CN114054500B - Preparation method of high-carbon steel high-strength filament - Google Patents
Preparation method of high-carbon steel high-strength filament Download PDFInfo
- Publication number
- CN114054500B CN114054500B CN202111334555.6A CN202111334555A CN114054500B CN 114054500 B CN114054500 B CN 114054500B CN 202111334555 A CN202111334555 A CN 202111334555A CN 114054500 B CN114054500 B CN 114054500B
- Authority
- CN
- China
- Prior art keywords
- oil
- sleeve
- rust
- feeding mechanism
- barrel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229910000677 High-carbon steel Inorganic materials 0.000 title claims abstract description 20
- 238000002360 preparation method Methods 0.000 title claims abstract description 14
- 238000003860 storage Methods 0.000 claims abstract description 63
- 238000000034 method Methods 0.000 claims abstract description 30
- 238000007670 refining Methods 0.000 claims abstract description 10
- 238000005096 rolling process Methods 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 238000004804 winding Methods 0.000 claims abstract description 7
- 238000003723 Smelting Methods 0.000 claims abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 22
- 238000010521 absorption reaction Methods 0.000 claims description 20
- 238000003466 welding Methods 0.000 claims description 17
- 229910052742 iron Inorganic materials 0.000 claims description 11
- 238000010079 rubber tapping Methods 0.000 claims description 9
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 238000009749 continuous casting Methods 0.000 claims description 6
- 239000012466 permeate Substances 0.000 claims description 4
- 229910000519 Ferrosilicon Inorganic materials 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- 238000005275 alloying Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000002893 slag Substances 0.000 claims description 3
- 238000009987 spinning Methods 0.000 claims description 3
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims 1
- 230000002265 prevention Effects 0.000 claims 1
- 238000005266 casting Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 120
- 238000010586 diagram Methods 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 230000001174 ascending effect Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003449 preventive effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0813—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/10—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the liquid or other fluent material being supplied from inside the roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/04—Making ferrous alloys by melting
- C22C33/06—Making ferrous alloys by melting using master alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Unwinding Of Filamentary Materials (AREA)
Abstract
The invention discloses a preparation method of high-carbon steel high-strength filaments, which is characterized by comprising the following steps: the method comprises the following steps: a: smelting in an electric furnace; b: refining outside the furnace; c: continuously casting small square billets; d: high-speed wire controlled rolling; e: stelmor line-controlled cooling; f: oiling and rust-preventing treatment; g: a winding procedure; in the preparation method, when the motor rotates, the drum and the sleeve can be driven to rotate, so that the shifting work of the filaments is facilitated, and meanwhile, the oil feeding mechanism can be driven to integrally rotate and lift, so that the storage box body on the oil feeding mechanism can conveniently convey the rust-preventive oil in the oil storage tank into the sleeve, the automatic oiling work is facilitated, and the oiling of the filaments is facilitated.
Description
Technical Field
The invention relates to the technical field of steel wire processing, in particular to a preparation method of high-carbon steel high-strength filaments.
Background
The high-carbon steel high-strength filament is mainly formed by drawing a wire rod, and the wire rod is subjected to multiple drawing, heat treatment, annealing, stranding and other working procedures in the processing process, so that the wire rod is processed into the filament, and meanwhile, the strength and the toughness of the processed filament are different through different materials and working procedures.
In the existing high-carbon steel high-strength filament preparation method on the market, in the process of processing the high-carbon steel high-strength filament, oiling work is needed to be carried out on the formed filament, so that the filament is not easy to rust, but in the oiling process, the whole automatic oiling work is not convenient enough, the whole oiling work needs to be carried out through other external equipment or other driving devices, the energy consumption and the production cost are increased, and therefore, the improvement of the high-carbon steel high-strength filament preparation method for conveniently solving the problems is provided.
Disclosure of Invention
The invention aims to provide an improvement of a high-carbon steel high-strength filament preparation method so as to solve the problems that in the existing market high-carbon steel high-strength filament preparation method, in the process of processing the high-carbon steel high-strength filament, oiling work is needed to be carried out on a formed filament later, so that the filament is not easy to rust, but in the oiling process, the whole automatic oiling work is not convenient enough, the whole oiling work needs to be carried out through other external equipment or other driving devices, and the energy loss and the production cost are increased.
