efficiency is greatly improved.
Drawings
Fig. 1 is a schematic perspective view of the horizontal winding machine.
Fig. 2 is a schematic view of a perspective view of another angle of the horizontal winding machine.
Fig. 3 is a schematic perspective view of a door panel to be opened by an outlet pipe.
Fig. 4 is a schematic top view of the door panel with the outlet pipe about to be opened.
Fig. 5 is a schematic perspective view of the engagement of the wire clip with the turntable.
Fig. 6 is a schematic perspective view of the wire clip.
Fig. 7 is a schematic sectional structure of the door panel in the abutted state.
Fig. 8 is a schematic view of the arrangement position of the pallet and the guide bar.
Fig. 9 is an exploded view of the blanking seat and the guide bar.
In the figure, 1, a rack; 11. a riser; 111. a cross bar;
2. a wire supply device; 21. a support plate; 22. a control line board; 23. a wire outlet pipe; 24. a partition plate; 241. a through hole; 25. a guillotine; 26. a wire clamping block;
3. a clamping device; 31. a rotating center; 32. a turntable; 33. a wire clamping head; 331. a door panel; 332. an elastic member; 333. a rotating column; 334. a bayonet; 34. a baffle;
4. a blanking seat; 41. a notch;
5. a guide bar; 51. a limiting surface;
6. a support; 7. a conveyor belt; 8. a storage rack; 9. a conveyor belt.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1-7, the horizontal winding machine comprises a frame 1 and a wire supply device 2, wherein a clamping device 3 for clamping left and right ends of a core is arranged in the frame 1, the clamping device 3 comprises a rotating center 31 and a rotating disc 32 rotating along with the rotating center 31, a wire clamping head 33 is fixedly connected to the rotating disc 32, the wire supply device 2 comprises a supporting plate 21 capable of sliding back and forth relative to the frame 1, a wire control plate 22 capable of sliding back and forth relative to the supporting plate 21 is arranged above the supporting plate 21, a wire outlet pipe 23 for penetrating out a resistance wire is fixedly connected above the wire control plate 22, the wire outlet pipe 23 extends along the front and back direction, two door plates 331 capable of clamping the resistance wire through relative closing are rotatably connected to the wire clamping head 33, an elastic piece 332 for driving the two door plates 331 to close to each other is arranged on the wire clamping head 33, when the two door plates 331 abut against each other, the opening faces the outer side of the rotating disc 32 in a V shape, and when the supporting plate 21 drives the wire outlet pipe 23 to move to a position opposite to the two door plates 331, the wire outlet pipe 23 can be driven to move forward and spread by the wire outlet pipe 23. The top of the frame 1 is provided with a hot melting device for melting the resistance wire at the periphery of the core after winding is completed. The wire supply device 2 is used for guaranteeing that the resistor wire is continuously supplied to the core to be wound, the clamping device 3 can tightly jack the core from the left end and the right end through the rotating center 31 and drive the core to rotate, the rotary table 32 and the rotating center 31 synchronously rotate, the wire head of the resistor wire is connected to the wire clamping head 33, then the rotary table 32 starts to rotate, and the resistor wire is wound on the surface of the core along with continuous wire supply of the wire supply device 2. The wire outlet pipe 23 is arranged on the wire control board 22 by arranging the support board 21 which moves left and right relative to the frame 1 and the wire control board 22 which slides back and forth relative to the support board 21, so that the wire outlet pipe 23 can move left and right along with the support board 21 during wire winding to lead the core to wire uniformly; through set up two door plant 331 that can the relative closed centre gripping resistance line on pressing from both sides the end of a thread 33 to set up elastic component 332 and make two door plant 331 produce the trend of drawing close each other when opening, be the V-arrangement of opening towards carousel 32 outside when setting up two door plant 331 in addition and lean on, two door plant 331 can form the lock to the resistance line of centre gripping, the outside pulling force is bigger then drive two door plant 331 clamp and make the end of a thread be difficult for deviate from, can wear the electron line between two door plant 331 by hand before the wire winding like this, after first core wire winding is accomplished, carousel 32 resets and hot melt equipment welds the pressure to the wire winding, afterwards cut off the resistance line and reserve a little end of a thread that stretches out at the outlet tube 23, outlet tube 23 moves just to and stretches out