CN204826423U - Prefabricated assembled is reinforcing bar sleeve grout connecting piece for concrete member - Google Patents

Abstract

The utility model discloses a steel bar sleeve grouting connector for prefabricated assembled concrete components, which comprises a metal sleeve for connecting inserted steel bars and pre-embedded steel bars, a sealing gasket arranged on the upper end of the metal sleeve, and a metal sleeve poured into the metal sleeve. The grouting structure formed by the grouting material in the cavity between the cylinder and the inserted steel bar, the inserted steel bar is a ribbed steel bar, and the connection end of the pre-embedded steel bar is a threaded connection end; the metal sleeve is divided into an upper tube section, a middle connecting tube section and a lower part The barrel section, the upper barrel section and the middle connecting barrel section form the grouting barrel, and the steel bar is inserted into the grouting barrel and it is tightly connected with the grouting barrel through the grouting structure; the inside of the upper barrel section is a conical inner cavity with an inner diameter from top to The bottom gradually increases, and the lower barrel section is a threaded joint; the upper barrel section is provided with a grouting port and an exhaust port. The utility model has the advantages of simple structure, reasonable design, convenient processing, production and use, good use effect, simple and fast completion of the steel bar connection process and reliable connection.

Description

A steel sleeve grouting connector for prefabricated concrete components

technical field

The utility model belongs to the technical field of construction of prefabricated assembled concrete components, in particular to a steel sleeve grouting connector for prefabricated assembled concrete components.

Background technique

Prefabricated concrete components are also called prefabricated concrete structures, and prefabricated concrete is referred to as PC (Precast Concrete). Prefabricated prefabricated concrete components are concrete structures that are assembled, connected and partially cast-in-place with concrete prefabricated components as the main component. Foreign concrete prefabricated components and reinforced concrete started almost at the same time, but industrialized prefabricated concrete components in the modern sense were not really developed until half a century ago.

The development of construction industrialization is the fundamental transformation of the construction production mode from extensive production to intensive production, and it is the inevitable way and development direction of industrial modernization. The use of prefabricated concrete structure system is an effective way to realize the industrialization of construction. The connection nodes of prefabricated concrete components are weak links, and the performance of steel bar connections in prefabricated concrete components directly determines the overall performance of the structure and the effect of steel force transmission. The performance of steel bar connections is the key factor for steel force transmission. The choice of method directly affects the construction speed and cost of the building. Moreover, the connection of the longitudinal reinforcement in the prefabricated concrete member is the key, wherein the longitudinal reinforcement is the reinforcement arranged along the longitudinal length direction of the prefabricated concrete member and its stressed reinforcement.

In cast-in-place concrete structures, the commonly used connection methods for longitudinal reinforcement include lap joints, welding connections, and mechanical connections. construction. The steel sleeve grouting connection joint can well solve the problem of longitudinal steel connection in the prefabricated concrete structure, and can effectively realize the design requirement that assembly is equivalent to cast-in-place. However, most of the commonly used sleeves currently have complex internal structures, cumbersome manufacturing processes, high cost, and high requirements for the centering accuracy of the steel bars to be connected. There are defects such as complicated steel bar connection process, high manual labor intensity, and slow connection speed. In addition, when using the steel sleeve grouting connection method to connect steel bars at present, there is no unified, standardized and specific construction method to follow. In actual construction, it is inevitable that the construction operation is relatively random, irregular, cumbersome, and the construction work is relatively low. , poor connection quality, etc.

Utility model content

The technical problem to be solved by the utility model is to provide a steel sleeve grouting connector for prefabricated concrete components in view of the deficiencies in the above-mentioned prior art. Good, the steel bar connection process can be completed easily and quickly, and the connection is reliable.