In order to achieve the above purpose, the present invention provides the following technical solutions: the preparation method of the high-carbon steel high-strength filament comprises the following steps:
a: electric furnace smelting
The charging amount of molten iron in an electric furnace is more than or equal to 65wt percent, magnesium powder is adopted for desulphurizing the molten iron, the tapping temperature is 1600-1650 ℃, ferrosilicon is used for deoxidization during tapping, and alloying is carried out during tapping;
b: external refining
The refining time is more than or equal to 40 minutes, and synthetic slag is adopted in refining;
c: continuous casting of small square billets
The continuous casting adopts the superheat degree of 15-30 ℃ and the blank pulling speed is 2.0-2.5 m/min;
d: high-speed wire controlled rolling
The bundling temperature is 900-1000 ℃ and the spinning temperature is 800-900 ℃;
e: steyr wire-controlled cooling
Cooling is controlled on a Steyr line after rolling;
f: oil coating rust-proof treatment
The formed filaments are oiled through an oiling antirust device;
g: winding process
The coated filaments are wound through a winding disc.
In the step a, the molten iron is prepared by melting a wire rod with the diameter of 12mm, wherein the wire rod contains 0.83-0.96% of carbon, 0.35-0.77% of silicon, 0.45-0.55% of manganese and iron and other impurity elements by weight.
The oil coating rust-proof device comprises an oil storage tank, a motor and an oil absorption sleeve layer, wherein a side plate is fixedly arranged on the left top surface of the oil storage tank in a welding mode, a fixing block is arranged on the top end outer surface of the side plate in a welding mode, a motor is fixedly arranged on the right outer surface of the oil storage tank in a bolt mode, a driving shaft is mounted at the left end output end of the motor in an embedded mode, the driving shaft is connected with the oil storage tank in an interconnecting mode, the left side of the driving shaft is connected with the right side of a barrel in a welding mode, a connecting frame is fixedly arranged on the left side of the barrel in a welding mode, an oil feeding mechanism is fixedly arranged at the bottom end of the connecting frame, a first connecting gear is connected with the outer surface of the driving shaft in a key mode, the top end of the first connecting gear is connected with a second connecting gear in a meshed mode, the second connecting gear is connected with the outer side of a supporting shaft in a rotating mode, the left side of the supporting shaft is connected with the right side of the sleeve in a welding mode, and the outer side of the sleeve and the barrel is connected with the oil absorption sleeve layer in a sleeving mode.
The axial lead of the barrel is parallel and level with the top surface of the oil storage tank, and the radius of the barrel is smaller than the length of the connecting frame.
Wherein, oil feeding mechanism includes location ball, ring, connecting axle, receiver body, balancing weight, location lug and spacing groove, and oil feeding mechanism's internally mounted has the ring, through location ball interconnect between ring and the oil feeding mechanism, and the ring passes through the right-hand member interconnect of connecting axle and receiver body to the left side welding fixed mounting of receiver body has the balancing weight, the surface fixed mounting of connecting axle has the location lug, and the location lug is located the inside of spacing groove, and the spacing groove is seted up on the inner wall of ring.
The storage box body and the circular ring form a rotating structure through the connecting shaft, the circular ring forms a rotating structure through the positioning balls and the oil feeding mechanism, the positioning protruding blocks on the connecting shaft are connected with the limiting grooves in a rotating mode, and meanwhile the rotating angle range of the positioning protruding blocks is 0-30 degrees.
The sleeve comprises an oil outlet and an oil inlet, the oil outlet is formed in the outer surface of the sleeve, and the oil inlet is formed in the center of the left side of the sleeve.
The oil outlet holes are distributed on the sleeve at equal intervals, the left diameter of the oil inlet hole on the sleeve is smaller than the right diameter of the oil inlet hole, and the diameter of the oil inlet hole is smaller than the inner diameter of the sleeve.
