Towing hook nut production equipment and processing technology thereof
Technical Field
The invention relates to the technical field of machinery, in particular to a towing hook nut production device and a processing technology thereof.
Background
Traditional tow hook nut often needs the staff to press from both sides the dress with the manual material loading of work piece in the processing production process, and after processing, needs manual unloading, and the operation is comparatively loaded down with trivial details.
Chinese patent with patent number CN201810074376.5 discloses a tooth device is attacked in automatic drilling of T type nut, including the material loading subassembly, move material subassembly, step-by-step carousel, anchor clamps subassembly, drilling subassembly and attack the tooth subassembly, move material subassembly, drilling subassembly and attack the angular difference distribution such as the direction of rotation of tooth subassembly along step-by-step carousel, the material loading subassembly is located and moves material subassembly side, and the anchor clamps subassembly is equipped with step motor including the clamping component of a plurality of positions at step-by-step carousel top, step-by-step carousel bottom, and the material loading subassembly is equipped with defeated material passageway including vibration dish and propelling movement subassembly on the vibration dish, and the propelling movement subassembly is located defeated material passageway and moves between the material subassembly.
This patent discloses the automatic feeding of work piece, but can't realize automatic unloading, still need the manual work to carry out artifical manual unloading after the tooth machine operation of attacking.
Chinese patent No. 201210591610.4 discloses an adjusting nut processing device and a processing technique thereof, the device comprises a manipulator, a turntable and eight processing mechanisms arranged in sequence, wherein the eight processing mechanisms comprise a first processing mechanism for machining an excircle and drilling a hole; the second processing mechanism is used for grooving, drilling radial holes and expanding holes; the third processing mechanism is used for processing the inclined plane and drilling the through hole; the fourth processing mechanism is used for processing the extrusion inclined plane and the boring hole; the fifth processing mechanism is used for overturning and processing the end face and the chamfer; a sixth processing mechanism for processing the excircle and the rough tapping; the eight processing mechanisms are arranged around the turntable, the turntable can rotate around the central shaft, and the manipulator corresponds to the eighth processing mechanism in position.
This patent is through unloading on the manipulator, but the control of manipulator is comparatively complicated, and the cost is higher, and this patent adopts the rim plate to realize passing through in proper order to processing agency moreover, adds man-hour to the axial both ends tip of work piece, still need add tilting mechanism, incremental cost, complex operation.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a towing hook nut production device, which is used for solving at least one technical problem.
The invention provides a processing technology of a towing hook nut, which aims to solve at least one technical problem.
In order to achieve the purpose, the invention provides a towing hook nut production device which comprises a rack and is characterized in that a feeding mechanism, a first processing mechanism for processing one axial end of a workpiece, a second processing mechanism for processing the other axial end of the workpiece, a third processing mechanism for tapping and a blanking mechanism are mounted on the rack;
the first processing mechanism comprises a first cutter, a first power assembly and a first linear sliding table mechanism, wherein the first power assembly is used for clamping a workpiece and driving the workpiece to rotate, and the first linear sliding table mechanism drives the first power assembly to move back and forth and left and right;
the second machining mechanism comprises a second cutter, a second power assembly and a second linear sliding table mechanism, wherein the second power assembly is used for clamping a workpiece and driving the workpiece to rotate, and the second linear sliding table mechanism drives the second power assembly to move back and forth, left and right;
the first cutter and the second cutter can be detachably arranged on a cutter frame, the cutter frame is arranged on a cutter frame sliding table mechanism which drives the cutter frame to slide back and forth, and the cutter frame is arranged between the first power assembly and the second power assembly;
the third processing mechanism comprises a tapping assembly for tapping, a third clamping mechanism for clamping a workpiece and a third sliding table mechanism for driving the third clamping mechanism to slide back and forth;
the third clamping mechanism is a hollow hydraulic chuck which is arranged in front of the tool rest;
the blanking mechanism comprises a blanking track and a blanking pushing mechanism used for pushing a workpiece clamped in the hollow hydraulic chuck into the blanking track, and the blanking track and the blanking pushing mechanism are arranged on two sides of the third sliding table mechanism;
the feeding mechanism comprises a feeding rail and a feeding pushing mechanism used for pushing a workpiece on the feeding rail into the first power assembly.
This patent is through the optimization of feed mechanism and unloading mechanism, and the unloading is gone up in the automation of being convenient for, and through the optimization of each processing agency, each processing agency of being convenient for realizes the handing-over of work piece, has avoided the loaded down with trivial details nature of artifical manual handing-over. Meanwhile, the first processing mechanism and the third processing mechanism can process simultaneously, so that the production effect is accelerated.
