CN108973141B - Automatic production line for machining and assembling automotive interior parts - Google Patents
Automatic production line for machining and assembling automotive interior parts Download PDFInfo
- Publication number
- CN108973141B CN108973141B CN201811074361.5A CN201811074361A CN108973141B CN 108973141 B CN108973141 B CN 108973141B CN 201811074361 A CN201811074361 A CN 201811074361A CN 108973141 B CN108973141 B CN 108973141B
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- China
- Prior art keywords
- material taking
- feeding
- workbench
- laser cutting
- ultrasonic welding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
Abstract
The invention relates to an automatic production line for processing and assembling automotive upholstery, which comprises a workbench, an ultrasonic welding device, a laser cutting device, a feeding device, a material taking device and a six-axis manipulator, wherein the six-axis manipulator is also used for assisting the ultrasonic welding device and the laser cutting device to respectively weld and cut workpieces, and also comprises an electric control cabinet which is connected with the workbench, the ultrasonic welding device, the laser cutting device, the material taking device and the feeding device for supplying power, the invention integrates ultrasonic welding, laser cutting and buckle assembling into an integrated full-automatic production line, replaces the existing manual production line operation, improves the assembly accuracy and the processing accuracy of products, and simultaneously improves the production efficiency, and simultaneously, the invention adopts the matching of the two material taking devices with double-taking buckle components and the six-axis manipulator to reduce the waiting time for taking buckles, and the double-station rotatable workbench reduces the waiting time of workpiece feeding or discharging and further improves the assembly efficiency.
Description
Technical Field
The invention relates to the technical field of production of automotive interior parts, in particular to an automatic production line for processing and assembling automotive interior parts.
Background
The production mode of present automotive interior spare processing industry mainly is artifical pipelined operation or semi-automatic pipelined operation, and, the operation content of single model product can only be accomplished to a assembly line, to many technology products, still need additionally to increase the workman according to technology content, cause the input cost to enlarge no to say, assembly line work working strength is big, there is great potential safety hazard, and, automotive interior spare part is the great or irregularly shaped product of volume mostly, all there is very big inconvenience in the processing operation and the flow of work piece, production efficiency and productivity effect's is on the low side.
Disclosure of Invention
In view of the current situation of the prior art, the technical problem to be solved by the present invention is to provide an automatic production line for processing and assembling automotive interior parts, which can replace manual work and improve production efficiency.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a processing assembly automation line of automotive interior spare, including the workstation that is used for the fixed work piece of treating processing, a be used for carrying out welded ultrasonic welding device to the work piece, a laser cutting device for cutting the work piece, a feedway for providing the buckle, get the extracting device of buckle, and assemble the six-shaft manipulator on the work piece with extracting device's buckle, this six-shaft manipulator still assists ultrasonic welding device, laser cutting device welds the work piece respectively, the cutting, still include automatically controlled cabinet, this automatically controlled cabinet and workstation, ultrasonic welding device, laser cutting device, extracting device, feedway is connected and is used for the power supply, wherein:
the workbench is a double-station and rotatable workbench;
the feeding device comprises a feeding table, a feeding bin and a feeding conveying channel, wherein an outlet of the feeding bin is communicated with the feeding conveying channel, a conveying belt is arranged in the feeding conveying channel, a limiting seat is arranged at the outlet of the feeding conveying channel, and the feeding bin and the feeding conveying channel are both arranged on the feeding table;
the material taking device comprises a material taking frame, a lifting component transversely connected to the top of the material taking frame in a sliding manner, and material taking and buckling components symmetrically fixed on two sides of a lifting mechanism, wherein each material taking and buckling component comprises a material taking and buckling frame, a material taking motor and a vertically arranged material taking plate;
the ultrasonic welding device comprises a welding table and an upper ultrasonic welder which is arranged on the welding table in a separable mode, and the ultrasonic welder is used for welding a workpiece on the workbench after being connected and taken by a six-axis manipulator;
the laser cutting device comprises a laser cutter and a laser workbench, and the laser cutter is also used for carrying out laser cutting on a workpiece on the workbench after being connected and taken by a six-axis manipulator;
the output end of the six-axis manipulator is respectively connected with the ultrasonic welding device, the laser cutter and the material taking disc which is connected with the buckle through the quick-change structure for transferring.