The invention provides another technical scheme, which is a use method of an oiling antirust device, comprising the following steps:
step one: pouring the rust-preventive oil into the oil storage tank to enable the rust-preventive oil to permeate through the bottom of the oil absorption sleeve layer on the barrel, so that the oil absorption sleeve layer absorbs the rust-preventive oil;
Step two: the motor is started after being connected with an external power supply through a power line, so that the motor drives the barrel and the first connecting gear to rotate through the driving shaft;
Step three: when the drum rotates, the oil feeding mechanism is driven by the connecting frame, and the oil feeding mechanism performs rotary ascending work, so that the storage box body is extruded to perform rotary dumping after being contacted with the fixed block, rust-proof oil in the storage box body is poured into the sleeve through the oil inlet hole, and the rust-proof oil in the sleeve flows out of the oil outlet hole to wet the oil absorption sleeve layer, so that the continuous oil feeding work is achieved;
step four: when the first connecting gear rotates, the sleeve is driven to rotate through the second connecting gear and the supporting shaft, so that the rotation direction of the sleeve is opposite to that of the barrel;
Step five: and the filaments to be oiled pass through the oil absorption sleeve layers, and the oil absorption sleeve layers can perform oiling work on the filaments.
Compared with the prior art, the invention has the beneficial effects that: the improvement of the preparation method of the high-carbon steel high-strength filament;
When the oil storage box body on the oil feeding mechanism is used for conveying rust-proof oil in the oil storage box into the sleeve, automatic oiling work is facilitated, and oiling of the filaments is facilitated.
(II), receiver body accessible balancing weight keeps holistic steady work, simultaneously through the rotation of ring on oil feeding mechanism, is favorable to preventing that the receiver body from wholly taking place the upset, and the receiver body is rotatory in ascending in-process simultaneously, and the receiver body accessible is laminated with the contact of fixed block, receives the extrusion back, and the receiver body carries out clockwise rotation to topple over the inside rust-resistant oil of receiver body, improved the steady of whole oiling in-process.
Drawings
FIG. 1 is a schematic diagram of the overall front cross-sectional structure of the present invention;
FIG. 2 is a schematic diagram of a left-view connection structure of a first connecting gear and a second connecting gear according to the present invention;
FIG. 3 is a schematic perspective view of an oil storage tank according to the present invention;
FIG. 4 is a schematic diagram of a connecting structure of an oil feeding mechanism in front section of the present invention;
FIG. 5 is a schematic diagram of a right-hand structure of the oil feeding mechanism of the present invention;
Fig. 6 is a schematic diagram of a front view of a connecting shaft and a circular ring according to the present invention.
In the figure: 1. an oil storage tank; 2. a side plate; 3. a fixed block; 4. a motor; 5. a drive shaft; 6. a drum; 7. a connecting frame; 8. an oil feeding mechanism; 81. positioning the ball; 82. a circular ring; 83. a connecting shaft; 84. a storage box body; 85. balancing weight; 86. positioning the protruding blocks; 87. a limit groove; 9. a first connecting gear; 10. a second connecting gear; 11. a support shaft; 12. a sleeve; 121. an oil outlet hole; 122. an oil inlet hole; 13. an oil absorbing sleeve layer.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
A high-carbon steel high-strength filament preparation method is characterized in that the high-carbon steel high-strength filament preparation method is prepared by a wire rod with the diameter of 12mm, wherein the wire rod contains 0.83-0.96% of carbon, 0.35-0.77% of silicon, 0.45-0.55% of manganese, iron and other impurity elements by weight, the strength of the wire rod can be improved by increasing the carbon content, and meanwhile, the total compression rate is improved by increasing the diameter of the wire rod, so that the strength of a steel wire is improved;
a: electric furnace smelting
The charging amount of molten iron in an electric furnace is more than or equal to 65wt percent, magnesium powder is adopted for desulphurizing the molten iron, the tapping temperature is 1600-1650 ℃, ferrosilicon is used for deoxidization during tapping, and alloying is carried out during tapping;
b: external refining
The refining time is more than or equal to 40 minutes, and synthetic slag is adopted in refining;
c: continuous casting of small square billets
The continuous casting adopts the superheat degree of 15-30 ℃ and the blank pulling speed is 2.0-2.5 m/min;
d: high-speed wire controlled rolling
The bundling temperature is 900-1000 ℃ and the spinning temperature is 800-900 DEG C
E: steyr wire-controlled cooling
Cooling is controlled on a Steyr line after rolling;
f: oil coating rust-proof treatment
The formed filaments are oiled through an oiling antirust device;
g: winding process
The coated filaments are wound through a winding disc.
In the step a, molten iron is prepared by melting a wire rod with the diameter of 12mm, wherein the wire rod contains 0.83-0.96% of carbon, 0.35-0.77% of silicon, 0.45-0.55% of manganese and iron and other impurity elements by weight.
