CN108978376A - A kind of rail maintenance is with automatically grinding machine people - Google Patents
A kind of rail maintenance is with automatically grinding machine people Download PDFInfo
- Publication number
- CN108978376A CN108978376A CN201811106756.9A CN201811106756A CN108978376A CN 108978376 A CN108978376 A CN 108978376A CN 201811106756 A CN201811106756 A CN 201811106756A CN 108978376 A CN108978376 A CN 108978376A
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- cylinder
- gear
- plate
- oiling
- oiling roller
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- 238000012423 maintenance Methods 0.000 title claims abstract description 20
- 238000005498 polishing Methods 0.000 claims abstract description 36
- 239000000446 fuel Substances 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 239000000758 substrate Substances 0.000 claims abstract description 10
- 230000007704 transition Effects 0.000 claims description 13
- 244000137852 Petrea volubilis Species 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 239000002828 fuel tank Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 21
- 230000008569 process Effects 0.000 abstract description 20
- 230000000694 effects Effects 0.000 description 19
- 239000010687 lubricating oil Substances 0.000 description 12
- 230000009471 action Effects 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 210000000515 tooth Anatomy 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B31/00—Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
- E01B31/02—Working rail or other metal track components on the spot
- E01B31/12—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails
- E01B31/17—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails by grinding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The present invention relates to a kind of rail maintenances with automatically grinding machine people, including grinding device, connect chain, running gear and oiling station, the grinding device quantity is two, two grinding devices are symmetrically arranged, and it is connected between two grinding devices by connecting chain, grinding device lower end is equipped with running gear, grinding device front and rear sides on the right side of connection chain are symmetrically installed with oiling station, grinding device includes mounting plate, mounting base, adjust cylinder and workpiece polishing mechanism, running gear includes buffer spring, support plate, adjust height cylinder, substrate and traveling wheel, oiling station includes transverse slat, fuel reserve tank, take oiling roller cylinder, oiling roller, connection frame and work drive motor.The present invention can solve that high labor cost present in existing rail maintenance bruting process, working efficiency are low, adjust the inconvenient problems such as small with use scope, and the function that automation polishing, oiling are carried out to rail may be implemented.
Description
Technical field
The present invention relates to rail maintenance apparatus field, specifically a kind of rail maintenance is with automatically grinding machine people.
Background technique
Under extremely complex operating condition, rail inevitably generates various damages, has and goes out in smelting process
Existing defect also has the damage occurred in transport, construction and use process.In order to eliminate the bad trace of Rail Surface, prevent
The further development of these defects improves rail service life, it is often necessary to safeguard to rail, one of them maintenance work
It exactly polishes, is mostly polished at present using grinding wheel equipment rail, although having already appeared automatic polishing equipment, due to
Often volume is larger for existing equipment, can not carry out normal operation in some special circumstances, therefore usually need manually to rail
It polishes, working efficiency is lower when manual polishing, high labor cost, and after working long hours, due to physical fatigue, polishing
Quality is unable to get guarantee, in addition to this, when manually being polished, for various sizes of rail, needs using different tools
It polishes, it is inconvenient to adjust, therefore needs to carry a large amount of tools at work, after polishing, in order to further extend rail
Service life needs to carry out oiling to the rail after polishing, further increases labor intensity.
Summary of the invention
In order to make up for the deficiencies of the prior art, the present invention provides a kind of rail maintenances with automatically grinding machine people, can be with
Solve high labor cost present in existing rail maintenance bruting process, working efficiency are low, adjust inconvenience and use scope is small etc.
The function that automation polishing, oiling are carried out to rail may be implemented in problem, with cost of labor is low, work efficiency is high, adjusts spirit
The advantages that living and applied widely.
The present invention to be solved the used following technical scheme of its technical problem to realize: a kind of rail maintenance use is beaten automatically
Robot is ground, including grinding device, connection chain, running gear and oiling station, the grinding device quantity are two, two are beaten
Mill apparatus is symmetrically arranged, and is connected between two grinding devices by connecting chain, and grinding device lower end is equipped with row
Walking apparatus, the grinding device front and rear sides on the right side of connection chain are symmetrically installed with oiling station；Wherein:
The grinding device includes that mounting plate, mounting base, adjusting cylinder and workpiece polishing mechanism, mounting plate left and right ends are symmetrically pacified
Equipped with mounting base, adjusting cylinder is installed in mounting base, adjusting cylinder is bi-directional expansion structure, adjusts cylinder rear and front end and pacifies
Equipped with workpiece polishing mechanism；The spacing of two workpiece polishing mechanisms is adjusted in stretching motion by adjusting cylinder, until can satisfy
Real work needs, flexible adjustment, and use scope is wide.
