CN108972852B - Anti-skid material coating system and coating method for anti-skid bricks - Google Patents
Anti-skid material coating system and coating method for anti-skid bricks Download PDFInfo
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- CN108972852B CN108972852B CN201810910687.0A CN201810910687A CN108972852B CN 108972852 B CN108972852 B CN 108972852B CN 201810910687 A CN201810910687 A CN 201810910687A CN 108972852 B CN108972852 B CN 108972852B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
Abstract
The invention discloses an anti-skid material coating system of an anti-skid brick, which comprises a conveying device, a coating roller bar group, a homogenizing roller bar group and a cleaning device, wherein the coating roller bar group, the homogenizing roller bar group and the cleaning device are sequentially arranged above the conveying device; the roll rods in the coating roll rod group and the homogenizing roll rod group are both roll rods with adsorption capacity, and the coating roll rod group is used for carrying anti-skid materials. The invention also discloses an anti-skid material coating method of the anti-skid brick, wherein the anti-skid material is coated on the surface of the ceramic brick by the coating roller bar group, the anti-skid material is homogenized on the surface of the ceramic brick by the homogenizing roller bar group, so that the anti-skid material fully permeates into the surface of the ceramic brick, and then the ceramic brick is cleaned by the cleaning device, so that the anti-skid material coating on the surface of the ceramic brick is finished, and the uniform coating of the anti-skid material is ensured. The conveying device drives the ceramic tiles to sequentially carry out coating, homogenization and cleaning, flow line production is realized, and production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of building ceramic production, in particular to an anti-skid material coating system and a coating method for an anti-skid brick.
Background
The anti-skid property of the surface of the ceramic tile is one of the standards for inspecting the ceramic tile, and the anti-skid mode of the surface of the ceramic tile comprises the following steps: arranging a bump, changing the formula of glaze, coating an anti-slip agent and the like. Wherein the cost of coating the anti-slip agent on the surface of the ceramic tile is lower.
At present, the mode of coating the anti-slip agent on the surface of the ceramic tile is manual coating, and workers hold the ceramic tile and roll the coating to dip the anti-slip material and coat the anti-slip material on the surface of the ceramic tile; alternatively, simple mechanical coating is used, the coating machine typically having two coating rollers over which the tiles are carried by a conveyor belt beneath the coating rollers, the coating rollers applying the anti-slip material to the tile surfaces. Both of these coating methods have problems of uneven coating and low efficiency.
Disclosure of Invention
The invention aims to provide an antiskid material coating system of an antiskid brick, which has the characteristic of uniform coating of an antiskid material.
The invention aims to provide a method for coating an anti-skid material of an anti-skid brick, which has the characteristic of high efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme:
an antiskid material coating system of an antiskid brick comprises a conveying device, and a coating roller bar group, a homogenizing roller bar group and a cleaning device which are sequentially arranged above the conveying device; the roll rods in the coating roll rod group and the homogenizing roll rod group are both roll rods with adsorption capacity, and the coating roll rod group is used for carrying anti-skid materials. The coating roller bar group coats the anti-slip material on the surface of the ceramic tile, the homogenizing roller bar group homogenizes the anti-slip material on the surface of the ceramic tile, so that the anti-slip material fully permeates into the surface of the ceramic tile, and then the ceramic tile is cleaned by the cleaning device to complete the coating of the anti-slip material on the surface of the ceramic tile, thereby ensuring the uniform coating of the anti-slip material. The conveying device drives the ceramic tiles to sequentially carry out coating, homogenization and cleaning, flow line production is realized, and production efficiency is improved.
Furthermore, each coating roller group and each homogenizing roller group are provided with a plurality of groups, each coating roller group comprises two coating rollers, and the coating rollers and the homogenizing rollers are water absorbing rollers or sponge rollers. The arrangement of the multiple groups of coating roller bar groups and the homogenizing roller bar groups ensures the sufficient coating amount and homogenizing effect of the anti-skid materials on the surface of the ceramic tile, and the water absorbing roller bar or the sponge roller bar has a good water absorbing effect, can fully absorb the anti-skid materials and has enough contact area with the surface of the ceramic tile.
