CN108978449B - A prefabricated assembled bridge pier with a socket structure using grouting sleeves for the joints - Google Patents

A prefabricated assembled bridge pier with a socket structure using grouting sleeves for the joints Download PDF

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CN108978449B
CN108978449B CN201810933991.7A CN201810933991A CN108978449B CN 108978449 B CN108978449 B CN 108978449B CN 201810933991 A CN201810933991 A CN 201810933991A CN 108978449 B CN108978449 B CN 108978449B
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prefabricated
pier
fixed
grouting
sleeve
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CN108978449A (en
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林上顺
林长庚
林昕
刘秋江
秦志清
谢铭勤
王金泽
张洁丰
查雄栋
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Fujian University of Technology
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Fujian University of Technology
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/02Piers; Abutments ; Protecting same against drifting ice
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/10Deep foundations
    • E02D27/12Pile foundations
    • E02D27/14Pile framings, i.e. piles assembled to form the substructure
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2101/00Material constitution of bridges
    • E01D2101/20Concrete, stone or stone-like material
    • E01D2101/24Concrete
    • E01D2101/26Concrete reinforced
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2600/00Miscellaneous
    • E02D2600/20Miscellaneous comprising details of connection between elements

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • General Engineering & Computer Science (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The invention relates to the technical field of bridge construction, in particular to a socket structure prefabricated spliced pier with a joint adopting a grouting sleeve, which comprises a prefabricated bearing platform and prefabricated piers, wherein the prefabricated piers are arranged on the prefabricated bearing platform, and a plurality of the prefabricated piers are arranged in a stacked manner; the top surface of the prefabricated bearing platform and the top surface of the prefabricated pier are provided with mortises, and the bottom of the prefabricated pier is provided with tenons; still include pier grout sleeve, pier reinforcing bar and cushion cap reinforcing bar. The invention has the beneficial effects that: through the design of tenons and mortises, dangerous accidents such as overturning and the like are prevented when the prefabricated bearing platform and the prefabricated pier are spliced, and the stability of the structure in the construction process is improved; the arrangement of the pier grouting sleeve, the pier reinforcing steel bars and the bearing platform reinforcing steel bars ensures the stability of the whole structure after grouting is finished, and the horizontal shear resistance of the prefabricated spliced pier of the joint adopting the socket structure of the grouting sleeve is improved.

Description

一种接头采用灌浆套筒的承插式构造预制拼装桥墩A prefabricated assembled bridge pier with socket structure using grouting sleeves for joints

技术领域Technical field

本发明涉及桥梁建造技术领域,具体涉及一种接头采用灌浆套筒的承插式构造预制拼装桥墩。The invention relates to the technical field of bridge construction, and in particular to a socket-type prefabricated assembled bridge pier whose joints adopt grouting sleeves.

背景技术Background technique

桥梁结构遭遇地震时,桥墩是易损部位。目前采用高强砂浆连接或结构胶连接的拼装桥墩,接头多采用平面接缝形式,难以消除节段间可能发生的剪切错动,其整体性和抗震性能不如整体现浇的桥墩,一般用于地震危险性较低的地区。另一方面,平面接缝对拼接面的施工精度要求非常高,高强砂浆或结构胶与预制混凝土之间的材料力学性能差异较大,其接缝的耐久性问题较为突出。而且,预制拼装桥墩的现场拼接工作相对于灌浇式桥墩而言,安装的危险性也更大。When the bridge structure encounters an earthquake, the bridge piers are vulnerable parts. At present, assembled bridge piers are connected with high-strength mortar or structural glue. The joints are mostly in the form of plane joints, which makes it difficult to eliminate possible shear dislocation between segments. Their integrity and seismic resistance are not as good as those of integrally cast-in-situ bridge piers. They are generally used for Areas with low earthquake risk. On the other hand, plane joints require very high construction accuracy of the splicing surface. The mechanical properties of materials between high-strength mortar or structural adhesive and precast concrete are quite different, making the durability of the joints more prominent. Moreover, the on-site splicing work of prefabricated assembled bridge piers is also more dangerous than the installation of cast-in-place bridge piers.

发明内容Contents of the invention

为了克服上述现有技术的缺陷,本发明所要解决的技术问题是:提供一种便于现场施工,提升现场施工安全度的预制拼装桥墩。In order to overcome the above-mentioned shortcomings of the prior art, the technical problem to be solved by the present invention is to provide a prefabricated assembled bridge pier that facilitates on-site construction and improves the safety of on-site construction.