The workpiece polishing mechanism includes falsework, No.1 fixed plate, No. two fixed plates, rotary shaft, revolving wheel, rotary teeths
Wheel, transition gear, rotating electric machine, fixing seat, adjust electric pushrod, adjusting bracket, No.1 working plate, No. two working plates, rotation axis,
Grinding wheel, rotate gear, connection gear, rotary electric machine, secondary spring and guide plate are rotated, falsework side wall is by hinge and adjusts
Cylinder is connected, and falsework is inverted T-type structure, and falsework lower end is equipped with No.1 fixed plate and No. two fixed plates, and No.1 is solid
It is arranged symmetrically before and after fixed board and No. two fixed plates, transition tooth is uniformly equipped with by bearing from left to right on No.1 fixed plate side wall
Wheel, and rotation gear is engaged at left and right sides of transition gear, rotation gear is mounted on No.1 fixed plate side wall by bearing,
And rotation gear rear end side wall is connected with rotary shaft one end, the rotary shaft other end is mounted on No. two fixed plate side walls by bearing
On, and the rotary shaft for being located at No. two fixed plate right ends is connected by shaft coupling with rotating electric machine output shaft, rotating electric machine is logical
It crosses motor cabinet to be mounted on No. two fixed plate side walls, falsework right end is equipped with adjusting electric pushrod by fixing seat, adjusts electricity
Dynamic push rod is bi-directional expansion structure, adjusts electric pushrod rear and front end and is symmetrically installed with adjusting bracket, offers on adjusting bracket side wall
Square hole, square hole height are greater than revolving wheel diameter, and square hole length is greater than No.1 fixed plate length, and adjusting bracket passes through the side of being slidably matched
Formula is connected with falsework side wall, and adjusting bracket lower end is equipped with No.1 working plate, and No.1 working plate lower end is past from a left side by bearing
The right side is uniformly equipped with connection gear, and connection gear left and right ends are engaged with rotate gear, and rotate gear is mounted on by bearing
No.1 working plate lower end, and rotate gear upper end is connected with rotation axis one end, the rotation axis other end is mounted on two by bearing
On number working plate, No. two working plates are mounted on adjusting bracket, rotate gear lower end and rotation positioned at No.1 working plate right end
Motor output shaft is connected, and rotary electric machine is mounted on No.1 working plate by motor cabinet, and No. two working plate upper ends are from left to right
Secondary spring uniformly is installed, secondary spring upper end is equipped with guide plate, and guide plate side wall is globoidal structure, and guide plate upper end
Sand paper is provided on side wall；After workpiece polishing mechanism position is adjusted suitably, coupled rotary shaft is driven by rotating electric machine
It is rotated, under the mutual cooperation effect of rotation gear and transition gear, all rotary shafts drive revolving wheel to be turned
It is dynamic, so as to polish rail upper end, while according to the actual size size of rail to the spacing of two adjusting brackets into
Row is adjusted, and rotation grinding wheel is tightly attached on rail inner sidewall, then drives coupled turn by rotary electric machine
Moving axis is rotated, rotate gear and connection gear mutual cooperation effect under, all rotation axis drives rotate grinding wheel into
Row rotation, so as to polish rail inner sidewall, after adjusting rack position adjusting suitably, guide plate is protruded into rail
Portion, and under the effect of the elastic force of secondary spring, guide plate lower end is pressed on the inner wall of rail upper end, in moving process of the present invention
In, the sand paper of guide plate upper end setting can polish to rail upper end inner wall, without manually polishing, reduce artificial
Cost improves work efficiency, and is suitable for the rail of sizes, practical, and compares existing steel rail grinding device
Have the advantages that small volume, structure simply with it is easy to use.
