CN108956887A - A kind of underwater reefs crushing test device - Google Patents
A kind of underwater reefs crushing test device Download PDFInfo
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- CN108956887A CN108956887A CN201810813523.6A CN201810813523A CN108956887A CN 108956887 A CN108956887 A CN 108956887A CN 201810813523 A CN201810813523 A CN 201810813523A CN 108956887 A CN108956887 A CN 108956887A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/28—Dredgers or soil-shifting machines for special purposes for cleaning watercourses or other ways
- E02F5/287—Dredgers or soil-shifting machines for special purposes for cleaning watercourses or other ways with jet nozzles
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/30—Auxiliary apparatus, e.g. for thawing, cracking, blowing-up, or other preparatory treatment of the soil
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Abstract
The invention discloses a kind of underwater reefs crushing test devices, which is characterized in that including sump, three-dimensional motion control system is provided on sump, is additionally provided with the spray head being mounted in three-dimensional motion control system and division mechanism.The application can cut underwater reefs and carry out simulation test, can construction simulation situation carry out cutting test, improve practical cutting construction safety, success rate and efficiency.
Description
Technical field
The present invention relates to waterway regulation technical fields, and in particular to a kind of underwater reefs crushing test device.
Background technique
During waterway regulation or river regulation, in order to meet the needs of shipping depth of water and engineering construction, need to underwater
Reef is purged.
Underwater demolition is the main method of current navigation channel reef regulation, though technology maturation, work efficiency is higher, to aquatic ecological
The influence of environment is very big.Underwater demolition is mainly reflected in three aspects to the destruction of ecological environment, and one, reef explosion construction area will make
Benthon is directly destroyed, and the benthon of neighbouring certain area is buried, or will directly blast, wound or influence construction area to death
The part aquatile in domain is affected to part each constituent of ecology.Two, reef explosion will cause river water quality suspended matter to increase
Add, partial suspended object concentration increases the growth that will affect phytoplankton, causes the reduction of water body primary productivity, makes with phytoplankton
Reduce for the zooplankton biomass of bait, the life condition of local influence aquatile.Three, reef explosion is to aquatic ecological environment
It influences to be also manifested by the occupancy and disturbance to waters, causes river part landform to change, original torrent environment becomes slow
Stream, destroys the habitat and spawning ground of part fish, changes the habitat of part aquatile.In particular for Upper Yangtze River
Etc. including in a large amount of country-level basin perimeters for laying special stress on protecting wild animals, underwater reefs remove engineering to safety and environmental protection
More demanding, underwater demolition is no longer applicable in.
In addition, there is a small amount of clear reef engineering using non-blasting method, such as tension weight churning method and drilling disintegrating method at present.
Tension weight churning method is to be increased to after certain height freely to fall using weight, utilizes the huge of gravitional force conversion
Impact force make catalase；This method needs to be removed the mud and clay of reef surface covering with Grab in advance, and drilling is simultaneously
Weight is set repeatedly continuously to fall in same point, the broken of rock needs repeated stock, and it is lesser restricted clear to apply in general to scale
Reef engineering, and working efficiency is lower.
The disintegrating method that drills is drilled on reef first with drilling machine, and then stick is divided in insertion in the borehole, starts hydraulic pump,
Hydraulic pump works generate high pressure, and the center chock of driving division stick travels forward, reversed voussoir both sides are strutted, produce huge point
Power is split, reef splits off to come along the position of setting under the effect of this disruptive force.When using this method, multiple division sticks are needed, and
Spacing between each division stick cannot be too big, while being also required to hydraulic pump and generating very high pressure, and safety is not high, and work
It is relatively low to make efficiency.
To solve the above problems, applicant once devised a kind of sweep-out method of underwater reefs and had applied for patent
CN107905178A.The removing realized by the way of high-speed water jet Water Cutting to underwater reefs, energy are proposed in the patent
Enough improve safety and efficiency that reef is removed.But there is no open specifically can be realized to realize setting for Water Cutting in the patent
Standby device.Meanwhile the water environment of underwater reefs that different rivers need to remove, itself material etc. is often entirely different, usually
Difficulty is brought to actual treatment construction, reduces efficiency.Therefore applicant considers, if it is possible to design test battery device, make it
Can construction simulation situation carry out cutting test, then one come difficulty that may be present when being conducive to overcome operation by simulation, mentions
High practice of construction success rate, two can accumulate experience, statistical data, improve cutting efficiency, and third can also facilitate specific aim
Ground improves optimization to device, obtains that there is the appliance arrangement of more preferable cutting effect to operate to be applied to practical cutting construction.
Summary of the invention
In view of the above shortcomings of the prior art, the technical issues of overriding concern of the present invention solves is: how to provide one
Kind can to underwater reefs cut carry out simulation test underwater reefs crushing test device, can construction simulation situation into
Row cutting test improves practical cutting construction success rate and efficiency.