Furthermore, the upper part of the coating roller rod is provided with a quantitative scraper, the length of the quantitative scraper corresponds to that of the coating roller rod, the quantitative scraper is arranged in a vertical inclined mode, and the bottom edge of the quantitative scraper is parallel to the axis of the coating roller rod. The quantitative scraper can limit the amount of the anti-skid material carried by the coating stick, so that the anti-skid material is saved and the coating effect is ensured.
Further, belt cleaning device includes water cloth device and brick face washing roller stick group, and brick face washing roller stick group is located the low reaches of water cloth device, and the inside pipeline that is provided with of the roller stick of brick face washing roller stick group, apopore have been seted up to the pipeline, and the one end of pipeline is connected with the water pipe, and the other end is the blind end. The two groups of cleaning equipment are arranged to be beneficial to fully cleaning the brick surface and facilitating the polishing process.
Furthermore, the downstream of the brick surface cleaning roller rod group is provided with two brick surface water scraping plates which are arranged in parallel. The arrangement of the two water scraping plates is beneficial to fully scraping water on the brick surface.
Furthermore, a brick surface cleaning water roller bar group is arranged at the downstream of the water scraping plate and used for cleaning water on the brick surface, and the roller bars in the brick surface cleaning water roller bar group are roller bars with water absorption performance. The arrangement of the brick surface water removing roller group further removes water on the brick surface, so that the water on the brick surface is fully removed.
Furthermore, a brick bottom clearing water roller bar group is arranged at the downstream of the brick surface clearing water roller bar group, the brick bottom clearing water roller bar group is used for clearing water at the bottom of the brick, the roller bars in the brick bottom clearing water roller bar group are roller bars with water absorption performance, and the brick bottom clearing water roller bar group is positioned at the tail end of the conveying device. The water roller group for removing the water at the bottom of the brick can fully remove the water at the bottom of the brick.
The method for using the antiskid material coating system of the antiskid brick comprises the following steps:
coating: placing the ceramic tiles to be provided with the anti-skid materials on a conveying device and at the upstream of the coating roller bar group, wherein the conveying device drives the ceramic tiles to pass through the coating roller bar group, and meanwhile, the coating roller bars of the coating roller bar group coat the anti-skid materials on the ceramic tiles;
homogenizing: when the coated ceramic tiles are driven by the conveying device to pass through the homogenizing roller bar group, the roller bars of the homogenizing roller bar group homogenize the anti-skid materials on the ceramic tiles on the surfaces of the ceramic tiles;
cleaning: the homogenized anti-skid material is driven by the conveying device to pass through the cleaning device, and the cleaning device cleans the excessive anti-skid material on the brick surface.
The coating of the anti-skid material by the method is uniform and high in efficiency.
Furthermore, a brick surface water scraping plate, a brick surface water removing roller bar group and a brick bottom water removing roller bar group are sequentially arranged at the downstream of the cleaning device;
the method also comprises a water removing step, namely removing water on the brick body: the ceramic tile after the cleaning step is driven by the conveying device to sequentially pass through the tile surface water scraping plate, the tile surface water removing roller rod group and the tile bottom water removing roller rod group, so that water is removed from the tile surface and the tile bottom of the ceramic tile.
The water at the bottom of the brick surface is removed, so that the next step of the ceramic brick can be smoothly carried out, and the cleanness of a production site is ensured. And, carry out brick face and clear water and brick end in proper order under the drive of conveyer belt and clear away water, realize automated production, raise the efficiency.
Furthermore, the anti-skid material is a nano anti-skid material.
The invention has the beneficial effects that:
the anti-slip material is coated on the surface of the ceramic tile by adopting the coating roller bar group, the anti-slip material is homogenized on the surface of the ceramic tile by the homogenizing roller bar group, so that the anti-slip material fully permeates into the surface of the ceramic tile, and then the ceramic tile is cleaned by the cleaning device to complete the coating of the anti-slip material on the surface of the ceramic tile, thereby ensuring the uniform coating of the anti-slip material. The conveying device drives the ceramic tiles to sequentially carry out coating, homogenization and cleaning, flow line production is realized, and production efficiency is improved.