The running gear includes buffer spring, support plate, adjusts height cylinder, substrate and traveling wheel, buffer spring peace
Mounted in mounting plate lower end, buffer spring lower end is equipped with support plate, and support plate lower end is connected with height cylinder top is adjusted, and adjusts
Section height cylinder end is installed on substrate, and substrate lower end is equipped with traveling wheel, and traveling wheel is track structure；According to practical work
It needs, by the stretching motion for adjusting height cylinder that support plate height adjustment is appropriate, traveling wheel is made using track structure
It of the invention can must smoothly walk relatively on broken terrain, when generating larger shaking in moving process, buffering
Spring can play certain cushioning effect, improve the stability in the course of work, ensure that being normally carried out for work.
The oiling station includes transverse slat, fuel reserve tank, takes oiling roller cylinder, oiling roller, connection frame and work drive motor, transverse slat peace
Mounted in falsework upper end, transverse slat right end is equipped with fuel reserve tank, and fuel reserve tank lower end offers oil outlet, pacified in oil outlet by bearing
Equipped with oiling roller cylinder is taken, oiling roller cylinder lower end is taken mutually to be close to oiling roller upper end, takes oiling roller cylinder rear and front end equal along its circumferential direction
Even to be provided with double wedge, oiling roller rear and front end is evenly arranged with double wedge along its circumferential direction, and take be arranged on oiling roller cylinder it is convex
The double wedge being arranged on tooth and oiling roller is meshed, and oiling roller rear and front end is mounted on connection frame by bearing, connection frame
It is mounted in fuel reserve tank sidewall, and is located on the connection frame of fuel tank front end and work drive motor, work electricity are equipped with by motor cabinet
Machine output shaft is connected by shaft coupling with oiling roller front end；After enough lubricating oil is added into fuel reserve tank by staff,
Oiling roller is driven to be rotated by work drive motor, under the action of intermeshing double wedge, drive takes oiling roller cylinder to be turned
It is dynamic, enable and takes oiling roller cylinder that equably the lubricating oil in fuel reserve tank is applied on oiling roller, in moving process, oiling
Lubricating oil is equably applied on rail by roller, is carried out oiling without artificial, is reduced cost of labor and labor intensity, improve
Working efficiency.
When work, after enough lubricating oil is added into fuel reserve tank by staff, according to real work needs, pass through adjusting
The stretching motion of height cylinder is appropriate by support plate height adjustment, and traveling wheel is allowed the invention to using track structure recessed
Smoothly walking relatively on the ground of convex injustice, when generating larger shaking in moving process, buffer spring can be played centainly
Cushioning effect, improve the stability in the course of work, later by adjust cylinder stretching motion to two workpiece polishing mechanisms
Spacing be adjusted, until can satisfy real work needs, after workpiece polishing mechanism position is adjusted suitably, pass through rotating electric machine
Coupled rotary shaft is driven to be rotated, under the mutual cooperation effect of rotation gear and transition gear, all rotations
Axis drives revolving wheel to be rotated, so as to polish rail upper end, and meanwhile it is big according to the actual size of rail
The small spacing to two adjusting brackets is adjusted, and rotation grinding wheel is tightly attached on rail inner sidewall, rotation is then passed through
Motor drives coupled rotation axis to be rotated, and under the mutual cooperation effect of rotate gear and connection gear, owns
Rotation axis drives rotation grinding wheel to be rotated, and so as to polish rail inner sidewall, when adjusting, rack position adjusting is suitable
When after, guide plate protrudes into inside rail, and the elastic force of secondary spring effect under, guide plate lower end is pressed on rail upper end inner wall
On, in moving process of the present invention, the sand paper of guide plate upper end setting can polish to rail upper end inner wall, in polishing
Meanwhile by work drive motor drive oiling roller rotated, under the action of intermeshing double wedge, drive take oiling roller cylinder into
Row rotation, enables and takes oiling roller cylinder that equably the lubricating oil in fuel reserve tank is applied on oiling roller, be then moved through
Lubricating oil can be equably applied on rail by Cheng Zhong, oiling roller, and the present invention can solve existing rail maintenance and polish
High labor cost present in journey, working efficiency are low, adjust inconvenience and the problems such as use scope is small, may be implemented to carry out rail
The function of automation polishing, oiling.
