CN215748054U

CN215748054U - Chip cleaner cleaning device with anti-blocking function

Info

Publication number: CN215748054U
Application number: CN202121586730.6U
Authority: CN
Inventors: 杨宏斌
Original assignee: Huangshi Hongyu Mechanical Equipment Co ltd
Current assignee: Huangshi Hongyu Mechanical Equipment Co ltd
Priority date: 2021-07-13
Filing date: 2021-07-13
Publication date: 2022-02-08
Anticipated expiration: 2031-07-13

Abstract

The utility model discloses a chip cleaner cleaning device with an anti-blocking function, which belongs to the technical field of numerical control machines and comprises two gantry supports, wherein the top ends of the two gantry supports are fixedly connected with a top plate, one surfaces, close to each other, of the two gantry supports are fixedly connected with two mounting plates, the right side of the upper surface of the top plate is fixedly connected with a chip removal baffle plate, and the upper surface of the top plate is fixedly connected with a fixing plate. This chip cleaner cleaning device with prevent blockking up function, through setting up the scraper blade, the soft board, the clearance piece, the scrubbing brush, the storage water tank, a water pump, shower nozzle and linker, the setting of these structures need not the manual work and clears up the conveyer belt repeatedly, very big manpower and clearance time of having saved, this device clears up the conveyer belt in step at conveyer belt operation in-process simultaneously, can effectively promote the cleaning efficiency to the conveyer belt, and adopt different clearance modes in grades many times, can effectively ensure the cleaning nature of conveyer belt surface after the clearance.

Description

Chip cleaner cleaning device with anti-blocking function

Technical Field

The utility model belongs to the technical field of numerical control machine tools, and particularly relates to a chip cleaner cleaning device with an anti-blocking function.

Background

The related technology of the numerical control machine tool is rapidly improved, so that various metal materials and non-metal materials can be efficiently cut and formed. Due to different materials and different cutting parameters, iron chips with different sizes and shapes can be generated in the cutting process. For the cleaning of iron chips, the chips are conveyed to a chip removal port through the circulating operation of a chain plate type chip remover, and fall to an iron chip box by the gravity of the iron chips. The chain plate surface of the chip cleaner is generally provided with salient points, so that the adhesion of scrap iron can be avoided to a greater extent, and most of scrap iron can be removed. But chips of smaller size adhere to the chip ejector surface due to cutting fluid and the like. However, at present, no proper tool or method is available for completely cleaning scrap iron, and only manual cleaning can be carried out when the accumulation is serious. For example, a self-made iron hook is used for hooking scrap iron clamped on a scrap remover at a scrap removal port, and the fine iron hook is used for cleaning and cutting fluid to wash fine scrap iron at the gap position of a chain plate by periodically and manually wiping at the operation position of a machine tool. Traditional clearance mode inefficiency, working time are long and the clearance effect is unsatisfactory, have caused very big trouble for equipment maintenance and daily work, and general cleaning equipment can not effectively clear up the chip cleaner, leads to chip cleaner surface to be corroded after long-term the use, influences the availability factor, simultaneously very big reduction chip cleaner life, cause unnecessary loss of property.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

In order to overcome the defects in the prior art, the utility model provides a chip cleaner cleaning device with an anti-blocking function, which solves the problems that the traditional cleaning mode is low in efficiency, long in labor time and unsatisfactory in cleaning effect, great troubles are caused to equipment maintenance and daily work, a common cleaning device cannot effectively clean the chip cleaner, the surface of the chip cleaner is corroded after long-term use, the use efficiency is influenced, the service life of the chip cleaner is greatly shortened, and unnecessary property loss is caused.