Further preferably, one of the first cutter and the second cutter is a turning cutter, and the other is a boring cutter.
Respectively realize the end face lathe tool and the bore hole. Of course, different cutters can be replaced according to different product requirements, and different processing requirements are met.
Further preferably, the first power assembly comprises a first power boring head for driving the workpiece to rotate and a first hydraulic chuck for clamping the workpiece, and the first hydraulic chuck is mounted on a power output shaft of the first power boring head;
the second power assembly comprises a second power boring head used for driving the workpiece to rotate and a second hydraulic chuck used for clamping the workpiece, and the second hydraulic chuck is mounted on a power output shaft of the second power boring head.
The workpiece can be driven to rotate and clamped conveniently.
Preferably, the first linear sliding table mechanism comprises a first longitudinal sliding table mechanism for driving the first power assembly to slide back and forth and a first transverse sliding table mechanism for driving the first power assembly to slide left and right, the first transverse sliding table mechanism is mounted on a sliding platform of the first longitudinal sliding table mechanism, and the first power assembly is mounted on a sliding platform of the first transverse sliding table mechanism;
the second linear sliding table mechanism comprises two longitudinal sliding table mechanisms which are used for driving the second power assembly to slide back and forth and a second transverse sliding table mechanism which is used for driving the second power assembly to slide left and right, the sliding platform of the second longitudinal sliding table mechanism is provided with the second transverse sliding table mechanism, and the sliding platform of the second transverse sliding table mechanism is provided with the second power assembly.
Two-dimensional motion is convenient to realize.
Further preferably, a left and right communicated discharge port is arranged at the bottom of the feeding rail, and the feeding pushing mechanism is mounted on the right of the discharge port;
the motion track of the first power assembly in the front-back direction passes through the left of the discharge hole of the feeding track.
Is convenient for automatic feeding.
Further preferably, the guiding direction of the feeding track is inclined downwards from front to back. The material pushing operation of the feeding pushing mechanism is facilitated.
Further preferably, a cooling liquid delivery system is further mounted on the frame, and the cooling liquid delivery system comprises a nozzle for spraying cooling liquid to the workpiece.
Facilitating cooling during workpiece processing.
Further preferably, the number of the nozzles is two, and the two nozzles are respectively a first nozzle and a second nozzle;
the first nozzle is mounted on the tool rest, and the spraying direction of the first nozzle faces to a tool bit of the boring tool;
the tapping component is provided with the second nozzle, and the spraying direction of the second nozzle faces to a cutter head of the tapping component.
And cooling during boring and tapping of the workpiece is realized.
The processing technology of the tow hook nut is characterized in that the tow hook nut production equipment is adopted for processing, and comprises the following steps:
step S1, a feeding process; the feeding mechanism feeds the workpiece to the first power assembly;
step S2, an end processing step; the first power assembly drives the workpiece to rotate, the first sliding table mechanism drives the workpiece to move upwards to the tool rest, and the first tool processes the workpiece;
step S3: a workpiece butt joint procedure of the first machining mechanism and the second machining mechanism; the tool rest sliding table mechanism drives the tool rest to retreat, the first sliding table mechanism drives the first power assembly to move to the second power assembly, and the second power assembly clamps and fixes a workpiece on the first power assembly and drives the workpiece to rotate;
step S4: another end step; the tool rest sliding table mechanism drives the tool rest to move forward, and the second tool processes the workpiece;
step S5: the second processing mechanism and the third processing mechanism are in butt joint; the second sliding table mechanism drives a second power assembly to move towards a third clamping mechanism, and the second power assembly conveys the workpieces to the third clamping mechanism in a butt joint mode;
step S6: tapping; the third sliding table mechanism drives the third clamping mechanism to move to the tapping assembly, and tapping is carried out on the workpiece;
step S7, a blanking process; the third sliding table mechanism drives the third clamping mechanism to move to the discharging mechanism, and the discharging pushing mechanism pushes a workpiece on the third clamping mechanism into the discharging track.
Further preferably, while one workpiece is being processed at step S5, the other workpiece is processed from step S1.
The synchronous operation of a plurality of workpieces is convenient to realize.
Further preferably, a cooling liquid delivery system is further mounted on the frame, and the cooling liquid delivery system comprises a nozzle for spraying cooling liquid to the workpiece and an electromagnetic valve for controlling the opening and closing of the nozzle.