In order to solve the above technical problems, the technical solution adopted by the utility model is: a steel sleeve grouting connector for prefabricated concrete components, which is characterized in that it includes a metal sleeve for connecting inserted steel bars and pre-embedded steel bars, a layout The sealing gasket at the upper end of the metal sleeve and the grouting structure formed by the grouting material poured into the cavity between the metal sleeve and the inserted steel bar, the inserted steel bar is a ribbed steel bar, and the connecting end of the embedded steel bar is a screw thread Connecting end; the metal sleeve is divided into an upper cylinder section, a middle connecting cylinder section and a lower cylinder section from top to bottom, and the upper cylinder section, the middle connecting cylinder section and the lower cylinder section are arranged coaxially and the interior of the three The cavities are connected to each other; the upper cylinder section and the middle connecting cylinder section form a grouting cylinder, and the inserted steel bars are inserted into the grouting cylinder from top to bottom and are fastened and connected with the grouting cylinder as a whole through the grouting structure; the The interior of the upper cylinder section is a conical inner cavity and its inner diameter gradually increases from top to bottom. The upper port of the conical inner cavity is the insertion port of the steel bar, and the sealing gasket is set between the inserted steel bar and the upper cylinder section. and it is located at the upper part of the conical inner cavity, the angle between the inner side wall of the upper cylinder section and its central axis is 2°-3°; the cross section of the middle connecting cylinder section is circular and its The inner diameter gradually decreases from top to bottom, and the inner diameter of the upper end of the middle connecting cylinder section is the same as the diameter of the lower port of the conical inner cavity; the lower cylinder section is a threaded connection joint for connecting the threaded connection end; the The upper part of the side wall of the upper cylinder section is provided with a grouting opening for pouring grouting material and the bottom of the side wall is provided with an exhaust port.

The above-mentioned steel sleeve grouting connector for prefabricated concrete components is characterized in that: the metal sleeve is a ductile iron cylinder.

The above-mentioned steel sleeve grouting connector for prefabricated concrete components is characterized in that: the sealing gasket is a rubber sealing ring and the upper surface is flush with the upper end surface of the metal sleeve.

The above-mentioned prefabricated assembled concrete component steel sleeve grouting connector is characterized in that: the threaded joint is a cylindrical joint, and the inner diameter of the threaded joint is the same as the diameter of the threaded end.

The above-mentioned prefabricated assembled concrete component steel sleeve grouting connector is characterized in that: the upper cylinder section is cylindrical and its outer diameter is Φ40mm-Φ60mm, and the wall thickness of the upper cylinder section gradually increases from top to bottom. shrinking, the wall thickness d1 of the upper end of the upper cylinder section is 10mm-14mm and the wall thickness of the lower end is the same as that of the middle connecting cylinder section.

The above-mentioned steel sleeve grouting connector for prefabricated concrete components is characterized in that: the wall thickness of the middle connecting tube section and the lower tube section are the same, and the wall thickness d2 of the two is 6 mm to 8 mm.

The aforementioned steel bar sleeve grouting connector for prefabricated concrete components is characterized in that: the diameter of the inserted steel bar is the same as the diameter of the threaded connection end, and the length L1 of the grouting tube is 6.5d to 7.5d. The length L2 of the lower cylinder section is 1.5d to 2.5d, where d is the diameter of the inserted steel bar.

The above-mentioned prefabricated assembled concrete component steel sleeve grouting connector is characterized in that: the diameter of the upper port of the conical inner cavity is d3=d+10mm, where d is the diameter of the inserted steel bar.

The above-mentioned prefabricated assembled concrete component steel sleeve grouting connector is characterized in that: the length of the middle connecting tube section is 15 mm to 20 mm.

The aforementioned steel bar sleeve grouting connector for prefabricated concrete components is characterized in that: the distance between the bottom end of the inserted steel bar and the top end of the threaded connection end is 2 mm to 5 mm.