(II) technical scheme

In order to achieve the purpose, the utility model provides the following technical scheme: a chip cleaner cleaning device with an anti-blocking function comprises two gantry supports, the top ends of the two gantry supports are fixedly connected with a top plate, the surfaces, close to each other, of the two gantry supports are fixedly connected with two mounting plates, the right side of the upper surface of the top plate is fixedly connected with a chip removal baffle plate, the upper surface of the top plate is fixedly connected with a fixing plate, the upper surface of the fixing plate is fixedly connected with a water storage tank, the left side surface of the water storage tank is connected with a water pump through a guide pipe, a plurality of communicating boxes are fixedly connected in the top plate, the left side surface of the water pump is communicated with the communicating boxes through a guide pipe, one side of the communicating box is fixedly connected with a plurality of nozzles, the right side surface of the gantry bracket positioned at the right side is fixedly connected with a supporting plate, the upper surface of the supporting plate is fixedly connected with a driving motor through a bolt, and an output shaft of the driving motor is fixedly connected with a driving belt wheel.

The roller type cleaning machine is characterized in that a plurality of rollers are movably connected in the mounting plate through bearings, a driven belt pulley is fixedly connected to one side of each roller, the driven belt pulleys are communicated with the driving belt pulley through belts, the same conveying belt is arranged on the outer surfaces of the rollers, two connecting pieces are fixedly connected to the right side surface of the left gantry support, a scraper is fixedly connected between the two connecting pieces, a plurality of mounting rods are fixedly connected to the right side surface of the left gantry support, one ends of the mounting rods are fixedly connected with a cleaning block, a hard brush is fixedly connected to the upper surface of the cleaning block, a guide rail is arranged below the conveying belt, two notches are formed in the upper surface of the guide rail, grooves are formed in the lower surface of the inner wall of each notch, a first collecting box and a second collecting box are arranged above the guide rail, and rollers are movably connected to four corners of the lower surfaces of the first collecting box and the second collecting box, the rollers are movably connected in the corresponding grooves.

As a further scheme of the utility model: one side of the scraper close to the conveyor belt is fixedly connected with a soft plate, and the soft plate is made of rubber.

As a further scheme of the utility model: the scrubbing brush adopts the rigid plastic material, the front of storage water tank is provided with the graduation apparatus.

As a further scheme of the utility model: the lower surface of the supporting plate is fixedly connected with an inclined rod, and the outer surface of the conveying belt is provided with a convex block.

As a further scheme of the utility model: the inner wall joint of second collecting box has the filter, the left surface of first collecting box and second collecting box all is provided with the handle.

As a further scheme of the utility model: the scraper blade all sets up to the V style of calligraphy with the clearance piece, and a plurality of shower nozzle all faces the conveyer belt left side, driving motor sets up to two-way motor.

(III) advantageous effects

Compared with the prior art, the utility model has the beneficial effects that:

1. the chip cleaner cleaning device with the anti-blocking function comprises a scraper, a soft board, a cleaning block, a hard hairbrush, a water storage tank, a water pump, a spray head and a communicating device, wherein the scraper and the soft board are arranged in a matched manner, so that a conveyor belt can carry out primary cleaning on the outer surface of the conveyor belt at the left end of the conveyor belt when carrying the iron chips, the small iron chips adhered to the outer surface of the conveyor belt can be scraped by the scraper, and due to the arrangement of the soft board, the soft board is made of rubber material with good deformation capacity and cannot scratch the conveyor belt, and the cleaning block and the hard hairbrush are arranged in a matched manner, so that the small crack part of the outer surface of the conveyor belt can be effectively cleaned, the incomplete cleaning of the conveyor belt caused by the influence of a convex block on the outer surface of the conveyor belt is avoided, and meanwhile, the water pump and the spray head are arranged in a matched manner, so that the device can work by controlling the water pump after stopping the conveying of the iron chips, thereby spray the washing to the surface of conveying through a plurality of shower nozzle, the clean effect of this device to the conveying has further been strengthened, the setting of these structures, need not the manual work and clear up the conveying and take over repeatedly, very big manpower and clearance time have been saved, this device clears up the conveying in step to the conveyer belt in the conveyer belt operation in-process simultaneously, can effectively promote the cleaning efficiency to the conveying, and adopt different clearance modes in grades many times, can effectively ensure the cleaning nature of conveyer belt surface after the clearance, effectively avoid because clastic long-term accumulation leads to the cooperation of this device and lathe to carry the condition that the jam appears, thereby effectively ensure conveyer belt life, avoid unnecessary loss of property.