Compared with prior art, the invention has the following advantages that
1. the present invention can solve, high labor cost present in existing rail maintenance bruting process, working efficiency are low, adjust
The problems such as section is inconvenient and use scope is small, may be implemented the function that automation polishing, oiling are carried out to rail, have cost of labor
It is low, work efficiency is high, flexible adjustment and it is applied widely the advantages that；
2. the present invention is provided with grinding device, the stretching motion by adjusting cylinder carries out the spacing of two workpiece polishing mechanisms
It adjusts, until can satisfy real work needs, flexible adjustment, use scope is wide, and passes through connection between two workpiece polishing mechanisms
Chain is connected, convenient for carrying out operation in rail corner；
3. the present invention is provided with running gear, according to real work needs, the stretching motion by adjusting height cylinder will
Support plate height adjustment is appropriate, and traveling wheel is allowed the invention to relatively flat on broken terrain using track structure
Steady walking, when generating larger shaking in moving process, buffer spring can play certain cushioning effect, improve work
Stability in the process ensure that being normally carried out for work；
4. the present invention is provided with oiling station, oiling is carried out without artificial, cost of labor and labor intensity is reduced, improves
Working efficiency；
5. the present invention is provided with workpiece polishing mechanism, without manually polishing, cost of labor is reduced, work effect is improved
Rate, and it is suitable for the rail of sizes, it is practical, and have small volume, structure compared to existing steel rail grinding device
The advantages that simply and easy to use.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is schematic perspective view of the invention；
Fig. 2 is that the cooperation planar structure schematic diagram between grinding device and running gear of the present invention (removes rotation gear, transition
Outside gear, rotate gear, connection gear and rotary electric machine)；
The schematic perspective view of Fig. 3 workpiece polishing mechanism of the present invention；
The schematic perspective view of Fig. 4 oiling station of the present invention.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
As shown in Figures 1 to 4, a kind of rail maintenance is with automatically grinding machine people, including grinding device 1, connection chain 2,
Running gear 3 and oiling station 4,1 quantity of grinding device are two, and two grinding devices 1 are symmetrically arranged, and two are beaten
It is connected between mill apparatus 1 by connecting chain 2,1 lower end of grinding device is equipped with running gear 3, is located at 2 right side of connection chain
1 front and rear sides of grinding device be symmetrically installed with oiling station 4；Wherein:
The grinding device 1 includes mounting plate 11, mounting base 12, adjusts cylinder 13 and workpiece polishing mechanism 14, and mounting plate 11 is left
Right both ends are symmetrically installed with mounting base 12, are equipped in mounting base 12 and adjust cylinder 13, and adjusting cylinder 13 is bi-directional expansion structure,
It adjusts 13 rear and front end of cylinder and is mounted on workpiece polishing mechanism 14；By adjusting the stretching motion of cylinder 13 to two workpiece polishing mechanisms 14
Spacing be adjusted, until can satisfy real work needs, flexible adjustment, use scope is wide.
The workpiece polishing mechanism 14 includes falsework 141,142, No. two fixed plates 143 of No.1 fixed plate, rotary shaft 144, rotation
Turn grinding wheel 145, rotation gear 146, transition gear 147, rotating electric machine 148, fixing seat 149, adjusts electric pushrod 1411, adjusts
Frame 1412, rotation axis 1415, rotation grinding wheel 1416, rotate gear 1417, connects 1413, No. two working plates 1414 of No.1 working plate
Gear 1418, rotary electric machine 1419, secondary spring 1420 and guide plate 1421 are connect, 141 side wall of falsework is by hinge and adjusts
Cylinder 13 is connected, and falsework 141 is inverted T-type structure, and 141 lower end of falsework is equipped with No.1 fixed plate 142 and No. two fixations
Plate 143, and be arranged symmetrically before and after No.1 fixed plate 142 and No. two fixed plates 143, pass through bearing on 142 side wall of No.1 fixed plate
Transition gear 147 is uniformly installed from left to right, and 147 left and right sides of transition gear is engaged with rotation gear 146, rotary teeth