Drawings
FIG. 1 is a schematic structural view of a non-slip material coating system of a non-slip tile according to an embodiment of the present invention;
wherein: the device comprises a conveying device 1, a coating roller bar group 2, a homogenizing roller bar group 3, a cleaning device 4, a water cloth device 41, a brick surface cleaning roller bar group 42, a brick surface water scraping plate 5, a brick surface cleaning water roller bar group 6 and a brick bottom cleaning water roller bar group 7.
Detailed Description
The technical solution of the present invention is further described below with reference to the accompanying drawings and the detailed description.
As shown in figure 1, the antiskid material coating system of the antiskid brick comprises a conveying device 1, and a coating roller bar group 2, a homogenizing roller bar group 3 and a cleaning device 4 which are sequentially arranged above the conveying device 1; the roller rods in the coating roller rod group 2 and the homogenizing roller rod group 3 are both roller rods with adsorption capacity, and the coating roller rod group 2 is used for carrying anti-skid materials. The coating roller bar group 2 coats the anti-slip material on the surface of the ceramic tile, the homogenizing roller bar group 3 homogenizes the anti-slip material on the surface of the ceramic tile, so that the anti-slip material fully permeates into the surface of the ceramic tile, and then the ceramic tile is cleaned by the cleaning device to complete the coating of the anti-slip material on the surface of the ceramic tile, thereby ensuring the uniform coating of the anti-slip material. The conveying device 1 drives the ceramic tiles to sequentially carry out coating, homogenization and cleaning, flow line production is realized, and production efficiency is improved.
Wherein the conveying device 1 is a belt conveyor.
The coating roll bar group 2 and the homogenizing roll bar group 3 are provided with a plurality of groups, each coating roll bar group 2 comprises two coating roll bars, each homogenizing roll bar group 3 comprises two homogenizing roll bars, and the coating roll bars and the homogenizing roll bars are water absorbing roll bars or sponge roll bars. The arrangement of the multiple groups of coating roller bar groups 2 and the homogenizing roller bar groups 3 ensures the sufficient coating amount and homogenizing effect of the anti-skid materials on the surface of the ceramic tile, and the water absorbing roller bar or the sponge roller bar has a good water absorbing effect, can fully absorb the anti-skid materials and has sufficient contact area with the surface of the ceramic tile. Specifically, the coating roll bar group 2 and the homogenizing roll bar group 3 each have three groups.
Each group of coating roll bar group 2 and homogenizing roll bar group 3 are respectively driven by a motor, and the rotating speeds of a plurality of motors are respectively controlled. Therefore, it is possible to set different rotation speeds for each of the coating roll bar group 2 and the homogenizing roll bar group 3, further improving the coating and homogenizing effects.
Preferably, the upper part of the coating roller rod is provided with a quantitative scraper, the length of the quantitative scraper corresponds to the length of the coating roller rod, the quantitative scraper is arranged in a vertical inclined mode, and the bottom edge of the quantitative scraper is parallel to the axis of the coating roller rod. The quantitative scraper can limit the amount of the anti-skid material carried by the coating stick, so that the anti-skid material is saved and the coating effect is ensured.
The coating roller is characterized in that a forming cavity is formed in the coating roller, discharge holes are uniformly distributed in the forming cavity, the forming cavity is communicated with a feed pipe, and power is supplied to feed materials through a feed pump. The quantitative scraper not only has the function of limiting the coating amount, but also can enable the anti-skid materials to be more uniformly distributed on the coating roller.
Cleaning device 4 includes water cloth device 41 and brick face washing roller stick group 42, and brick face washing roller stick 42 group is located the low reaches of water cloth device 41, and the inside pipeline that is provided with of the roller stick of brick face washing roller stick group 42, apopore have been seted up to the pipeline, and the one end of pipeline is connected with the water pipe, and the other end is the blind end. The two groups of cleaning equipment are arranged to be beneficial to fully cleaning the brick surface and facilitating the polishing process.
Preferably, a brick surface wiper blade 5 is arranged downstream of the brick surface cleaning roller bar group 42, and the brick surface wiper blades 5 are arranged in parallel. The arrangement of the two water scraping plates is beneficial to fully scraping water on the brick surface.
