CN108972285A - 一种机械除锈装置 - Google Patents
一种机械除锈装置 Download PDFInfo
- Publication number
- CN108972285A CN108972285A CN201810930576.6A CN201810930576A CN108972285A CN 108972285 A CN108972285 A CN 108972285A CN 201810930576 A CN201810930576 A CN 201810930576A CN 108972285 A CN108972285 A CN 108972285A
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- cabinet
- communicated
- spraying roller
- piston cylinder
- roller
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- 238000005507 spraying Methods 0.000 claims abstract description 29
- 239000007921 spray Substances 0.000 claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials 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- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/04—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
- B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
Abstract
本发明公开了一种机械除锈装置，包括箱体、喷涂辊和往复刷洗机构；所述箱体内设有喷涂辊，喷涂辊通过连接轴与箱体内壁转动连接，喷涂辊表面开设有均匀分布的喷射管，喷涂辊表面均匀分布有刷毛，后端的连接轴延伸至箱体后侧并通过第一传动皮带连接有第一驱动电机，前端的连接轴通过旋转接头连通有进液管，进液管连通有活塞筒，活塞筒通过抽液管连通有药液箱。本发明通过具有刷毛和喷射管的喷涂辊和活塞筒，将除锈剂均匀的摊铺到钢板上，提高除锈效果；通过设有呈对角线对称并纵向往复运动的毛刷板，对钢板表面进行高效的往复刷洗；通过设有与外部清洁水源连通的喷头，对钢板进行冲洗。
Description
一种机械除绣装置
技术领域
[0001] 本发明涉及机械除锈领域，具体是一种机械除锈装置。
背景技术
[0002] 黑色金属(钢材)置于室外或露天条件下容易生锈，不但影响外观质量，还会影响 喷漆、粘接等工艺的正常进行，如不及时处理，更会造成材料的报废，导致不必要的经济损 失，除诱剂也称为松锈剂，主要作用是松解生锈紧固件，润滑不能拆卸的紧固件，便于拆卸 生锈的紧固件。它能在裸露的金属表面形成持久的防腐蚀保护，防止新的锈蚀形成。除锈剂 也是理想的润滑冷却液，适用于不锈钢、铝板表面攻螺纹。还能有效清洁干燥电子设备，改 善传导性能。
[0003] 对于锈蚀的钢板，传统的除锈方式是通过工人手持打磨机，对钢板表面进行逐步 的抛光打磨，不仅耗费大量的体力，除锈的效率低下。
发明内容
[0004]本发明的目的在于提供一种机械除锈装置，以解决上述背景技术中提出的问题。 [0005]为实现上述目的，本发明提供如下技术方案： 一种机械除锈装置，包括箱体、喷涂辊和往复刷洗机构;所述箱体内设有喷涂辊，喷涂 辊通过连接轴与箱体内壁转动连接，喷涂辊表面开设有均匀分布的喷射管，喷涂辊表面均 勾分布有刷毛，后端的连接轴延伸至箱体后侧并通过第一传动皮带连接有第一驱动电机， 前端的连接轴通过旋转接头连通有进液管，进液管连通有活塞筒，活塞筒通过抽液管连通 有药液箱;所述活塞筒内设有活塞柱，活塞柱延伸至活塞筒外侧并铰接有连杆，连杆铰接有 偏心盘，偏心盘固定连接有转动轴;所述传动轴通过传动齿轮组连接有水平轴，水平轴通过 联轴器连接有第二驱动电机的输出轴。