Wheel 146 is mounted on 142 side wall of No.1 fixed plate by bearing, and rotates 146 rear end side wall of gear and 144 one end phase of rotary shaft
Connection, 144 other end of rotary shaft are mounted on No. two 143 side walls of fixed plate by bearing, and it is most right to be located at No. two fixed plates 143
The rotary shaft 144 at end is connected by shaft coupling with 148 output shaft of rotating electric machine, and rotating electric machine 148 is mounted on by motor cabinet
On No. two 143 side walls of fixed plate, 141 right end of falsework is equipped with by fixing seat 149 and adjusts electric pushrod 1411, is adjusted electronic
Push rod 1411 is bi-directional expansion structure, adjusts 1411 rear and front end of electric pushrod and is symmetrically installed with adjusting bracket 1412, adjusting bracket
Square hole is offered on 1412 side walls, square hole height is greater than 145 diameter of revolving wheel, and square hole length is long greater than No.1 fixed plate 142
Degree, adjusting bracket 1412 are connected by sliding matching mode with 141 side wall of falsework, and 1412 lower end of adjusting bracket is equipped with No.1 work
Make plate 1413,1413 lower end of No.1 working plate is uniformly equipped with connection gear 1418, connection gear by bearing from left to right
1418 left and right ends are engaged with rotate gear 1417, and rotate gear 1417 is mounted under No.1 working plate 1413 by bearing
End, and 1417 upper end of rotate gear is connected with 1415 one end of rotation axis, 1415 other end of rotation axis is mounted on two by bearing
On number working plate 1414, No. two working plates 1414 are mounted on adjusting bracket 1412, positioned at turning for 1413 right end of No.1 working plate
1417 lower end of moving gear is connected with 1419 output shaft of rotary electric machine, and rotary electric machine 1419 is mounted on No.1 by motor cabinet and works
On plate 1413, No. two 1414 upper ends of working plate are uniformly equipped with secondary spring 1420,1420 upper end of secondary spring peace from left to right
Equipped with guide plate 1421,1421 side wall of guide plate is globoidal structure, and is provided with sand paper on 1421 upper end side wall of guide plate；It will beat
After 14 position of grinding machine structure is adjusted suitably, drives coupled rotary shaft 144 to be rotated by rotating electric machine 148, revolving
Under the mutual cooperation effect of rotating disk 146 and transition gear 147, all rotary shafts 144 drive 145 turns of revolving wheel
It is dynamic, so as to polish rail upper end, while according to the actual size size of rail between two adjusting brackets 1412
Away from being adjusted, enable rotation grinding wheel 1416 be tightly attached on rail inner sidewall, then by rotary electric machine 1419 drive with
Its rotation axis 1415 being connected is rotated, under the mutual cooperation effect of rotate gear 1417 and connection gear 1418, institute
There is rotation axis 1415 that rotation grinding wheel 1416 is driven to be rotated, so as to polish rail inner sidewall, works as adjusting bracket
After 1412 positions are adjusted suitably, guide plate 1421 is protruded into inside rail, and under the effect of the elastic force of secondary spring 1420, guide plate
1421 lower ends are pressed on the inner wall of rail upper end, and in moving process of the present invention, the sand paper of 1421 upper end of guide plate setting can
It polishes rail upper end inner wall, without manually polishing, reduces cost of labor, improve work efficiency, and be applicable in
It is practical in the rail of sizes, and compared to existing steel rail grinding device have small volume, structure simply with use
The advantages that facilitating.
The running gear 3 includes buffer spring 31, support plate 32, adjusts height cylinder 33, substrate 34 and traveling wheel 35,
Buffer spring 31 is mounted on 11 lower end of mounting plate, and 31 lower end of buffer spring is equipped with support plate 32,32 lower end of support plate and adjusting
33 top of height cylinder is connected, and adjusts 33 bottom end of height cylinder and is mounted on substrate 34,34 lower end of substrate is equipped with traveling wheel
35, traveling wheel 35 is track structure；According to real work needs, by adjusting the stretching motion of height cylinder 33 for support plate
32 height adjustments are appropriate, and traveling wheel 35 is allowed the invention to relatively steady on broken terrain using track structure
Walking, when generating larger shaking in moving process, buffer spring 31 can play certain cushioning effect, improve work
Stability in the process ensure that being normally carried out for work.