In order to solve the above-mentioned technical problem, present invention employs technical solutions below:
A kind of underwater reefs crushing test device, which is characterized in that including sump, sump upper end is open end and upper end two sides are flat
Row is provided with two groups of Y-direction guide rails, slidably engages in every group of Y-direction guide rail and is provided with a Y-direction sliding seat, Y-direction guide rail and Y-direction
The Y-direction motion control mechanism for driving Y-direction sliding seat to slide along Y-direction level, two Y-direction slidings are additionally provided between sliding seat
Seat face is arranged and is fixedly connected with an X direction guiding rail perpendicular to Y-direction guide rail therebetween, slideably matches on X direction guiding rail
Conjunction be provided with an X to sliding seat, X direction guiding rail and X to be additionally provided between sliding seat for drive X to sliding seat along X to water
Smoothly for dynamic X to motion control mechanism, the first Z-direction guide rail and the second Z-direction is vertically fixedly installed to horizontal alignment on sliding seat in X
Guide rail is slidably matched on the first Z-direction guide rail and is provided with a nozzle mounting seat, between the first Z-direction guide rail and nozzle mounting seat also
It is provided with the first Z-direction motion control mechanism for driving nozzle mounting seat to slide vertically, is installed downwards on nozzle mounting seat
Spray head, spray head are connected with the abradant jet control system outside sump by jet stream outlet conduit, are slided on the second Z-direction guide rail
It is equipped with a splitter mounting base, is additionally provided between the second Z-direction guide rail and splitter mounting base for driving division
The second Z-direction motion control mechanism that machine mounting base slides vertically is provided with division mechanism in splitter mounting base.
It, then will be in this way, the present apparatus, in use, will first inject water in sump, simulation need to cut the water body environment of reef
The consistent simulating cut of reef property to be cut is placed to sump bottom with reef, and simulating cut reef can be in reef to be cut
The reef of stone river section bank acquisition same type obtains, and then passes through the motion control mechanism realization pair in control tri- directions X, Y and Z
Spray head and the three-dimensional space position control for dividing mechanism, first control the cutting position that spray head reaches simulating cut reef, so
Spray head is controlled by abradant jet control system afterwards and sprays the water jet with abrasive material, then water jet incision reef controls spray head again
According to the cutting line horizontal movement of design, cutting is completed；Then division mechanism is controlled again to be inserted into cutting seam and complete to reef
The division of stone.In this way, can judge to correspond to different cutting object reefs and different water body rings by the simulating cut
Border situation should using how corresponding control parameter, could more efficiently and steadily realize reef cutting and division, with
Feedback control when for practical cutting, improves practical cutting efficiency, success rate and safety.Meanwhile the present apparatus can also pass through
Practical Cutting, feedback water jet cuts the performance requirement to own device functions component, relatively reliable to select
With stable functional unit, achieve the effect that carry out performance optimization to cutter device.
As more preferably selecting, sump is obtained by an entirety in the water tank of rectangle, and the side of water tank is provided with glass
Watch window.In this way, can be convenient the directly practical cutting test situation of observation.
Further, the side of water tank is integrally provided with sump door.It can be convenient the entrance of personnel and the thing of reef in this way
First put.
Further, steel stiffening frame, two steel stiffening frames are provided with outside the opposite two sides of not set sump door
Both ends between be fixedly connected with reinforcement steel pipe.In such manner, it is possible to greatly improve the overall structural strength of water tank, can protect
Confirm existing deeper hydraulic pressure environmental simulation.
Further, watch window is located at the side for being provided with steel stiffening frame.Conducive to guarantee integral strength.
Further, water tank cavity bottom is provided with high strength alloy steel and is formed for shelving simulating cut reef
Cutting bed.Reef is placed on cutting bed and is tested in this way, to water after can preferably avoiding water jet cutting from penetrating reef
The influence of case.
Further, a middle side part face cutting bed top position of water tank, which also penetrates through, is connected with water inlet line, water inlet pipe
The water tank other side that road faces, which also penetrates through, is connected with water return pipeline, and water pump is each provided on water inlet line and water return pipeline simultaneously
It is connected to a water storage container and forms circulation canal.
In this way, can be rectangular at water body flow on cutting tables by water inlet line and water return pipeline, and can be improved water
Pump controls the size of its flow velocity, and then more truly simulates the practical water body environment of practical underwater reefs cutting, avoids water
The influence for flowing factors on test result accuracy, obtains relatively reliable test result.
Further, the Y-direction motion control mechanism includes and Y-direction guide rail Y-direction turn-screw disposed in parallel, Y-direction pass
Dynamic lead screw connect with the relatively fixed Y-direction motor drive in Y-direction guide rail, Y-direction turn-screw be fixed on Y-direction sliding seat
Y-direction nut thread cooperatively forms screw nut driven pair；The X to motion control mechanism include and X direction guiding rail X disposed in parallel
To turn-screw, X is connected with the relatively fixed X on X direction guiding rail to motor drive to turn-screw, and X is to turn-screw and admittedly
It is scheduled on X of the X on sliding seat and is connected to form screw nut driven pair to nut thread cooperation；First Z-direction motion control mechanism packet
Include with the first Z-direction guide rail the first Z-direction turn-screw disposed in parallel, the first Z-direction turn-screw and relatively fixed led in the first Z-direction
The first Z-direction motor drive connection on rail, the first Z-direction turn-screw and the first Z-direction nut spiral shell being fixed on nozzle mounting seat
Line is cooperatively connected to form screw nut driven pair, and the second Z-direction motion control mechanism includes and the second Z-direction guide rail disposed in parallel the
Two Z-direction turn-screws, the second Z-direction turn-screw are connected with relatively fixed the second Z-direction motor drive on the second Z-direction guide rail,
Second Z-direction turn-screw and the second Z-direction nut thread being fixed in splitter mounting base are cooperatively connected to form feed screw nut biography
Dynamic pair.
