CN108971992B - A CNC machining equipment for machining shaft sleeves - Google Patents
A CNC machining equipment for machining shaft sleeves Download PDFInfo
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- CN108971992B CN108971992B CN201810879219.1A CN201810879219A CN108971992B CN 108971992 B CN108971992 B CN 108971992B CN 201810879219 A CN201810879219 A CN 201810879219A CN 108971992 B CN108971992 B CN 108971992B
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- 238000003754 machining Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 43
- 239000000463 material Substances 0.000 claims abstract description 22
- 238000005553 drilling Methods 0.000 claims abstract description 12
- 238000010079 rubber tapping Methods 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004323 axial length Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/12—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for securing to a spindle in general
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/36—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission in which a servomotor forms an essential element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/38—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously
- B23Q5/40—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously by feed shaft, e.g. lead screw
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/08—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of slides or chutes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/10—Devices for clamping workpieces of a particular form or made from a particular material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Drilling And Boring (AREA)
- Turning (AREA)
Abstract
本发明公开了一种用于加工轴套的数控加工设备,其特征在于:包括机架、主轴箱、X轴进给机构、Y轴进给机构、轴套上料机构、轴套夹具、钻孔机;该轴套夹具设置于所述主轴箱的主轴上,且用于待加工轴套的夹紧;该X轴进给机构包括第一伺服电机、X轴导轨、X轴滑座、X轴丝杆;该Y轴进给机构包括第二伺服电机、Y轴导轨、Y轴滑座、Y轴丝杆;该轴套上料机构包括上料底座、Y轴导杆、导杆支撑、上料滑座,Y轴驱动缸、料槽及X轴推料缸;所述钻孔机位于所述轴套夹具的上方;所述Y轴滑座上设置于车刀刀架和攻丝夹头。本发明可实现对轴套上的阶梯外壁面、螺纹内孔和径向孔等一系列全自动加工,可成倍提高工作效率,加工精度高,大大减低生产成本。
The invention discloses a numerical control processing equipment for processing a shaft sleeve, which is characterized by comprising a frame, a spindle box, an X-axis feeding mechanism, a Y-axis feeding mechanism, a shaft sleeve feeding mechanism, a shaft sleeve fixture, a drill Hole machine; the bushing fixture is arranged on the main shaft of the spindle box, and is used for clamping the bushing to be processed; the X-axis feeding mechanism includes a first servo motor, an X-axis guide rail, an X-axis slide, an X-axis Shaft screw; the Y-axis feeding mechanism includes a second servo motor, a Y-axis guide rail, a Y-axis slide, a Y-axis screw; the shaft sleeve feeding mechanism includes a feeding base, a Y-axis guide rod, a guide rod support, Feeding sliding seat, Y-axis driving cylinder, material trough and X-axis pushing cylinder; the drilling machine is located above the shaft sleeve fixture; the Y-axis sliding seat is arranged on the turning tool holder and the tapping clamp head. The invention can realize a series of fully automatic machining of the stepped outer wall surface, the threaded inner hole and the radial hole on the shaft sleeve, which can double the work efficiency, the machining precision is high, and the production cost is greatly reduced.
Description
技术领域technical field
本发明涉及一种数控加工设备,特别是涉及一种用于加工轴套的数控加工设备。The invention relates to a numerical control machining equipment, in particular to a numerical control machining equipment for machining a shaft sleeve.
背景技术Background technique
参见图1,作为一种汽车地盘传动总成上轴套,该轴套具有阶梯外壁面(N-1,N-2)、螺纹内孔(N-3),径向孔(N-4)及矩形部(N-5)。而在现有生产和加工时,存在以下不足且分析如下:Referring to Figure 1, as an upper shaft sleeve of an automobile chassis transmission assembly, the shaft sleeve has stepped outer wall surfaces (N-1, N-2), threaded inner holes (N-3), and radial holes (N-4) and the rectangular part (N-5). In the existing production and processing, there are the following deficiencies and the analysis is as follows:
第一,现有对上述阶梯外壁面(N-1,N-2)、螺纹内孔(N-3)和径向孔(N-4)之间为逐一工序在不同的多个机床上分工序加工,存在多次装夹,自动化低、效率低下,精度低,成本高等的问题。First, the existing step-by-step outer wall surfaces (N-1, N-2), the threaded inner hole (N-3) and the radial hole (N-4) are divided into different multiple machine tools one by one. Process processing, there are multiple clamping, low automation, low efficiency, low precision, and high cost.