The oiling station 4 includes transverse slat 41, fuel reserve tank 42, takes oiling roller cylinder 43, oiling roller 44, connection frame 45 and work
Motor 46, transverse slat 41 are mounted on 141 upper end of falsework, and 41 right end of transverse slat is equipped with fuel reserve tank 42, and 42 lower end of fuel reserve tank offers
Oil outlet, interior be equipped with by bearing of oil outlet take oiling roller cylinder 43,43 lower end of oiling roller cylinder are taken mutually to be close to 44 upper end of oiling roller,
43 rear and front end of oiling roller cylinder is taken to be evenly arranged with double wedge along its circumferential direction, 44 rear and front end of oiling roller is equal along its circumferential direction
It is even to be provided with double wedge, and the double wedge being arranged on oiling roller cylinder 43 and the double wedge being arranged on oiling roller 44 is taken to be meshed, oiling roller
44 rear and front ends are mounted on connection frame 45 by bearing, and connection frame 45 is mounted on 42 side wall of fuel reserve tank, and are located at fuel tank
Work drive motor 46 is equipped with by motor cabinet on the connection frame 45 of front end, 46 output shaft of work drive motor passes through shaft coupling and oiling rolls
44 front ends of cylinder are connected；After enough lubricating oil is added into fuel reserve tank 42 by staff, oiling is driven by work drive motor 46
Roller 44 is rotated, and under the action of intermeshing double wedge, drive takes oiling roller cylinder 43 to be rotated, so that taking oiling roller cylinder 43
Equably the lubricating oil in fuel reserve tank 42 can be applied on oiling roller 44, in moving process, oiling roller 44 is uniform
Lubricating oil is applied on rail by ground, is carried out oiling without artificial, is reduced cost of labor and labor intensity, improves work effect
Rate.
When work, after enough lubricating oil is added into fuel reserve tank 42 by staff, according to real work needs, pass through tune
The stretching motion for saving height cylinder 33 is appropriate by 32 height adjustment of support plate, and traveling wheel 35 makes the present invention using track structure
It can smoothly walk relatively on broken terrain, when generating larger shaking in moving process, 31 energy of buffer spring
Certain cushioning effect is enough played, the stability in the course of work is improved, passes through the stretching motion pair of adjusting cylinder 13 later
The spacing of two workpiece polishing mechanisms 14 is adjusted, until can satisfy real work needs, 14 position of workpiece polishing mechanism is adjusted suitable
When after, drive coupled rotary shaft 144 to be rotated by rotating electric machine 148, in rotation gear 146 and transition gear
Under 147 mutual cooperation effect, all rotary shafts 144 drive revolving wheel 145 to be rotated, so as to rail upper end
It polishes, while the spacing of two adjusting brackets 1412 is adjusted according to the actual size size of rail, so that rotation sand
Wheel 1416 can be tightly attached on rail inner sidewall, then by rotary electric machine 1419 drive coupled rotation axis 1415 into
Row rotation, under the mutual cooperation effect of rotate gear 1417 and connection gear 1418, all rotation axis 1415 drive rotation
Grinding wheel 1416 is rotated, so as to polish rail inner sidewall, after 1412 position of adjusting bracket is adjusted suitably, and guiding
Plate 1421 protrudes into inside rail, and under the effect of the elastic force of secondary spring 1420,1421 lower end of guide plate is pressed on rail upper end
On inner wall, in moving process of the present invention, the sand paper of 1421 upper end of guide plate setting can polish to rail upper end inner wall,
While polishing, oiling roller 44 is driven to be rotated by work drive motor 46, under the action of intermeshing double wedge, band
It is dynamic that oiling roller cylinder 43 is taken to be rotated, enable and takes oiling roller cylinder 43 that the lubricating oil in fuel reserve tank 42 is equably applied to oiling rolls
On cylinder 44, then in moving process, lubricating oil can be equably applied on rail by oiling roller 44, and the present invention solves
High labor cost present in existing rail maintenance bruting process, working efficiency are low, adjust inconvenience and the problems such as use scope is small,
The function of carrying out automation polishing, oiling to rail is realized, purpose has been reached.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and only illustrating for the description in above embodiments and description is of the invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.