In such manner, it is possible to realize the movement feeding control on three direction in spaces, accurately, reliable to realize to reef
Cutting and division.It is all made of screw nut driven pair on three directions, there is reliable transmission, control is accurate, is conducive to force and realizes
The advantages that cutting is mobile.
Further, the division mechanism, the division hydraulic cylinder being horizontally set in splitter mounting base including one,
The both ends of division hydraulic cylinder form two abutment ends and reef cutting seam is interior and cutting seam side wall is abutted to realize for being inserted into
Division, division are connected to the hydraulic control system outside water tank with hydraulic cylinder by fluid pressure line.
In this way, being strutted cutting seam by force by the way of hydraulic makes its division, has structure simple, can apply larger
Disruptive force, the advantages that splitting effect is good.
As optimization, the abradant jet control system, including inlet tank and water inlet main pipeline, intake main pipeline on be arranged
There are inlet valve and high-pressure hydraulic pump, water inlet main pipeline is connected to the arrival end of a three-way flow divider valve, threeway far from inlet tank one end
Be provided with an inlet valve on the pipeline of one side outlet of flow divider connection, inlet valve flow downstream in front of pipeline on shunt and be connected with
One jet stream outlet conduit and an abrasive can water inlet line, another side outlet of three-way flow divider valve are connected with abrasive material adding tube
Road, abrasive material, which adds, to be equipped with abrasive material addition regulating valve on pipeline and is provided with and communicated with an abrasive material case, the abrasive can water inlet
Pipeline and abrasive material addition pipeline are connected respectively to two water inlet ends of a three-way converging valve, the water outlet of three-way converging valve and mill
End entrance is connected on batch can, and the outlet of abrasive can lower end is connected by the pipeline with control valve with jet stream outlet conduit, the jet stream
Outlet conduit water outlet is connected to spray head.
In this way, intaking by high-pressure hydraulic pump and providing pressure, threeway is controlled by inlet valve and abrasive material addition regulating valve
The uninterrupted of flow divider both ends outlet can close abrasive material addition pipeline when abrasive material abundance in abrasive can, when in abrasive can
When abrasive material deficiency, abrasive material addition pipeline can be opened and abrasive material is controlled by abrasive material addition regulating valve and add the flow of pipeline simultaneously
And then control the amount of abrasive material addition.The setting of jet stream outlet conduit and abrasive can water inlet line can guarantee that abrasive can itself discharges
It is smooth, guarantee that pipeline is unimpeded and stablizes, the control valve on the outlet conduit of abrasive can lower end can control containing for abrasive material in water jet
Amount.
Further, abrasive material pressure tank adjusting reflux line is also provided with and communicated on abrasive can outward and abrasive can insures back
Flow tube road, abrasive material pressure tank adjusts reflux line and abrasive can insurance reflux line is connected respectively to recovery tank, abrasive material pressure tank
It adjusts association on reflux line and is provided with abrasive can pressure detecting table and abrasive can pressure-regulating valve, abrasive can insures reflux line
On be provided with abrasive can insurance safety valve.
In this way, abrasive can pressure-regulating valve is generally normally off, abrasive material pressure tank can be opened when abrasive can is larger
Regulating valve causes water reflux in part to discharge abrasive material pressure inside the tank, can be by mill when abrasive material pressure inside the tank is more than safety value
Batch can insurance realizes that reflux and pressure discharge with safety valve.Better ensure the safe handling of abrasive can.
Further, filter and main pipeline flow detection table have also been arranged in series on water inlet main pipeline.Facilitated in this way
Filter influent case impurity, and facilitate detection main pipeline flow.
Still further, being additionally provided with main pipeline pressure detecting table on water inlet main pipeline, the jet stream outlet conduit is close
Nozzle position is additionally provided with sprinkler pressure detection table, is located in front of high-pressure hydraulic pump on the water inlet main pipeline and is also provided with and communicated with one
A main pipeline insurance reflux line and a main pipeline pressure adjust reflux line and are connected respectively to recovery tank, the supervisor
Main pipeline insurance safety valve is provided in road insurance reflux line, the main pipeline pressure adjusts reflux line and passes through a master
Pipeline pressure regulating valve is connected with water inlet main pipeline, the main pipeline pressure-regulating valve and the main pipeline pressure detecting table and
Sprinkler pressure detects table association setting.