第二,现有上述轴套采用人工一个个上料和人工夹紧,存在效率低下,装夹麻烦的问题。Second, the existing shaft sleeves are manually loaded and manually clamped one by one, which has the problems of low efficiency and troublesome clamping.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术存在的上述中一个或者多个缺陷,本发明提供了一种用于加工轴套的数控加工设备。In order to solve one or more of the above-mentioned defects in the prior art, the present invention provides a numerical control machining device for machining a shaft sleeve.
为实现上述目的,本发明提供了一种用于加工轴套的数控加工设备,其特征在于:包括机架(1)、主轴箱(2)、X轴进给机构(3)、Y轴进给机构(4)、轴套上料机构(5)、轴套夹具(6)、钻孔机(7);该主轴箱(2)和X轴进给机构(3)设置于所述机架(1)上沿X轴向的两侧;该轴套夹具(6)设置于所述主轴箱(2)的主轴(2-1)上,且用于待加工轴套(N)的夹紧;该X轴进给机构(3)包括第一伺服电机(3-1)、X轴导轨(3-2)、X轴滑座(3-3)、X轴丝杆(3-4),该X轴滑座(3-3)通过X轴导轨(3-2)与机架(1)滑动连接,该X轴丝杆(3-4)与X轴滑座(3-3)传动连接,该第一伺服电机(3-1)与X轴丝杆(3-4)连接且用于驱动该X轴丝杆(3-4)做旋转运动;该Y轴进给机构(4)包括第二伺服电机(4-1)、Y轴导轨(4-2)、Y轴滑座(4-3)、Y轴丝杆(4-4),该Y轴滑座(4-3)通过Y轴导轨(4-2)与X轴滑座(3-3)滑动连接,该Y轴丝杆(4-4)与Y轴滑座(4-3)传动连接,该第二伺服电机(4-1)与Y轴丝杆(4-4)连接且用于驱动该Y轴丝杆(4-4)做旋转运动;该轴套上料机构(5)包括上料底座(5-1)、Y轴导杆(5-2)、导杆支撑(5-3)、上料滑座(5-4),Y轴驱动缸(5-5)、料槽(5-6)及X轴推料缸(5-7),该上料底座(5-1)与机架(1)相对固定,该Y轴导杆(5-2)通过导杆支撑(5-3)装于所述上料底座(5-1)上,该上料滑座(5-4)与Y轴导杆(5-2)滑动连接,该Y轴驱动缸(5-5)输出端与所述上料滑座(5-4)连接,该料槽(5-6)倾斜地固装于所述上料滑座(5-4)上,该料槽(5-6)下端设有出料口(5-61),该出料口(5-61)朝向所述轴套夹具(6),该X轴推料缸(5-7)固装于所述料槽(5-6)上且用于将所述出料口(5-61)内的待加工轴套(N)推入轴套夹具(6)内;所述钻孔机(7)位于所述轴套夹具(6)的上方;所述Y轴滑座(4-3)上设置于车刀刀架(8)和攻丝夹头(9);In order to achieve the above purpose, the present invention provides a numerical control machining equipment for machining a shaft sleeve, which is characterized in that it comprises a frame (1), a headstock (2), an X-axis feeding mechanism (3), a Y-axis feeding A feeding mechanism (4), a bushing feeding mechanism (5), a bushing fixture (6), and a drilling machine (7); the headstock (2) and the X-axis feeding mechanism (3) are arranged on the frame (1) The upper two sides along the X-axis; the bushing fixture (6) is arranged on the main shaft (2-1) of the spindle box (2), and is used for clamping the bushing (N) to be processed ; The X-axis feeding mechanism (3) includes a first servo motor (3-1), an X-axis guide rail (3-2), an X-axis sliding seat (3-3), and an X-axis screw (3-4), The X-axis sliding seat (3-3) is slidably connected to the frame (1) through the X-axis guide rail (3-2), and the X-axis screw rod (3-4) is drivingly connected to the X-axis sliding seat (3-3) , the first servo motor (3-1) is connected with the X-axis screw (3-4) and is used to drive the X-axis screw (3-4) to perform rotational movement; the Y-axis feeding mechanism (4) includes The second servo motor (4-1), the Y-axis guide rail (4-2), the Y-axis slide (4-3), and the Y-axis screw (4-4), the Y-axis slide (4-3) passes through The Y-axis guide rail (4-2) is slidably connected with the X-axis sliding seat (3-3), the Y-axis screw (4-4) is drivingly connected with the Y-axis sliding seat (4-3), and