The first cutter is a boring cutter, and the second cutter is a turning blade;
the number of the nozzles is two, and the two nozzles are respectively a first nozzle and a second nozzle;
the first nozzle is mounted on the tool rest, and the spraying direction of the first nozzle faces to a tool bit of the boring tool;
the second nozzle is mounted on the tapping component, and the spraying direction of the second nozzle faces to a cutter head of the tapping component;
when boring is carried out in the step S2, controlling the electromagnetic valve of the first nozzle switch to be opened, cooling during boring operation, and after boring is finished, controlling the electromagnetic valve of the first nozzle switch to be closed;
and step S6, controlling the electromagnetic valve of the second nozzle switch to open when tapping, cooling when tapping, and controlling the electromagnetic valve of the first nozzle switch to close after tapping.
And cooling during boring and tapping of the workpiece is realized.
Drawings
FIG. 1 is a schematic structural diagram of embodiment 1 of the present invention;
fig. 2 is a schematic structural diagram of another view angle according to embodiment 1 of the present invention.
Wherein: the automatic tapping machine tool comprises a tool rest 1, a second power assembly 2, a first power assembly 3, a second transverse sliding table mechanism 4, a first transverse sliding table mechanism 5, a third clamping mechanism 6, a third sliding table mechanism 7, a blanking pushing mechanism 8, a tapping assembly 9, a second longitudinal sliding table mechanism 10, a boring cutter 11, a first vehicle blade 12, a second vehicle blade 13, a feeding rail 14, a first longitudinal sliding table mechanism 15, a blanking rail 16 and a tool rest sliding table mechanism 17.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
In specific embodiment 1, referring to fig. 1 and 2, the towing hook nut production apparatus includes a frame, and a feeding mechanism, a first processing mechanism for processing one axial end of a workpiece, a second processing mechanism for processing the other axial end of the workpiece, a third processing mechanism for tapping, and a discharging mechanism are mounted on the frame.
The first processing mechanism comprises a first cutter, a first power assembly 3 and a first linear sliding table mechanism, wherein the first power assembly 3 is used for clamping a workpiece and driving the workpiece to rotate, and the first linear sliding table mechanism drives the first power assembly 3 to move left and right in front and back. The first linear sliding table mechanism comprises a first longitudinal sliding table mechanism 15 used for driving the first power assembly 3 to slide back and forth and a first transverse sliding table mechanism 5 used for driving the first power assembly 3 to slide left and right, the sliding platform of the first longitudinal sliding table mechanism 15 is provided with the first transverse sliding table mechanism 5, and the sliding platform of the first transverse sliding table mechanism 5 is provided with the first power assembly 3.
The second machining mechanism comprises a second cutter, a second power assembly 2 and a second linear sliding table mechanism, wherein the second power assembly 2 is used for clamping a workpiece and driving the workpiece to rotate, and the second linear sliding table mechanism drives the second power assembly 2 to move back and forth and left and right. The second linear sliding table mechanism comprises two longitudinal sliding table mechanisms 10 used for driving the second power assembly 2 to slide back and forth and a second transverse sliding table mechanism 4 used for driving the second power assembly 2 to slide left and right, a second transverse sliding table mechanism 4 is installed on a sliding platform of the second longitudinal sliding table mechanism 10, and a second power assembly 2 is installed on a sliding platform of the second transverse sliding table mechanism 4.
The first cutter and the second cutter can be detachably arranged on a cutter frame 1, the cutter frame 1 is arranged on a cutter frame sliding table mechanism 17 driving the cutter frame 1 to slide back and forth, and the cutter frame 1 is arranged between the first power assembly 3 and the second power assembly 2.
The third processing mechanism comprises a tapping assembly 9 for tapping, a third clamping mechanism 6 for clamping a workpiece and a third sliding table mechanism 7 for driving the third clamping mechanism 6 to slide back and forth; the third clamping mechanism 6 is a hollow hydraulic chuck disposed in front of the tool holder 1.
The blanking mechanism comprises a blanking track 16 and a blanking pushing mechanism 8 used for pushing a workpiece clamped in the hollow hydraulic chuck into the blanking track 16, and the blanking track 16 and the blanking pushing mechanism 8 are arranged on two sides of the third sliding table mechanism 7.
The feeding mechanism comprises a feeding rail 14 and a feeding pushing mechanism used for pushing the workpiece on the feeding rail 14 into the first power assembly 3.
This patent is through the optimization of feed mechanism and unloading mechanism, and the unloading is gone up in the automation of being convenient for, and through the optimization of each processing agency, each processing agency of being convenient for realizes the handing-over of work piece, has avoided the loaded down with trivial details nature of artifical manual handing-over. Meanwhile, the first processing mechanism and the third processing mechanism can process simultaneously, so that the production effect is accelerated.