Compared with the prior art, the utility model has the following advantages:

1. Simple structure, reasonable design and low input cost.

2. Easy to process and manufacture, small size.

3. It is easy to use and operate, convenient to construct, and the steel bar connection method adopted is simple in steps, reasonable in design, convenient in realization, high in connection efficiency, and good in connection effect. Played a significant role in the tensile strength. At the same time, when the threaded pre-embedded steel bars and ribbed steel bars (that is, inserted steel bars) that are connected to each other are subjected to opposite tensions, a relative axial force is generated between the micro-expanded grouting material and the inner wall of the metal sleeve. The grouting material produces radial shrinkage pressure, which makes the slightly expanded grouting material tighten the ribbed steel bar more tightly, greatly increasing the connection strength of the two, and then increasing the tensile strength of the joint.

4. Good use effect and high practical value, economical and practical, can easily and quickly complete the steel bar connection process and the connection is reliable, can easily realize the fast connection between steel bars, and the centering accuracy of the steel bars is low, easy to operate and labor-saving , the construction efficiency is high, the connection strength is reliable, and it has good economic benefits. At the same time, by limiting the structure and size of each part of the metal sleeve, coupled with the reasonable design of the connection method steps, the overall size is small, the space occupied is small, the material is saved, the construction process is simple, and the connection quality is reliable. When the performance and quality stability of the steel bar connection meet the relevant technical regulations, the economic and technical indicators of the utility model greatly exceed that of the existing cement mortar steel bar joint. In addition, the metal sleeve and the pre-embedded steel bar are connected by threads, which is convenient for processing and can make the position of the joint of the steel bar more accurate; while the inner wall of the metal sleeve is an inclined surface, which is convenient for the assembly of the inserted steel bar, which not only improves The installation efficiency not only greatly improves the economic benefits of the metal sleeve, but also saves material costs.

5. It has a wide range of applications and broad prospects for promotion and application, and can be applied to the connection of steel bars in prefabricated concrete components such as beams, columns and walls.

The technical solutions of the present utility model will be further described in detail through the drawings and embodiments below.

Description of drawings

Fig. 1 is the structural representation of the utility model.

Fig. 2 is a sectional view along line A-A of Fig. 1 .

Fig. 3 is a B-B sectional view of Fig. 1 .

Fig. 4 is a C-C sectional view of Fig. 1 .

Fig. 5 is a flow chart of the method when the utility model is used to connect steel bars.

Explanation of reference signs:

1—metal sleeve; 2—insert steel bar; 3—embedded steel bar;

4—sealing gasket; 5—grouting structure; 6—grouting port;

7—Exhaust port.

Detailed ways

As shown in Figure 1, the utility model includes a metal sleeve 1 for connecting the inserted steel bar 2 and the pre-embedded steel bar 3, a sealing gasket 4 arranged on the upper end of the metal sleeve 1, and a metal sleeve 4 poured into the metal sleeve 1 and the inserted steel bar 2. The grouting structure 5 formed by the grouting material in the cavity between them, the inserted steel bar 2 is a ribbed steel bar, and the connection end of the pre-embedded steel bar 3 is a threaded connection end. The metal sleeve 1 is divided into an upper cylinder section, a middle connecting cylinder section and a lower cylinder section from top to bottom, the upper cylinder section, the middle connecting cylinder section and the lower cylinder section are arranged coaxially and the inner cavities of the three connected. The upper tube section and the middle connecting tube section form a grouting tube, and the inserted steel bar 2 is inserted into the grouting tube from top to bottom and is tightly connected with the grouting tube as a whole through the grouting structure 5 . Referring to Fig. 3 and Fig. 4, the interior of the upper cylinder section is a conical inner cavity and its inner diameter gradually increases from top to bottom, the upper port of the conical inner cavity is a steel bar insertion port, and the sealing gasket 4 is set Between the inserted steel bar 2 and the upper barrel section and it is located at the upper part of the conical inner cavity, the included angle between the inner side wall of the upper barrel section and its central axis is 2°-3°. The cross-section of the middle connecting cylinder section is circular and its inner diameter gradually decreases from top to bottom, and the inner diameter of the upper end of the middle connecting cylinder section is the same as the diameter of the lower port of the conical inner cavity. Referring to FIG. 2 , the lower barrel section is a threaded connection joint for connecting the threaded connection end. The upper portion of the side wall of the upper barrel section is provided with a grouting opening 6 for pouring grouting material and the bottom of the side wall is provided with an exhaust port 7 .