the second servo motor ( 4-1) is connected with the Y-axis screw rod (4-4) and is used to drive the Y-axis screw rod (4-4) to rotate; the shaft sleeve feeding mechanism (5) includes a feeding base (5-1) ), Y-axis guide rod (5-2), guide rod support (5-3), feeding slide (5-4), Y-axis drive cylinder (5-5), material trough (5-6) and X A shaft pushing cylinder (5-7), the feeding base (5-1) is relatively fixed with the frame (1), and the Y-axis guide rod (5-2) is mounted on the shaft through the guide rod support (5-3). On the above-mentioned feeding base (5-1), the feeding sliding seat (5-4) is slidably connected with the Y-axis guide rod (5-2), and the output end of the Y-axis driving cylinder (5-5) is connected to the upper The material sliding seat (5-4) is connected, the material trough (5-6) is fixedly mounted on the feeding sliding seat (5-4) obliquely, and the lower end of the material trough (5-6) is provided with a discharge port (5-61), the discharge port (5-61) faces the bushing fixture (6), the X-axis pushing cylinder (5-7) is fixedly mounted on the material trough (5-6) and It is used to push the to-be-processed shaft sleeve (N) in the discharge port (5-61) into the shaft sleeve fixture (6); the drilling machine (7) is located on the shaft sleeve fixture (6) Above; the Y-axis sliding seat (4-3) is arranged on the turning tool holder (8) and the tapping chuck (9);
所述轴套夹具(6)包括弹性夹套(6-1);该弹性夹套(6-1)第一端设有锥套部(6-11),该锥套部(6-11)上设有可变形的释放槽(6-12);该主轴(2-1)内设有轴向穿孔(2-11),该弹性夹套(6-1)第二端插入所述轴向穿孔(2-11)第一端内,该轴向穿孔(2-11)第一端内设有用于与锥套部(6-11)相配合的锥孔(2-12),该轴向穿孔(2-11)内穿设控制杆(6-3),该控制杆(6-3)第一端与弹性夹套(6-1)第二端固接,该控制杆(6-3)第二端伸出所述轴向穿孔(2-11)后与控制缸(6-2)连接;该弹性夹套(6-1)第二端与所述轴向穿孔(2-11)第一端之间设置有防转键(6-4);所述锥套部(6-11)内孔为矩形孔。The shaft sleeve fixture (6) includes an elastic jacket (6-1); the first end of the elastic jacket (6-1) is provided with a tapered sleeve portion (6-11), the tapered sleeve portion (6-11) A deformable release groove (6-12) is provided thereon; an axial perforation (2-11) is provided in the main shaft (2-1), and the second end of the elastic jacket (6-1) is inserted into the axial direction In the first end of the through hole (2-11), a tapered hole (2-12) for matching with the tapered sleeve part (6-11) is provided in the first end of the axial through hole (2-11). A control rod (6-3) is pierced through the through hole (2-11), the first end of the control rod (6-3) is fixedly connected with the second end of the elastic jacket (6-1), and the control rod (6-3) ) The second end protrudes from the axial through hole (2-11) and is connected with the control cylinder (6-2); the second end of the elastic jacket (6-1) is connected with the axial through hole (2-11) An anti-rotation key (6-4) is arranged between the first ends; the inner hole of the tapered sleeve part (6-11) is a rectangular hole.