One of the first cutter and the second cutter is a turning cutter blade, and the other cutter is a boring cutter. Respectively realize the end face lathe tool and the bore hole. Of course, different cutters can be replaced according to different product requirements, and different processing requirements are met. And tools can be added according to requirements, for example, a boring tool 11, a first lathe tool 12 and a second lathe tool 13 can be arranged on the tool rest 1. The first lathe tool blade and the second lathe tool blade are respectively positioned at the left side and the right side of the tool rest 1. The turning blade is convenient for realizing at least one working procedure of the turning end face, the inner hole chamfer and the outer chamfer of the workpiece.
The first power assembly 3 comprises a first power boring head for driving a workpiece to rotate and a first hydraulic chuck for clamping the workpiece, and a first hydraulic chuck is mounted on a power output shaft of the first power boring head; the second power assembly 2 comprises a second power boring head used for driving the workpiece to rotate and a second hydraulic chuck used for clamping the workpiece, and the second hydraulic chuck is mounted on a power output shaft of the second power boring head. The workpiece can be driven to rotate and clamped conveniently.
A left and right communicated discharge port is arranged at the bottom of the feeding rail 14, and a feeding pushing mechanism is arranged on the right side of the discharge port; the motion track of the first power assembly 3 in the front-back direction passes through the left of the discharge hole of the feeding track 14. Is convenient for automatic feeding. The direction of guidance of the loading rail 14 is from front to back obliquely downward. The material pushing operation of the feeding pushing mechanism is facilitated.
And the rack is also provided with a cooling liquid conveying system, and the cooling liquid conveying system comprises a nozzle for spraying cooling liquid to the workpiece. Facilitating cooling during workpiece processing. The two nozzles are respectively a first nozzle and a second nozzle; the tool rest 1 is provided with a first nozzle, and the spraying direction of the first nozzle faces to the tool bit of the boring tool; and a second nozzle is arranged on the tapping component 9, and the spraying direction of the second nozzle faces to the cutter head of the tapping component 9. And cooling during boring and tapping of the workpiece is realized.
A processing technology of a towing hook nut adopts towing hook nut production equipment for processing, and comprises the following steps:
step S1, a feeding process; the feeding mechanism feeds the workpiece to the first power assembly 3;
step S2, an end processing step; the first power assembly 3 drives a workpiece to rotate, the first sliding table mechanism drives the workpiece to move towards the tool rest 1, and the first tool processes the workpiece;
step S3: a workpiece butt joint procedure of the first machining mechanism and the second machining mechanism; the tool rest sliding table mechanism 17 drives the tool rest 1 to retreat, the first sliding table mechanism drives the first power assembly 3 to move towards the second power assembly 2, and the second power assembly 2 clamps and fixes a workpiece on the first power assembly 3 and drives the workpiece to rotate;
step S4: another end step; the tool rest sliding table mechanism 17 drives the tool rest 1 to move forward, and a second cutter processes a workpiece;
step S5: the second processing mechanism and the third processing mechanism are in butt joint; the second sliding table mechanism drives the second power assembly 2 to move towards the third clamping mechanism 6, and the second power assembly 2 conveys the workpieces to the third clamping mechanism 6 in a butt joint mode;
step S6: tapping; the third sliding table mechanism 7 drives the third clamping mechanism 6 to move to the tapping assembly 9, and tapping is carried out on the workpiece;
step S7, a blanking process; the third sliding table mechanism 7 drives the third clamping mechanism 6 to move to the blanking mechanism, and the blanking pushing mechanism 8 pushes the workpiece on the third clamping mechanism 6 into the blanking track 16.
While one workpiece is being processed in step S5, the other workpiece is processed from step S1. The synchronous operation of a plurality of workpieces is convenient to realize.
The rack is also provided with a cooling liquid conveying system, and the cooling liquid conveying system comprises a nozzle for spraying cooling liquid to the workpiece and an electromagnetic valve for controlling the opening and closing of the nozzle; the two nozzles are respectively a first nozzle and a second nozzle; the tool rest 1 is provided with a first nozzle, and the spraying direction of the first nozzle faces to the tool bit of the boring tool; and a second nozzle is arranged on the tapping component 9, and the spraying direction of the second nozzle faces to the cutter head of the tapping component 9.
The first cutter is a boring cutter, and the second cutter is a turning cutter.
When boring is carried out in the step S2, controlling the electromagnetic valve of the first nozzle switch to be opened, cooling during boring operation, and after boring is finished, controlling the electromagnetic valve of the first nozzle switch to be closed;
and step S6, controlling the electromagnetic valve of the second nozzle switch to open when tapping, cooling when tapping, and controlling the electromagnetic valve of the first nozzle switch to close after tapping. And cooling during boring and tapping of the workpiece is realized.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that it is obvious to those skilled in the art that various modifications and improvements can be made without departing from the principle of the present invention, and these modifications and improvements should also be considered as the protection scope of the present invention.