In this embodiment, the grouting port 6 is located directly above the exhaust port 7 .

In this embodiment, the metal sleeve 1 is a ductile iron sleeve.

During actual processing, the upper cylinder section, the middle connecting cylinder section and the lower cylinder section of the metal sleeve 1 are processed into one body.

In this embodiment, the threaded joint is a cylindrical joint, and the inner diameter of the threaded joint is the same as the diameter of the threaded end.

Moreover, the sealing washer 4 is a rubber sealing ring and its upper surface is flush with the upper end surface of the metal sleeve 1 .

In this embodiment, the upper cylinder section is cylindrical and has an outer diameter of Φ40 mm to Φ60 mm, the wall thickness of the upper cylinder section gradually decreases from top to bottom, and the wall thickness d1 of the upper end of the upper cylinder section is 10 mm to 10 mm. 14mm and the wall thickness of the lower end is the same as that of the middle connecting cylinder section; the wall thickness of the middle connecting cylinder section and the lower cylinder section are the same and the wall thickness d2=6mm-8mm; the conical inner cavity The upper port diameter d3=d+10mm, where d is the diameter of the inserted steel bar 2.

During actual processing, the outer diameter of the upper cylinder section and the values of d1, d2 and d3 can be adjusted accordingly according to specific needs.

In actual use, the diameter of the inserted steel bar 2 is the same as the diameter of the threaded connection end, the length L1 of the grouting cylinder = 6.5d-7.5d, and the length L2 of the lower cylinder section = 1.5d-2.5d, wherein d is the diameter of the inserted steel bar 2. The length of the middle connecting cylinder section is 15mm-20mm.

In this embodiment, the length L1 of the grouting cylinder = 7d, and the length L2 of the lower cylinder section = 2d.

During actual processing, the values of L1 and L2 can be adjusted accordingly according to specific needs.

In this embodiment, the distance between the bottom end of the inserted steel bar 2 and the top end of the threaded connection end is 2mm-5mm.

In this way, the inserted steel bar 2 is fastened and fixed in the grouting structure 5, and the top of the threaded connection end is tightly connected with the grouting structure 5; at the same time, the insertion depth of the inserted steel bar 2 into the grouting tube can also meet the fastening requirements. Fixed demand.

In this embodiment, the 28-day compressive strength of the grouting structure 5 is not less than 85 MPa and the difference between the 24-h and 3-h expansion rates is 0.02%-0.5%.

As can be seen from the foregoing, among the two steel bars connected by the utility model, one is a threaded steel bar at the end (i.e. the pre-embedded steel bar 3), and the other is an ordinary ribbed steel bar (i.e. inserted into the steel bar 2); One end of the sleeve 1 is provided with a necked threaded hole (that is, the lower tube section), and is connected to the threaded connection end of the pre-embedded steel bar 3; the inserted steel bar 2 is inserted into the metal sleeve 1, and is poured into the metal The grouting structure 5 of the sleeve 1 after the grouting material has hardened is combined and connected as a whole; the inner side wall of the metal sleeve 1 is an inclined surface. In this way, the pre-embedded steel bars 3 and the lower barrel section are connected together by mechanical occlusal force (that is, in a threaded manner), and the inserted steel bars 2 are tightly connected with the grouting structure 5 in the grouting barrel as a whole. When subjected to back tension, the inclined inner wall of the metal sleeve 1 acts as a shear key, so that the metal sleeve 1, the inserted steel bar 2 and the grouting structure 5 form a whole.

In actual use, the insides of the grouting port 6 and the exhaust port 7 are smooth holes or threaded holes.