2. This chip cleaner cleaning device with prevent blockking up function, through setting up driving motor, driving pulley, from the driving pulley, the cylinder, conveyer belt and belt, the power that provides through driving motor, make driving pulley can drive a plurality of from the driving pulley through the belt in step and rotate, thereby make the drive a plurality of cylinder syntropy rotation simultaneously of a plurality of from the driving pulley constant speed in step, thereby guarantee the conveyer belt of cylinder surface atress everywhere even, avoid causing the damage to the conveyer belt because of the cylinder rotational speed is uneven, can avoid appearing the phenomenon of skidding between cylinder and the conveyer belt simultaneously, thereby guarantee long-term back conveyer belt of using still can cooperate with the cylinder closely, guarantee transmission efficiency, thereby the guarantee is to the transport effect of iron fillings.

3. This chip cleaner cleaning device with prevent blockking up function, through setting up the guide rail, the notch, a groove, first collecting box, the second collecting box, gyro wheel and filter, the setting of guide rail and recess, make first collecting box and second collecting box can cooperate spacing in the recess of guide rail upper surface, avoid first collecting box and second collecting box automatic movement in the collection process, thereby avoid iron fillings unrestrained, ensure production environment cleanness, and the setting of gyro wheel, make first collecting box and second collecting box be convenient for be removed, thereby can carry the suitable position fast with the iron fillings of collecting in first collecting box and the second collecting box and carry out further processing and handling, be convenient for carry out recycle to iron fillings, the setting of filter simultaneously, make iron fillings and hydroenergy in the second collecting box enough separate, further improve iron fillings recycle's convenience.

Drawings

FIG. 1 is a schematic cross-sectional view of the front view of the present invention;

FIG. 2 is a schematic cross-sectional view of the conveyor belt of the present invention from the left;

FIG. 3 is a schematic sectional view of a water storage tank of the present invention;

FIG. 4 is a schematic perspective sectional view of the driven pulley of the present invention;

FIG. 5 is an enlarged schematic view of the structure of the present invention at A;

in the figure: 1 gantry support, 2 top plates, 3 mounting plates, 4 chip removal baffles, 5 fixing plates, 6 water storage tanks, 7 water pumps, 8 communicating boxes, 9 spray heads, 10 supporting plates, 11 driving motors, 12 driving belt wheels, 13 rollers, 14 driven belt wheels, 15 belts, 16 conveying belts, 17 scraping plates, 18 soft boards, 19 mounting rods, 20 cleaning blocks, 21 scrubbing brushes, 22 guide rails, 23 notches, 24 grooves, 25 first collecting boxes, 26 second collecting boxes, 27 rollers, 28 filtering plates and 29 connecting pieces.

Detailed Description

The technical solution of the present patent will be described in further detail with reference to the following embodiments.

As shown in fig. 1 to 5, the present invention provides a technical solution: a chip cleaner cleaning device with an anti-blocking function comprises two gantry supports 1, top ends of the two gantry supports 1 are fixedly connected with a top plate 2, one surfaces, close to each other, of the two gantry supports 1 are fixedly connected with two mounting plates 3, a chip removal baffle plate 4 is fixedly connected to the right side of the upper surface of the top plate 2, the upper surface of the top plate 2 is fixedly connected with a fixing plate 5, the upper surface of the fixing plate 5 is fixedly connected with a water storage tank 6, the left side surface of the water storage tank 6 is connected with a water pump 7 through a guide pipe, a plurality of communicating boxes 8 are fixedly connected in the top plate 2, the left side surface of the water pump 7 is communicated with the communicating boxes 8 through a guide pipe, a plurality of nozzles 9 are fixedly connected to one side of each communicating box 8, and the water pump 7 and the nozzles 9 are arranged in a matched mode, so that after conveying of iron chips is stopped, the device can work by controlling the water pump 7, and spraying and washing is carried out on the outer surface of a conveying belt 16 through the plurality of nozzles 9, the cleaning effect of the device on the conveying belt 16 is enhanced, the right side surface of the right gantry support 1 is fixedly connected with the supporting plate 10, the upper surface of the supporting plate 10 is fixedly connected with the driving motor 11 through bolts, and the output shaft of the driving motor 11 is fixedly connected with the driving belt pulley 12.