It improves in this way, is after finding reason to recurrent sudden booster event during testing for applicant
The structural adjustment done.Its analysis of causes, which is due to this experimental rig, is cut for underwater reefs, is the spy in underwater work
Different environment, since water body environment can provide very big resistance, so in order to guarantee that water resistance will not to the loss of jet stream when cutting
It is too big, therefore cut again after spray head being positioned as close to reef surface position to be cut before cutting, but so often
Since control precision is inadequate, (such as reef surface local location hardness increases suddenly for operation error or cutting object hardness contingency
The reasons such as greatly) cause spray head water outlet instantaneous pressure to increase, and then bring the security risks such as booster.It, can therefore after setting above structure
With by pressure change at two pressure detecting table detection water inlet main pipelines and nozzle position, feedback control main pipeline pressure is adjusted
Valve carries out pressure release to guarantee safety.The main pipeline pressure caused by spray head cutting encounters the mutation of reef surface location hardness simultaneously
When surge situation, it may also rely on main pipeline insurance with safety valve and carry out pressure release.It is used in this way, just greatly improving the present apparatus
Operational safety when underwater reefs are cut, and when underwater reefs are cut, it can not have to worry safety problem, spray head be use up
It measures close to reef to be cut, and then avoids water resistance loss, improve depth of cut and cutting efficiency.
In conclusion the application can to underwater reefs cut carry out simulation test, can construction simulation situation cut
Test is cut, practical cutting construction safety, success rate and efficiency are improved.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of sump part in experimental rig specific embodiment of the invention.
Fig. 2 is the structural schematic diagram of abradant jet control system part in experimental rig specific embodiment of the invention.
Pipeline is indicated using lines in figure.
Specific embodiment
Invention is further described in detail with specific example with reference to the accompanying drawing.
When it is implemented, as shown in Figs. 1-2: a kind of underwater reefs crushing test device, including sump, 1 upper end of sump are
Open end and upper end two sides are arranged in parallel with two groups of Y-direction guide rails 2, slidably engage in every group of Y-direction guide rail 2 and are provided with a Y
To sliding seat 3, Y-direction leads the Y being additionally provided between 2 rails and Y-direction sliding seat 3 for driving Y-direction sliding seat 3 to slide along Y-direction level
To motion control mechanism, two 3 faces of Y-direction sliding seat are arranged and are fixedly connected with an X perpendicular to Y-direction guide rail therebetween
Direction guiding rail 4, slidably engage on X direction guiding rail 4 be provided with an X to sliding seat 5, X direction guiding rail 4 and X between sliding seat 5 also
Be provided with for drive X to sliding seat along X to the X that level is slided to motion control mechanism, X horizontal alignment on sliding seat 5
It is vertical that the first Z-direction guide rail 6 and the second Z-direction guide rail 7 is fixedly installed, it is slidably matched on the first Z-direction guide rail 6 and is provided with a spray head peace
Seat 8 is filled, the first Z for driving nozzle mounting seat 8 to slide vertically is additionally provided between the first Z-direction guide rail 6 and nozzle mounting seat 8
To motion control mechanism, downward spray head 9 is installed, spray head 9 is by jet stream outlet conduit and is located at outside sump on nozzle mounting seat 8
Abradant jet control system be connected, be slidably matched on the second Z-direction guide rail 7 and be provided with a splitter mounting base 10, the second Z-direction
The second Z-direction movement control for driving splitter mounting base to slide vertically is additionally provided between guide rail 7 and splitter mounting base 10
Mechanism processed is provided with division mechanism (not shown) in splitter mounting base 10.
It, then will be in this way, the present apparatus, in use, will first inject water in sump, simulation need to cut the water body environment of reef
The consistent simulating cut of reef property to be cut is placed to sump bottom with reef, and simulating cut reef can be in reef to be cut
The reef of stone river section bank acquisition same type obtains, and then passes through the motion control mechanism realization pair in control tri- directions X, Y and Z
Spray head and the three-dimensional space position control for dividing mechanism, first control the cutting position that spray head reaches simulating cut reef, so
Spray head is controlled by abradant jet control system afterwards and sprays the water jet with abrasive material, then water jet incision reef controls spray head again
According to the cutting line horizontal movement of design, cutting is completed；Then division mechanism is controlled again to be inserted into cutting seam and complete to reef
The division of stone.In this way, can judge to correspond to different cutting object reefs and different water body rings by the simulating cut
Border situation should using how corresponding control parameter, could more efficiently and steadily realize reef cutting and division, with
Feedback control when for practical cutting, improves practical cutting efficiency, success rate and safety.Meanwhile the present apparatus can also pass through
Practical Cutting, feedback water jet cuts the performance requirement to own device functions component, relatively reliable to select
With stable functional unit, achieve the effect that carry out performance optimization to cutter device.
Wherein, sump 1 is obtained by an entirety in the water tank 11 of rectangle, and the side of water tank 11 is provided with the observation window of glass
Mouth 52.In this way, can be convenient the directly practical cutting test situation of observation.
When implementation, further, the side of water tank is integrally provided with sump door 12.Sump door is hermatic door.It in this way can be with
Entering for personnel is facilitated to realize putting in advance for reef；Also facilitate personnel to enter water tank in this way and carry out installation and maintenance.