The oiling rust-proof device in the process f comprises an oil storage tank 1, a motor 4 and an oil absorption sleeve layer 13, wherein a side plate 2 is fixedly arranged on the left top surface of the oil storage tank 1 in a welding mode, a fixing block 3 is arranged on the top end outer surface of the side plate 2 in a welding mode, a motor 4 is fixedly arranged on the right outer surface of the oil storage tank 1 in a bolt mode, a driving shaft 5 is mounted at the left output end of the motor 4 in an embedded mode, the driving shaft 5 is connected with the oil storage tank 1 in an interconnecting mode, the left side of the driving shaft 5 is connected with the right side of a barrel 6 in a welding mode, a connecting frame 7 is fixedly arranged on the left side of the barrel 6 in a welding mode, an oil feeding mechanism 8 is fixedly arranged at the bottom end of the connecting frame 7, a first connecting gear 9 is connected with the outer surface of the driving shaft 5 in a key mode, the top end of the first connecting gear 9 is meshed with a second connecting gear 10 in a meshed mode, the second connecting gear 10 is connected with the outer side of a supporting shaft 11 in a key mode, the supporting shaft 11 is connected with the oil storage tank 1 in a rotating mode, the left side of the supporting shaft 11 is connected with the right side of the barrel 12 in a welding mode, and the outer side of the barrel 12 and the barrel 6 is respectively sleeved with the oil absorption sleeve layer 13.
The axial lead of the drum 6 is level with the top surface of the oil storage tank 1, and the radius of the drum 6 is smaller than the length of the connecting frame 7, so that the bottom of the drum 6 is in contact with rust preventive oil in the oil storage tank 1, the rust preventive oil is adsorbed on the oil absorption sleeve layer 13 on the outer side of the drum 6, and subsequent oiling work is facilitated.
The oil feeding mechanism 8 comprises a positioning ball 81, a circular ring 82, a connecting shaft 83, a storage box body 84, a balancing weight 85, a positioning lug 86 and a limiting groove 87, the circular ring 82 is arranged in the oil feeding mechanism 8, the circular ring 82 and the oil feeding mechanism 8 are connected with each other through the positioning ball 81, the circular ring 82 is connected with the right end of the storage box body 84 through the connecting shaft 83, the balancing weight 85 is fixedly arranged on the left side of the storage box body 84 in a welding mode, the positioning lug 86 is fixedly arranged on the outer surface of the connecting shaft 83, the positioning lug 86 is located in the limiting groove 87, the limiting groove 87 is formed in the inner wall of the circular ring 82, the storage box body 84 and the circular ring 82 form a rotating structure through the connecting shaft 83, the circular ring 82 forms a rotating structure through the positioning ball 81 and the oil feeding mechanism 8, the positioning lug 86 and the limiting groove 87 are connected in a rotating mode, meanwhile, the rotating angle range of the positioning lug 86 is 0-30 degrees, the storage box body 84 can be rotated and toppled over through the connecting shaft 83, the rotating range of the storage box body 84 can be limited, the rotating range of the storage box body 84 can be automatically, the whole rotating angle can not be prevented from being in contact with the storage box 84 after the whole rotating body is prevented from being extruded, and the whole rotating body 84 can not be prevented from being pressed, the oil can be conveniently, and the oil can be prevented from being pressed and being in contact with the storage box 84.
The sleeve 12 comprises an oil outlet 121 and an oil inlet 122, the oil outlet 121 is formed in the outer surface of the sleeve 12, the oil inlet 122 is formed in the center of the left side of the sleeve 12, the oil outlet 121 is distributed on the sleeve 12 at equal intervals, the left side diameter of the oil inlet 122 on the sleeve 12 is smaller than the right side diameter of the oil inlet 122, the diameter of the oil inlet 122 is smaller than the inner diameter of the sleeve 12, rust-proof oil is facilitated to enter the sleeve 12 through the oil inlet 122, and the rust-proof oil in the subsequent sleeve 12 is immersed into the oil suction sleeve layer 13 through the oil outlet 121, so that the whole wetting work of the oil suction sleeve layer 13 is maintained, and oiling is facilitated.