Preferably, a brick surface cleaning water roller bar group 6 is arranged at the downstream of the brick surface water scraping plate 5, the brick surface cleaning water roller bar group 6 is used for cleaning water on a brick surface, and the roller bars in the brick surface cleaning water roller bar group 6 are roller bars with water absorption performance. The arrangement of the brick surface water removing roller group 6 further removes water on the brick surface, so that the water on the brick surface is fully removed.
Preferably, a brick bottom clearing water roller bar group 7 is arranged at the downstream of the brick surface clearing water roller bar group 6, the brick bottom clearing water roller bar group 7 is used for clearing water at the bottom of a brick, the roller bars in the brick bottom clearing water roller bar group 7 are roller bars with water absorption performance, and the brick bottom clearing water roller bar group 7 is positioned at the tail end of the conveying device. The water roller group 7 for removing the brick bottom can fully remove the water at the brick bottom.
The method of using the antiskid material coating system of the antiskid brick comprises the following steps of coating, homogenizing and cleaning:
coating: the method comprises the following steps of placing a ceramic tile to be provided with an anti-slip material on a conveying device 1 and located at the upstream of a coating roller bar group 2, driving the ceramic tile to pass through the coating roller bar group 2 by the conveying device 1, and coating the anti-slip material on the ceramic tile by the coating roller bar of the coating roller bar group 2, wherein the anti-slip material is a nano anti-slip material. The rotational speeds of the plurality of groups of coating roll bar groups 2 are different, and it is preferable that the rotational speed of the coating roll bar groups 2 is gradually increased from the upstream to the downstream of the conveying device 1.
Homogenizing: when the coated ceramic tiles are driven by the conveying device 1 to pass through the homogenizing roller bar group 3, the roller bars of the homogenizing roller bar group 3 homogenize the anti-skid materials on the ceramic tiles on the surfaces of the ceramic tiles. The rotation speeds of the plurality of groups of homogenizing roller bar groups 3 are different, and preferably, the rotation speed of the homogenizing roller bar groups 3 is gradually increased from the upstream to the downstream of the conveying device 1.
Cleaning: the homogenized anti-skid materials are driven by the conveying device 1 to pass through the cleaning device 4, and the cleaning device 4 cleans away the excessive anti-skid materials on the brick surface;
the coating of the anti-skid material by the method is uniform and high in efficiency.
Further, a brick surface water scraping plate 5, a brick surface water removing roller bar group 6 and a brick bottom water removing roller bar group 7 are sequentially arranged at the downstream of the cleaning device 4;
the method also comprises a water removing step, namely removing water on the brick body: the ceramic tile after the cleaning step is driven by the conveying device 1 to sequentially pass through the tile surface water scraping plate 5, the tile surface water removing roller rod group 6 and the tile bottom water removing roller rod group 7, so that water is removed from the tile surface and the tile bottom of the ceramic tile.
The water at the bottom of the brick surface is removed, so that the next step of the ceramic brick can be smoothly carried out, and the cleanness of a production site is ensured. And, carry out brick face and clear water and brick end in proper order under the drive of conveyer belt and clear away water, realize automated production, raise the efficiency.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.