Wherein, it is provided with steel stiffening frame 13 outside the opposite two sides of the not set sump door 12 of water tank 11, two steel add
Reinforce steel pipe 14 Gu being fixedly connected between the both ends of frame 13.In such manner, it is possible to the overall structural strength of water tank is greatlyd improve,
It can guarantee to realize deeper hydraulic pressure environmental simulation.Watch window is located at the side for being provided with steel stiffening frame.Conducive to guarantor
Demonstrate,prove integral strength.
Wherein, 11 intracavity bottom of water tank is provided with high strength alloy steel and is formed for shelving cutting for simulating cut reef
The ceding of Taiwan.Reef is placed on cutting bed and is tested in this way, to water tank after can preferably avoiding water jet cutting from penetrating reef
Influence.
Wherein, a middle side part face cutting bed top position of water tank 11, which also penetrates through, is connected with water inlet line, water inlet line
The water tank other side faced, which also penetrates through, is connected with water return pipeline, and water pump and company are each provided on water inlet line and water return pipeline
It is connected to a water storage container and forms circulation canal (not shown).
In this way, can be rectangular at water body flow on cutting tables by water inlet line and water return pipeline, and can be improved water
Pump controls the size of its flow velocity, and then more truly simulates the practical water body environment of practical underwater reefs cutting, avoids water
The influence for flowing factors on test result accuracy, obtains relatively reliable test result.
Wherein, the Y-direction motion control mechanism includes and the Y-direction turn-screw disposed in parallel of Y-direction guide rail 2, Y-direction driving wire
Thick stick is connected with the relatively fixed Y-direction motor drive in Y-direction guide rail, Y-direction turn-screw and the Y-direction being fixed on Y-direction sliding seat 3
Nut thread cooperatively forms screw nut driven pair (not shown)；The X includes flat with X direction guiding rail to motion control mechanism
The X of row setting is sequentially connected to turn-screw 15, X to turn-screw 15 and the relatively fixed X on X direction guiding rail 4 to motor 18,
X to turn-screw 15 and be fixed on X of the X on sliding seat 5 to nut thread cooperation be connected to form screw nut driven pair；First
Z-direction motion control mechanism include and the first Z-direction turn-screw disposed in parallel of the first Z-direction guide rail 66, the first Z-direction turn-screw and
Relatively fixed the first Z-direction motor 16 transmission connection on the first Z-direction guide rail, the first Z-direction turn-screw are pacified with spray head is fixed on
The first Z-direction nut thread on dress seat is cooperatively connected to form screw nut driven pair, and the second Z-direction motion control mechanism includes and the
Two Z-direction guide rail 7, second Z-direction turn-screw disposed in parallel, the second Z-direction turn-screw and relatively fixed on the second Z-direction guide rail
The transmission connection of the second Z-direction motor 17, the second Z-direction turn-screw and the second Z-direction nut spiral shell being fixed in splitter mounting base
Line is cooperatively connected to form screw nut driven pair.
In such manner, it is possible to realize the movement feeding control on three direction in spaces, accurately, reliable to realize to reef
Cutting and division.
Wherein, the division mechanism, the division hydraulic cylinder being horizontally set in splitter mounting base including one, division
Two abutment ends, which are formed, with the both ends of hydraulic cylinder and is used to be inserted into reef cutting seam and cuts seam side wall abuts to realize division,
Division is connected to the hydraulic control system (not shown) outside water tank with hydraulic cylinder by fluid pressure line.
In this way, being strutted cutting seam by force by the way of hydraulic makes its division, has structure simple, can apply larger
Disruptive force, the advantages that splitting effect is good.
Wherein, the abradant jet control system, including inlet tank 19 and water inlet main pipeline 20, intake main pipeline 20 on set
It is equipped with inlet valve 21 and high-pressure hydraulic pump 22, main pipeline 20 of intaking is connected to a three-way flow divider valve 23 far from 19 one end of inlet tank
Arrival end is provided with an inlet valve 24 on the pipeline of 23 1 side outlet of three-way flow divider valve connection, in front of inlet valve 24 flow downstream
Pipeline on shunt and be connected with a jet stream outlet conduit 25 and an abrasive can water inlet line 26, the three-way flow divider valve 3 is another
One side outlet is connected with abrasive material addition pipeline 27, is equipped with abrasive material addition regulating valve 28 on abrasive material addition pipeline 27 and connection is set
It is equipped with an abrasive material case 29, the abrasive can water inlet line 26 and abrasive material adding tube 27 are connected respectively to a three-way converging valve
The water outlet of 30 two water inlet ends, three-way converging valve 30 is connected with end entrance on abrasive can 31, and the outlet of 31 lower end of abrasive can is logical
It crosses the pipeline with control valve 32 to be connected with jet stream outlet conduit 25, jet stream outlet conduit water outlet is connected to spray head.