Further, the quick change structure includes lock ring and locking cylinder, and this lock ring is circled and is opened there is the locking hole, just the output of locking cylinder connects and is equipped with the locking axle, and this locking axle passes the locking hole through the locking cylinder and reaches the locking effect to conveniently get the switching of buckle subassembly between six manipulators and material taking frame, also reach convenient change material taking plate, improve production efficiency and productivity effect's effect.
Further, the workstation includes rotary table face, rotating electrical machines, supports the base and sets up and keep off the bits board on rotary table face, rotary table face rotates through the pivot and sets up on supporting the base, rotating electrical machines fixes on supporting the base, and this rotating electrical machines's output and pivot linkage are connected to reach the change in turn of work piece on the workstation, reduce the latency of work piece replacement, improve production efficiency.
Furthermore, elevation structure includes lift cylinder, elevating platform and lift slide rail, it has the mount pad to get material frame top through the horizontal sliding connection of slide rail, the elevating platform vertically slides through the lift slide rail and connects on the mount pad, still be fixed with the fixing base on the elevating platform, get the both sides that the buckle subassembly symmetry connects at the fixing base to reach the effect of getting the buckle.
Further, the clamping jaw structure comprises clamping jaws which are symmetrically arranged and magnets arranged between the clamping jaws, and clamping grooves are formed between the end portions of the clamping jaws.
Furthermore, the dust collection equipment is arranged at the position corresponding to the upper part of the workbench, so that scraps generated during the processing of the workpiece on the workbench can be cleaned in time, and the working environment is kept clean.
Furthermore, two material taking devices are arranged on the production line.
Compared with the prior art, the invention has the advantages that: the invention integrates ultrasonic welding, laser cutting and fastener transferring into a whole, replaces the existing manual assembly line operation, improves the assembly accuracy and the processing accuracy of products, and simultaneously improves the production efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of a workbench according to the present invention;
FIG. 3 is a schematic view of a material extracting apparatus according to the present invention;
figure 4 is a cut-away view of the jaw structure of the present invention.
Detailed Description
As shown in fig. 1-4, an automatic production line for processing and assembling automotive interior parts comprises a workbench 1 for fixing workpieces to be processed, an ultrasonic welding device 2 for welding the workpieces, a laser cutting device 3 for cutting the workpieces, a feeding device 4 for providing buckles, a material taking device 5 for taking the buckles, and a six-axis manipulator 6 for assembling the buckles of the material taking device 5 on the workpieces, wherein the six-axis manipulator 6 further assists the ultrasonic welding device 2, the laser cutting device 3 respectively welds and cuts the workpieces, and further comprises an electric control cabinet 7, the electric control cabinet 7 is connected with the workbench 1, the ultrasonic welding device 2, the laser cutting device 3, the material taking device 5 and the feeding device 4 for supplying power, wherein:
the workbench 1 is a double-station and rotatable workbench;
the feeding device 4 comprises a feeding table 4-4, a feeding bin 4-1 and a feeding conveying channel 4-2, an outlet of the feeding bin 4-1 is communicated with the feeding conveying channel 4-2, a conveying belt is arranged in the feeding conveying channel 4-2, a limiting seat 4-3 is arranged at an outlet of the feeding conveying channel 4-2, and the feeding bin 4-1 and the feeding conveying channel 4-2 are arranged on the feeding table 4-4;
the material taking device 5 comprises a material taking frame 5-1, lifting components 5-2 which are transversely and slidably connected to the top of the material taking frame 5-1, and material taking buckle components 5-3 which are symmetrically fixed on two sides of the lifting mechanism 5-2, wherein each material taking buckle component 5-3 comprises a material taking buckle frame 5-3-1, a material taking motor 5-3-2 and a material taking plate 5-3-3 which is vertically arranged, the material taking buckle frame 5-3-1 is fixedly connected to the lifting components 5-2, the output end of the material taking motor 5-3-2 is in linkage connection with the material taking plate 5-3-3 through an output shaft, a quick-change structure 5-5 which can assist the material taking plate 5-3-3 to be switched to a six-shaft manipulator 6 is further arranged on the material taking plate 5-3-3 corresponding to the output shaft, the clamping jaw structures 5-4 are uniformly arranged on the material taking plate 5-3-3, and meanwhile, the clamping jaw structures 5-4 are positioned right above the limiting seats 4-3 when the buckles are taken out;
the ultrasonic welding device 2 comprises a welding table 2-1 and an upper ultrasonic welder 2-2 which is arranged on the welding table 2-1 in a separable mode, and the ultrasonic welder 2-2 is used for welding a workpiece on the working table 1 after being received by a six-axis manipulator 6;
the laser cutting device 3 comprises a laser cutter 3-1 and a laser workbench 3-2, and the laser cutter 3-1 is also used for carrying out laser cutting on a workpiece on the workbench 1 after being received by a six-axis manipulator 6;
the output end of the six-axis manipulator 6 is respectively connected with the ultrasonic welding device 2-2, the laser cutting device 3-1 and the taking disc 5-3-3 which is connected with the buckle through the quick change structure 5-5 for assembly.