Claims (3)
1. An antiskid material coating system of an antiskid brick is characterized by comprising a conveying device, and a coating roller bar group, a homogenizing roller bar group and a cleaning device which are sequentially arranged above the conveying device; the coating roll bar group and the homogenizing roll bar group are both roll bars with adsorption capacity, and the coating roll bar group is used for carrying anti-skid materials;
the quantitative scraper is arranged on the upper part of the coating roller rod, the length of the quantitative scraper corresponds to that of the coating roller rod, the quantitative scraper is arranged in a vertical inclined mode, and the bottom edge of the quantitative scraper is parallel to the axis of the coating roller rod;
the lower stream of the cleaning device is sequentially provided with a brick surface water scraping plate, a brick surface water removing roller bar group and a brick bottom water removing roller bar group, and the ceramic bricks are driven by the conveying device to sequentially pass through the coating roller bar group, the homogenizing roller bar group, the cleaning device, the brick surface water scraping plate, the brick surface water removing roller bar group and the brick bottom water removing roller bar group;
the coating roll rod group and the homogenizing roll rod group are provided with a plurality of groups, and each group of coating roll rod group and homogenizing roll rod group have different rotating speeds;
each group of coating roller group comprises two coating roller rods, and the coating roller rods and the homogenizing roller rods are water absorbing roller rods or sponge roller rods;
the cleaning device comprises a water cloth device and a brick surface cleaning roller rod group, the brick surface cleaning roller rod group is positioned at the downstream of the water cloth device, a pipeline is arranged inside a roller rod of the brick surface cleaning roller rod group, a water outlet hole is formed in the pipeline, one end of the pipeline is connected with a water pipe, and the other end of the pipeline is a closed end;
the downstream of the brick surface cleaning roller bar group is provided with two brick surface water scraping plates which are arranged in parallel;
a brick surface cleaning water roller group is arranged at the downstream of the water scraping plate and used for cleaning water on the brick surface, and the roller in the brick surface cleaning water roller group is a roller with water absorption performance;
the downstream that the water roller stick group was clear away to the brick face is provided with the brick end and clears away water roller stick group, the water that the water roller stick group was used for clearing up the brick end is clear away to the brick end, the roller stick that the water roller stick group was clear away at the brick end is the roller stick that has water absorption ability, the tail end that the water roller stick group was located conveyor is clear away at the brick end.
2. A method of using the non-slip material coating system of the non-slip tile of claim 1, comprising the steps of:
coating: placing the ceramic tiles to be provided with the anti-skid materials on the conveying device and located at the upstream of the coating roller bar group, wherein the conveying device drives the ceramic tiles to pass through the coating roller bar group, and meanwhile, the coating roller bars of the coating roller bar group coat the anti-skid materials on the ceramic tiles;
homogenizing: when the coated ceramic tiles are driven by the conveying device to pass through the homogenizing roller bar group, the roller bars of the homogenizing roller bar group homogenize the anti-skid materials on the ceramic tiles on the surfaces of the ceramic tiles;
cleaning: the homogenized anti-skid materials are driven by a conveying device to pass through a cleaning device, and the cleaning device cleans the excessive anti-skid materials on the brick surface;
a brick surface water scraping plate, a brick surface water removing roller bar group and a brick bottom water removing roller bar group are sequentially arranged at the downstream of the cleaning device;
the method also comprises a water removing step, namely removing water on the brick body: the ceramic tile after the cleaning step is driven by the conveying device to sequentially pass through the tile surface water scraping plate, the tile surface water removing roller rod group and the tile bottom water removing roller rod group, so that water is removed from the tile surface and the tile bottom of the ceramic tile.
3. The method of using the non-slip material coating system of the non-slip tile according to claim 2, wherein the non-slip material is a nano non-slip material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810910687.0A CN108972852B (en) | 2018-08-10 | 2018-08-10 | Anti-skid material coating system and coating method for anti-skid bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810910687.0A CN108972852B (en) | 2018-08-10 | 2018-08-10 | Anti-skid material coating system and coating method for anti-skid bricks |
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| CN108972852A CN108972852A (en) | 2018-12-11 |
| CN108972852B true CN108972852B (en) | 2021-01-15 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3901302C2 (en) * | 1989-01-18 | 1995-01-26 | Lippert Masch Stahlbau J | Device for coating objects |
| CN203862484U (en) * | 2014-06-23 | 2014-10-08 | 吴伟南 | Double-roller coating machine capable of adjusting feeding gaps |
| CN105297582A (en) * | 2015-10-19 | 2016-02-03 | 苏州群力防滑材料有限公司 | Construction method of non-slip floor |
| CN207657184U (en) * | 2017-12-26 | 2018-07-27 | 清远市伊元素墙体材料有限公司 | A kind of ceramic tile engraving pretreatment unit of collection cleaning and overlay film one |
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Application publication date: 20181211 Assignee: FOSHAN DONGHUA SHENGCHANG NEW MATERIAL Co.,Ltd. Assignor: FOSHAN DONGPENG SANITARY WARE Co.,Ltd. Contract record no.: X2023980040576 Denomination of invention: An anti slip material coating system and coating method for anti slip bricks Granted publication date: 20210115 License type: Common License Record date: 20230828 |
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