A plurality of rollers 13 are movably connected in the mounting plate 3 through bearings, one side of each roller 13 is fixedly connected with a driven belt pulley 14, the driven belt pulleys 14 are communicated with a driving belt pulley 12 through belts 15, the outer surfaces of the rollers 13 are provided with the same conveying belt 16, the right side of the left gantry support 1 is fixedly connected with two connecting pieces 29, a scraper 17 is fixedly connected between the two connecting pieces 29, the scraper 17 is arranged, so that when scrap iron is conveyed by the conveying belt 16, the outer surface of the conveying belt 16 can be preliminarily cleaned at the left end of the conveying belt 16, fine scrap iron adhered to the outer surface of the conveying belt 16 can be scraped through the scraper 17, the right side of the left gantry support 1 is fixedly connected with a plurality of mounting rods 19, one end of each mounting rod 19 is fixedly connected with a cleaning block 20, and the upper surface of the cleaning block 20 is fixedly connected with a hard-hairbrush 21, clearance piece 20 and scrubbing brush 21's cooperation setting, can effectively clear up the tiny crack department of conveyer belt 16 surface, avoid causing the conveyer belt 16 to clear up incompletely because of the influence of conveyer belt 16 surface lug, the below of conveyer belt 16 is provided with guide rail 22, two notches 23 have been seted up to guide rail 22's upper surface, recess 24 has been seted up to the lower surface of notch 23 inner wall, guide rail 22's top is provided with first collecting box 25 and second collecting box 26, the equal swing joint in four corners department of first collecting box 25 and 26 lower surfaces of second collecting box has gyro wheel 27, gyro wheel 27 swing joint is in corresponding recess 24.

Specifically, as shown in fig. 1 and 4, one side fixedly connected with soft board 18 that scraper blade 17 is close to conveyer belt 16, soft board 18 adopts the rubber material, the setting of soft board 18, the rubber material that soft board 18 adopted has good deformability, can not lead to the fact the fish tail to conveyer belt 16, scrubbing brush 21 adopts the rigid plastic material, the front of storage water tank 6 is provided with the graduation apparatus, the lower fixed surface of backup pad 10 is connected with the down tube, the setting of the down tube under the backup pad 10, the stability of backup pad 10 has been strengthened, make driving motor 11 can be installed by stable, avoid appearing rocking in the course of the work, conveyer belt 16's surface is provided with the lug.

Specifically, as shown in fig. 2 and 5, the inner wall joint of second collecting box 26 has filter 28, first collecting box 25 all is provided with the handle with the left surface of second collecting box 26, scraper blade 17 all sets up to the V style of calligraphy with clearance piece 20, a plurality of shower nozzle 9 all faces the conveyer belt 16 left side, through setting up shower nozzle 9 orientation to conveyer belt 16 direction of delivery, make rivers can follow conveyer belt 16 and flow left, avoid rivers scattering everywhere, simultaneously because conveyer belt 16 openly is higher with back both sides height, make rivers can not follow conveyer belt 16 both sides and flow out, driving motor 11 sets up to two-way motor.