In order to better demonstrate a specific use method of the oil coating rust preventing device, the use method of the oil coating rust preventing device in the embodiment comprises the following steps:
step one: pouring rust-preventive oil into the oil storage tank 1 to enable the rust-preventive oil to permeate through the bottom of the oil absorption sleeve layer 13 on the barrel 6, and enabling the oil absorption sleeve layer 13 to absorb the rust-preventive oil;
step two: the motor 4 is started after being connected with an external power supply through a power line, so that the motor 4 drives the drum 6 and the first connecting gear 9 to rotate through the driving shaft 5;
Step three: when the drum 6 rotates, the oil feeding mechanism 8 is driven by the connecting frame 7, the oil feeding mechanism 8 performs rotary ascending work, so that the storage box 84 is extruded to rotationally pour after being contacted with the fixed block 3, rust-preventive oil in the storage box 84 is poured into the sleeve 12 through the oil inlet hole 122, and the rust-preventive oil in the sleeve 12 flows out of the soaked oil absorbing sleeve layer 13 through the oil outlet hole 121, so that continuous oil feeding work is achieved;
Step four: when the first connecting gear 9 rotates, the sleeve 12 is driven to rotate through the second connecting gear 10 and the supporting shaft 11, so that the rotation direction of the sleeve 12 is opposite to that of the barrel 6;
Step five: the filaments to be oiled pass through the oil absorption sleeve layers 13, and the oil absorption sleeve layers 13 can perform oiling work on the filaments.
The working principle of the embodiment is as follows: according to fig. 1 and fig. 3-5, firstly, pouring oil into the oil storage tank 1 to enable rust-proof oil to permeate through the bottom of the oil suction sleeve layer 13 at the outer side of the barrel 6, then, connecting the motor 4 with an external power supply through a power line, starting the motor 4 to drive the barrel 6 to rotate through the driving shaft 5, so that the barrel 6 drives the oil feeding mechanism 8 to rotate through the connecting frame 7, the oil feeding mechanism 8 moves out of the oil storage tank 1 with the collected rust-proof oil in the process of rotating and lifting, and meanwhile, the whole storage box 84 is adjusted through the rotation of the circular ring 82 on the oil feeding mechanism 8 and the balancing weight 85, so that the stability of the whole storage box 84 is improved, the storage box 84 is prevented from overturning, and the rust-proof oil in the storage box 84 is prevented from spilling out;
According to fig. 1 and fig. 3-6, when the storage box 84 moves to the upper side, the left end of the storage box 84 is attached to the surface of the fixed block 3 on the side plate 2, so that after the storage box 84 is extruded, the storage box 84 rotates on the circular ring 82 through the connecting shaft 83 to pour the rust-proof oil in the storage box 84 into the sleeve 12 through the oil inlet 122, the rust-proof oil can invade the oil-absorbing sleeve layer 13 through the oil outlet 121 in the sleeve 12, meanwhile, the storage box 84 continues to rotate and separate from the fixed block 3, the storage box 84 rotates and resets through the balancing weight 85, the connecting shaft 83 drives the positioning protruding block 86 to rotate in the limiting groove 87, the reset angle of the storage box 84 can be positioned, the overall stability of the storage box 84 is improved, the storage box 84 is prevented from being excessively large in rotating angle, and repeated oiling work is achieved;
According to fig. 1-2, in the process of rotating the driving shaft 5, the driving shaft 5 drives the first connecting gear 9 to rotate, the first connecting gear 9 drives the sleeve 12 to rotate through the second connecting gear 10 and the supporting shaft 11, so that the sleeve 12 and the barrel 6 can rotate simultaneously, and the oil absorption sleeve layer 13 outside the sleeve 12 and the barrel 6 can conveniently oil the filaments, so that a series of works are completed.