为了解决上述技术问题,本发明采用的技术方案为:In order to solve the above technical problems, the technical solution adopted by the present invention is:

一种接头采用灌浆套筒的承插式构造预制拼装桥墩,包括预制承台和预制桥墩,所述预制桥墩安装于所述预制承台上,多个的所述预制桥墩层叠安装;所述预制承台的顶面和所述预制桥墩的顶面设置有榫槽,所述预制桥墩的底部设置有凸榫,所述凸榫的尺寸与所述榫槽相适配;A prefabricated assembled bridge pier with a socket-type structure for joints using grouting sleeves, including a prefabricated pedestal and a prefabricated pier. The prefabricated piers are installed on the prefabricated pier, and a plurality of the prefabricated piers are installed in a stack; the prefabricated piers are The top surface of the platform and the top surface of the prefabricated pier are provided with tenon grooves, and the bottom of the prefabricated bridge pier is provided with a tenon, and the size of the tenon is adapted to the tenon groove;

所述预制桥墩的底面设置有开口向下的桥墩灌浆套筒;所述预制桥墩内预埋有桥墩钢筋,所述桥墩钢筋的一端伸入所述预制桥墩底面的桥墩灌浆套筒内,另一端伸出所述预制桥墩的顶面并伸入上方相邻的所述预制桥墩的桥墩灌浆套筒内;The bottom surface of the prefabricated pier is provided with a pier grouting sleeve with an opening downward; pier steel bars are pre-embedded in the prefabricated pier, and one end of the pier steel bar extends into the pier grouting sleeve on the bottom surface of the prefabricated pier, and the other end Extend out the top surface of the precast pier and extend into the pier grouting sleeve of the adjacent precast pier above;

所述预制承台内预埋有承台钢筋,所述承台钢筋从所述预制承台的顶面伸出并伸入上方所述预制桥墩的桥墩灌浆套筒内;There are capping steel bars embedded in the prefabricated capping platform, and the capping reinforcing bars extend from the top surface of the prefabricated capping platform and extend into the pier grouting sleeve of the prefabricated bridge pier above;

所述榫槽内嵌设有钢管,所述凸榫尺寸与所述钢管相适配,所述凸榫嵌入所述钢管中。A steel pipe is embedded in the tenon groove, the size of the tenon matches the steel pipe, and the tenon is embedded in the steel pipe.

进一步的,所述凸榫上套设有钢制套筒,所述钢制套筒的外径与所述钢管相适配。Further, a steel sleeve is placed on the tenon, and the outer diameter of the steel sleeve is adapted to the steel pipe.

进一步的,所述桥墩灌浆套筒的孔壁上设置有注料孔和出料孔。Further, the hole wall of the pier grouting sleeve is provided with an injection hole and a discharge hole.

进一步的,所述钢管管道内和所述桥墩灌浆套筒内填塞有砂浆。Further, the steel pipe and the pier grouting sleeve are filled with mortar.

进一步的,所述砂浆为超高性能砂浆。Furthermore, the mortar is ultra-high performance mortar.

进一步的,所述预制承台的顶面设置有凸起部,所述凸起部上设置有所述榫槽。Further, the top surface of the prefabricated platform is provided with a raised portion, and the raised portion is provided with the tongue and groove.

进一步的,还包括固定板,所述固定板分别设置于所述凸起部和所述预制桥墩的连接处的外壁以及两个的所述预制桥墩连接处的外壁上。Further, it also includes fixing plates, which are respectively provided on the outer wall of the connection between the protrusion and the prefabricated pier and on the outer walls of the connection of the two prefabricated piers.

进一步的,所述凸起部的侧壁和所述预制桥墩的上下两端侧壁上分别开设有固定通孔,多个所述固定通孔的轴线相互平行,所述固定通孔内设置有固定钢筋,所述固定钢筋的两端伸出所述固定通孔并穿过所述固定板。Further, fixed through holes are respectively provided on the side walls of the raised portion and the upper and lower end side walls of the prefabricated pier. The axes of the plurality of fixed through holes are parallel to each other. There are provided in the fixed through holes. Fixed steel bars, both ends of which extend out of the fixed through holes and pass through the fixed plate.

进一步的,还包括锚具,所述锚具设置在所述固定钢筋的端部。Further, it also includes an anchor provided at the end of the fixed steel bar.

本发明的有益效果在于:通过凸榫和榫槽的设计,在拼接预制承台和预制桥墩的时候,防止出现倾覆等危险事故,增加了施工过程中结构的稳定性;桥墩灌浆套筒、桥墩钢筋和承台钢筋的设置,能够在灌浆完成之后,保证整体结构的稳定性,增加了本发明所述的接头采用灌浆套筒的承插式构造预制拼装桥墩的水平抗剪能力;钢管31的设置进一步增加了本发明所述的接头采用灌浆套筒的承插式构造预制拼装桥墩的水平抗剪能力,增加了安全性。The beneficial effects of the present invention are: through the design of tenons and tenon grooves, dangerous accidents such as overturning are prevented when splicing prefabricated caps and prefabricated piers, and the stability of the structure during the construction process is increased; pier grouting sleeves, bridge piers The arrangement of steel bars and platform steel bars can ensure the stability of the overall structure after grouting is completed, and increase the horizontal shear resistance of prefabricated assembled bridge piers with socket-type structures where grouting sleeves are used as joints; The arrangement further increases the horizontal shear resistance of the prefabricated assembled bridge piers with a socket structure using grouting sleeves for joints according to the invention, and increases safety.