采用上述结构,其工作特点和效果分析如下:第一,该料槽(5-6)内放入待加工的若干轴套(N),而该若干轴套(N)在料槽(5-6)内一个个连续且倾斜分布,而当上料时该Y轴驱动缸(5-5)驱动所述上料滑座(5-4)朝向送料方向滑动,使该料槽(5-6)内下端述出料口(5-61)内的待加工轴套(N)运动到与轴套夹具(6)位置正对,然后再启动X轴推料缸(5-7)工作,可将该料槽(5-6)内下端述出料口(5-61)内的待加工轴套(N)正对地推入所述轴套夹具(6)内,而该轴套夹具(6)则将待加工轴套(N)夹紧,然后Y轴驱动缸(5-5)驱动所述上料滑座(5-4)复位方向滑动,由于离开加工区域,在轴套加工过程中可避免干涉,该料槽(5-6)内的各轴套(N)自动下行补位,为下一次的上料作准备;第二,由于该车刀刀架(8)用于安装车刀,该攻丝夹头(9)用于安装丝锥,在阶梯外壁面(N-1,N-2)时,该X轴进给机构(3)用于驱动车刀沿X轴向进给位移,该Y轴进给机构(4)用于驱动车刀沿Y轴向进给位移,该主轴箱(2)的主轴(2-1)转动且带动轴套夹具(6)上的待加工轴套(N)同心旋转,可实现该轴套的阶梯外壁面(N-1,N-2)车外圆加工,第三,可通过Y轴进给机构(4),可调整丝锥位置,使其与轴套夹具(6)上的待加工轴套(N)同心,再启动该X轴进给机构(3)工作,而该主轴箱(2)的主轴(2-1)转动且带动轴套夹具(6)上的待加工轴套(N)同心旋转,可实现该丝锥沿待加工轴套(N)同心X轴运动,以实现轴套(N)的螺纹内孔(N-3)加工;第四,当启动该钻孔机(7)时,可实现对轴套夹具(6)上的待加工轴套(N)实现钻径向孔(N-4)加工,由于该主轴箱(2)的主轴(2-1)带动待加工轴套(N)转向不同角度时,可实现各径向孔(N-4)的依次加工。因此,上述方案可实现分别对上述阶梯外壁面(N-1,N-2)、螺纹内孔(N-3)和径向孔(N-4)全自动加工,避免人工装夹,可成倍提高工作效率,可避免多次重复定位误差,加工精度高,大大减低生产成本;该待加工轴套可实现连续自动上料,避免停机操作,减少辅助时间,提高上料效率。By adopting the above structure, its working characteristics and effects are analyzed as follows: First, several bushings (N) to be processed are placed in the trough (5-6), and the several bushings (N) are placed in the trough (5-6). 6) One by one continuous and inclined distribution, and when feeding, the Y-axis drive cylinder (5-5) drives the feeding slide (5-4) to slide toward the feeding direction, so that the feeding trough (5-6) ), the shaft sleeve (N) to be processed in the discharge port (5-61) at the lower end of the ) moves to the position of the shaft sleeve fixture (6), and then starts the X-axis pushing cylinder (5-7) to work. Push the shaft sleeve (N) to be processed in the discharge port (5-61) at the lower end of the trough (5-6) into the shaft sleeve fixture (6), and the shaft sleeve fixture ( 6) Clamp the shaft sleeve (N) to be processed, and then the Y-axis drive cylinder (5-5) drives the feeding slide (5-4) to slide in the reset direction. Since it leaves the processing area, during the shaft sleeve processing process Interference can be avoided in the feeding trough (5-6), and each bushing (N) in the material trough (5-6) automatically descends to make up for the next feeding; secondly, because the turning tool holder (8) is used for installation Turning tool, the tapping chuck (9) is used to install the tap, and the X-axis feeding mechanism (3) is used to drive the turning tool to feed along the X-axis when the outer wall surface of the step (N-1, N-2) is used. The Y-axis feeding mechanism (4) is used to drive the turning tool to feed and displace along the Y-axis, and the main shaft (2-1) of the spindle box (2) rotates and drives the workpiece on the shaft sleeve fixture (6). The shaft sleeve (N) is concentrically rotated, and the stepped outer wall surface (N-1, N-2) of the shaft sleeve can be machined to the outer circle. Third, the position of the tap can be adjusted through the Y-axis feed mechanism (4). , make it concentric with the shaft sleeve (N) to be processed on the shaft sleeve fixture (6), and then start the X-axis feeding mechanism (3) to work, and the main shaft (2-1) of the headstock (2) rotates and Drive the shaft sleeve (N) to be machined on the shaft sleeve fixture (6) to rotate concentrically, so that the tap can move along the concentric X axis of the shaft sleeve (N) to be machined, so as to realize the threaded inner hole (N- 3) Machining; fourth, when the drilling machine (7) is started, the machining of the radial hole (N-4) on the to-be-machined bushing (N) on the bushing fixture (6) can be realized. When the main shaft (2-1) of the main shaft box (2) drives the shaft sleeve (N) to be processed to turn to different angles, the sequential processing of each radial hole (N-4) can be realized. Therefore, the above solution can realize the automatic processing of the above-mentioned stepped outer wall surfaces (N-1, N-2), threaded inner hole (N-3) and radial hole (N-4) respectively, avoiding manual clamping, which can be achieved The work efficiency can be doubled, repeated positioning errors can be avoided, the machining accuracy is high, and the production cost can be greatly reduced; the to-be-machined bushing can realize continuous automatic feeding, avoid downtime operations, reduce auxiliary time, and improve feeding efficiency.