The working principle of the utility model is as follows:

s1, when the device needs to be used, firstly, the driving motor 11 is controlled to start working, so that the conveyor belt 16 can be driven to rotate, the chips discharged from the machine tool can fall above the conveyor belt 16 through the chip removal baffle 4, and the chips can be conveyed into the first collection box 25 through the conveyor belt 16;

s2, when the conveyor belt 16 rotates, the scraper 17 can clean the outer surface of the conveyor belt 16 at the same time, so that impurities adhered to the outer surface of the conveyor belt 16 can be effectively removed and fall into the first collection box 25 through the scraper 17, and meanwhile, the bristle brush 21 on the upper surface of the cleaning block 20 can further clean the conveyor belt 16 with surface debris scraped by the scraper 17, and the small gap of the conveyor belt 16 can be kept clean;

s3, and after this device work was accomplished, can pull out first collecting box 25, and handle the piece of collecting, remove second collecting box 26 to first collecting box 25 originally the position simultaneously, and open water pump 7, make a plurality of shower nozzle 9 spray the clearance to the conveyer belt 16 upper surface simultaneously, can carry out thorough clearance before this device closes, the sewage and the piece that the clearance produced simultaneously can be collected in second collecting box 26, and carry out prefilter through filter 28.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.

Claims

1. The utility model provides a chip cleaner cleaning device with prevent blockking up function, includes two longmen supports (1), its characterized in that: the top ends of the two gantry supports (1) are fixedly connected with a top plate (2), one side of the two gantry supports (1) close to each other is fixedly connected with two mounting plates (3), the right side of the upper surface of the top plate (2) is fixedly connected with a chip removal baffle plate (4), the upper surface of the top plate (2) is fixedly connected with a fixing plate (5), the upper surface of the fixing plate (5) is fixedly connected with a water storage tank (6), the left side surface of the water storage tank (6) is connected with a water pump (7) through a pipe, the top plate (2) is fixedly connected with a plurality of communication boxes (8), the left side surface of the water pump (7) is communicated with the plurality of communication boxes (8) through a pipe, one side of each communication box (8) is fixedly connected with a plurality of spray heads (9), the right side surface of the gantry support (1) on the right side is fixedly connected with a support plate (10), the upper surface of the support plate (10) is fixedly connected with a driving motor (11) through a bolt, an output shaft of the driving motor (11) is fixedly connected with a driving belt wheel (12);

a plurality of rollers (13) are movably connected in the mounting plate (3) through bearings, one side of each roller (13) is fixedly connected with a driven belt pulley (14), the driven belt pulleys (14) are communicated with the driving belt pulley (12) through belts (15), the outer surface of each roller (13) is provided with the same conveying belt (16), the right side surface of the left gantry support (1) is fixedly connected with two connecting pieces (29), a scraper (17) is fixedly connected between the two connecting pieces (29), the right side surface of the left gantry support (1) is fixedly connected with a plurality of mounting rods (19), one end of each mounting rod (19) is fixedly connected with a cleaning block (20), the upper surface of each cleaning block (20) is fixedly connected with a hard brush (21), and a guide rail (22) is arranged below the conveying belt (16), two notches (23) have been seted up to the upper surface of guide rail (22), recess (24) have been seted up to the lower surface of notch (23) inner wall, the top of guide rail (22) is provided with first collecting box (25) and second collecting box (26), the equal swing joint in four corners department of first collecting box (25) and second collecting box (26) lower surface has gyro wheel (27), gyro wheel (27) swing joint is in corresponding recess (24).

2. The chip cleaner with anti-clogging function according to claim 1, characterized in that: one side of the scraper (17) close to the conveyor belt (16) is fixedly connected with a soft board (18), and the soft board (18) is made of rubber.

3. The chip cleaner with anti-clogging function according to claim 1, characterized in that: the scrubbing brush (21) is made of hard plastic, and a scale is arranged on the front face of the water storage tank (6).

4. The chip cleaner with anti-clogging function according to claim 1, characterized in that: the lower surface of the supporting plate (10) is fixedly connected with an inclined rod, and the outer surface of the conveying belt (16) is provided with a convex block.

5. The chip cleaner with anti-clogging function according to claim 1, characterized in that: the inner wall joint of second collecting box (26) has filter (28), the left surface of first collecting box (25) and second collecting box (26) all is provided with the handle.

6. The chip cleaner with anti-clogging function according to claim 1, characterized in that: scraper blade (17) all set up to the V style of calligraphy with clearance piece (20), and a plurality of shower nozzle (9) all face conveyer belt (16) left side, driving motor (11) set up to two-way motor.