[0006]作为本发明^进一步的方案:所述喷涂辊右侧设有往复刷洗机构，往复刷洗机构包 括纵向设置的一对安装板，安装板两侧设有呈对角线对称的毛刷板，毛刷板固定连接有移 动杆，移动杆^设有导向框，导向框与安装板固定连接;所述移动杆末端固定连接有移动 框、，移动框内嵌套有偏心柱，偏心柱固定连接有转动盘转动盘，固定连接有传动轴，传动轴 通过第四传动皮带连接有水平轴，传动轴之间通过第五传动皮带连接。
[0007i作，本发明进厂步的方案:所述往复刷洗机构右侧设有喷头，喷头连通有清水管， 清水管与外部清洁水源连通;所述箱体底部廳污水管麵有污水箱。 _8] 进-_方案:臟雛左端开设有删日，腿日獅位置设 料口。 _9]㈣本发明进1的方案:所述喷涂親为空心结构。 :0010]作为本发明进-步的方案:所述药液箱内灌注有除锈剂。 「= f为步的方案:所述进液管与抽液管与活塞筒连通处设有单向阀。 与现有技术相比，本发明的有益效果是:本发明通过具有刷毛和喷射管的喷涂辊 ，付味坊刖岣Atr、」傩铺到钢砍上，提高除锈效果；通过设有呈对角线对称并纵向往 夏运动的毛刷板，对钢板表面进行尚效的往复刷洗;通过设有与外部清洁水连的喷头， 对钢板进行冲洗。
附图说明
[0013]图1为机械除镑装置的内部结构图； 图2为机械除锈装置中喷涂辊的剖视图； 图3为机械除锈装置中往复刷洗机构的俯视图； 图4为机械除锈装置中毛刷板的的结构示意图。
[00M]图中：1_箱体;2-进料口；3-出料口；4-喷涂辊;401-喷射管;402-刷毛;5-连接轴； 6-第一传动皮带;7_第一驱动电机;8-第二传动皮带;9—第三传动皮带;1〇_输送辊;i卜旋转 接头；12-进液管；13-活塞筒；14-抽液管;15-药液箱;16_活塞柱;17_连杆;18—偏心盘;19_ 转动轴;20-水平轴;21-第二驱动电机;22-往复刷洗机构;2：3-喷头;24-清水管;25-安装板； 26_毛刷板;27-移动杆;28-移动框;29-偏心柱;3〇-转动盘;31-传动轴;32-第四传动皮带； 33-第五传动皮带;34-导向框;35-污水箱;36-污水管。
具体实施方式
[0015]下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完 整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于 本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他 实施例，都属于本发明保护的范围。
[0016]实施例1 请参阅图1〜4，本发明实施例中，一种机械除锈装置，包括箱体〗、喷涂辊4、往复刷洗机 构;所述箱体1左端开设有进料口 2，进料□ 2相对位置设有出料口 3，钢板从进料口 2进入箱 体1内；所述箱体1内设有喷涂辊4,喷涂辊4通过连接轴5与箱体1内壁转动连接，喷涂辊4为 空心结构，喷涂辊4表面开设有均匀分布的喷射管401，喷涂辊4表面均匀分布有刷毛402，后 端的连接轴5延伸至箱体1后侧并通过第一传动皮带6连接有第一驱动电机7,第一驱动电机 7与箱体1顶板固定连接，第一驱动电机7带动喷涂辊4转动，前端的连接轴5与喷涂辊4连通， 前端的连接轴5通过旋转接头11连通有进液管以，进液管12连通有活塞筒13,活塞筒13与箱 体1顶板固定连接，进液管12与抽液管14与活塞筒13连通处设有单向阀，活塞筒13通过抽液 管14连通有药液箱16,药液箱ie内灌注有除锈剂； 所述活塞筒I3内设有活塞柱16,活塞柱16延伸至活塞筒13外侧并铰接有连杆17,连杆 17铰接有偏心盘18,偏心盘1S固定连接有转动轴19,转动轴19转动连接有支撑板，支撑板与 箱体1顶板固定连接;所述传动轴I9通过传动齿轮组连接有水平轴20，水平轴20通过联轴器 连接有第二驱动电机21的输出轴，第二驱动电机21与外部电源电性连接，第二驱动电机21 通过曲柄滑块机构带动活塞柱ie横向往复移动，活塞通过13将药液箱16内的除锈剂抽至喷 涂辊4内喷出，在刷毛402的作用下使得除锈剂均匀摊铺在钢板表面； 所述喷涂辊4右侧设有往复刷洗机构22,往复刷洗机构22包括纵向设置的一对安装板 26，安装板26两侧设有呈对角线对称的毛刷板26，毛刷板26固定连接有移动杆27，移动杆27 套设有导向框34，导向框24与安装板25固定连接;所述移动杆27末端固定连接有移动框28， 移动框28内嵌套有偏心柱29，偏心柱29固定连接有转动盘30转动盘，30固定连接有传动轴 31，传动轴31通过第四传动皮带32连接有水平轴20,传动轴31之间通过第五传动皮带33连 接，水平轴20带动转动盘30转动，使得毛刷板26做纵向的往复移动，对钢板进行刷洗。
[0017] 实施例2 请参阅图1-4，本实施例与实施例1的区别在于:所述往复刷洗机构22右侧设有喷头23， 喷头23连通有清水管24，清水管24与外部清洁水源连通，喷头23对钢板进行冲洗;所述箱体 1底部通过污水管36连通有污水箱35,对污水进行集中收集。
[0018]需要特别说明的是:本申请中输送辊为现有技术;喷射辊、活塞筒、往复刷洗机构、 喷头为本申请的创新点，通过设有刷毛和喷射管的喷涂辊和活塞筒，将除锈剂均匀的摊铺 到钢板上，提高除锈效果;通过设有呈对角线对称并纵向往复运动的毛刷板，对钢板表面进 行高效的往复刷洗;通过设有与外部清洁水源连通的喷头，对钢板进行冲洗。
[0019]对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在 不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论 从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权 利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有 变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。 [0020]此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包 含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当 将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员 可以理解的其他实施方式。
Claims (7)
1. 一种机械除锈装置，包括箱体（1)、喷涂辊(4)和往复刷洗机构；其特征在于，所述箱 体（1)内设有喷涂辊(4)，喷涂辊(4)通过连接轴(5)与箱体（1)内壁转动连接，喷涂辊(4)表 面开设有均匀分布的喷射管(401)，喷涂棍(4)表面均匀分布有刷毛(402)，后端的连接轴 (5)延伸至箱体（1)后侧并通过第一传动皮带(6)连接有第一驱动电机(7)，前端的连接轴 (5)通过旋转接头（11)连通有进液管（12)，进液管（12)连通有活塞筒（13)，活塞筒（13)通过 抽液管（14)连通有药液箱（16);所述活塞筒（13)内设有活塞柱（16)，活塞柱（16)延伸至活 塞筒（13)外侧并铰接有连杆（17)，连杆（17)较接有偏心盘（18)，偏心盘（18)固定连接有转 动轴（19);所述传动轴（19)通过传动齿轮组连接有水平轴(20)，水平轴(20)通过联轴器连 接有第二驱动电机(21)的输出轴。
2. 根据权利要求1所述的一种机械除锈装置，其特征在于，所述喷涂辊(4)右侧设有往 复刷洗机构（22)，往复刷洗机构（22)包括纵向设置的一对安装板(26)，安装板(26)两侧设 有呈对角线对称的毛刷板(26)，毛刷板(26)固定连接有移动杆(27)，移动杆(27)套设有导 向框（34)，导向框（24)与安装板（25)固定连接；所述移动杆（27)末端固定连接有移动框 (28)，移动框(28)内嵌套有偏心柱(29)，偏心柱(29)固定连接有转动盘(3〇)转动盘，（3〇)固 定连接有传动轴(31)，传动轴(31)通过第四传动皮带(32)连接有水平轴(20)，传动轴(31) 之间通过第五传动皮带(33)连接。
3. 根据权利要求2所述的一种机械除锈装置，其特征在于，所述往复刷洗机构(22)右侧 设有喷头（23)，喷头（23)连通有清水管(24)，清水管(24)与外部清洁水源连通;所述箱体 (1)底部通过污水管(36)连通有污水箱(35)。
4.根据权利要求1所述的一种机械除锈装置，其特征在于，所述箱体（1)左端开设有进 料口⑵，进料口⑵相对位置设有出料口（3)。
5. 根据权利要求1所述的一种机械除锈装置，其特征在于，所述喷涂辊(4)为空心结构。
6. 根据权利要求1所述的一种机械除镑装置，其特征在于，所述药液箱（16)内灌注有除 锈剂。
7. 根据权利要求1所述的一种机械除锈装置，其特征在于，所述进液管（12)与抽液管 (14)与活塞筒(13)连通处设有单向阀。
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