Further, the quick-change structure 5-5 comprises a locking ring 5-5-1 and a locking cylinder 5-5-2, the locking ring 5-5-1 is provided with a locking hole 5-5-3, the output end of the locking cylinder 5-5-2 is connected with a locking shaft 5-5-4, and the locking shaft 5-5-4 passes through the locking hole 5-5-3 through the locking cylinder 5-5-2 to achieve a locking effect, so that the buckle taking component 5-3 can be conveniently switched between the six-axis manipulator 6 and the material taking frame 5-1, the material taking plate 5-3 can be conveniently replaced, and the production efficiency and the production benefit can be improved.
Further, the workbench 1 comprises a rotary table top 1-1, a rotary motor 1-2, a supporting base 1-3 and a scrap baffle plate 1-4 arranged on the rotary table top 1-1, the rotary table top 1-1 is rotatably arranged on the supporting base 1-3 through a rotating shaft, the rotary motor 1-2 is fixed on the supporting base 1-3, and the output end of the rotary motor 1-2 is in linkage connection with the rotating shaft, so that the workpieces on the workbench 1 are alternately replaced, the waiting time for workpiece replacement is reduced, and the production efficiency is improved.
Further, the lifting structure 5-2 comprises a lifting cylinder 5-2-1, a lifting table 5-2-2 and a lifting slide rail 5-2-3, the top of the material taking frame 5-1 is transversely connected with a mounting seat 5-2-4 in a sliding mode through the slide rail, the lifting table 5-2-2 is longitudinally connected on the mounting seat 5-2-4 in a sliding mode through the lifting slide rail 5-2-3, a fixing seat 5-2-5 is further fixed on the lifting table 5-2-2, and the fastener taking components 5-2 are symmetrically connected to two sides of the fixing seat 5-2-5, so that the fastener taking effect is achieved.
Furthermore, the clamping jaw structure 5-4 comprises symmetrically arranged clamping jaws 5-4-1 and magnets 5-4-2 arranged between the clamping jaws 5-4-1, and clamping grooves 5-4-3 are formed between the ends of the clamping jaws 5-4-1.
Furthermore, the dust collection equipment 8 is arranged at the position corresponding to the upper part of the workbench 1, so that scraps generated during the processing of the workpiece on the workbench 1 can be cleaned in time, and the working environment is kept clean.
Further, two material taking devices 5 are arranged on the production line.