As shown in Figure 5, when adopting the utility model to carry out reinforcing bar connection, comprise the following steps:

Step 1, pre-embedded steel bar connection: connect the lower section of the metal sleeve 1 with the threaded connection end of the pre-embedded steel bar 3;

Step 2. Inserting the steel bar into the insert: After the sealing gasket 4 is installed on the connecting end of the inserted steel bar 2, insert the connecting end of the inserted steel bar 2 into the grouting cylinder from top to bottom, and then insert the sealing gasket 4 on the inserted steel bar 2. The gasket 4 is moved down to the upper part of the conical inner cavity of the metal sleeve 1, and the sealing gasket 4 is installed between the inserted steel bar 2 and the upper section of the metal sleeve 1, and the insertion process of the inserted steel bar 2 is completed;

Step 3, grouting: continuously pour grouting material into the metal sleeve 1 through the grouting port 6; when the grouting material is discharged from the exhaust port 7, block the venting port 7; when the grouting material fills the inside of the grouting cylinder , stop pouring the grouting material, and seal the grouting port 6 to obtain the grouting structure 5;

Step 4. Maintenance: Carry out maintenance on the grouting structure 5 described in step 3. After the maintenance is completed, the connection process of the pre-embedded steel bar 3 and the inserted steel bar 2 is completed.

In this embodiment, when inserting the connection end of the inserted steel bar 2 into the grouting cylinder from top to bottom in step 2, the distance between the bottom end of the inserted steel bar 2 and the top end of the threaded connection end is 2 mm to 5 mm; When performing maintenance on the grouting structure 5 in Step 4, the curing period is not less than 28 days, the 28-day compressive strength of the grouting structure 5 is not less than 85MPa and the difference between the expansion rate of the 24h and 3h is 0.02% ~0.5%.

In this embodiment, the pre-embedded steel bar 3 described in step 1 is the steel bar pre-embedded in the first precast concrete member that has been constructed, and the inserted steel bar 2 described in step 2 is laid in the second precast concrete member to be constructed. Rebar;

Before carrying out concrete pouring construction to the second prefabricated concrete member, first follow the method described in step 1 to step 4 to complete the connection process of pre-embedded steel bar 3 and inserted steel bar 2; when performing maintenance in step 4, wait for step 3 After the poured grouting material has finally set, the grouting structure 5 starts to be maintained.

Moreover, the first prefabricated concrete element and the prefabricated assembled concrete element form a prefabricated assembled concrete element.

In this embodiment, after the poured grouting material has finally set (ie hardened), under standard curing conditions, the 28-day compressive strength of the grouting structure 5 is not less than 85 MPa. Since the compressive strength is inversely proportional to the expansion rate, the two need to be considered. Under the premise of ensuring the compressive strength, the larger the expansion rate, the better.

To sum up, when using the utility model to connect steel bars, the embedded steel bar 3 is first connected to the metal sleeve 1, and then the inserted steel bar 2 is inserted into the metal sleeve 1; after that, the upper port of the metal sleeve 1 (specifically The upper port of the conical inner cavity) is loaded into the rubber sealing ring, and under the control of the rubber sealing ring (global sealing ring), the inserted steel bar 2 is positioned on the central axis of the metal sleeve 1; then, the grouting machine is used to pass the grouting Port 6 injects grouting material into the metal sleeve 1. When the grouting material flows out from the exhaust port 7, use a temporary plug to block the exhaust port 7. When the grouting material fills the inside of the metal sleeve 1, use a temporary plug. The plugging piece seals the grouting port 6; after the grouting is completed, the curing is performed for a specified time, and the steel bar connection is completed. Here, the temporary blocking member used is a rubber sealing ring.

The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present utility model still belong to Within the scope of protection of the technical solution of the utility model.

Claims (10)

1. a prefabricated assembled concrete component reinforced bar sleeve is in the milk connector, it is characterized in that: comprise for the grouting structure (5) connecting the metal sleeve (1) inserting reinforcing bar (2) and embedded bar (3), the seal washer (4) being laid in metal sleeve (1) upper end and formed by the grouting material be poured between metal sleeve (1) and insertion reinforcing bar (2) in cavity, described insertion reinforcing bar (2) is Ribbed Bar, and the link of described embedded bar (3) is threaded ends; Described metal sleeve (1) is divided into top cylinder section, middle part connecting cylinder section and lower sleeve section from top to bottom, and described top cylinder section, middle part connecting cylinder section and lower sleeve section are coaxial laying and the inner chamber of three is interconnected; Described top cylinder section and middle part connecting cylinder section composition grouting cylinder, described insertion reinforcing bar (2) is from top to bottom inserted in described grouting cylinder and it is fastenedly connected by grouting structure (5) and described grouting cylinder and is integrated; The inside of described top cylinder section is conical cavity and its internal diameter from top to bottom increases gradually, the upper port of described conical cavity is reinforcing bar insert port, described seal washer (4) be sleeved on insert reinforcing bar (2) and described top cylinder section between and it is positioned at described conical cavity top, the angle between the inside wall of described top cylinder section and its central axis is 2 ° ~ 3 °; The cross section of described middle part connecting cylinder section is annular and its internal diameter from top to bottom reduces gradually, and the upper-end inner diameter of described middle part connecting cylinder section is identical with the lower port diameter of described conical cavity; Described lower sleeve section is the thread connecting joint for connecting described threaded ends; The side wall upper part of described top cylinder section is provided with the grouting mouth (6) for pouring into grouting material and its sidewall bottom is provided with exhaust opening (7).

2. to be in the milk connector according to a kind of prefabricated assembled concrete component reinforced bar sleeve according to claim 1, to it is characterized in that: described metal sleeve (1) is ductile iron cylinder.

3. to be in the milk connector according to a kind of prefabricated assembled concrete component reinforced bar sleeve described in claim 1 or 2, to it is characterized in that: described seal washer (4) is for rubber seal and upper surface is mutually concordant with the upper surface of metal sleeve (1).

4. to be in the milk connector according to a kind of prefabricated assembled concrete component reinforced bar sleeve described in claim 1 or 2, it is characterized in that: described thread connecting joint is cylinder-shaped joint, the internal diameter of described thread connecting joint is identical with the diameter of described threaded ends.

5. to be in the milk connector according to a kind of prefabricated assembled concrete component reinforced bar sleeve described in claim 1 or 2, it is characterized in that: described top cylinder section is cylindrical and its external diameter is Φ 40mm ~ Φ 60mm, the wall thickness of described top cylinder section from top to bottom reduces gradually, the wall thickness d1=10mm ~ 14mm of Tong Duan upper end, described top and its lower end wall thickness is identical with the wall thickness of described middle part connecting cylinder section.

6. to be in the milk connector according to a kind of prefabricated assembled concrete component reinforced bar sleeve described in claim 1 or 2, to it is characterized in that: described middle part connecting cylinder section and the two wall thickness d2=6mm ~ 8mm identical with the wall thickness of lower sleeve section.

7. to be in the milk connector according to a kind of prefabricated assembled concrete component reinforced bar sleeve described in claim 1 or 2, it is characterized in that: the diameter of described insertion reinforcing bar (2) is identical with the diameter of described threaded ends, length L1=6.5d ~ the 7.5d of described grouting cylinder, length L2=1.5d ~ the 2.5d of described lower sleeve section, wherein d is the diameter inserting reinforcing bar (2).

8. to be in the milk connector according to a kind of prefabricated assembled concrete component reinforced bar sleeve described in claim 1 or 2, to it is characterized in that: the upper port diameter d 3=d+10mm of described conical cavity, wherein d is the diameter inserting reinforcing bar (2).

9. to be in the milk connector according to a kind of prefabricated assembled concrete component reinforced bar sleeve described in claim 1 or 2, to it is characterized in that: the length of described middle part connecting cylinder section is 15mm ~ 20mm.

10. to be in the milk connector according to a kind of prefabricated assembled concrete component reinforced bar sleeve described in claim 1 or 2, to it is characterized in that: the spacing between described insertion reinforcing bar (2) bottom and described threaded ends top is 2mm ~ 5mm.