Claims (6)
1. a kind of rail maintenance is with automatically grinding machine people, including grinding device (1), connection chain (2), running gear (3) with
Oiling station (4), it is characterised in that: grinding device (1) quantity is two, and two grinding devices (1) are symmetrically arranged, and
It is connected between two grinding devices (1) by connecting chain (2), grinding device (1) lower end is equipped with running gear (3), position
Grinding device (1) front and rear sides on the right side of connection chain (2) are symmetrically installed with oiling station (4)；Wherein:
The grinding device (1) includes mounting plate (11), mounting base (12), adjusts cylinder (13) and workpiece polishing mechanism (14), installation
Plate (11) left and right ends are symmetrically installed with mounting base (12), are equipped in mounting base (12) and are adjusted cylinder (13), and cylinder is adjusted
(13) rear and front end is mounted on workpiece polishing mechanism (14)；
The workpiece polishing mechanism (14) includes falsework (141), No.1 fixed plate (142), No. two fixed plates (143), rotary shafts
(144), revolving wheel (145), rotation gear (146), transition gear (147), rotating electric machine (148), fixing seat (149), tune
Section electric push rod (1411), adjusting bracket (1412), No.1 working plate (1413), No. two working plates (1414), rotation axis (1415),
Rotate grinding wheel (1416), rotate gear (1417), connection gear (1418), rotary electric machine (1419), secondary spring (1420) with
Guide plate (1421), falsework (141) side wall are connected by hinge with cylinder (13) are adjusted, and falsework (141) is inverted T shaped knot
Structure, falsework (141) lower end are equipped with No.1 fixed plate (142) and No. two fixed plates (143), and No.1 fixed plate (142) with
It is arranged symmetrically before and after No. two fixed plates (143), was uniformly equipped with from left to right on No.1 fixed plate (142) side wall by bearing
It crosses gear (147), and is engaged with rotation gear (146) at left and right sides of transition gear (147), rotation gear (146) passes through axis
It holds and is mounted on No.1 fixed plate (142) side wall, and rotate gear (146) rear end side wall and be connected with rotary shaft (144) one end,
Rotary shaft (144) other end is mounted on No. two fixed plate (143) side walls by bearing, and is located at No. two fixed plates (143) most
The rotary shaft (144) of right end is connected by shaft coupling with rotating electric machine (148) output shaft, and rotating electric machine (148) passes through motor
Seat is mounted on No. two fixed plate (143) side walls, and falsework (141) right end is equipped with by fixing seat (149) and adjusts electronic push away
Bar (1411) adjusts electric pushrod (1411) rear and front end and is symmetrically installed with adjusting bracket (1412), and adjusting bracket (1412) passes through cunning
Dynamic fit system is connected with falsework (141) side wall, and adjusting bracket (1412) lower end is equipped with No.1 working plate (1413), No.1
Working plate (1413) lower end is uniformly equipped with connection gear (1418) from left to right by bearing, connection gear (1418) left and right two
End is engaged with rotate gear (1417), and rotate gear (1417) is mounted on No.1 working plate (1413) lower end by bearing, and
Rotate gear (1417) upper end is connected with rotation axis (1415) one end, and rotation axis (1415) other end is mounted on two by bearing
On number working plate (1414), No. two working plates (1414) are mounted on adjusting bracket (1412), are located at No.1 working plate (1413) most
Rotate gear (1417) lower end of right end is connected with rotary electric machine (1419) output shaft, and rotary electric machine (1419) passes through motor cabinet
It is mounted on No.1 working plate (1413), No. two working plate (1414) upper ends are uniformly equipped with secondary spring from left to right
(1420), secondary spring (1420) upper end is equipped with guide plate (1421)；
The running gear (3) includes buffer spring (31), support plate (32), adjusts height cylinder (33), substrate (34) and row
Wheel (35) is walked, buffer spring (31) is mounted on mounting plate (11) lower end, and buffer spring (31) lower end is equipped with support plate (32), branch
Fagging (32) lower end is connected with height cylinder (33) top is adjusted, and adjusts height cylinder (33) bottom end and is mounted on substrate (34)
On, substrate (34) lower end is equipped with traveling wheel (35).
2. a kind of rail maintenance according to claim 1 is with automatically grinding machine people, it is characterised in that: the oiling station
(4) include transverse slat (41), fuel reserve tank (42), take oiling roller cylinder (43), oiling roller (44), connection frame (45) and work drive motor
(46), transverse slat (41) is mounted on falsework (141) upper end, and transverse slat (41) right end is equipped with fuel reserve tank (42), under fuel reserve tank (42)
End offers oil outlet, is equipped in oil outlet by bearing and takes oiling roller cylinder (43), takes oiling roller cylinder (43) lower end and oiling roller
(44) upper end is mutually close to, and oiling roller cylinder (43) rear and front end is taken to be evenly arranged with double wedge along its circumferential direction, before oiling roller (44)
Both ends are evenly arranged with double wedge along its circumferential direction afterwards, and take the double wedge being arranged on oiling roller cylinder (43) and set on oiling roller (44)
The double wedge set is meshed, and oiling roller (44) rear and front end is mounted on connection frame (45) by bearing, connection frame (45) installation
On fuel reserve tank (42) side wall, and it is located on the connection frame (45) of fuel tank front end and work drive motor is equipped with by motor cabinet
(46), work drive motor (46) output shaft is connected by shaft coupling with oiling roller (44) front end.