along with accuse line board 22 slide, be V-shaped be convenient for when two door plant 331 lean on and prop open two door plant 331, the end of a thread that can make the centre gripping before can drop and be convenient for directly unloading, the end of a thread can be clamped by the closure trend of two door plant 331 when reserving when outlet tube 23 withdraws from, can carry out the wire winding by manual work and release the wire winding operation of a core wire winding like this, the high-speed is guaranteed and the wire winding operation is big like this and the stability is complicated. Further, the two door panels 331 are in line contact when abutted against each other. Through setting up two door plant 331 for line contact and lean on, increase the clamping pressure to the resistance wire outside like this, make the centre gripping effect stable. The wire clamping head 33 is fixedly connected with two rotating columns 333 which are arranged in parallel, the two door plates 331 are respectively sleeved on the periphery of the two rotating columns 333 to realize relative rotation and opening and closing, the middle part of each door plate 331 is provided with a bayonet 334, the rotating columns 333 vertically penetrate through two inner side walls of the bayonet 334, the elastic piece 332 is a torsion spring, the torsion spring is positioned in the bayonet 334 and fixedly sleeved on the outer peripheral surface of the rotating column 333, and the torsion bar of the torsion spring is propped against the inner side walls of the bayonet 334. Through set up the column 333 on pressing from both sides the end of a thread 33, make door plant 331 revolute column 333 and rotate and open, be convenient for door plant 331 assembly and maintenance, offer bayonet socket 334 at the middle part of door plant 331 to set up the fixed cover of torsional spring and locate column 333 outer peripheral face and make the torsion bar of torsional spring and bayonet socket 334 inside wall lean on mutually, the driving force effect and the middle part position that two door plants 331 received like this guarantee that the centre gripping is stable and with the torsional spring hiding in bayonet socket 334 can avoid interfering the damage. The outer side wall of the outlet pipe 23 gradually tapers inwardly from back to front. By arranging the outlet end of the outlet pipe 23 to gradually shrink inwards along the outlet direction, the outlet pipe 23 is convenient to prop open the door plates 331, and the outlet pipe 23 is convenient to withdraw from between the door plates 331. A baffle 34 extending towards the outer side of the turntable 32 is fixedly connected to the bottom of the thread clamping head 33. Before winding, the wire outlet pipe 23 moves for a section of displacement relative to the wire clamping head 33 after being separated, so that the resistance wire is prevented from being repeatedly wound on the wire clamping head 33 in the winding process, the bottom of the wire clamping head 33 is provided with the baffle 34 extending towards the radial outer side of the rotary disc 32, the resistance wire is brought to the upper side of the baffle 34 in the lateral moving process of the wire outlet pipe 23, the rotary disc 32 drives the wire clamping head 33 to start moving from bottom to top in the winding process, and the side edge of the baffle 34 clamps the resistance wire to the outer side of the wire clamping head 33, so that the resistance wire is effectively prevented from being wound on the wire clamping head 33.
As shown in fig. 2-4, the front end of the supporting plate 21 is fixedly connected with a partition plate 24 perpendicular to the wire outlet pipe 23, a through hole 241 allowing the wire outlet pipe 23 to pass through is formed in the partition plate 24, a guillotine 25 for cutting off a resistance wire is arranged on the surface of the partition plate 24, when the guillotine 25 cuts a wire, the guillotine 25 is spaced from the wire outlet end of the wire outlet pipe 23, a wire clamping block 26 for preventing the resistance wire from backing is also fixed on the wire control board 22, and the wire clamping block 26 is positioned behind the wire outlet pipe 23. Through set up through-hole 241 of passing through on baffle 24, and set up guillotine 25 at baffle 24 surface, can guarantee to cut off efficiency when guillotine 25 cuts off the resistance wire along baffle 24 like this, keep certain distance with the wire outlet of outlet tube 23 when setting up guillotine 25 tangent line and can guarantee that the homoenergetic is reserved the end of a thread after the tangent line voluntarily, set up on control line board 22 and press from both sides line piece 26 and be located outlet tube 23 rear, guarantee the resistance wire synchronous motion of control line board 22 energy band when the antedisplacement like this.