附图说明Description of the drawings

图1为本发明具体实施方式的一种接头采用灌浆套筒的承插式构造预制拼装桥墩的正剖视图;Figure 1 is a front cross-sectional view of a prefabricated assembled bridge pier with a socket structure using a grouting sleeve for joints according to a specific embodiment of the present invention;

图2为本发明具体实施方式的一种接头采用灌浆套筒的承插式构造预制拼装桥墩的预制承台的俯视图;Figure 2 is a top view of a prefabricated cap platform of a prefabricated assembled bridge pier with a socket-type structure where the joint adopts a grouting sleeve according to the specific embodiment of the present invention;

标号说明:Label description:

1、预制承台;11、承台钢筋;1. Prefabricated cap; 11. Rebar for cap;

2、预制桥墩;21、桥墩灌浆套筒;22、桥墩钢筋;23、注料孔;24、出料孔;2. Prefabricated pier; 21. Bridge pier grouting sleeve; 22. Bridge pier steel bar; 23. Injection hole; 24. Discharge hole;

3、榫槽;31、钢管;3. Tongue and groove; 31. Steel pipe;

4、凸榫;4. Tenon;

5、固定板;5. Fixed plate;

6、固定钢筋;61、锚具;6. Fixed steel bars; 61. Anchors;

7、砂浆。7. Mortar.

具体实施方式Detailed ways

为详细说明本发明的技术内容、所实现目的及效果,以下结合实施方式并配合附图予以说明。In order to describe the technical content, achieved objectives and effects of the present invention in detail, the following description will be made in conjunction with the embodiments and the accompanying drawings.

本发明最关键的构思在于:通过凸榫和榫槽的设计,在拼接预制承台和预制桥墩的时候,防止出现倾覆等危险事故,增加了施工过程中结构的稳定性。The most critical idea of the present invention is to prevent dangerous accidents such as overturning when splicing prefabricated caps and prefabricated piers through the design of tenons and tenon grooves, and increase the stability of the structure during the construction process.

请参照图1和图2所示,一种接头采用灌浆套筒的承插式构造预制拼装桥墩,包括预制承台1和预制桥墩2,所述预制桥墩2安装于所述预制承台1上,多个的所述预制桥墩2层叠安装;所述预制承台1的顶面和所述预制桥墩2的顶面设置有榫槽3,所述预制桥墩2的底部设置有凸榫4,所述凸榫4的尺寸与所述榫槽3相适配;Please refer to Figures 1 and 2, a prefabricated assembled bridge pier with a socket-type structure using grouting sleeves for joints, including a prefabricated platform 1 and a prefabricated pier 2. The prefabricated pier 2 is installed on the prefabricated platform 1. , a plurality of the prefabricated piers 2 are installed in a stack; the top surface of the prefabricated platform 1 and the top surface of the prefabricated pier 2 are provided with tenons 3, and the bottom of the prefabricated piers 2 is provided with tenons 4, so The size of the tenon 4 is adapted to the tenon groove 3;

所述预制桥墩2的底面设置有开口向下的桥墩灌浆套筒21;所述预制桥墩2内预埋有桥墩钢筋22,所述桥墩钢筋22的一端伸入所述预制桥墩2底面的桥墩灌浆套筒21内,另一端伸出所述预制桥墩2的顶面并伸入上方相邻的所述预制桥墩2的桥墩灌浆套筒21内;The bottom surface of the prefabricated pier 2 is provided with a pier grouting sleeve 21 that opens downward; a pier steel bar 22 is pre-embedded in the prefabricated pier 2, and one end of the pier steel bar 22 extends into the pier grouting hole on the bottom surface of the prefabricated pier 2. In the sleeve 21, the other end extends out of the top surface of the prefabricated pier 2 and extends into the pier grouting sleeve 21 of the adjacent prefabricated pier 2 above;

所述预制承台1内预埋有承台钢筋11,所述承台钢筋11从所述预制承台1的顶面伸出并伸入上方所述预制桥墩2的桥墩灌浆套筒21内;There are platform steel bars 11 embedded in the prefabricated platform 1. The platform steel bars 11 extend from the top surface of the prefabricated platform 1 and extend into the pier grouting sleeve 21 of the above prefabricated pier 2;

所述榫槽3内嵌设有钢管31,所述凸榫4尺寸与所述钢管31相适配,所述凸榫4嵌入所述钢管31中。A steel pipe 31 is embedded in the tongue groove 3 , the size of the tongue 4 matches the steel pipe 31 , and the tongue 4 is embedded in the steel pipe 31 .