3. a kind of rail maintenance according to claim 1 is with automatically grinding machine people, it is characterised in that: the adjusting bracket
(1412) square hole is offered on side wall, square hole height is greater than revolving wheel (145) diameter, and square hole length is greater than No.1 fixed plate
(142) length.
4. a kind of rail maintenance according to claim 1 is with automatically grinding machine people, it is characterised in that: the adjusting cylinder
It (13) is bi-directional expansion structure with adjusting electric pushrod (1411).
5. a kind of rail maintenance according to claim 1 is with automatically grinding machine people, it is characterised in that: the guide plate
(1421) side wall is globoidal structure, and is provided with sand paper on the side wall of guide plate (1421) upper end.
6. a kind of rail maintenance according to claim 1 is with automatically grinding machine people, it is characterised in that: the traveling wheel
It (35) is track structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811106756.9A CN108978376B (en) | 2018-09-21 | 2018-09-21 | Automatic grinding robot for steel rail maintenance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811106756.9A CN108978376B (en) | 2018-09-21 | 2018-09-21 | Automatic grinding robot for steel rail maintenance |
Publications (2)
| Publication Number | Publication Date |
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| CN108978376A true CN108978376A (en) | 2018-12-11 |
| CN108978376B CN108978376B (en) | 2020-05-08 |
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ID=64544785
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811106756.9A Active CN108978376B (en) | 2018-09-21 | 2018-09-21 | Automatic grinding robot for steel rail maintenance |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108978376B (en) |
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| CN109577119A (en) * | 2019-01-14 | 2019-04-05 | 成都中轨轨道设备有限公司 | A kind of railroad maintenance with can multi-faceted work mobile rail derusting device |
| CN109629355A (en) * | 2019-01-11 | 2019-04-16 | 成都中轨轨道设备有限公司 | A kind of self-propelled derusting grinding device of the railway maintenance with dedusting function |
| CN110181225A (en) * | 2019-07-02 | 2019-08-30 | 天台云层自动化科技有限公司 | A kind of railway maintenance equipment with track derusting and crack repair function |
| CN112975634A (en) * | 2021-03-09 | 2021-06-18 | 合肥工业大学 | Moving device for automatic detection and polishing of welding seam of cambered surface steel structure |
| CN113389097A (en) * | 2021-06-04 | 2021-09-14 | 张军 | A auxiliary device for urban rail transit track maintenance |
| CN113652911A (en) * | 2021-08-24 | 2021-11-16 | �田�浩 | Wisdom subway track detecting system that polishes |
| CN114054500A (en) * | 2021-11-11 | 2022-02-18 | 南通开发区升阳金属制品有限公司 | Preparation method of high-carbon steel high-strength filament |
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| CN112975634A (en) * | 2021-03-09 | 2021-06-18 | 合肥工业大学 | Moving device for automatic detection and polishing of welding seam of cambered surface steel structure |
| CN113389097A (en) * | 2021-06-04 | 2021-09-14 | 张军 | A auxiliary device for urban rail transit track maintenance |
| CN113652911A (en) * | 2021-08-24 | 2021-11-16 | �田�浩 | Wisdom subway track detecting system that polishes |
| CN114054500A (en) * | 2021-11-11 | 2022-02-18 | 南通开发区升阳金属制品有限公司 | Preparation method of high-carbon steel high-strength filament |
| CN114054500B (en) * | 2021-11-11 | 2024-04-23 | 南通开发区升阳金属制品有限公司 | Preparation method of high-carbon steel high-strength filament |
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| CN108978376B (en) | 2020-05-08 |
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Effective date of registration: 20200416 Address after: No.169, Lifa Avenue, Chengdong Town, Haian Development Zone, Nantong City, Jiangsu Province Applicant after: HAIAN SUBO ROBOT TECHNOLOGY Co.,Ltd. Address before: 610000 Luojiapo Formation 3, Hejiang Town, Tianfu New District, Chengdu City, Sichuan Province Applicant before: Ma Xiaoyan |
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