In this way, intaking by high-pressure hydraulic pump and providing pressure, threeway is controlled by inlet valve and abrasive material addition regulating valve
The uninterrupted of flow divider both ends outlet can close abrasive material addition pipeline when abrasive material abundance in abrasive can, when in abrasive can
When abrasive material deficiency, abrasive material addition pipeline can be opened and abrasive material is controlled by abrasive material addition regulating valve and add the flow of pipeline simultaneously
And then control the amount of abrasive material addition.The setting of jet stream outlet conduit and abrasive can water inlet line can guarantee that abrasive can itself discharges
It is smooth, guarantee that pipeline is unimpeded and stablizes, the control valve on the outlet conduit of abrasive can lower end can control containing for abrasive material in water jet
Amount.
Wherein, abrasive material pressure tank adjusting reflux line 33 is also provided with and communicated on abrasive can 31 outward and abrasive can insures back
Flow tube road 34, abrasive material pressure tank adjusts reflux line 33 and abrasive can insurance reflux line 34 is connected respectively to recovery tank, abrasive material
Pressure tank adjusts association on reflux line 33 and is provided with abrasive can pressure detecting table 35 and abrasive can pressure-regulating valve 36, abrasive can
Abrasive can insurance safety valve 37 is provided on insurance reflux line 34.
In this way, abrasive can pressure-regulating valve is generally normally off, abrasive material pressure tank can be opened when abrasive can is larger
Regulating valve causes water reflux in part to discharge abrasive material pressure inside the tank, can be by mill when abrasive material pressure inside the tank is more than safety value
Batch can insurance realizes that reflux and pressure discharge with safety valve.Better ensure the safe handling of abrasive can.
Wherein, filter 38 and main pipeline flow detection table 39 have also been arranged in series on water inlet main pipeline.Facilitated in this way
Filter influent case impurity, and facilitate detection main pipeline flow.
Wherein, main pipeline pressure detecting table 40 is additionally provided on water inlet main pipeline, the jet stream outlet conduit 25 is close to spray
Head position is additionally provided with sprinkler pressure detection table 41, and the also connection setting of the pump of high pressure water 22 front is located on the water inlet main pipeline 20
There are a main pipeline insurance reflux line 42 and a main pipeline pressure to adjust reflux line 43 and be connected respectively to recovery tank,
It is provided with main pipeline insurance safety valve 44 in the main pipeline insurance reflux line 42, the main pipeline pressure adjusts return pipe
Road 43 is connected by main pipeline pressure-regulating valve 45 and main pipeline 20 of intaking, the main pipeline pressure-regulating valve 45 and described
Main pipeline pressure detecting table 40 and the sprinkler pressure detection association setting of table 41.When implementation, recovery tank and inlet tank be can be point
It opens up and sets or obtained for identical water tank.
It improves in this way, is after finding reason to recurrent sudden booster event during testing for applicant
The structural adjustment done.Its analysis of causes, which is due to this experimental rig, is cut for underwater reefs, is the spy in underwater work
Different environment, since water body environment can provide very big resistance, so in order to guarantee that water resistance will not to the loss of jet stream when cutting
It is too big, therefore cut again after spray head being positioned as close to reef surface position to be cut before cutting, but so often
Since control precision is inadequate, (such as reef surface local location hardness increases suddenly for operation error or cutting object hardness contingency
The reasons such as greatly) cause spray head water outlet instantaneous pressure to increase, and then bring the security risks such as booster.It, can therefore after setting above structure
With by pressure change at two pressure detecting table detection water inlet main pipelines and nozzle position, feedback control main pipeline pressure is adjusted
Valve carries out pressure release to guarantee safety.The main pipeline pressure caused by spray head cutting encounters the mutation of reef surface location hardness simultaneously
When surge situation, it may also rely on main pipeline insurance with safety valve and carry out pressure release.It is used in this way, just greatly improving the present apparatus
Operational safety when underwater reefs are cut, and when underwater reefs are cut, it can not have to worry safety problem, spray head be use up
It measures close to reef to be cut, and then avoids water resistance loss, improve depth of cut and cutting efficiency.
The present apparatus is for when testing, first scene to measure the monnolithic case of reef to be cut, depth of water environment using detection instrument
And flow rate environments, then acquire to material consistent reef in section bank where reef transport back laboratory and to formed simulation to
Cut reef.When test, it will first simulate reef to be cut and be placed in the water tank inscribe ceding of Taiwan, water is then injected in sump to reality
Depth of water position, then by the water pump in control loop channel, so that forming water circulation with sump, and adjust simulation reef to be cut
Water velocity is actual flow velocity at stone, then starts abradant jet control system control spray head and sprays the water jet with abrasive material, presses
It is cut, is measured under the premise of guaranteeing safe enough and enough efficiency according to preset cutting line, control ginseng needed for cutting
Number, can feed back for actual field cutting operation.Therefore the research technique of this equipment is relied on, it can guarantee actual field cutting
Safety and high efficiency save the cost of time and consumptive material.Meanwhile this experimental rig, it can be also used for recording and study reality
The mass data of water jet reef cutting, to be carried out to cutting construction actual mechanical process and cutter device self structure etc.
It improves and improves.