从上述描述可知,上述的一种接头采用灌浆套筒的承插式构造预制拼装桥墩的有益效果在于:通过凸榫4和榫槽3的设计,在拼接预制承台1和预制桥墩2的时候,防止出现倾覆等危险事故,增加了施工过程中结构的稳定性;桥墩灌浆套筒21、桥墩钢筋22和承台钢筋11的设置,能够在灌浆完成之后,保证整体结构的稳定性,增加了本发明所述的接头采用灌浆套筒的承插式构造预制拼装桥墩的水平抗剪能力;钢管31的设置进一步增加了本发明所述的接头采用灌浆套筒的承插式构造预制拼装桥墩的水平抗剪能力,增加了安全性。From the above description, it can be seen that the beneficial effect of the above-mentioned prefabricated assembled bridge piers using a socket-type structure of a grouting sleeve is: through the design of the tenon 4 and the tenon groove 3, when the prefabricated platform 1 and the prefabricated pier 2 are spliced to prevent dangerous accidents such as overturning and increase the stability of the structure during the construction process; the settings of the pier grouting sleeve 21, the pier steel bar 22 and the cap steel bar 11 can ensure the stability of the overall structure after the grouting is completed, increasing the The joints according to the present invention adopt a socket-type structure of grouting sleeves to improve the horizontal shear resistance of prefabricated assembled bridge piers; the provision of the steel pipe 31 further increases the horizontal shear resistance of the joints according to the present invention using a socket-type structure of grouting sleeves. Horizontal shear resistance for added safety.

进一步的,所述凸榫4上套设有钢制套筒,所述钢制套筒的外径与所述钢管31相适配。Furthermore, the tenon 4 is covered with a steel sleeve, and the outer diameter of the steel sleeve is adapted to the steel pipe 31 .

从上述描述可知,所述凸榫4上套设有钢制套筒,进一步增加了本发明所述的接头采用灌浆套筒的承插式构造预制拼装桥墩的水平抗剪能力,增加了安全性。It can be seen from the above description that the tenon 4 is covered with a steel sleeve, which further increases the horizontal shear resistance of the prefabricated assembled bridge pier with a socket-type structure using a grouting sleeve for the joint and increases the safety. .

进一步的,所述桥墩灌浆套筒21的孔壁上设置有注料孔23和出料孔24。Further, the hole wall of the pier grouting sleeve 21 is provided with an injection hole 23 and a discharge hole 24.

从上述描述可知,注料孔23和出料孔24的设置,能够更加方便注入固定材料,方便了施工操作,增加了施工效率。It can be seen from the above description that the arrangement of the injection hole 23 and the discharge hole 24 can more conveniently inject fixed materials, facilitate construction operations, and increase construction efficiency.

进一步的,所述钢管31管道内和所述桥墩灌浆套筒21内填塞有砂浆7。Further, the steel pipe 31 and the pier grouting sleeve 21 are filled with mortar 7 .

从上述描述可知,砂浆7能够将设置于钢管31管道内的凸榫4、伸出预制承台1顶面的承台钢筋11和桥墩灌浆套筒21内的桥墩钢筋22连接成一个整体,保证了整体结构的稳定性,同时增加了连接处水平面的抗剪能力。It can be seen from the above description that the mortar 7 can connect the tenon 4 provided in the steel pipe 31, the platform steel bar 11 extending out of the top surface of the prefabricated platform 1 and the pier steel bar 22 in the pier grouting sleeve 21 into a whole, ensuring that It improves the stability of the overall structure and increases the shear resistance of the horizontal plane at the connection.

进一步的,所述砂浆7为超高性能砂浆。Furthermore, the mortar 7 is ultra-high performance mortar.

从上述描述可知,超高性能混凝土(简称UHPC)是一种新型的水泥基复合材料,强度高、韧性好,同时具有良好的耐腐蚀性、耐磨性和抗渗性,抗拉强度一般不低于5MPa。剔除粗骨料的UHPC性状上可视为一种砂浆,即为超高性能砂浆(简称UHPM)。As can be seen from the above description, ultra-high performance concrete (UHPC for short) is a new type of cement-based composite material with high strength, good toughness, good corrosion resistance, wear resistance and impermeability. The tensile strength is generally not Below 5MPa. UHPC with coarse aggregate removed can be regarded as a kind of mortar, that is, ultra-high performance mortar (UHPM for short).

进一步的,所述预制承台1的顶面设置有凸起部,所述凸起部上设置有所述榫槽3。Furthermore, the top surface of the prefabricated platform 1 is provided with a raised portion, and the raised portion is provided with the tongue and groove 3 .

进一步的,还包括固定板5,所述固定板5分别设置于所述凸起部和所述预制桥墩2的连接处的外壁以及两个的所述预制桥墩2连接处的外壁上。Furthermore, it also includes fixing plates 5, which are respectively arranged on the outer wall of the connection between the protrusion and the prefabricated pier 2 and the outer wall of the connection between the two prefabricated piers 2.