The invention integrates ultrasonic welding, laser cutting and fastener transferring into a whole, replaces the existing manual assembly line operation, improves the transferring precision and the processing precision of products, and simultaneously improves the production efficiency.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that various changes in the embodiments and modifications thereof may be made, and equivalents may be substituted for elements thereof; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (4)
1. The utility model provides a processing assembly automation line of automotive interior spare, a serial communication port, including the workstation that is used for the fixed work piece of treating processing, a be used for carrying out welded ultrasonic welding device to the work piece, a laser cutting device for cutting the work piece, a feedway for providing the buckle, get the extracting device of buckle, and assemble the six-shaft manipulator on the work piece with extracting device's buckle, this six-shaft manipulator still assists ultrasonic welding device, laser cutting device welds the work piece respectively, the cutting, still include automatically controlled cabinet, this automatically controlled cabinet and workstation, ultrasonic welding device, laser cutting device, extracting device, feedway is connected and is used for the power supply, wherein:
the workbench is a double-station and rotatable workbench;
the feeding device comprises a feeding table, a feeding bin and a feeding conveying channel, wherein an outlet of the feeding bin is communicated with the feeding conveying channel, a conveying belt is arranged in the feeding conveying channel, a limiting seat is arranged at the outlet of the feeding conveying channel, and the feeding bin and the feeding conveying channel are both arranged on the feeding table;
the material taking device comprises a material taking frame, a lifting component transversely connected to the top of the material taking frame in a sliding manner, and material taking and buckling components symmetrically fixed on two sides of a lifting mechanism, wherein each material taking and buckling component comprises a material taking and buckling frame, a material taking motor and a vertically arranged material taking plate;
the ultrasonic welding device comprises a welding table and an upper ultrasonic welder which is arranged on the welding table in a separable mode, and the ultrasonic welder is used for welding a workpiece on the workbench after being connected and taken by a six-axis manipulator;
the laser cutting device comprises a laser cutter and a laser workbench, and the laser cutter is also used for carrying out laser cutting on a workpiece on the workbench after being connected and taken by a six-axis manipulator;
the output end of the six-axis manipulator is respectively connected with an ultrasonic welding device, a laser cutter and a material taking disc which is connected with a buckle through a quick-change structure for assembly;
the quick-change structure comprises a locking ring and a locking cylinder, wherein the locking ring is provided with a locking hole, the output end of the locking cylinder is connected with a locking shaft, and the locking shaft passes through the locking hole through the locking cylinder to achieve a locking effect;
the working table comprises a rotary table top, a rotary motor, a supporting base and a scrap baffle plate arranged on the rotary table top, the rotary table top is rotatably arranged on the supporting base through a rotating shaft, the rotary motor is fixed on the supporting base, and the output end of the rotary motor is in linkage connection with the rotating shaft;
the lifting structure comprises a lifting cylinder, a lifting platform and a lifting slide rail, the top of the material taking frame is transversely connected with a mounting seat in a sliding mode through the slide rail, the lifting platform is longitudinally connected on the mounting seat in a sliding mode through the lifting slide rail, a fixing seat is further fixed on the lifting platform, and the material taking buckle assemblies are symmetrically connected on two sides of the fixing seat.
2. The automatic production line for processing and assembling automotive interior parts according to claim 1, wherein the clamping jaw structure comprises symmetrically arranged clamping jaws and magnets arranged between the clamping jaws, and clamping grooves are formed between the ends of the clamping jaws.
3. The automatic production line for processing and assembling automotive interior parts according to claim 2, wherein a dust suction device is disposed at a position corresponding to the working table.
4. The automatic production line for processing and assembling automotive interior parts according to claim 3, wherein two material taking devices are arranged on the production line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811074361.5A CN108973141B (en) | 2018-09-14 | 2018-09-14 | Automatic production line for machining and assembling automotive interior parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811074361.5A CN108973141B (en) | 2018-09-14 | 2018-09-14 | Automatic production line for machining and assembling automotive interior parts |
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| Publication Number | Publication Date |
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| CN108973141A CN108973141A (en) | 2018-12-11 |
| CN108973141B true CN108973141B (en) | 2021-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811074361.5A Active CN108973141B (en) | 2018-09-14 | 2018-09-14 | Automatic production line for machining and assembling automotive interior parts |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109822308A (en) * | 2019-01-29 | 2019-05-31 | 淮南三创机器人科技有限公司 | A kind of automobile instrument assembly line transmission assembly |
| CN114346525A (en) * | 2020-10-12 | 2022-04-15 | 太原科技大学 | Automatic welding production line and control system and flow thereof |
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| CN108973141A (en) | 2018-12-11 |
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