When it is implemented, division mechanism operation instruction: using division, mechanism is inserted into established slot, to the examination after joint-cutting
It tests reef and carries out hydraulic division.Wherein, division mechanism can be including underwater camera, radar induction system and hydraulic division
Stick, hydraulic pressure separating stick form the division hydraulic cylinder, and underwater camera is connect with experiment main control platform, pass through underwater camera
Can accurately obtain the slot position of underwater experiment reef, experimenter can on main control platform display real time inspection underwater camera
Head is transmitted back to the picture come, then manipulates the three-dimensional motion mechanism of X, Y, Z-direction, the certain bits that hydraulic division stick is accurately moved
It sets.Radar induction system can assist underwater camera to be positioned, when hydraulic division stick accurately finds slot position, radar system
System can sense the depth of insertion, to avoid because hydraulic division stick and reef collide leading to that damage parts are arranged.It is hydraulic
Division stick is mounted on the second Z-direction guide rail, and the second Z-direction guide rail is connect with main control platform, and experimenter passes through main control platform and root
According to the slot position of underwater reefs, controls and drive hydraulic division stick to be moved to the slot position on the second Z-direction guide rail, work as hydraulic separate
It when splitting stick and being properly inserted slot predetermined depth, is controlled by main control platform and opens hydraulic device, hydraulic system arrives pressure transmission
It divides stick and hydraulic division is carried out to the reef after joint-cutting.
Broken size degree and removing water surface explanation: water jet is due to self-characteristic, generally only apart from jet expansion
Just there is the ability of cutting reef within the scope of 10cm, therefore generally require and reef is cut back and forth, the reef after cutting
Crack of stone slot presentation top is wide, the narrow feature in lower part, and multiple reciprocating cutting is conducive to the width for further widening slot lower part, favorably
Stick insertion depth is divided in increasing.When hydraulic division stick division reef, first reef identical with slot depth down along 45
Spend angular critical surface cracking, the reef after cracking is separated with big reef, if during the experiment discovery reef degree of crushing in advance
Phase is different, then reef is needed temporarily to take out from sump, analyzes degree of crushing, reason and adjusting parameter is searched, until reef
It divides identical as expection.Water jet is further cut along former slot position again, forms new slot, then by division stick reef
It is separated with big reef, the cutting of big reef is split into several small reefs to realize.In laboratory test, when big reef is suitable
When benefit is cut into several small reefs, water jet system and hydraulic splitting system are closed, after confirming safety, drainpipe handle can be passed through
The discharge of sump water body, opens door, and experimenter enters sump and takes experiment reef away.Before experiment is completed, need to take out experiment
Purlin vehicle can be set when reef is checked, in laboratory, grab bucket is installed on the vehicle of purlin, since sump top is airbreak setting,
Reef can be caught sump from sump top by grabbing bucket.
Claims (10)
1. a kind of underwater reefs crushing test device, which is characterized in that including sump, sump upper end is open end and upper end two sides
Two groups of Y-direction guide rails are arranged in parallel with, is slidably engaged in every group of Y-direction guide rail and is provided with a Y-direction sliding seat, Y-direction guide rail and Y
To the Y-direction motion control mechanism being additionally provided between sliding seat for driving Y-direction sliding seat to slide along Y-direction level, two Y-directions are sliding
It moves the setting of seat face and is fixedly connected with an X direction guiding rail perpendicular to Y-direction guide rail therebetween, on X direction guiding rail slideably
Be equipped with an X to sliding seat, X direction guiding rail and X to be additionally provided between sliding seat for drive X to sliding seat along X to
For the X of level sliding to motion control mechanism, the first Z-direction guide rail and the 2nd Z is vertically fixedly installed to horizontal alignment on sliding seat in X
Direction guiding rail is slidably matched on the first Z-direction guide rail and is provided with a nozzle mounting seat, between the first Z-direction guide rail and nozzle mounting seat
It is additionally provided with the first Z-direction motion control mechanism for driving nozzle mounting seat to slide vertically, installation is downward on nozzle mounting seat
Spray head, spray head is connected by jet stream outlet conduit with the abradant jet control system outside sump, cunning on the second Z-direction guide rail
It is dynamic to be equipped with a splitter mounting base, it is additionally provided between the second Z-direction guide rail and splitter mounting base and divides for driving
The second Z-direction motion control mechanism that machine mounting base slides vertically is split, is provided with division mechanism in splitter mounting base.
2. underwater reefs crushing test device according to claim 1, which is characterized in that sump is by an entirety in rectangle
Water tank obtains, and the side of water tank is provided with the watch window of glass.
3. underwater reefs crushing test device according to claim 2, which is characterized in that the side of water tank is integrally provided with water
Door；
Steel stiffening frame is provided with outside the opposite two sides of the not set sump door of water tank, between the both ends of two steel stiffening frames
It is fixedly connected with reinforcement steel pipe.
4. underwater reefs crushing test device according to claim 1, which is characterized in that water tank cavity bottom is provided with high-strength
It spends steel alloy and forms the cutting bed for shelving simulating cut reef.
5. underwater reefs crushing test device according to claim 4, which is characterized in that a middle side part face of water tank is cut
Platform top position also penetrates through and is connected with water inlet line, and the water tank other side that water inlet line faces, which also penetrates through, is connected with return pipe
It is each provided with water pump on road, water inlet line and water return pipeline and is connected to a water storage container and forms circulation canal.