As shown in fig. 1, 8 and 9, two blanking seats 4 are arranged below the clamping device 3 in sequence along the left-right direction, a notch 41 is formed in the top of the blanking seat 4, guide strips 5 capable of overturning back and forth are arranged in the notch 41, limiting surfaces 51 capable of limiting and abutting against the blanking seat 4 are arranged at the bottoms of the guide strips 5, two sides of each guide strip 5 are limiting and abutting against two sides of the notch 41, when the limiting surfaces 51 abut against the blanking seat 4, the upper surfaces of the guide strips 5 are inclined downward inclined surfaces in the direction of the notch 41, a supporting table 6 for supporting a core to the clamping device 3 is arranged under the clamping device 3, and the supporting table 6 can reciprocate up and down relative to the frame 1 and pass through between the adjacent guide strips 5. Through arranging two blanking seats 4 arranged in the left-right direction under the clamping device 3, a guide strip 5 capable of rotating forwards and backwards is arranged in a notch 41 at the top of the blanking seat 4, a supporting platform 6 for feeding the clamping device 3 right below can pass through the adjacent guide strips 5, the distance between the adjacent guide strips 5 is smaller than the length of a core, and thus the core can be contacted with the lower surface of the guide strip 5 when the supporting platform 6 drives the core to ascend, and the guide strip 5 can be turned upwards, so that the feeding of the supporting platform 6 can not be influenced; the bottom of the guide bar 5 is provided with a limiting surface 51 which can be in limiting abutting connection with the blanking seat 4, so that the guide bar 5 cannot continuously overturn downwards when abutting against the blanking seat 4, and the upper surface of the guide bar 5 is inclined downwards towards the notch 41, so that when the core winding is finished, the core is contacted with the upper surface of the guide bar 5 and rolls down along with the upper surface of the guide bar in the process of carrying the finished core downwards after the core winding is finished, the supporting table 6 continuously moves downwards in no load, a new core can be carried, the blanking operation is finished in the moving process of the supporting table 6, the feeding period is shortened, and the winding work efficiency is greatly improved. The V-shape of the upper surface of the pallet 6 stabilizes the core during transfer. Further, a vertical plate 11 is arranged in the frame 1, a cross rod 111 extending along the left-right direction is fixed on one side surface of the vertical plate 11, the cross rod 111 is located at the top edge of the vertical plate 11 and is parallel to the vertical plate 11, a plurality of blanking seats 4 and guide strips 5 are sleeved on the outer peripheral surface of the cross rod 111 and can slide along the cross rod 111, and the back surface of the blanking seats 4 is attached to the vertical plate 11. Through setting up riser 11 and at the horizontal pole 111 of extending about the side fixed surface of riser 11, make unloading seat 4 and gib block 5 all overlap in proper order and establish at horizontal pole 111 outer peripheral face, the distance between gib block 5 can be adjusted according to the core of different size length like this, improves the suitability of this coiling machine. A conveyor belt 7 moving in the left-right direction is provided immediately on the other side of the riser 11, the conveyor belt 7 being flush with the top of the riser 11. Through set up the conveyer belt 7 with riser 11 top parallel and level at the opposite side of riser 11, the finished product core that rolls along gib 5 like this can fall to the conveyer belt 7 on accomplish the unloading and can reduce the damage of colliding with because the fall is little.
As shown in fig. 1 and 2, the frame 1 is further provided with a storage rack 8 for placing cores, the left and right sides of the storage rack 8 are respectively provided with a conveyor belt 9 for conveying the cores, the two conveyor belts 9 synchronously move along the front and rear directions, and the supporting table 6 is positioned between the two conveyor belts 9 and can support the cores on the conveyor belts 9 from bottom to top. Through setting up storage frame 8 in frame 1, the operator can prestore a plurality of cores like this and wire winding, improves work efficiency, and conveyer belt 9 that sets up in storage frame 8 both sides can drive the core and move to accomplish automatic feeding on the saddle 6, further improves work efficiency.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (9)
1. The horizontal winding machine comprises a frame (1) and a wire supply device (2), wherein a clamping device (3) used for clamping the left end and the right end of a core is arranged in the frame (1), the clamping device (3) comprises a rotating center (31) and a rotating disc (32) rotating along with the rotating center (31), a wire clamping head (33) is fixedly connected to the rotating disc (32), the horizontal winding machine is characterized in that the wire supply device (2) comprises a supporting plate (21) capable of sliding back and forth relative to the frame (1), a wire control plate (22) capable of sliding back and forth relative to the supporting plate (21) is arranged above the supporting plate (21), a wire outlet pipe (23) used for penetrating out a resistance wire is fixedly connected to the upper part of the wire control plate (22), the wire outlet pipe (23) extends along the front and back directions, two door plates (331) capable of clamping the resistance wire are rotatably connected to the wire clamping head (33), elastic pieces (332) are arranged on the wire clamping head (33) and are driven to be mutually close by relative closing, when the two door plates (331) are in a V (331) shape, and the two door plates (331) are driven to move forward and can be driven to move forward by the wire control plate (23) to the wire outlet pipe (331); the wire clamping head is characterized in that two rotating columns (333) which are arranged in parallel are fixedly connected to the wire clamping head (33), the two door plates (331) are respectively sleeved on the periphery of the two rotating columns (333) to realize relative rotation and opening and closing, bayonets (334) are formed in the middle of each door plate (331), the rotating columns (333) penetrate through two side walls of the bayonets (334), the elastic piece (332) is a torsion spring, and the torsion spring is located in the bayonets (334) and fixedly sleeved on the outer peripheral surface of the rotating column (333), and is propped against the inner side walls of the bayonets (334).