进一步的,所述凸起部的侧壁和所述预制桥墩2的上下两端侧壁上分别开设有固定通孔,多个所述固定通孔的轴线相互平行,所述固定通孔内设置有固定钢筋6,所述固定钢筋6的两端伸出所述固定通孔并穿过所述固定板5。Further, fixed through holes are respectively provided on the side walls of the raised portion and the upper and lower end side walls of the prefabricated pier 2. The axes of a plurality of fixed through holes are parallel to each other. There are provided in the fixed through holes There is a fixed steel bar 6, and both ends of the fixed steel bar 6 extend out of the fixed through hole and pass through the fixed plate 5.

进一步的,还包括锚具61,所述锚具61设置在所述固定钢筋6的端部。Further, an anchor 61 is included, and the anchor 61 is provided at the end of the fixed steel bar 6 .

从上述描述可知,通过凸起部的设置,能够利用凸起部增设固定板5和固定钢筋6,从而利用凸起杆和固定钢筋6在尚未进行灌浆的时候对预制桥墩2进行初步的固定,增加了施工的安全;固定钢筋6将榫头和榫槽3进行栓接,进一步增加了结构的稳定性。It can be seen from the above description that through the setting of the raised portion, the raised portion can be used to add fixed plates 5 and fixed steel bars 6, so that the raised rods and fixed steel bars 6 can be used to preliminarily fix the prefabricated pier 2 before grouting is carried out. The safety of construction is increased; the fixed steel bars 6 bolt the tenon and the tenon groove 3, further increasing the stability of the structure.

实施例一Embodiment 1

请参照图1和图2所示,一种接头采用灌浆套筒的承插式构造预制拼装桥墩,包括预制承台1和预制桥墩2,所述预制桥墩2安装于所述预制承台1上,多个的所述预制桥墩2层叠安装;所述预制承台1的顶面中部设置有凸起部,所述凸起部和所述预制桥墩2的顶面中部设置有榫槽3,所述预制桥墩2的底部设置有凸榫4,所述榫槽3内嵌设有钢管31,所述凸榫4尺寸与所述钢管31相适配,所述凸榫4嵌入所述钢管31中;所述凸榫4上套设有钢制套筒,所述钢制套筒的外径与所述钢管31相适配;所述预制桥墩2的底面设置有开口向下的桥墩灌浆套筒21;所述预制桥墩2内预埋有桥墩钢筋22,所述桥墩钢筋22的一端伸入所述预制桥墩2底面的桥墩灌浆套筒21内,另一端伸出所述预制桥墩2的顶面并伸入上方相邻的所述预制桥墩2的桥墩灌浆套筒21内;所述预制承台1内预埋有承台钢筋11,所述承台钢筋11从所述预制承台1的顶面伸出并伸入上方所述预制桥墩2的桥墩灌浆套筒21内;所述桥墩灌浆套筒21的孔壁上设置有注料孔23和出料孔24;所述钢管31管道内和所述桥墩灌浆套筒21内填塞有超高性能砂浆;还包括固定板5,所述固定板5分别设置于所述凸起部和所述预制桥墩2的连接处的外壁以及两个的所述预制桥墩2连接处的外壁上;所述凸起部的侧壁和所述预制桥墩2的上下两端侧壁上分别开设有固定通孔,多个所述固定通孔的轴线相互平行,所述固定通孔内设置有固定钢筋6,所述固定钢筋6的两端伸出所述固定通孔并穿过所述固定板5;还包括锚具61,所述锚具61设置在所述固定钢筋6的端部。Please refer to Figures 1 and 2, a prefabricated assembled bridge pier with a socket-type structure using grouting sleeves for joints, including a prefabricated platform 1 and a prefabricated pier 2. The prefabricated pier 2 is installed on the prefabricated platform 1. , a plurality of the prefabricated piers 2 are installed in a stack; the prefabricated platform 1 is provided with a convex portion in the middle of the top surface, and the convex portion and the middle portion of the top surface of the prefabricated pier 2 are provided with tongue and groove 3, so The bottom of the prefabricated pier 2 is provided with a tenon 4, and a steel pipe 31 is embedded in the tenon groove 3. The size of the tenon 4 matches the steel pipe 31, and the tenon 4 is embedded in the steel pipe 31. ; The tenon 4 is covered with a steel sleeve, the outer diameter of the steel sleeve is adapted to the steel pipe 31; the bottom surface of the prefabricated pier 2 is provided with a pier grouting sleeve with an opening downwards 21; There are pier steel bars 22 pre-embedded in the prefabricated pier 2. One end of the pier steel bar 22 extends into the pier grouting sleeve 21 on the bottom surface of the prefabricated pier 2, and the other end extends out of the top surface of the prefabricated pier 2. and extends into the pier grouting sleeve 21 of the adjacent prefabricated pier 2 above; there are capping steel bars 11 embedded in the prefabricated capping platform 1, and the capping reinforcing bars 11 are inserted from the top of the prefabricated capping platform 1. The surface extends out and extends into the pier grouting sleeve 21 of the prefabricated pier 2 above; the hole wall of the pier grouting sleeve 21 is provided with an injection hole 23 and a discharge hole 24; the steel pipe 31 and The pier grouting sleeve 21 is filled with ultra-high performance mortar; it also includes a fixing plate 5. The fixing plates 5 are respectively provided on the outer wall of the connection between the bulge and the prefabricated pier 2 and on both sides. On the outer wall of the connection point of the prefabricated pier 2; fixed through holes are respectively provided on the side walls of the raised portion and the upper and lower end side walls of the prefabricated pier 2, and the axes of the plurality of fixed through holes are parallel to each other. A fixed steel bar 6 is provided in the fixed through hole, and both ends of the fixed steel bar 6 extend out of the fixed through hole and pass through the fixed plate 5; an anchor 61 is also included, and the anchor 61 is provided on the fixed through hole. The end of the fixed steel bar 6.