It should also be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (5)
1. A preparation method of high-carbon steel high-strength filaments is characterized by comprising the following steps: the method comprises the following steps:
a: electric furnace smelting
The charging amount of molten iron in an electric furnace is more than or equal to 65wt percent, magnesium powder is adopted for desulphurizing the molten iron, the tapping temperature is 1600-1650 ℃, ferrosilicon is used for deoxidization during tapping, and alloying is carried out during tapping;
b: external refining
The refining time is more than or equal to 40 minutes, and synthetic slag is adopted in refining;
c: continuous casting of small square billets
The continuous casting adopts the superheat degree of 15-30 ℃ and the blank pulling speed is 2.0-2.5 m/min;
d: high-speed wire controlled rolling
The initial rolling temperature is 900-1000 ℃ and the spinning temperature is 800-900 ℃;
e: steyr wire-controlled cooling
Cooling is controlled on a Steyr line after rolling;
f: oil coating rust-proof treatment
The formed filaments are oiled through an oiling antirust device;
The oil coating rust prevention device comprises an oil storage tank (1), a motor (4) and an oil absorption sleeve layer (13), wherein a side plate (2) is fixedly arranged on the left side top surface of the oil storage tank (1) in a welding mode, a fixed block (3) is fixedly arranged on the outer surface of the top end of the side plate (2), the motor (4) is fixedly arranged on the outer surface of the right side of the oil storage tank (1) in a bolt mode, a driving shaft (5) is inlaid at the left end output end of the motor (4), the driving shaft (5) is connected with the oil storage tank (1) in an interconnecting mode, the left side of the driving shaft (5) is connected with the right side of a round barrel (6) in a welding mode, a connecting frame (7) is fixedly arranged on the left side of the round barrel (6) in a welding mode, an oil feeding mechanism (8) is fixedly arranged at the bottom end of the connecting frame (7), a first connecting gear (9) is connected with the outer surface of the driving shaft (5) in a key mode, the top end of the first connecting gear (9) is meshed with a second connecting gear (10), the second connecting gear (10) is connected with the outer side of a supporting shaft (11) in a key mode, the supporting shaft (11) is connected with the right side of the round barrel (11) in a rotating mode, and the left side of the supporting shaft (1) is connected with the left side of the round barrel (6) in a rotating mode, and the left side of the round barrel (12) is connected with the right side of the round barrel (12) in a welding sleeve (12) respectively;
the oil feeding mechanism (8) comprises a positioning ball (81), a circular ring (82), a connecting shaft (83), a storage box body (84), a balancing weight (85), a positioning lug (86) and a limiting groove (87), wherein the circular ring (82) is arranged in the oil feeding mechanism (8), the circular ring (82) and the oil feeding mechanism (8) are connected with each other through the positioning ball (81), the circular ring (82) is connected with the right end of the storage box body (84) through the connecting shaft (83), the balancing weight (85) is fixedly arranged on the left side of the storage box body (84) in a welding mode, the positioning lug (86) is fixedly arranged on the outer surface of the connecting shaft (83), the positioning lug (86) is arranged in the limiting groove (87), and the limiting groove (87) is formed in the inner wall of the circular ring (82);
The storage box body (84) and the circular ring (82) form a rotating structure through the connecting shaft (83), the circular ring (82) and the oil feeding mechanism (8) form a rotating structure through the positioning balls (81), the positioning protruding blocks (86) on the connecting shaft (83) are connected with the limiting grooves (87) in a rotating mode, and meanwhile the rotating angle range of the positioning protruding blocks (86) is 0-30 degrees;
g: winding process
The coated filaments are wound through a winding disc.
2. The method for preparing the high-carbon steel high-strength filament according to claim 1, which is characterized in that: the axial lead of the barrel (6) is parallel to the top surface of the oil storage tank (1), and the radius of the barrel (6) is smaller than the length of the connecting frame (7).
3. The method for preparing the high-carbon steel high-strength filament according to claim 1, which is characterized in that: the sleeve (12) comprises an oil outlet (121) and an oil inlet (122), the oil outlet (121) is formed in the outer surface of the sleeve (12), and the oil inlet (122) is formed in the center of the left side of the sleeve (12).
4. A method for preparing a high-carbon steel high-strength filament according to claim 3, wherein: the oil outlet holes (121) are distributed on the sleeve (12) at equal intervals, the diameter of the left side of the oil inlet hole (122) on the sleeve (12) is smaller than the diameter of the right side of the oil inlet hole (122), and the diameter of the oil inlet hole (122) is smaller than the inner diameter of the sleeve (12).