2. The horizontal winding machine according to claim 1, wherein the outlet end of the outlet pipe (23) gradually contracts inward in the outlet direction.
3. The horizontal winding machine according to claim 1, wherein a blocking piece (34) extending towards the outer side of the turntable (32) is fixedly connected to the bottom of the thread clamping head (33).
4. The horizontal winding machine according to claim 1, wherein the two door panels (331) are in line contact when abutted against each other.
5. The horizontal winding machine according to claim 1, wherein a partition plate (24) perpendicular to the outlet pipe (23) is fixedly connected to the front end of the supporting plate (21), a through hole (241) allowing the outlet pipe (23) to pass through is formed in the partition plate (24), a guillotine (25) for cutting off a resistance wire is arranged on the surface of the partition plate (24), when the guillotine (25) cuts a line, the guillotine (25) and the outlet end of the outlet pipe (23) are separated, a wire clamping block (26) for preventing the resistance wire from backing is further fixed on the wire control plate (22), and the wire clamping block (26) is located behind the outlet pipe (23).
6. The horizontal winding machine according to claim 1, 2, 3, 4 or 5, wherein a plurality of blanking seats (4) are arranged below the clamping device (3) in sequence along the left-right direction, a notch (41) is formed in the top of the blanking seat (4), a guide strip (5) capable of overturning back and forth is arranged in the notch (41), a limiting surface (51) capable of limiting and abutting against the blanking seat (4) is arranged at the bottom of the guide strip (5), when the limiting surface (51) abuts against the blanking seat (4), the upper surface of the guide strip (5) is an inclined surface inclined downwards towards the notch (41), a supporting table (6) for supporting a core to the clamping device (3) is arranged under the clamping device (3), and the supporting table (6) can reciprocate up and down relative to the frame (1) and penetrates through between the adjacent guide strips (5).
7. The horizontal winding machine according to claim 6, wherein a vertical plate (11) is arranged in the frame (1), a cross rod (111) extending along the left-right direction is fixed on one side surface of the vertical plate (11), the cross rod (111) is located at the top edge of the vertical plate (11) and is parallel to the vertical plate (11), a plurality of blanking seats (4) and guide strips (5) are sleeved on the outer peripheral surface of the cross rod (111) and can slide along the cross rod (111), and the blanking seats (4) are propped against the vertical plate (11).
8. The horizontal winding machine according to claim 7, characterized in that a conveyor belt (7) moving in the left-right direction is provided next to the other side of the riser (11), said conveyor belt (7) being flush with the top of the riser (11).