当X轴推料缸(5-7)将待加工的轴套(N)从该料槽(5-6)的述出料口(5-61)推入弹性夹套(6-1)的锥套部(6-11)内,当启动该控制缸(6-2)工作,该控制缸(6-2)通过控制杆(6-3)拉动该弹性夹套(6-1)的锥套部(6-11)向内运动,由于该锥套部(6-11)与锥孔(2-12)相互配合而缩小变形,最终将该锥套部(6-11)将该待加工的轴套(N)一端夹紧,实现自动夹紧。这样该弹性夹套(6-1)与主轴同轴连接,不会相互旋转,可避免该弹性夹套(6-1)转动松动而导致角度误差,进而影响该弹性夹套(6-1)上的各径向孔(N-4)精准加工。该锥套部(6-11)内孔与轴套的矩形部(N-5)相匹配,该轴套的矩形部(N-5)插入锥套部(6-11)内孔定位后不会相互转动。When the X-axis pushing cylinder (5-7) pushes the shaft sleeve (N) to be processed from the discharge port (5-61) of the material trough (5-6) into the elastic jacket (6-1) Inside the cone sleeve part (6-11), when the control cylinder (6-2) is started to work, the control cylinder (6-2) pulls the cone of the elastic jacket (6-1) through the control rod (6-3) The sleeve portion (6-11) moves inward, and the taper sleeve portion (6-11) is shrunk and deformed due to the mutual cooperation of the tapered sleeve portion (6-11) and the tapered hole (2-12), and finally the tapered sleeve portion (6-11) is to be processed. One end of the shaft sleeve (N) is clamped to realize automatic clamping. In this way, the elastic jacket (6-1) is coaxially connected with the main shaft, and will not rotate with each other, which can prevent the elastic jacket (6-1) from rotating and loosening, resulting in an angle error, thereby affecting the elastic jacket (6-1) Each radial hole (N-4) on the machine is precisely machined. The inner hole of the tapered sleeve part (6-11) is matched with the rectangular part (N-5) of the shaft sleeve, and the rectangular part (N-5) of the shaft sleeve is inserted into the inner hole of the tapered sleeve part (6-11) and will not be fixed after positioning. will rotate relative to each other.
进一步地,该控制杆(6-3)第一端与弹性夹套(6-1)第二端螺纹连接。该控制杆(6-3)方便安装和拆卸。Further, the first end of the control rod (6-3) is threadedly connected with the second end of the elastic jacket (6-1). The lever (6-3) is easy to install and remove.
进一步地,所述车刀刀架(8)包括架体(8-1),该架体(8-1)上设有X轴凹槽(8-2),该X轴凹槽(8-2)一侧壁上设有一排沿X轴向的若干螺孔(8-3)。该车刀刀柄定位插入X轴凹槽(8-2)内,将螺钉旋入螺孔(8-3)内后可将车刀刀柄抵紧,可实现车刀锁紧固定,定位精准,固定方便、拆卸简单,同时由于设置一排沿X轴向的若干螺孔(8-3),可实现车刀刀柄可沿X轴方向调节,便于车刀的定位和位置调节。Further, the turning tool holder (8) includes a frame body (8-1), the frame body (8-1) is provided with an X-axis groove (8-2), and the X-axis groove (8- 2) One side wall is provided with a row of several screw holes (8-3) along the X axis. The tool holder of the turning tool is positioned and inserted into the X-axis groove (8-2). After screwing the screw into the screw hole (8-3), the tool holder of the turning tool can be pressed tightly, so that the turning tool can be locked and fixed, and the positioning is accurate. , the fixing is convenient and the disassembly is simple. At the same time, due to the arrangement of a row of several screw holes (8-3) along the X axis, the tool handle of the turning tool can be adjusted along the X axis direction, which is convenient for the positioning and position adjustment of the turning tool.
进一步地,所述攻丝夹头(9)通过支座(9-1)安装在所述Y轴滑座(4-3)上。Further, the tapping chuck (9) is mounted on the Y-axis sliding seat (4-3) through a support (9-1).
进一步地,所述料槽(5-6)采用塑料材质。可避免对待加工轴套的损伤,碰撞不会损伤表面。Further, the material trough (5-6) is made of plastic material. It can avoid the damage of the shaft sleeve to be processed, and the collision will not damage the surface.
本发明的有益效果是:本发明可实现对轴套上的阶梯外壁面、螺纹内孔和径向孔等一系列全自动加工,以避免人工装夹,可成倍提高工作效率,可避免多次重复定位误差,加工精度高,大大减低生产成本;另外,由于该待加工轴套可实现连续自动上料和自动夹紧,避免停机操作,减少辅助时间,提高上料和装夹效率。The beneficial effects of the present invention are as follows: the present invention can realize a series of fully automatic machining of the stepped outer wall surface, the threaded inner hole and the radial hole on the shaft sleeve, so as to avoid manual clamping, the work efficiency can be doubled, and many Repeated positioning error, high machining accuracy, greatly reducing production costs; in addition, because the to-be-machined bushing can realize continuous automatic feeding and automatic clamping, it avoids shutdown operation, reduces auxiliary time, and improves feeding and clamping efficiency.
附图说明Description of drawings
图1是现有一种轴套的立体图。Fig. 1 is a perspective view of a conventional shaft sleeve.
图2是本发明的立体图。Fig. 2 is a perspective view of the present invention.
图3是本发明的立体图(不含机架时)。Fig. 3 is a perspective view of the present invention (without a frame).
图4是轴套上料机构的投影图。Figure 4 is a projection view of the shaft sleeve feeding mechanism.
图5是轴套上料机构的立体图。Figure 5 is a perspective view of the shaft sleeve feeding mechanism.
图6是轴套夹具的结构示意图。FIG. 6 is a schematic view of the structure of the bushing clamp.
图7是弹性夹套的立体图。Fig. 7 is a perspective view of a spring jacket.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明:Below in conjunction with accompanying drawing and embodiment, the present invention will be further described:
参见图1-7,一种用于加工轴套的数控加工设备,包括机架1、主轴箱2、X轴进给机构3、Y轴进给机构4、轴套上料机构5、轴套夹具6、钻孔机7;该主轴箱2和X轴进给机构3设置于所述机架1上沿X轴向的两侧;该轴套夹具6设置于所述主轴箱2的主轴2-1上,且用于待加工轴套N的夹紧。Referring to Figures 1-7, a CNC machining equipment for machining shaft sleeves, including a
该X轴进给机构3包括第一伺服电机3-1、X轴导轨3-2、X轴滑座3-3、X轴丝杆3-4,该X轴滑座3-3通过X轴导轨3-2与机架1滑动连接,该X轴丝杆3-4与X轴滑座3-3传动连接,该第一伺服电机3-1与X轴丝杆3-4连接且用于驱动该X轴丝杆3-4做旋转运动。工作时,该第一伺服电机3-1驱动该X轴丝杆3-4做旋转运动,该X轴丝杆3-4与X轴滑座3-3配合螺纹传动,进而驱动该X轴滑座3-3在X轴导轨3-2上沿X轴滑动,当该第一伺服电机3-1正反转时,该X轴滑座3-3可分别实现沿X轴正负方向运动,以用于驱动车刀10和丝锥11沿X轴正负进给运动。The
该Y轴进给机构4包括第二伺服电机4-1、Y轴导轨4-2、Y轴滑座4-3、Y轴丝杆4-4,该Y轴滑座4-3通过Y轴导轨4-2与X轴滑座3-3滑动连接,该Y轴丝杆4-4与Y轴滑座4-3传动连接,该第二伺服电机4-1与Y轴丝杆4-4连接且用于驱动该Y轴丝杆4-4做旋转运动。工作时,该第二伺服电机4-1驱动该Y轴丝杆4-4做旋转运动,该Y轴丝杆4-4与Y轴滑座4-3配合螺纹传动,进而驱动该Y轴滑座4-3在Y轴导轨4-2上沿Y轴滑动,当该第二伺服电机4-1正反转时,该Y轴滑座4-3可分别实现沿Y轴正负方向运动,以用于驱动车刀10和丝锥11沿Y轴正负进给运动。The Y-
该轴套上料机构5包括上料底座5-1、Y轴导杆5-2、导杆支撑5-3、上料滑座5-4,Y轴驱动缸5-5、料槽5-6及X轴推料缸5-7,该上料底座5-1与机架1固定连接,该Y轴导杆5-2通过导杆支撑5-3装于所述上料底座5-1上,该导杆支撑5-3固定在上料底座5-1上,该Y轴导杆5-2沿Y轴方向固定安装在导杆支撑5-3上,该上料滑座5-4与Y轴导杆5-2滑动连接,该Y轴驱动缸5-5输出端与所述上料滑座5-4连接,该料槽5-6倾斜地固装于所述上料滑座5-4上,该料槽5-6下端设有出料口5-61,该出料口5-61朝向所述轴套夹具6,该X轴推料缸5-7固装于所述料槽5-6上且用于将所述出料口5-61内的待加工轴套N推入轴套夹具6内。The shaft
优选地,该料槽5-6槽宽与待加工轴套N的轴向长度相匹配。Preferably, the width of the material grooves 5-6 matches the axial length of the shaft sleeve N to be processed.
所述钻孔机7位于所述轴套夹具6的上方;而所述Y轴滑座4-3上设置于车刀刀架8和攻丝夹头9。其中,该车刀刀架8用于安装车刀10,该攻丝夹头9用于安装丝锥11。The
该机架1下端设有机床垫脚1-1,该机架1上端设有工作台1-2,该主轴箱2、X轴进给机构3、Y轴进给机构4、轴套上料机构5均安装在所述工作台1-2上。The lower end of the
另外,该机架1上安装有操作面板1-3,其上具有显示器、控制开关等。In addition, an operation panel 1-3 is mounted on the
具体地,该主轴箱2、X轴进给机构3、Y轴进给机构4、轴套上料机构5、轴套夹具6、钻孔机7与控制系统连接。Specifically, the
而该主轴箱2和钻孔机7可采用现有结构,故而不赘述。However, the
采用上述结构,其工作特点和效果分析如下:第一,该料槽5-6内放入待加工的若干轴套N,而该若干轴套N在料槽5-6内一个个连续且倾斜分布,而当上料时该Y轴驱动缸5-5驱动所述上料滑座5-4朝向Y轴送料方向滑动,使该料槽5-6内下端述出料口5-61内的待加工轴套N运动到与轴套夹具6位置沿X轴向正对,然后再启动X轴推料缸5-7工作,可将该料槽5-6内下端述出料口5-61内的待加工轴套N正对地推入所述轴套夹具6内,而该轴套夹具6则用于将待加工轴套N夹紧,然后Y轴驱动缸5-5驱动所述上料滑座5-4复位方向滑动(送料反向运动),由于离开加工区域,在轴套加工过程中可避免干涉,该料槽5-6内的各轴套N自动下行补位,为下一次的上料作准备;第二,由于该车刀刀架8用于安装车刀10,该攻丝夹头9用于安装丝锥11,在阶梯外壁面N-1,N-2时,该X轴进给机构3用于驱动车刀沿X轴向进给位移,该Y轴进给机构4用于驱动车刀沿Y轴向进给位移,该主轴箱2的主轴2-1转动且带动轴套夹具6上的待加工轴套N同心旋转,可实现该轴套的阶梯外壁面N-1,N-2车外圆加工,第三,可通过Y轴进给机构4,可调整丝锥位置,使其与轴套夹具6上的待加工轴套N同心,再启动该X轴进给机构3工作,而该主轴箱2的主轴2-1转动且带动轴套夹具6上的待加工轴套N同心旋转,可实现该丝锥沿待加工轴套N同心X轴运动,以实现轴套N的螺纹内孔(N-3)加工;第四,当启动该钻孔机7时,可实现对轴套夹具6上的待加工轴套N实现钻径向孔N-4加工,由于该主轴箱2的主轴2-1带动待加工轴套N转向不同角度时,可实现各径向孔N-4的依次加工。因此,上述方案可实现分别对上述阶梯外壁面N-1,N-2、螺纹内孔N-3和径向孔N-4全自动加工,避免人工装夹,可成倍提高工作效率,可避免多次重复定位误差,加工精度高,大大减低生产成;该待加工轴套可实现连续自动上料,避免停机操作,减少辅助时间,提高上料效率。Adopting the above structure, its working characteristics and effects are analyzed as follows: First, several bushings N to be processed are placed in the trough 5-6, and the several bushings N are continuous and inclined one by one in the trough 5-6 distribution, and when feeding, the Y-axis drive cylinder 5-5 drives the feeding slide 5-4 to slide toward the Y-axis feeding direction, so that the lower end of the material trough 5-6 is described in the discharge port 5-61. To be processed, the shaft sleeve N is moved to the position of the
进一步地,所述轴套夹具6包括弹性夹套6-1;该弹性夹套6-1第一端设有锥套部6-11,该锥套部6-11上设有可变形的释放槽6-12;该主轴2-1内设有轴向穿孔2-11,该弹性夹套6-1第二端插入所述轴向穿孔2-11第一端内,该轴向穿孔2-11第一端内设有用于与锥套部6-11相配合的锥孔2-12,该轴向穿孔2-11内穿设控制杆6-3,该控制杆6-3第一端与弹性夹套6-1第二端固接,该控制杆6-3第二端伸出所述轴向穿孔2-11后与控制缸6-2连接。当X轴推料缸5-7将待加工的轴套N从该料槽5-6的述出料口5-61推入弹性夹套6-1的锥套部6-11内,当启动该控制缸6-2工作,该控制缸6-2通过控制杆6-3拉动该弹性夹套6-1的锥套部6-11向内运动,由于该锥套部6-11与锥孔2-12相互配合而缩小变形,最终将该锥套部6-11将该待加工的轴套N一端夹紧,实现自动夹紧。Further, the
进一步地,该弹性夹套6-1第二端与所述轴向穿孔2-11第一端之间设置有防转键6-4。这样该弹性夹套6-1与主轴同轴连接,不会相互旋转,可避免该弹性夹套6-1转动松动而导致角度误差,进而影响该弹性夹套6-1上的各径向孔N-4精准加工。Further, an anti-rotation key 6-4 is provided between the second end of the elastic jacket 6-1 and the first end of the axial through hole 2-11. In this way, the elastic jacket 6-1 is coaxially connected with the main shaft and will not rotate with each other, which can prevent the elastic jacket 6-1 from rotating and loosening, resulting in angular errors, thereby affecting the radial holes on the elastic jacket 6-1. N-4 precision machining.
进一步地,所述锥套部6-11内孔为矩形孔6-13。该锥套部6-11内的矩形孔6-13与轴套的矩形部N-5相匹配,该轴套的矩形部N-5插入锥套部6-11内孔定位后不会相互转动。Further, the inner hole of the tapered sleeve portion 6-11 is a rectangular hole 6-13. The rectangular hole 6-13 in the tapered sleeve portion 6-11 matches the rectangular portion N-5 of the shaft sleeve, and the rectangular portion N-5 of the shaft sleeve will not rotate mutually after being inserted into the inner hole of the tapered sleeve portion 6-11 for positioning .
进一步地,该控制杆6-3第一端与弹性夹套6-1第二端螺纹连接6-5。该控制杆6-3方便安装和拆卸。Further, the first end of the control rod 6-3 is screwed 6-5 with the second end of the elastic jacket 6-1. The lever 6-3 is easy to install and remove.
进一步地,所述车刀刀架8包括架体8-1,该架体8-1上设有X轴凹槽8-2,该X轴凹槽8-2一侧壁上设有一排沿X轴向的若干螺孔8-3。该车刀刀柄定位插入X轴凹槽8-2内,将螺钉旋入螺孔8-3内后可将车刀刀柄抵紧,可实现车刀锁紧固定,定位精准,固定方便、拆卸简单,同时由于设置一排沿X轴向的若干螺孔8-3,可实现车刀刀柄可沿X轴方向调节,便于车刀的定位和位置调节。Further, the
进一步地,所述攻丝夹头9通过支座9-1安装在所述Y轴滑座4-3上。Further, the tapping
进一步地,所述料槽5-6采用塑料材质。可避免对待加工轴套的损伤,碰撞不会损伤表面。Further, the material troughs 5-6 are made of plastic material. It can avoid the damage of the shaft sleeve to be processed, and the collision will not damage the surface.
以上详细描述了本发明的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本发明的构思作出诸多修改和变化。因此,凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the present invention without creative efforts. Therefore, all technical solutions that can be obtained by those skilled in the art through logical analysis, reasoning or limited experiments on the basis of the prior art according to the concept of the present invention shall fall within the protection scope determined by the claims.
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Effective date of registration: 20241216 Address after: No. 186-1, Tongxing North Road, Tongjiaxi Town, Beibei District, Chongqing 400707 Patentee after: CHONGQING SHUNDUOLI MOTOR-VEHICLE Co.,Ltd. Country or region after: China Address before: 401120 Chongqing Yubei District (Airport) Taoyuan Avenue 1000 Patentee before: CHONGQING INDUSTRY POLYTECHNIC College Country or region before: China |