5. The method for producing a high-carbon steel high-strength filament according to claim 1, wherein the step f comprises the steps of:
step one: pouring rust-preventive oil into the oil storage tank (1) to enable the rust-preventive oil to permeate through the bottom of the oil absorption sleeve layer (13) on the barrel (6), so that the oil absorption sleeve layer (13) absorbs the rust-preventive oil;
step two: the motor (4) is started after being connected with an external power supply through a power line, so that the motor (4) drives the barrel (6) and the first connecting gear (9) to rotate through the driving shaft (5);
step three: when the drum (6) rotates, the oil feeding mechanism (8) is driven by the connecting frame (7), the oil feeding mechanism (8) rotates and ascends, the storage box body (84) is extruded to rotationally pour after being contacted with the fixed block (3), rust-preventive oil in the storage box body (84) is poured into the sleeve (12) through the oil inlet hole (122), and the rust-preventive oil in the sleeve (12) flows out of the oil outlet hole (121) to soak the oil absorbing sleeve layer (13), so that the continuous oil feeding is realized;
Step four: when the first connecting gear (9) rotates, the sleeve (12) is driven to rotate through the second connecting gear (10) and the supporting shaft (11), so that the rotation direction of the sleeve (12) is opposite to that of the barrel (6);
Step five: the filaments to be oiled pass through the oil absorption sleeve layers (13), and the oil absorption sleeve layers (13) can perform oiling work on the filaments.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111334555.6A CN114054500B (en) | 2021-11-11 | 2021-11-11 | Preparation method of high-carbon steel high-strength filament |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111334555.6A CN114054500B (en) | 2021-11-11 | 2021-11-11 | Preparation method of high-carbon steel high-strength filament |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114054500A CN114054500A (en) | 2022-02-18 |
| CN114054500B true CN114054500B (en) | 2024-04-23 |
Family
ID=80275189
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111334555.6A Active CN114054500B (en) | 2021-11-11 | 2021-11-11 | Preparation method of high-carbon steel high-strength filament |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114054500B (en) |
Citations (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB655190A (en) * | 1948-07-14 | 1951-07-11 | Armco Int Corp | Planetary rolling mill |
| CN1072460A (en) * | 1991-11-19 | 1993-05-26 | 西浦修司 | High-strength fine wire of high-carbon steel preparation method's improvement |
| JP2000326001A (en) * | 1999-05-24 | 2000-11-28 | Nippon Steel Corp | Continuous wire manufacturing facility row |
| KR200209423Y1 (en) * | 2000-06-29 | 2001-01-15 | 홍덕산업주식회사 | Apparatus for coating wire surface with anti-rust oil |
| JP2003290813A (en) * | 2002-03-29 | 2003-10-14 | Jfe Steel Kk | Rolling oil supplying device for rolling mill |
| CN102492814A (en) * | 2011-12-15 | 2012-06-13 | 江苏省沙钢钢铁研究院有限公司 | Straight pull wire for high-carbon steel fine wires and manufacturing method for straight pull wire |
| CN103397156A (en) * | 2013-07-25 | 2013-11-20 | 张家港市胜达钢绳有限公司 | Wire manufacturing method |
| CN208177736U (en) * | 2018-02-28 | 2018-12-04 | 台州来智科技有限公司 | A kind of screw mandrel regulation type direct current coil pipe machine shaft automatic oiling device |
| CN108978376A (en) * | 2018-09-21 | 2018-12-11 | 马小艳 | A kind of rail maintenance is with automatically grinding machine people |
| CN109759462A (en) * | 2019-01-23 | 2019-05-17 | 河北敬业中厚板有限公司 | High-strength low-alloy structural steel rolling equipment |
| CN111659745A (en) * | 2020-07-13 | 2020-09-15 | 常州亿仁机械科技有限公司 | Three-wire drawing steel pipe machine and use method thereof |
| CN211637158U (en) * | 2020-01-06 | 2020-10-09 | 湖北滴盾防水科技有限公司 | But waterproofing membrane oiling station of two-sided spraying |
| CN212189795U (en) * | 2020-02-22 | 2020-12-22 | 安徽承顺铜业有限公司 | Wire rod surface oiling station is used in enameled wire production |
| CN213287462U (en) * | 2020-07-01 | 2021-05-28 | 苍南永盛电子有限公司 | PET sheet surface oiling station |