9. The horizontal winding machine according to claim 6, wherein the frame (1) is further provided with a storage rack (8) for placing cores, the left and right sides of the storage rack (8) are respectively provided with a conveyor belt (9) for conveying the cores, the two conveyor belts (9) synchronously move along the front and rear directions, and the supporting table (6) is positioned between the two conveyor belts (9) and can support the cores on the conveyor belts (9) from bottom to top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811012776.XA CN108987098B (en) | 2018-08-31 | 2018-08-31 | Horizontal winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811012776.XA CN108987098B (en) | 2018-08-31 | 2018-08-31 | Horizontal winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108987098A CN108987098A (en) | 2018-12-11 |
| CN108987098B true CN108987098B (en) | 2023-12-12 |
Family
ID=64546827
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811012776.XA Active CN108987098B (en) | 2018-08-31 | 2018-08-31 | Horizontal winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108987098B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110415967B (en) * | 2019-09-05 | 2023-09-12 | 珠海市科瑞思机械科技有限公司 | Magnetic ring winding machine |
Citations (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4223849A (en) * | 1977-05-04 | 1980-09-23 | Barmag Barmer Maschinenfabrik Aktiengesellschaft | Chucking spindle for the reception of a bobbin carrier |
| CN1064845A (en) * | 1991-02-15 | 1992-09-30 | 梅明格-Iro股份有限公司 | Tension disk |
| DE4132953C1 (en) * | 1991-10-04 | 1993-02-04 | Statomat Spezialmaschinen | Device for winding coils for electrical machines with winding template and movable unit consisting of gripper and cutting device |
| JP2001319816A (en) * | 2000-05-09 | 2001-11-16 | Taiyo Yuden Co Ltd | Coil component |
| TWM300670U (en) * | 2006-04-12 | 2006-11-11 | De-Bin Chen | Winder |
| CN202265256U (en) * | 2011-10-11 | 2012-06-06 | 吴国溶 | Yarn winding machine |
| CN103000366A (en) * | 2012-12-12 | 2013-03-27 | 厦门米特自动化设备有限公司 | Electromagnetic-coil winding and adhesive-tape coating integrated device |
| CN103407825A (en) * | 2013-07-19 | 2013-11-27 | 深圳雷柏科技股份有限公司 | Lifting type material supporting mechanism and material collecting device of conducting film assembly |
| CN105170841A (en) * | 2015-09-28 | 2015-12-23 | 屈统撑 | U-shaped line molding device |
| CN204905033U (en) * | 2015-08-26 | 2015-12-23 | 博罗县嘉晨机械有限公司 | Be applied to stranded conductor structure of paster coiling machine |
| CN205177606U (en) * | 2015-11-09 | 2016-04-20 | 周正龙 | Coil winding machine for transformer |
| CN205171080U (en) * | 2015-11-19 | 2016-04-20 | 刘光彩 | Clamping device |
| CN205231445U (en) * | 2015-12-24 | 2016-05-11 | 浙江合丰科技有限公司 | Material feeding unit in copper needle former |
| CN106026540A (en) * | 2016-06-30 | 2016-10-12 | 宁波奥博汽车电器有限公司 | Wire head stranding machine for winding coil of vehicle |
| CN106270249A (en) * | 2016-09-23 | 2017-01-04 | 安徽江淮汽车股份有限公司 | A kind of stamping parts feeding material collecting device and feeding rewinding method |
| CN106449081A (en) * | 2016-12-07 | 2017-02-22 | 湖北磁创电子科技有限公司 | Full-automatic magnet ring winding machine |
| CN107039172A (en) * | 2017-05-22 | 2017-08-11 | 王操 | A kind of Novel winding machine and method for winding |
| CN206735512U (en) * | 2017-04-20 | 2017-12-12 | 东莞市金技电线电缆设备有限公司 | A kind of tension disk of admission machine |
| CN206907996U (en) * | 2017-07-19 | 2018-01-19 | 安徽登冠新能源电动车科技有限公司 | A kind of waterproof plug-in unit of the convenient wiring of electric car |
| CN207775480U (en) * | 2018-01-19 | 2018-08-28 | 黄和秀 | Circular weaving machine is used for the wire-clamping device of clamp |
| CN208489110U (en) * | 2018-08-31 | 2019-02-12 | 永高股份有限公司 | A kind of horizontal coil winding machine |
-
2018
- 2018-08-31 CN CN201811012776.XA patent/CN108987098B/en active Active
Patent Citations (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4223849A (en) * | 1977-05-04 | 1980-09-23 | Barmag Barmer Maschinenfabrik Aktiengesellschaft | Chucking spindle for the reception of a bobbin carrier |
| CN1064845A (en) * | 1991-02-15 | 1992-09-30 | 梅明格-Iro股份有限公司 | Tension disk |
| DE4132953C1 (en) * | 1991-10-04 | 1993-02-04 | Statomat Spezialmaschinen | Device for winding coils for electrical machines with winding template and movable unit consisting of gripper and cutting device |