6. underwater reefs crushing test device according to claim 1, which is characterized in that the Y-direction motion control mechanism packet
It includes and is passed with Y-direction guide rail Y-direction turn-screw disposed in parallel, Y-direction turn-screw and the relatively fixed Y-direction motor in Y-direction guide rail
Dynamic connection, Y-direction turn-screw and the Y-direction nut thread being fixed on Y-direction sliding seat cooperatively form screw nut driven pair；It is described
X to motion control mechanism includes and X direction guiding rail X disposed in parallel is to turn-screw, X to turn-screw and it is relatively fixed X to
X on guide rail is connected to motor drive, and X is to turn-screw and is fixed on X of the X on sliding seat and cooperates the shape that is connected to nut thread
At screw nut driven pair；First Z-direction motion control mechanism include and the first Z-direction guide rail the first Z-direction driving wire disposed in parallel
Thick stick, the first Z-direction turn-screw are connected with relatively fixed the first Z-direction motor drive on the first Z-direction guide rail, the transmission of the first Z-direction
Lead screw and the first Z-direction nut thread being fixed on nozzle mounting seat are cooperatively connected to form screw nut driven pair, the second Z-direction fortune
Dynamic control mechanism includes and the second Z-direction guide rail the second Z-direction turn-screw disposed in parallel, the second Z-direction turn-screw and relatively solid
The the second Z-direction motor drive connection being scheduled on the second Z-direction guide rail, the second Z-direction turn-screw and is fixed in splitter mounting base
The second Z-direction nut thread be cooperatively connected to form screw nut driven pair.
7. underwater reefs crushing test device according to claim 1, which is characterized in that the division mechanism, including one
The division hydraulic cylinder being horizontally set in splitter mounting base, the both ends of division hydraulic cylinder form two abutment ends and are used for
It abuts in insertion reef cutting seam with cutting seam side wall to realize that division, division are connected to water tank by fluid pressure line with hydraulic cylinder
Outer hydraulic control system.
8. underwater reefs crushing test device according to claim 1, which is characterized in that the abradant jet control system,
Including inlet tank and water inlet main pipeline, it is provided with inlet valve and high-pressure hydraulic pump on main pipeline of intaking, water inlet main pipeline is far from water inlet
Case one end is connected to the arrival end of a three-way flow divider valve, be provided on the pipeline of one side outlet of three-way flow divider valve connection one into
Water valve, inlet valve, which flows to shunt on the pipeline in front downstream, is connected with a jet stream outlet conduit and an abrasive can water inlet line,
Another side outlet of three-way flow divider valve is connected with abrasive material addition pipeline, and abrasive material addition adjusting is equipped on abrasive material addition pipeline
Valve is simultaneously provided with and communicated with an abrasive material case, and the abrasive can water inlet line and abrasive material addition pipeline are connected respectively to a threeway and close
Two water inlet ends of valve are flowed, the water outlet of three-way converging valve is connected with end entrance on abrasive can, and the outlet of abrasive can lower end passes through band
The pipeline of control valve is connected with jet stream outlet conduit, and jet stream outlet conduit water outlet is connected to spray head.
9. underwater reefs crushing test device according to claim 8, which is characterized in that also connection setting outward on abrasive can
There is abrasive material pressure tank to adjust reflux line and abrasive can insurance reflux line, abrasive material pressure tank adjusts reflux line and abrasive can is protected
Dangerous reflux line is connected respectively to recovery tank, and abrasive material pressure tank adjusts association on reflux line and is provided with abrasive can pressure detecting table
With abrasive can pressure-regulating valve, abrasive can, which insures, is provided with abrasive can insurance safety valve on reflux line.
10. underwater reefs crushing test device according to claim 8, which is characterized in that also series connection is set on water inlet main pipeline
It is equipped with filter and main pipeline flow detection table；
It is additionally provided with main pipeline pressure detecting table on water inlet main pipeline, the jet stream outlet conduit is additionally provided with close to nozzle position
Sprinkler pressure detects table, is located in front of high-pressure hydraulic pump on the water inlet main pipeline and is also provided with and communicated with a main pipeline insurance reflux
Pipeline and a main pipeline pressure adjust reflux line and are connected respectively to recovery tank, in the main pipeline insurance reflux line
Be provided with main pipeline insurance safety valve, the main pipeline pressure adjust reflux line by a main pipeline pressure-regulating valve and
Main pipeline of intaking is connected, and the main pipeline pressure-regulating valve and the main pipeline pressure detecting table and sprinkler pressure detection table close
Connection setting.
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| CN110333339A (en) * | 2019-07-23 | 2019-10-15 | 重庆交通大学 | A kind of underwater reefs crushing experiment device and its experimental method |
| CN112378772A (en) * | 2021-01-14 | 2021-02-19 | 潍坊凯速建筑科技有限公司 | Destructive detection equipment for strength of building PC (polycarbonate) component |
| CN115045360A (en) * | 2022-07-08 | 2022-09-13 | 徐州福曼随车起重机有限公司 | Movable rake grabbing device for cleaning visual dam gate |
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