| CN113578640A (en) * | 2021-09-30 | 2021-11-02 | 南通开发区升阳金属制品有限公司 | Oiling station is used in wire rope processing |
-
2021
- 2021-11-11 CN CN202111334555.6A patent/CN114054500B/en active Active
Patent Citations (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB655190A (en) * | 1948-07-14 | 1951-07-11 | Armco Int Corp | Planetary rolling mill |
| CN1072460A (en) * | 1991-11-19 | 1993-05-26 | 西浦修司 | High-strength fine wire of high-carbon steel preparation method's improvement |
| JP2000326001A (en) * | 1999-05-24 | 2000-11-28 | Nippon Steel Corp | Continuous wire manufacturing facility row |
| KR200209423Y1 (en) * | 2000-06-29 | 2001-01-15 | 홍덕산업주식회사 | Apparatus for coating wire surface with anti-rust oil |
| JP2003290813A (en) * | 2002-03-29 | 2003-10-14 | Jfe Steel Kk | Rolling oil supplying device for rolling mill |
| CN102492814A (en) * | 2011-12-15 | 2012-06-13 | 江苏省沙钢钢铁研究院有限公司 | Straight pull wire for high-carbon steel fine wires and manufacturing method for straight pull wire |
| CN103397156A (en) * | 2013-07-25 | 2013-11-20 | 张家港市胜达钢绳有限公司 | Wire manufacturing method |
| CN208177736U (en) * | 2018-02-28 | 2018-12-04 | 台州来智科技有限公司 | A kind of screw mandrel regulation type direct current coil pipe machine shaft automatic oiling device |
| CN108978376A (en) * | 2018-09-21 | 2018-12-11 | 马小艳 | A kind of rail maintenance is with automatically grinding machine people |
| CN109759462A (en) * | 2019-01-23 | 2019-05-17 | 河北敬业中厚板有限公司 | High-strength low-alloy structural steel rolling equipment |
| CN211637158U (en) * | 2020-01-06 | 2020-10-09 | 湖北滴盾防水科技有限公司 | But waterproofing membrane oiling station of two-sided spraying |
| CN212189795U (en) * | 2020-02-22 | 2020-12-22 | 安徽承顺铜业有限公司 | Wire rod surface oiling station is used in enameled wire production |
| CN213287462U (en) * | 2020-07-01 | 2021-05-28 | 苍南永盛电子有限公司 | PET sheet surface oiling station |
| CN111659745A (en) * | 2020-07-13 | 2020-09-15 | 常州亿仁机械科技有限公司 | Three-wire drawing steel pipe machine and use method thereof |
| CN113578640A (en) * | 2021-09-30 | 2021-11-02 | 南通开发区升阳金属制品有限公司 | Oiling station is used in wire rope processing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114054500A (en) | 2022-02-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN210965738U (en) | Full-automatic plastic coating equipment for large-diameter anticorrosive steel pipe | |
| CN208776116U (en) | A kind of town road underground work auxiliary wirerope wrap-up | |
| CN206427854U (en) | A kind of efficient wrap-up of heat-shrink tube | |
| CN114054500B (en) | Preparation method of high-carbon steel high-strength filament | |
| CN108058090A (en) | A kind of aluminum pipe inner wall derusting burnishing device | |
| CN211757651U (en) | Wire drawing device is used in production of low carbon galvanized wire | |
| CN203900131U (en) | Novel acid-pickling-free and phosphorization-free water tank type metal wire drawing machine | |
| CN215557942U (en) | Stainless steel fiber winder with automatic winding function | |
| CN212639759U (en) | Automobile tire handling device convenient to control | |
| CN111056450B (en) | Double-bridge crane | |
| CN215103743U (en) | Lifting driving mechanism for ring rail of spinning frame | |
| CN207356576U (en) | Carbon-free trolley with neutral position sliding mechanism | |
| CN212558916U (en) | Steel strand wires are around package and are put | |
| CN212264586U (en) | Clamping tool for bearing machining | |
| CN220870051U (en) | High-speed gear box with reel device | |
| CN210499732U (en) | Be used for titanium silk surface finish device | |
| CN1463808A (en) | Process for the manufacture of cold rolling accurate super narrow steel strip | |
| CN211366830U (en) | A move base car for carrying high temperature steel billet | |
| CN205500540U (en) | Staircase reduction gear | |
| CN218876942U (en) | Ship charging pile with adjustable charging position | |
| CN201169510Y (en) | Novel hoisting apparatus | |
| CN201120408Y (en) | Multipurpose wiredrawing machine for water tank | |
| CN215879779U (en) | Cooling device of aluminum ingot | |
| CN212002553U (en) | Rotary supporting mechanism for front side of car carrying plate of double-layer parking equipment | |
| CN209778996U (en) | Oil tank phosphorization equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |