CN105019606A - Precast concrete unit steel bar grouting connecting piece and connecting method - Google Patents
Precast concrete unit steel bar grouting connecting piece and connecting method Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 189
- 239000010959 steel Substances 0.000 title claims abstract description 189
- 239000011178 precast concrete Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000002184 metal Substances 0.000 claims abstract description 109
- 229910052751 metal Inorganic materials 0.000 claims abstract description 109
- 239000004567 concrete Substances 0.000 claims abstract description 79
- 238000007789 sealing Methods 0.000 claims abstract description 58
- 239000000463 material Substances 0.000 claims abstract description 29
- 238000009434 installation Methods 0.000 claims abstract description 12
- 238000012423 maintenance Methods 0.000 claims abstract description 11
- 241000251468 Actinopterygii Species 0.000 claims abstract description 5
- 238000003780 insertion Methods 0.000 claims abstract description 4
- 230000037431 insertion Effects 0.000 claims abstract description 4
- 238000010276 construction Methods 0.000 claims description 20
- 230000002787 reinforcement Effects 0.000 claims description 8
- 239000011440 grout Substances 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 229910001141 Ductile iron Inorganic materials 0.000 claims description 4
- 238000009415 formwork Methods 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 3
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- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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Abstract
本发明公开了一种预制混凝土构件钢筋灌浆连接件及连接方法,该连接件包括用于连接两根钢筋的金属套筒、两个密封圈和由灌注于金属套筒内的灌浆料形成的灌浆结构,金属套筒为鱼腹形;两根钢筋分别为由上至下插入金属套筒且布设在待施工第一预制混凝土构件内的第一钢筋和由下至上插入金属套筒且布设在已施工成型第二预制混凝土构件内的第二钢筋;金属套筒上开有排气孔和灌浆孔;该连接方法包括步骤:一、第一钢筋与金属套筒安装;二、排气管与灌浆管安装;三、第一预制混凝土构件混凝土浇筑;四、第一预制混凝土构件吊装及第二钢筋插装;五、灌浆;六、养护。本发明设计合理、实现方便且使用效果好,能简便、快速完成钢筋连接过程且连接可靠。
The invention discloses a prefabricated concrete member steel bar grouting connector and a connecting method, the connector includes a metal sleeve used to connect two steel bars, two sealing rings and grouting formed by grouting material poured into the metal sleeve structure, the metal sleeve is in the shape of a fish belly; the two steel bars are the first steel bar inserted into the metal sleeve from top to bottom and arranged in the first prefabricated concrete member to be constructed, and the first steel bar inserted into the metal sleeve from bottom to top and arranged in the The second steel bar in the second prefabricated concrete member is constructed and formed; the metal sleeve is provided with vent holes and grouting holes; the connection method includes steps: 1. Installing the first steel bar and the metal sleeve; 2. Exhaust pipe and grouting Pipe installation; 3. Concrete pouring of the first precast concrete component; 4. Hoisting of the first precast concrete component and insertion of the second steel bar; 5. Grouting; 6. Maintenance. The invention is reasonable in design, convenient in realization and good in use effect, can simply and quickly complete the steel bar connection process and is reliable in connection.
Description
技术领域technical field
本发明属于预制混凝土构件施工技术领域,尤其是涉及一种预制混凝土构件钢筋灌浆连接件及连接方法。The invention belongs to the technical field of prefabricated concrete component construction, and in particular relates to a prefabricated concrete component reinforcement grouting connector and a connection method.
背景技术Background technique
发展建筑产业化是建筑生产方式从粗放型生产向集约型生产的根本转变,是产业现代化的必然途径和发展方向。采用预制装配式混凝土结构是实现建筑产业化的有效途径,是以混凝土预制构件为主要构件,经装配、连接以及部分现浇而成的混凝土结构。国外的混凝土预制构件与钢筋混凝土几乎同时起步,而现代意义上的工业化预制混凝土构件在半个世纪前才得到真正发展。The development of construction industrialization is the fundamental transformation of the construction production mode from extensive production to intensive production, and it is the inevitable way and development direction of industrial modernization. The use of prefabricated concrete structures is an effective way to realize the industrialization of buildings. It is a concrete structure made of prefabricated concrete components as the main component, which is assembled, connected and partially cast in place. Foreign concrete prefabricated components and reinforced concrete started almost at the same time, but industrialized prefabricated concrete components in the modern sense were not really developed until half a century ago.
现有预制混凝土结构中采用的钢筋连接方式主要有套筒灌浆连接和约束浆锚连接两种连接方式。实际使用时,上述两种连接方式各有利弊。其中,套筒灌浆连接方式的主要优点是连接可靠,但由于预制装配式混凝土结构的连接部位尺寸较小,而目前所采用的连接套筒尺寸较大,内部结构复杂,不仅加工制作成本高、工艺复杂,钢材需求量较大,并且钢筋连接难度高,施工不便,费工费时;而约束浆锚连接方式的主要优点是造价低廉,但制作工艺复杂,钢筋搭接得长度很长,浪费钢筋且不利于施工。另外,目前采用套筒连接方式进行钢筋连接时,没有一个统一、规范且具体的施工方法可遵循,实际施工时不可避免地存在施工操作比较随意、不规范、操作繁琐、施工工较低、连接质量较差等问题。The steel bar connection methods used in the existing prefabricated concrete structures mainly include sleeve grouting connection and restraint grout-anchor connection. In actual use, the above two connection methods have their own advantages and disadvantages. Among them, the main advantage of the sleeve grouting connection method is that the connection is reliable. However, due to the small size of the connection part of the prefabricated concrete structure, the currently used connection sleeve has a large size and a complicated internal structure. Not only the processing cost is high, The process is complex, the demand for steel is large, and the connection of steel bars is difficult, inconvenient, labor-intensive and time-consuming; the main advantage of the restrained slurry-anchor connection method is low cost, but the manufacturing process is complicated, and the length of the steel bar lap is very long, wasting steel bars And it is not conducive to construction. In addition, there is no uniform, standardized and specific construction method to follow when using the sleeve connection method to connect steel bars at present. In actual construction, there are inevitably random, irregular, cumbersome construction operations, low construction workers, and poor connection. issues such as poor quality.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术中的不足,提供一种预制混凝土构件钢筋灌浆连接件,其结构简单、设计合理且加工制作及使用操作简便、使用效果好,能简便、快速完成预制混凝土构件的钢筋连接过程且连接可靠。The technical problem to be solved by the present invention is to provide a steel grouting connector for prefabricated concrete members in view of the deficiencies in the above-mentioned prior art. The steel bar connection process of precast concrete components is completed and the connection is reliable.
为解决上述技术问题,本发明采用的技术方案是:一种预制混凝土构件钢筋灌浆连接件,其特征在于:包括用于连接两根钢筋的金属套筒、两个分别布设在金属套筒上下端的密封圈和由灌注于金属套筒与两根所述钢筋之间空腔内的灌浆料形成的灌浆结构,所述金属套筒为鱼腹形的连接套筒,两根所述钢筋通过灌浆结构与金属套筒紧固连接为一体;两根所述钢筋分别为由上至下插入金属套筒内的第一钢筋和由下至上插入金属套筒内的第二钢筋,所述金属套筒的上端开有供第一钢筋插入的上钢筋插口且其下端开有供第二钢筋插入的下钢筋插口;两个所述密封圈分别为对所述上钢筋插口进行封堵的上密封圈和对所述下钢筋插口进行封堵的下密封圈,所述上钢筋插口与上密封圈之间以及所述下钢筋插口与下密封圈之间均为过盈配合;所述上密封圈套装在第一钢筋上,且上密封圈上开有供第一钢筋穿入的通孔;所述下密封圈套装在第二钢筋上,且下密封圈上开有供第二钢筋穿入的通孔,所述第一钢筋和第二钢筋的直径相同;所述金属套筒的横截面为圆形且其中部直径最大,所述金属套筒的中部外径D1≥2.5d+20mm且其上下两端的外径D2≥2.5d+10mm,其中d为第一钢筋的直径;所述第一钢筋和第二钢筋的搭接长度L>8d;所述金属套筒的侧壁上部开有一个排气孔且其侧壁下部开有一个灌浆孔。In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a prefabricated concrete member steel bar grouting connector, which is characterized in that: it includes a metal sleeve for connecting two steel bars, and two metal sleeves respectively arranged on the upper and lower ends of the metal sleeve. The sealing ring and the grouting structure formed by the grouting material poured into the cavity between the metal sleeve and the two steel bars, the metal sleeve is a fish belly-shaped connecting sleeve, and the two steel bars pass through the grouting structure It is tightly connected with the metal sleeve; the two steel bars are respectively the first steel bar inserted into the metal sleeve from top to bottom and the second steel bar inserted into the metal sleeve from bottom to top. The upper end is provided with an upper steel bar socket for the first steel bar to be inserted and the lower end is opened with a lower steel bar socket for the second steel bar to be inserted into; the two sealing rings are respectively an upper sealing ring and a pair The lower sealing ring for sealing the lower steel bar socket, the interference fit between the upper steel bar socket and the upper sealing ring and the lower steel bar socket and the lower sealing ring; the upper sealing ring is set in the on a steel bar, and the upper seal ring has a through hole for the first steel bar to penetrate; the lower seal ring is set on the second steel bar, and the lower seal ring has a through hole for the second steel bar to penetrate, The diameters of the first steel bar and the second steel bar are the same; the cross-section of the metal sleeve is circular and the middle diameter is the largest, and the middle outer diameter D1 of the metal sleeve is ≥ 2.5d+20mm and the upper and lower ends of the metal sleeve are Outer diameter D2≥2.5d+10mm, where d is the diameter of the first steel bar; the overlapping length L of the first steel bar and the second steel bar is >8d; an air vent is opened on the upper part of the side wall of the metal sleeve And a grouting hole is opened at the lower part of the side wall.
上述一种预制混凝土构件钢筋灌浆连接件,其特征是:所述金属套筒为球墨铸铁筒。The above-mentioned prefabricated concrete component reinforcement grouting connector is characterized in that: the metal sleeve is a ductile iron cylinder.
上述一种预制混凝土构件钢筋灌浆连接件,其特征是:所述灌浆结构的28天的抗压强度不低于85MPa。The above-mentioned prefabricated concrete component reinforcement grouting connector is characterized in that: the 28-day compressive strength of the grouting structure is not less than 85MPa.
上述一种预制混凝土构件钢筋灌浆连接件,其特征是:所述第一钢筋底端与下密封圈顶面之间以及第二钢筋顶端与上密封圈底面之间的间距均为5mm~10mm;所述上密封圈和下密封圈均为橡胶密封圈;所述金属套筒的壁厚为3mm~5mm;所述上密封圈和下密封圈的厚度均为6mm~10mm。The above-mentioned prefabricated concrete member steel bar grouting connector is characterized in that: the distance between the bottom end of the first steel bar and the top surface of the lower sealing ring and the distance between the top end of the second steel bar and the bottom surface of the upper sealing ring are both 5 mm to 10 mm; Both the upper sealing ring and the lower sealing ring are rubber sealing rings; the wall thickness of the metal sleeve is 3mm-5mm; the thickness of the upper sealing ring and the lower sealing ring are both 6mm-10mm.
上述一种预制混凝土构件钢筋灌浆连接件,其特征是:两根所述钢筋呈平行布设且二者均与金属套筒呈平行布设。The above-mentioned prefabricated concrete member steel bar grouting connector is characterized in that: the two steel bars are arranged in parallel and both of them are arranged in parallel with the metal sleeve.
上述一种预制混凝土构件钢筋灌浆连接件,其特征是:两根所述钢筋之间的间距D3=0.4d~0.6d。The above-mentioned prefabricated concrete member steel bar grouting connector is characterized in that: the distance D3 between the two steel bars is 0.4d-0.6d.
上述一种预制混凝土构件钢筋灌浆连接件,其特征是:所述排气孔上装有排气管,所述灌浆孔上装有灌浆管,所述排气管和灌浆管均与金属套筒呈垂直布设且二者均为PVC管。The above-mentioned prefabricated concrete member steel bar grouting connector is characterized in that: the exhaust hole is equipped with an exhaust pipe, the grouting hole is equipped with a grouting pipe, and the exhaust pipe and the grouting pipe are perpendicular to the metal sleeve Layout and both are PVC pipes.
同时,本发明还公开了一种方法步骤简单、设计合理、实现方便且连接效率高、连接效果好的预制混凝土构件钢筋灌浆连接方法,其特征在于:需连接的两根钢筋中,第一钢筋为布设在待施工的第一预制混凝土构件内的待连接钢筋,所述第二钢筋为布设在已施工成型的第二预制混凝土构件内的预埋钢筋,所述第二钢筋的上端伸出至第二预制混凝土构件外侧;所述排气孔上装有排气管,所述灌浆孔上装有灌浆管,所述排气管和灌浆管均与金属套筒呈垂直布设;对两根所述钢筋进行连接时,包括以下步骤:At the same time, the invention also discloses a prefabricated concrete component steel bar grouting connection method with simple steps, reasonable design, convenient implementation, high connection efficiency and good connection effect, which is characterized in that: among the two steel bars to be connected, the first steel bar The steel bar to be connected is arranged in the first prefabricated concrete member to be constructed, the second steel bar is a pre-embedded steel bar arranged in the second precast concrete member that has been constructed, and the upper end of the second steel bar extends to The outer side of the second prefabricated concrete member; the exhaust pipe is equipped with the vent hole, and the grout pipe is equipped with the grout hole, and the exhaust pipe and the grout pipe are arranged vertically with the metal sleeve; for the two steel bars When making a connection, the following steps are involved:
步骤一、第一钢筋与金属套筒安装:对第一预制混凝土构件进行混凝土浇筑之前,按照预先设计的第一钢筋在第一预制混凝土构件的布设位置,将第一钢筋安装在用于施工第一预制混凝土构件的成型模板内;之后,将第一钢筋的下端插装入金属套筒内,并通过上密封圈对所述上钢筋插口进行封堵;Step 1. Installation of the first steel bar and the metal sleeve: before pouring the first precast concrete member, install the first steel bar on the first precast concrete member according to the layout position of the first precast concrete member for construction. A prefabricated concrete member forming template; after that, insert the lower end of the first steel bar into the metal sleeve, and seal the upper steel bar socket through the upper sealing ring;
步骤二、排气管与灌浆管安装:在步骤一中所述金属套筒上安装的排气管和灌浆管;所述排气管和灌浆管的外端均伸出至所述成型模板外侧,所述排气管的内端安装在金属套筒上开设的排气孔上,灌浆管的内端安装在金属套筒上开设的灌浆孔上,所述成型模板上开有供排气管和灌浆管安装的管道安装孔;Step 2, installation of exhaust pipe and grouting pipe: the exhaust pipe and grouting pipe installed on the metal sleeve described in step 1; the outer ends of the exhaust pipe and the grouting pipe protrude to the outside of the forming template , the inner end of the exhaust pipe is installed on the exhaust hole opened on the metal sleeve, the inner end of the grouting pipe is installed on the grouting hole opened on the metal sleeve, and the forming template is provided with a supply and exhaust pipe and pipe mounting holes for grouting pipe installation;
步骤三、第一预制混凝土构件混凝土浇筑:利用步骤一中所述成型模板,对第一预制混凝土构件进行混凝土浇筑,获得施工成型的第一预制混凝土构件;所述第一钢筋和金属套筒均浇筑于第一预制混凝土构件内;Step 3. Concrete pouring of the first prefabricated concrete member: using the formwork described in step 1 to pour concrete on the first prefabricated concrete member to obtain the first prefabricated concrete member formed by construction; the first steel bar and the metal sleeve are both pouring into the first precast concrete element;
步骤四、第一预制混凝土构件吊装及第二钢筋插装:采用吊装设备将步骤三中施工成型的第一预制混凝土构件吊装至第二预制混凝土构件上方,并对第一预制混凝土构件进行下放,使得第二预制混凝土构件内预埋的第二钢筋由下至上插入金属套筒内,并通过下密封圈对所述下钢筋插口进行封堵;Step 4. Hoisting of the first precast concrete element and insertion of the second steel bar: hoisting the first precast concrete element formed in step 3 above the second precast concrete element with hoisting equipment, and lowering the first precast concrete element, making the second pre-embedded steel bar in the second prefabricated concrete member inserted into the metal sleeve from bottom to top, and sealing the lower steel bar socket through the lower sealing ring;
步骤五、灌浆:打开排气管和灌浆管,并通过灌浆管连续向金属套筒内灌注灌浆料;当排气管内有灌浆料排出时,对排气管进行封堵;待灌浆料充满金属套筒内部时,停止灌注灌浆料,获得灌浆结构;Step 5. Grouting: Open the exhaust pipe and grouting pipe, and continuously pour grouting material into the metal sleeve through the grouting pipe; when the grouting material is discharged from the exhausting pipe, block the exhausting pipe; wait until the grouting material is full of metal When the sleeve is inside, stop pouring the grouting material to obtain the grouting structure;
步骤六、养护:对步骤五中所述灌浆结构进行养护,养护完成后,完成两根所述钢筋的连接过程。Step 6. Maintenance: The grouting structure described in step 5 is maintained. After the maintenance is completed, the connection process of the two steel bars is completed.
上述方法,其特征是:步骤六中对所述灌浆结构进行养护时,养护龄期不少于28天,所述灌浆结构的28天的抗压强度不低于85MPa。The above method is characterized in that: when the grouting structure is maintained in step 6, the curing period is not less than 28 days, and the 28-day compressive strength of the grouting structure is not less than 85 MPa.
上述方法,其特征是:步骤三中所述第一预制混凝土构件(3)的底面与金属套筒的底面相平齐;步骤四中进行第一预制混凝土构件吊装及第二钢筋插装时,待步骤三中所浇筑混凝土终凝后,再采用所述吊装设备对第一预制混凝土构件进行吊装;步骤二中所述排气管和灌浆管安装完成后,还需对排气管和灌浆管的外端分别进行封堵。The above method is characterized in that: the bottom surface of the first prefabricated concrete member (3) described in step 3 is flush with the bottom surface of the metal sleeve; when the first prefabricated concrete member is hoisted and the second steel bar is inserted in step 4, After the concrete poured in step 3 is finally set, the first precast concrete member is hoisted by the hoisting equipment; after the exhaust pipe and grouting pipe described in step 2 are installed, the exhaust pipe and grouting pipe need to The outer ends are sealed separately.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、所采用的钢筋灌浆连接件结构简单、设计合理且投入成本低。1. The steel grouting connectors adopted are simple in structure, reasonable in design and low in investment cost.
2、所采用的钢筋灌浆连接件加工制作简便且外形尺寸小,占用空间小。2. The steel grouting connectors used are easy to process and manufacture, have small dimensions and occupy little space.
3、使用操作简便、施工方便且采用的钢筋连接方法步骤简单、设计合理、实现方便且连接效率高、连接效果好,采用鱼腹形金属套筒在第一预制混凝土构件内进行成孔外,还能起到约束灌浆料的作用。与约束浆锚连接相比,省去了成孔工艺和配置约束箍筋的工序,只需将两根需连接的钢筋插入金属套筒中进行灌浆,即可完成连接。同时,由于金属套筒为鱼腹形,且微膨胀的灌浆料与金属套筒内壁之间产生相对的轴向力,对灌浆料产生径向的收缩压力,使微膨胀的灌浆料更紧地箍紧需连接钢筋,大大增加了需连接钢筋的连接强度,进而增加了连接处的抗拉强度。3. It is easy to use and operate, convenient to construct, and the steel bar connection method adopted is simple in steps, reasonable in design, convenient in realization, high in connection efficiency, and good in connection effect. The fish-bellied metal sleeve is used to form holes in the first precast concrete member, It can also play the role of restraining grouting material. Compared with the restrained grout anchor connection, the process of forming holes and configuring restraint stirrups is omitted, and the connection can be completed by inserting the two steel bars to be connected into the metal sleeve for grouting. At the same time, since the metal sleeve is in the shape of a fish belly, and the relative axial force is generated between the micro-expanded grouting material and the inner wall of the metal sleeve, radial contraction pressure is generated on the grouting material, so that the micro-expanded grouting material is more tightly Tightening the steel bars to be connected greatly increases the connection strength of the steel bars to be connected, thereby increasing the tensile strength of the connection.
另外,连接界面安全、可靠,金属套筒采用球墨铸铁制成且其外形设计为中间大两端小的鱼腹式形状,形成剪力键,金属套筒外壁与筒外混凝土以及金属套筒内灌浆料与金属套筒的内壁之间均不易发生界面破坏,界面连接可靠。In addition, the connection interface is safe and reliable. The metal sleeve is made of ductile iron and its shape is designed as a fish-belly shape with a large middle and small ends, forming a shear bond. The outer wall of the metal sleeve and the concrete outside the tube and the inside of the metal sleeve The interface between the grouting material and the inner wall of the metal sleeve is not prone to interface damage, and the interface connection is reliable.
4、使用效果好且实用价值高、经济实用,能简便、快速完成钢筋连接过程且连接可靠,能简便实现钢筋之间的快速连接,并且钢筋的对中精度要求低,操作方便且省工省时,施工效率高,连接强度可靠,具有良好的经济效益。同时,通过对金属套筒各部分的结构与尺寸进行限定,再加上对连接方法步骤进行合理设计,达到整体尺寸小、占用空间小、省材、施工工艺简便、连接质量可靠等效果,在钢筋连接性能与质量稳定性满足相关技术规程的情况下,本发明的经济技术指标大大超过已有的水泥灌浆钢筋接头。与普通套筒灌浆连接相比,由于普通套筒灌浆连接的钢筋是对接的,本发明中两根连接钢筋是搭接的,两根连接钢筋的锚固区重合,因此进一步减小了金属套筒的尺寸,降低了金属套筒的造价。另外,采用本发明进行钢筋连接施工时,不需要复杂的机械设备和机具,也不需要电能消耗,施工现场基本为干作业,节能环保,避免了传统钢筋连接方式的种种弊端。综上,本发明综合了套筒灌浆连接和约束浆锚连接两种钢筋连接方法的优势,连接安全可靠,加工制作及施工简单易行,综合性价比较高。4. Good use effect and high practical value, economical and practical, can easily and quickly complete the steel bar connection process and the connection is reliable, can easily realize the fast connection between steel bars, and the centering accuracy of the steel bars is low, easy to operate and labor-saving , the construction efficiency is high, the connection strength is reliable, and it has good economic benefits. At the same time, by limiting the structure and size of each part of the metal sleeve, coupled with the reasonable design of the connection method steps, the overall size is small, the space occupied is small, the material is saved, the construction process is simple, and the connection quality is reliable. Under the condition that the performance and quality stability of the steel bar connection meet the relevant technical regulations, the economic and technical indicators of the present invention greatly exceed that of the existing cement grouting steel bar joint. Compared with the ordinary sleeve grouting connection, since the steel bars connected by the ordinary sleeve grouting are butted, in the present invention, the two connecting steel bars are overlapped, and the anchorage areas of the two connecting steel bars overlap, thus further reducing the metal sleeve The size reduces the cost of the metal sleeve. In addition, when adopting the present invention to carry out steel bar connection construction, there is no need for complicated mechanical equipment and tools, nor does it require power consumption. To sum up, the present invention combines the advantages of the sleeve grouting connection and the restrained grout-anchor connection of two steel bar connection methods, the connection is safe and reliable, the processing and construction are simple and easy, and the overall cost performance is high.
5、适用面广且推广应用前景广泛,能应用于梁、柱和墙等预制装配式混凝土构件中的钢筋连接。5. It has a wide range of applications and broad prospects for promotion and application, and can be applied to the connection of steel bars in prefabricated concrete components such as beams, columns and walls.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
附图说明Description of drawings
图1为本发明钢筋灌浆连接件的使用状态示意图。Fig. 1 is a schematic diagram of the use state of the steel bar grouting connector of the present invention.
图2为图1的A-A剖视图。Fig. 2 is a sectional view along A-A of Fig. 1 .
图3为采用本发明进行钢筋连接时的方法流程框图。Fig. 3 is a flow chart of the method when the present invention is used to connect steel bars.
附图标记说明:Explanation of reference signs:
1—上密封圈; 2—排气管; 3—第一预制混凝土构件;1—upper sealing ring; 2—exhaust pipe; 3—the first prefabricated concrete component;
4—第二钢筋; 5—灌浆管; 6—第二预制混凝土构件;4—the second steel bar; 5—the grouting pipe; 6—the second precast concrete component;
7—第一钢筋; 8—金属套筒; 9—灌浆结构;7—the first steel bar; 8—metal sleeve; 9—grouting structure;
10—下密封圈。10—lower sealing ring.
具体实施方式Detailed ways
如图1、图2所示的一种预制混凝土构件钢筋灌浆连接件,包括用于连接两根钢筋的金属套筒8、两个分别布设在金属套筒8上下端的密封圈和由灌注于金属套筒8与两根所述钢筋之间空腔内的灌浆料形成的灌浆结构9,所述金属套筒8为鱼腹形的连接套筒,两根所述钢筋通过灌浆结构9与金属套筒8紧固连接为一体。两根所述钢筋分别为由上至下插入金属套筒8内的第一钢筋7和由下至上插入金属套筒8内的第二钢筋4,所述金属套筒8的上端开有供第一钢筋7插入的上钢筋插口且其下端开有供第二钢筋4插入的下钢筋插口。两个所述密封圈分别为对所述上钢筋插口进行封堵的上密封圈1和对所述下钢筋插口进行封堵的下密封圈10,所述上钢筋插口与上密封圈1之间以及所述下钢筋插口与下密封圈10之间均为过盈配合。所述上密封圈1套装在第一钢筋7上,且上密封圈1上开有供第一钢筋7穿入的通孔;所述下密封圈10套装在第二钢筋4上,且下密封圈10上开有供第二钢筋4穿入的通孔,所述第一钢筋7和第二钢筋4的直径相同。所述金属套筒8的横截面为圆形且其中部直径最大,所述金属套筒8的中部外径D1≥2.5d+20mm且其上下两端的外径D2≥2.5d+10mm,其中d为第一钢筋7的直径。所述第一钢筋7和第二钢筋4的搭接长度L>8d。所述金属套筒8的侧壁上部开有一个排气孔且其侧壁下部开有一个灌浆孔。As shown in Figure 1 and Figure 2, a prefabricated concrete component steel grouting connector, including a metal sleeve 8 for connecting two steel bars, two sealing rings arranged on the upper and lower ends of the metal sleeve 8 The grouting structure 9 formed by the grouting material in the cavity between the sleeve 8 and the two steel bars, the metal sleeve 8 is a fish belly-shaped connecting sleeve, and the two steel bars pass through the grouting structure 9 and the metal sleeve The cylinder 8 is tightly connected as a whole. The two steel bars are respectively the first steel bar 7 inserted into the metal sleeve 8 from top to bottom and the second steel bar 4 inserted into the metal sleeve 8 from bottom to top. The upper end of the metal sleeve 8 is provided with a A steel bar 7 is inserted into the upper steel bar socket and its lower end has a lower steel bar socket for the second steel bar 4 to insert. The two sealing rings are respectively an upper sealing ring 1 that blocks the upper steel bar socket and a lower sealing ring 10 that blocks the lower steel bar socket, and a gap between the upper steel bar socket and the upper sealing ring 1 And between the lower reinforcing bar socket and the lower sealing ring 10 are interference fits. The upper seal ring 1 is set on the first steel bar 7, and the upper seal ring 1 has a through hole for the first steel bar 7 to penetrate; the lower seal ring 10 is set on the second steel bar 4, and the lower seal The ring 10 is provided with a through hole for the second steel bar 4 to pass through, and the diameters of the first steel bar 7 and the second steel bar 4 are the same. The cross section of the metal sleeve 8 is circular with the largest diameter in the middle, the outer diameter D1 of the middle part of the metal sleeve 8 is ≥ 2.5d+20mm and the outer diameter D2 of the upper and lower ends is ≥ 2.5d+10mm, where d is the diameter of the first steel bar 7. The overlapping length L of the first steel bar 7 and the second steel bar 4>8d. The upper part of the side wall of the metal sleeve 8 is provided with a vent hole and the lower part of the side wall is provided with a grouting hole.
本实施例中,所述金属套筒8的中部外径D1=2.5d+20mm且其上下两端的外径D2=2.5d+10mm。In this embodiment, the outer diameter D1 of the middle part of the metal sleeve 8 = 2.5d + 20mm and the outer diameter D2 of the upper and lower ends thereof = 2.5d + 10mm.
实际施工时,可根据具体需要,对金属套筒8的中部外径D1和上下两端外径D2的取值大小进行相应调整。During actual construction, the values of the outer diameter D1 in the middle and the outer diameter D2 at the upper and lower ends of the metal sleeve 8 can be adjusted accordingly according to specific needs.
本实施例中,所述金属套筒8为球墨铸铁筒。In this embodiment, the metal sleeve 8 is a ductile iron sleeve.
实际使用时,所述金属套筒8也可以采用其它材质的套筒,如不锈钢套筒等。In actual use, the metal sleeve 8 can also be a sleeve made of other materials, such as a stainless steel sleeve.
实际施工时,所述第一钢筋7底端与下密封圈10顶面之间以及第二钢筋4顶端与上密封圈1底面之间的间距均为5mm~10mm;所述上密封圈1和下密封圈10均为橡胶密封圈;所述金属套筒8的壁厚为3mm~5mm;所述上密封圈1和下密封圈10的厚度均为6mm~10mm。所述上密封圈1上开设的供第一钢筋7穿入的通孔与下密封圈10上开设的供第二钢筋4穿入的通孔呈交错布设。During actual construction, the distance between the bottom of the first steel bar 7 and the top surface of the lower sealing ring 10 and between the top of the second steel bar 4 and the bottom surface of the upper sealing ring 1 is 5 mm to 10 mm; The lower sealing ring 10 is a rubber sealing ring; the wall thickness of the metal sleeve 8 is 3mm-5mm; the thickness of the upper sealing ring 1 and the lower sealing ring 10 is 6mm-10mm. The through holes provided on the upper sealing ring 1 for the first steel bars 7 to penetrate and the through holes provided on the lower sealing ring 10 for the second steel bars 4 to penetrate are arranged in a staggered manner.
本实施例中,两根所述钢筋呈平行布设且二者均与金属套筒8呈平行布设。In this embodiment, the two steel bars are arranged in parallel and both are arranged in parallel with the metal sleeve 8 .
并且,两根所述钢筋之间的间距D3=0.4d~0.6d。Moreover, the distance D3 between the two steel bars is 0.4d˜0.6d.
本实施例中,两根所述钢筋之间的间距D3=0.5d。In this embodiment, the distance D3 between the two steel bars is 0.5d.
实际施工时,可根据具体需要,对D3的取值大小进行相应调整。During actual construction, the value of D3 can be adjusted accordingly according to specific needs.
本实施例中,所述排气孔上装有排气管2,所述灌浆孔上装有灌浆管5,所述排气管2和灌浆管5均与金属套筒8呈垂直布设且二者均为PVC管。In this embodiment, an exhaust pipe 2 is installed on the exhaust hole, and a grouting pipe 5 is installed on the grouting hole. Both the exhaust pipe 2 and the grouting pipe 5 are vertically arranged with the metal sleeve 8 and both For PVC pipes.
本实施例中,所述排气孔位于所述灌浆孔的正上方。In this embodiment, the air vent is located directly above the grouting hole.
并且,所述排气管2和灌浆管5呈平行布设。Moreover, the exhaust pipe 2 and the grouting pipe 5 are arranged in parallel.
本实施例中,灌注于金属套筒8与两根所述钢筋之间空腔内的灌浆料为高强无收缩水泥基灌浆料。In this embodiment, the grouting material poured into the cavity between the metal sleeve 8 and the two steel bars is a high-strength non-shrinking cement-based grouting material.
所述高强无收缩水泥基灌浆料是以水泥为基材,适量加入天然高强度骨料、混凝土外加剂等组成的干混材料,加水拌合后具有高流动度、早强、高强、微膨胀等特性。The high-strength non-shrinkage cement-based grouting material is a dry-mixed material composed of cement as the base material, adding natural high-strength aggregates, concrete admixtures, etc. in an appropriate amount. After adding water and mixing, it has high fluidity, early strength, high strength, and slight expansion. and other characteristics.
实际使用时,由于金属套筒8为中间大两端小的鱼腹式形状,其外侧无需设置箍筋进行加强,结构简单、加工制作及安装布设方便,使用效果好。In actual use, since the metal sleeve 8 has a fish-belly shape with a large middle and small ends, no stirrups need to be provided on the outer side for reinforcement.
如图3所示的一种预制混凝土构件钢筋灌浆连接方法,需连接的两根钢筋中,第一钢筋7为布设在待施工的第一预制混凝土构件3内的待连接钢筋,所述第二钢筋4为布设在已施工成型的第二预制混凝土构件6内的预埋钢筋,所述第二钢筋4的上端伸出至第二预制混凝土构件6外侧;所述排气孔上装有排气管2,所述灌浆孔上装有灌浆管5,所述排气管2和灌浆管5均与金属套筒8呈垂直布设;对两根所述钢筋(即第一钢筋7和第二钢筋4)进行连接时,包括以下步骤:A kind of prefabricated concrete member steel bar grouting connection method as shown in Figure 3, among the two steel bars that need to be connected, the first steel bar 7 is the steel bar to be connected that is arranged in the first precast concrete member 3 to be constructed, and the second The steel bars 4 are pre-embedded steel bars arranged in the second prefabricated concrete member 6 that has been constructed, and the upper end of the second steel bar 4 protrudes to the outside of the second prefabricated concrete member 6; the exhaust hole is equipped with an exhaust pipe 2. The grouting hole is equipped with a grouting pipe 5, and the exhaust pipe 2 and the grouting pipe 5 are arranged vertically with the metal sleeve 8; When making a connection, the following steps are involved:
步骤一、第一钢筋与金属套筒安装:对第一预制混凝土构件3进行混凝土浇筑之前,按照预先设计的第一钢筋7在第一预制混凝土构件3的布设位置,将第一钢筋7安装在用于施工第一预制混凝土构件3的成型模板内;之后,将第一钢筋7的下端插装入金属套筒8内,并通过上密封圈1对所述上钢筋插口进行封堵;Step 1. Installation of the first steel bar and the metal sleeve: before pouring concrete on the first precast concrete member 3, install the first steel bar 7 on the pre-designed layout position of the first precast concrete member 3 It is used to construct the forming template of the first prefabricated concrete member 3; after that, the lower end of the first steel bar 7 is inserted into the metal sleeve 8, and the upper steel bar socket is blocked by the upper sealing ring 1;
步骤二、排气管与灌浆管安装:在步骤一中所述金属套筒8上安装的排气管2和灌浆管5;所述排气管2和灌浆管5的外端均伸出至所述成型模板外侧,所述排气管2的内端安装在金属套筒8上开设的排气孔上,灌浆管5的内端安装在金属套筒8上开设的灌浆孔上,所述成型模板上开有供排气管2和灌浆管5安装的管道安装孔;Step 2, installation of exhaust pipe and grouting pipe: the exhaust pipe 2 and the grouting pipe 5 installed on the metal sleeve 8 described in step 1; the outer ends of the exhaust pipe 2 and the grouting pipe 5 all extend to Outside the forming template, the inner end of the exhaust pipe 2 is installed on the exhaust hole provided on the metal sleeve 8, and the inner end of the grouting pipe 5 is installed on the grouting hole provided on the metal sleeve 8. The forming template is provided with pipe installation holes for the installation of the exhaust pipe 2 and the grouting pipe 5;
步骤三、第一预制混凝土构件混凝土浇筑:利用步骤一中所述成型模板,对第一预制混凝土构件3进行混凝土浇筑,获得施工成型的第一预制混凝土构件3;所述第一钢筋7和金属套筒8均浇筑于第一预制混凝土构件3内;Step 3. Concrete pouring of the first prefabricated concrete member: use the formwork described in step 1 to pour concrete on the first prefabricated concrete member 3 to obtain the first prefabricated concrete member 3 formed by construction; the first steel bar 7 and the metal The sleeves 8 are poured in the first prefabricated concrete member 3;
步骤四、第一预制混凝土构件吊装及第二钢筋插装:采用吊装设备将步骤三中施工成型的第一预制混凝土构件3吊装至第二预制混凝土构件6上方,并对第一预制混凝土构件3进行下放,使得第二预制混凝土构件6内预埋的第二钢筋4由下至上插入金属套筒8内,并通过下密封圈10对所述下钢筋插口进行封堵;Step 4. Hoisting of the first precast concrete element and insertion of the second steel bar: hoist the first precast concrete element 3 formed in step 3 above the second precast concrete element 6 by using hoisting equipment, and install the first precast concrete element 3 Carrying out lowering, so that the second steel bar 4 pre-embedded in the second prefabricated concrete member 6 is inserted into the metal sleeve 8 from bottom to top, and the lower steel bar socket is blocked by the lower sealing ring 10;
步骤五、灌浆:打开排气管2和灌浆管5,并通过灌浆管5连续向金属套筒8内灌注灌浆料;当排气管2内有灌浆料排出时,对排气管2进行封堵;待灌浆料充满金属套筒8内部时,停止灌注灌浆料,获得灌浆结构9;Step 5, grouting: open the exhaust pipe 2 and the grouting pipe 5, and continuously pour the grouting material into the metal sleeve 8 through the grouting pipe 5; when the grouting material in the exhaust pipe 2 is discharged, seal the exhaust pipe 2 Blocking; when the grouting material fills the inside of the metal sleeve 8, stop pouring the grouting material to obtain the grouting structure 9;
步骤六、养护:对步骤五中所述灌浆结构9进行养护,养护完成后,完成两根所述钢筋的连接过程。Step 6. Maintenance: Carry out maintenance on the grouting structure 9 described in step 5. After the maintenance is completed, complete the connection process of the two steel bars.
本实施例中,步骤六中对所述灌浆结构9进行养护时,养护龄期不少于28天,所述灌浆结构9的28天的抗压强度不低于85MPa且其24h与3h的膨胀率之差为0.02%~0.5%。In this embodiment, when the grouting structure 9 is maintained in step 6, the curing period is not less than 28 days, and the 28-day compressive strength of the grouting structure 9 is not less than 85 MPa and its 24h and 3h expansion The rate difference is 0.02% to 0.5%.
本实施例中,步骤三中所述第一预制混凝土构件3的底面与金属套筒8的底面相平齐;步骤四中进行第一预制混凝土构件吊装及第二钢筋插装时,待步骤三中所浇筑混凝土终凝后,再采用所述吊装设备对第一预制混凝土构件3进行吊装;步骤二中所述排气管2和灌浆管5安装完成后,还需对排气管2和灌浆管5的外端分别进行封堵。In this embodiment, the bottom surface of the first precast concrete member 3 described in step three is flush with the bottom surface of the metal sleeve 8; in step four, when the first precast concrete member is hoisted and the second steel bar is inserted, wait until step three After the poured concrete is finally set, the first prefabricated concrete member 3 is hoisted by the hoisting equipment; after the exhaust pipe 2 and the grouting pipe 5 described in step 2 are installed, the exhaust pipe 2 and the grouting The outer ends of the tubes 5 are respectively plugged.
并且,对排气管2和灌浆管5的外端进行封堵时,均采用橡胶密封圈进行封堵。Moreover, when the outer ends of the exhaust pipe 2 and the grouting pipe 5 are blocked, rubber sealing rings are used for sealing.
由上述内容可知,实际施工时,先将第一钢筋7和金属套筒8放置于所述成型模板内对应的安装位置,并将第一钢筋7下端插装入金属套筒8内;之后,对所述上钢筋插口以及排气管2和灌浆管5的外端分别进行封堵,再对第一预制混凝土构件3进行混凝土浇筑,使金属套筒8浇筑于第一预制混凝土构件3内;待所浇筑第一预制混凝土构件3的混凝土终凝后,对第一预制混凝土构件3进行吊装,并将第二预制混凝土构件6内预埋的第二钢筋4由下至上插入金属套筒8内,再对所述下钢筋插口进行封堵;然后,通过灌浆管5进行压力灌浆,具体是连续向金属套筒8灌注灌浆料,灌浆完成后进行养护,即完成钢筋的连接过程。It can be seen from the above that during actual construction, the first steel bar 7 and the metal sleeve 8 are first placed at the corresponding installation positions in the forming template, and the lower end of the first steel bar 7 is inserted into the metal sleeve 8; after that, Blocking the outer ends of the upper steel bar socket and the exhaust pipe 2 and the grouting pipe 5 respectively, and then pouring concrete to the first precast concrete member 3, so that the metal sleeve 8 is poured in the first precast concrete member 3; After the concrete of the poured first precast concrete member 3 is finally set, the first precast concrete member 3 is hoisted, and the second steel bar 4 pre-embedded in the second precast concrete member 6 is inserted into the metal sleeve 8 from bottom to top , and then block the socket of the lower steel bar; then, carry out pressure grouting through the grouting pipe 5, specifically pour grouting material into the metal sleeve 8 continuously, and perform maintenance after the grouting is completed, that is, complete the connecting process of the steel bar.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still belong to the technical aspects of the present invention. within the scope of protection of the scheme.
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