上述的一种接头采用灌浆套筒的承插式构造预制拼装桥墩施工过程为:The above-mentioned joint adopts a socket-type structure of a grouting sleeve. The construction process of prefabricated assembled bridge piers is:

步骤1:在预制承台1和凸起部的上表面涂抹超超高性能砂浆;Step 1: Apply ultra-high performance mortar on the upper surface of the precast platform 1 and the raised part;

步骤2:将预制桥墩2的凸榫4嵌入预制承台1安装有钢管31的榫槽3内,预制承台1上的承台钢筋11伸入预制桥墩2的桥墩灌浆套筒21内;Step 2: Insert the tenon 4 of the prefabricated pier 2 into the tenon groove 3 of the prefabricated cap 1 with the steel pipe 31 installed, and the cap steel bar 11 on the prefabricated cap 1 extends into the pier grouting sleeve 21 of the prefabricated pier 2;

步骤3:将固定板5设置连接处的相对两侧的侧壁上,贯穿一侧固定板5将固定钢筋6插入固定通孔内,并从通孔的另一侧穿出,固定钢筋6贯穿另一侧的固定板5,再通过锚具61锁扣住固定钢筋6的两端;Step 3: Place the fixing plate 5 on the opposite side walls of the connection, penetrate the fixing plate 5 on one side, insert the fixing steel bar 6 into the fixing through hole, and pass it out from the other side of the through hole, and the fixing steel bar 6 penetrates The fixed plate 5 on the other side is then locked with the two ends of the fixed steel bar 6 through the anchors 61;

步骤4:往注料孔23内注入超高性能砂浆,直至超高性能砂浆溢满从出料孔24流出;Step 4: Inject ultra-high performance mortar into the injection hole 23 until the ultra-high performance mortar overflows and flows out of the discharge hole 24;

步骤5:在下节段预制桥墩2的顶面涂抹超超高性能砂浆,将上节预制桥墩2的凸榫4嵌入下节预制桥墩2顶面安装有钢管31的榫槽3内,下节预制桥墩2上方的桥墩钢筋22伸入上节预制桥墩2的桥墩灌浆套筒21内;将固定板5设置连接处的相对两侧的侧壁上,贯穿一侧固定板5将固定钢筋6插入固定通孔内,并从通孔的另一侧穿出,固定钢筋6贯穿另一侧的固定板5,再通过锚具61锁扣住固定钢筋6的两端;往注料孔23内注入超高性能砂浆,直至超高性能砂浆溢满从出料孔24流出;Step 5: Apply ultra-high performance mortar on the top surface of the lower prefabricated pier 2, and insert the tenon 4 of the upper prefabricated pier 2 into the tenon 3 of the steel pipe 31 installed on the top surface of the lower prefabricated pier 2. The lower prefabricated The pier steel bars 22 above the pier 2 extend into the pier grouting sleeve 21 of the upper section of the prefabricated pier 2; set the fixing plate 5 on the side walls of the opposite sides of the connection, and insert the fixing steel bar 6 through the fixing plate 5 on one side to fix it. into the through hole, and pass out from the other side of the through hole, the fixed steel bar 6 penetrates the fixed plate 5 on the other side, and then locks the two ends of the fixed steel bar 6 through the anchors 61; inject super into the injection hole 23 High-performance mortar until the ultra-high-performance mortar overflows and flows out from the discharge hole 24;

步骤6:重复步骤5,直至上述的一种接头采用灌浆套筒的承插式构造预制拼装桥墩达到标高。Step 6: Repeat step 5 until the above-mentioned prefabricated assembled pier using a socket-type joint with a grouting sleeve reaches the elevation.

综上所述,本发明提供的一种接头采用灌浆套筒的承插式构造预制拼装桥墩,通过凸榫和榫槽的设计,在拼接预制承台和预制桥墩的时候,防止出现倾覆等危险事故,增加了施工过程中结构的稳定性;桥墩灌浆套筒、桥墩钢筋和承台钢筋的设置,能够在灌浆完成之后,保证整体结构的稳定性,增加了本发明所述的接头采用灌浆套筒的承插式构造预制拼装桥墩的水平抗剪能力;通过凸起部的设置,能够利用凸起部增设固定板和固定钢筋,从而利用凸起杆和固定钢筋在尚未进行灌浆的时候对预制桥墩进行初步的固定,增加了施工的安全;固定钢筋将榫头和榫槽进行栓接,进一步增加了结构的稳定性钢管的设置进一步增加了本发明所述的接头采用灌浆套筒的承插式构造预制拼装桥墩的水平抗剪能力,增加了安全性;所述凸榫4上套设有钢制套筒,进一步增加了本发明所述的接头采用灌浆套筒的承插式构造预制拼装桥墩的水平抗剪能力,增加了安全性;注料孔和出料孔的设置,能够更加方便注入固定材料,方便了施工操作,增加了施工效率;通过将所述出料孔和所述注料孔设置于同一水平面,并且所述注料孔与所述桥墩灌浆套筒处于同一水平面,能够使注入的固定材料充分填满连接处的所有缝隙,保证了整体结构的稳定性;砂浆能够将设置于钢管管道内的凸榫、伸出预制承台顶面的承台钢筋和桥墩灌浆套筒内的桥墩钢筋连接成一个整体,保证了整体结构的稳定性,同时增加了连接处水平面的抗剪能力;超高性能砂浆具有强度高、耐腐蚀、抗渗性好的特性,通过超高性能砂浆,能够使结构整体具有较强的抗拉能力和可靠性,增加耐久性;采用承插式构造和现浇UHPC相结合的预制拼装桥墩,其中心位置采用承插式构造,在施工时能起到对上节预制桥墩的支承作用,且凸榫与榫槽之间采用UHPM粘结,其粘结面积大,粘结效果比传统的高强砂浆平面接缝或结构胶干接缝好,能提高拼接处的抗剪强度;采用强度高、耐腐蚀、耐磨、抗渗性好的UHPC作为现浇材料,能提高本发明所述的一种接头采用现浇UHPC材料的承插式构造预制拼装桥墩整体性和抗震性能。In summary, the present invention provides a joint that adopts a socket-type structure of grouting sleeves to prefabricate assembled bridge piers. Through the design of tenons and tenon grooves, risks such as overturning can be prevented when the prefabricated cap platform and prefabricated bridge piers are spliced. accidents, which increases the stability of the structure during the construction process; the settings of the pier grouting sleeves, bridge pier steel bars and capping steel bars can ensure the stability of the overall structure after the grouting is completed, and increases the use of grouting sleeves for the joints of the present invention The horizontal shear resistance of the prefabricated assembled bridge piers with the socket-type structure of the cylinder; through the setting of the protruding part, the protruding part can be used to add fixed plates and fixed steel bars, so that the protruding rods and fixed steel bars can be used to strengthen the prefabricated bridge piers before grouting. The bridge piers are initially fixed, which increases the safety of construction; the fixed steel bars bolt the tenon and the tenon groove, further increasing the stability of the structure. The arrangement of the steel pipe further increases the socket type of the joint according to the invention using a grouting sleeve. The horizontal shear resistance of the prefabricated assembled bridge pier is increased, and the safety is increased; the tenon 4 is covered with a steel sleeve, which further increases the prefabricated assembled bridge pier with a socket-type structure in which the joints of the present invention adopt grouting sleeves. The horizontal shear resistance increases safety; the setting of the injection hole and the discharge hole makes it easier to inject fixed materials, facilitates construction operations, and increases construction efficiency; by connecting the discharge hole and the injection hole The holes are arranged on the same horizontal plane, and the injection hole and the pier grouting sleeve are on the same horizontal plane, so that the injected fixing material can fully fill all the gaps in the connection, ensuring the stability of the overall structure; the mortar can set the The tenons in the steel pipe, the cap steel bars extending out of the top surface of the prefabricated cap platform, and the pier steel bars in the pier grouting sleeves are connected into a whole, ensuring the stability of the overall structure and increasing the shear resistance of the horizontal plane at the connection. Capability; ultra-high performance mortar has the characteristics of high strength, corrosion resistance, and good impermeability. Through ultra-high performance mortar, the entire structure can have strong tensile strength and reliability, increasing durability; adopts a socket structure The prefabricated assembled bridge piers combined with cast-in-place UHPC have a socket-type structure in the center, which can support the upper prefabricated bridge piers during construction, and UHPM is used to bond the tenon and tenon groove. The joint area is large and the bonding effect is better than the traditional high-strength mortar plane joints or structural glue dry joints, which can improve the shear strength of the splicing joints; UHPC is used as the existing material with high strength, corrosion resistance, wear resistance and impermeability. Casting materials can improve the integrity and seismic performance of prefabricated assembled bridge piers with a socket-type structure using cast-in-place UHPC materials for joints described in the present invention.

以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等同变换,或直接或间接运用在相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the description and drawings of the present invention, or directly or indirectly applied in related technical fields, are equally included in within the scope of patent protection of this invention.

Claims (3)

1.一种接头采用灌浆套筒的承插式构造预制拼装桥墩,其特征在于,包括预制承台和预制桥墩,所述预制桥墩安装于所述预制承台上,多个的所述预制桥墩层叠安装;所述预制承台的顶面和所述预制桥墩的顶面设置有榫槽,所述预制桥墩的底部设置有凸榫,所述凸榫的尺寸与所述榫槽相适配;1. A prefabricated assembled bridge pier with a socket-type structure whose joints adopt grouting sleeves, which is characterized in that it includes a prefabricated pedestal and a prefabricated pier, and the prefabricated pier is installed on the prefabricated pier. A plurality of the prefabricated piers Stacked installation; the top surface of the prefabricated platform and the top surface of the prefabricated pier are provided with tenons, and the bottom of the prefabricated piers is provided with tenons, and the size of the tenons matches the tenon; 所述预制桥墩的底面设置有开口向下的桥墩灌浆套筒;所述预制桥墩内预埋有桥墩钢筋,所述桥墩钢筋的一端伸入所述预制桥墩底面的桥墩灌浆套筒内,另一端伸出所述预制桥墩的顶面并伸入上方相邻的所述预制桥墩的桥墩灌浆套筒内;The bottom surface of the prefabricated pier is provided with a pier grouting sleeve with an opening downward; pier steel bars are pre-embedded in the prefabricated pier, and one end of the pier steel bar extends into the pier grouting sleeve on the bottom surface of the prefabricated pier, and the other end Extend out the top surface of the prefabricated pier and extend into the pier grouting sleeve of the adjacent prefabricated pier above; 所述预制承台内预埋有承台钢筋,所述承台钢筋从所述预制承台的顶面伸出并伸入上方所述预制桥墩的桥墩灌浆套筒内;There are capping steel bars embedded in the prefabricated capping platform, and the capping reinforcing bars extend from the top surface of the prefabricated capping platform and extend into the pier grouting sleeve of the prefabricated bridge pier above; 所述榫槽内嵌设有钢管,所述凸榫上套设有钢制套筒,所述钢制套筒的外径与所述钢管相适配;A steel pipe is embedded in the tenon groove, a steel sleeve is set on the tenon, and the outer diameter of the steel sleeve matches the steel pipe; 所述桥墩灌浆套筒的孔壁上设置有注料孔和出料孔,所述钢管管道内和所述桥墩灌浆套筒内填塞有砂浆;The hole wall of the pier grouting sleeve is provided with an injection hole and a discharge hole, and the steel pipe and the pier grouting sleeve are filled with mortar; 所述预制承台的顶面设置有凸起部,所述凸起部上设置有所述榫槽;The top surface of the prefabricated platform is provided with a raised portion, and the raised portion is provided with the tongue and groove; 还包括固定板,所述固定板分别设置于所述凸起部和所述预制桥墩的连接处的外壁以及两个的所述预制桥墩连接处的外壁上;It also includes fixed plates, which are respectively provided on the outer wall of the connection between the protrusion and the prefabricated pier and the outer wall of the connection between the two prefabricated piers; 所述凸起部的侧壁和所述预制桥墩的上下两端侧壁上分别开设有固定通孔,多个所述固定通孔的轴线相互平行,所述固定通孔内设置有固定钢筋,所述固定钢筋的两端伸出所述固定通孔并穿过所述固定板,且所述固定钢筋贯穿凸榫。Fixed through holes are respectively provided on the side walls of the raised portion and the upper and lower end side walls of the prefabricated pier. The axes of a plurality of fixed through holes are parallel to each other. Fixed steel bars are provided in the fixed through holes. Both ends of the fixed steel bar extend out of the fixed through hole and pass through the fixed plate, and the fixed steel bar penetrates the tenon. 2.根据权利要求1所述的接头采用灌浆套筒的承插式构造预制拼装桥墩,其特征在于,所述砂浆为超高性能砂浆。2. The joints according to claim 1 adopt a socket-type structure of prefabricated assembled bridge piers with grouting sleeves, characterized in that the mortar is ultra-high performance mortar. 3.根据权利要求1所述的接头采用灌浆套筒的承插式构造预制拼装桥墩,其特征在于,还包括锚具,所述锚具设置在所述固定钢筋的端部。3. The prefabricated assembled bridge pier with a socket structure and a grouting sleeve as the joint according to claim 1, characterized in that it also includes an anchor, and the anchor is arranged at the end of the fixed steel bar.
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