| JP2001319816A (en) * | 2000-05-09 | 2001-11-16 | Taiyo Yuden Co Ltd | Coil component |
| TWM300670U (en) * | 2006-04-12 | 2006-11-11 | De-Bin Chen | Winder |
| CN202265256U (en) * | 2011-10-11 | 2012-06-06 | 吴国溶 | Yarn winding machine |
| CN103000366A (en) * | 2012-12-12 | 2013-03-27 | 厦门米特自动化设备有限公司 | Electromagnetic-coil winding and adhesive-tape coating integrated device |
| CN103407825A (en) * | 2013-07-19 | 2013-11-27 | 深圳雷柏科技股份有限公司 | Lifting type material supporting mechanism and material collecting device of conducting film assembly |
| CN204905033U (en) * | 2015-08-26 | 2015-12-23 | 博罗县嘉晨机械有限公司 | Be applied to stranded conductor structure of paster coiling machine |
| CN105170841A (en) * | 2015-09-28 | 2015-12-23 | 屈统撑 | U-shaped line molding device |
| CN205177606U (en) * | 2015-11-09 | 2016-04-20 | 周正龙 | Coil winding machine for transformer |
| CN205171080U (en) * | 2015-11-19 | 2016-04-20 | 刘光彩 | Clamping device |
| CN205231445U (en) * | 2015-12-24 | 2016-05-11 | 浙江合丰科技有限公司 | Material feeding unit in copper needle former |
| CN106026540A (en) * | 2016-06-30 | 2016-10-12 | 宁波奥博汽车电器有限公司 | Wire head stranding machine for winding coil of vehicle |
| CN106270249A (en) * | 2016-09-23 | 2017-01-04 | 安徽江淮汽车股份有限公司 | A kind of stamping parts feeding material collecting device and feeding rewinding method |
| CN106449081A (en) * | 2016-12-07 | 2017-02-22 | 湖北磁创电子科技有限公司 | Full-automatic magnet ring winding machine |
| CN206735512U (en) * | 2017-04-20 | 2017-12-12 | 东莞市金技电线电缆设备有限公司 | A kind of tension disk of admission machine |
| CN107039172A (en) * | 2017-05-22 | 2017-08-11 | 王操 | A kind of Novel winding machine and method for winding |
| CN206907996U (en) * | 2017-07-19 | 2018-01-19 | 安徽登冠新能源电动车科技有限公司 | A kind of waterproof plug-in unit of the convenient wiring of electric car |
| CN207775480U (en) * | 2018-01-19 | 2018-08-28 | 黄和秀 | Circular weaving machine is used for the wire-clamping device of clamp |
| CN208489110U (en) * | 2018-08-31 | 2019-02-12 | 永高股份有限公司 | A kind of horizontal coil winding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108987098A (en) | 2018-12-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106742162B (en) | Tie up winding integrated packing machine | |
| CN107433735B (en) | Valve pocket processing equipment | |
| CN107867445A (en) | A kind of sealing machine | |
| CN108987098B (en) | Horizontal winding machine | |
| CN207565944U (en) | A kind of sealing machine | |
| CN113548516B (en) | Preservative film production process | |
| CN109964970A (en) | A kind of shaping equipment of jujube flower cake | |
| CN111071514A (en) | Automatic bagging production line | |
| CN110238237A (en) | Welding wire automatic winding machine | |
| CN209677711U (en) | A kind of full-automatic hair set wrapping machine | |
| CN116281321B (en) | Auxiliary production equipment for steel-plastic composite belt | |
| CN209246815U (en) | A kind of fireworks group disk machine that fireworks tube group disk is high-efficient | |
| CN111319813A (en) | Automatic bag penetrating machine | |
| CN208489110U (en) | A kind of horizontal coil winding machine | |
| CN216233155U (en) | Automatic film winding and packaging equipment for carton pile | |
| CN107457833B (en) | Automatic XPS extruded sheet cutting packing all-in-one | |
| CN214986289U (en) | Automatic sectional bundling equipment for strip materials | |
| CN212496425U (en) | Ear nail welding machine | |
| EP1415913A1 (en) | Machine and method for wrapping a plastic film around pallets | |
| CN214283805U (en) | Wire bending mechanism | |
| CN205254463U (en) | Automatic kludge of curler | |
| CN212474077U (en) | Brush silk automatic bundling device | |
| CN113844692A (en) | Automatic film winding and packaging equipment for carton pile | |
| CN113602868A (en) | Full-automatic artificial turf efficient bundling device | |
| CN210235521U (en) | Full-automatic foam block wrapping and inserting integrated machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: Huangyan Economic Development Zone, Taizhou City, Zhejiang province 318020 Dai Xi Road No. 2 Applicant after: Ad Co.,Ltd. Address before: Huangyan Economic Development Zone, Taizhou City, Zhejiang province 318020 Dai Xi Road No. 2 Applicant before: YONGGAO Co.,Ltd. |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |