CN106918421B - Adjustable superhigh pressure water jet pressure measurement experimental provision - Google Patents
Adjustable superhigh pressure water jet pressure measurement experimental provision Download PDFInfo
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- CN106918421B CN106918421B CN201710108726.0A CN201710108726A CN106918421B CN 106918421 B CN106918421 B CN 106918421B CN 201710108726 A CN201710108726 A CN 201710108726A CN 106918421 B CN106918421 B CN 106918421B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L11/00—Measuring steady or quasi-steady pressure of a fluid or a fluent solid material by means not provided for in group G01L7/00 or G01L9/00
Abstract
The technical problem to be solved by the invention is to provide a kind of adjustable superhigh pressure water jet pressure measurement experimental provisions.Technical solution of the present invention is mainly by superhigh pressure water jet device, ultrahigh pressure pipeline, super-pressure nozzle, moving trolley, liftable mobile bracket, super-pressure submerged water jet measuring device.After the technical program is implemented, the superhigh pressure water jet special type under superhigh pressure water jet adjusting, the measurement of superhigh pressure water jet pressure and different flow regimes is efficiently solved the problems, such as.By the method for the invention, the characteristic of superhigh pressure water jet can be studied from mechanism, Rule Summary makes it possible that superhigh pressure water jet carries out full-scale model test research indoors so that cutting hard soil mechanism for research superhigh pressure water jet provides guarantee early period of research.
Description
Technical field
The present invention relates to a kind of adjustable superhigh pressure water jet device for pressure measurement.
Background technique
Just in high speed development, the mankind are turned to by exploring land exploitation land resources for dredging work and ocean engineering in recent years
Utilization and exploitation to marine resources.During developing ocean and construction ocean, the ground such as weak rock or hard soil are frequently encountered
Base.When the ground of the type uses traditional trailing suction hopper dredger operation, often inefficiency, is not easy to be mined.
In dredging work, hard soil belongs to the soil body type for being difficult to excavate, and requires drag head stock-removing efficiency high.Its
In, rake teeth drag size plays the role of with drag head equipped with the ability of breaking ground of high-pressure flush directly related.It is general to inhale ship for domestic rake at present
All over the high-pressure jet pressure that uses only 1-2MPa (10kg), be suitable for loose soil property, when encounter smaller infiltration coefficient cohesive soil,
When hard soil, knotts clay, since the shear strength of soil property is high, the effect of high-pressure jet is substantially reduced, and leads to rake teeth
Cutting depth deficiency and resistance increase, dredging efficiency is low.
The superhigh pressure water jet of different pressures can cut to rake teeth and provide enough cutting pressures, cut hard soil to rake teeth
Shi Jinhang precuts effect in advance, can greatly improve rake teeth stock-removing efficiency.Studies have shown that when high-pressure jet pressure is increased to
When 10MPa even 100MPa or more, superhigh pressure water jet can be become, coal mining, oil drilling, marble is can be applied to and cut
It cuts, the fields such as metal cutting.International large size dredging company also has firmly viscous using 38MPa high-pressure jet auxiliary raking, sucking mud digging ship dredging
The precedent of soil and rock, and create good benefit.
The requirement developed with excavation to excavating equipment in ocean engineering, as the mankind march to ocean, to ocean
It is higher and higher, therefore superhigh pressure water jet is studied, the present invention can provide a kind of superelevation injection measurement side of adjustable pressure
Method and device can be used for the characteristic of measuring study movement and static superhigh pressure water jet, can be developed and be developed based on this and is advanced
Drag head and rake teeth have broad prospects in dredging research field.Meanwhile the development of adjustable superhigh pressure water jet equipment, it can be with
Premise and basis is provided for hard soil cutting test, hard soil mechanism study is cut for subsequent development superhigh pressure water jet equipment and provides
Reliable super-pressure source.
In conclusion the superhigh pressure water jet measurement experiment device of the pressure adjustable can be special for dredging work mesohigh jet stream
Property and the mechanism study of jet stream cutting hard soil experimental basis and premise are provided, relevant test point can be completed in laboratory
Analysis and research, excavation and dredging for hard soil are provided fundamental basis and technical support, in dredging research field and ocean development
It has broad application prospects in field.
Summary of the invention
The present invention is suitable for superhigh pressure water jet, refers generally to operating pressure in the high-pressure flush of 10MPa or more.Superhigh pressure water jet
Its main function is cutting, is suitable for the construction environments such as hard soil, decomposed rock, destruction of the hard ground under Water Jet Impact and
Broken form is extremely complex.Present invention a set of adjustable superhigh pressure water jet pressure measurement of designing initiative for the first time in this field is tested
Device provides reliable data source, cuts for super-pressure for carrying out superhigh pressure water jet equipment cutting hard soil mechanism study
Hard soil test provides premise and basis.
Technical solution of the present invention:
A kind of adjustable superhigh pressure water jet pressure measurement experimental provision, which is characterized in that the adjustable superelevation injection including rear
The super-pressure submerged water jet pressure test device of device and front is flowed, the two is connected by ultrahigh pressure pipeline,
The adjustable superhigh pressure water jet device, including electric control box 101, motor 103, shaft coupling 104, high-pressure plunger
Pump 105, import security valve 106, water feed apparatus 107, filter 108, sewage draining exit 109, digital display manometer 110, outlet pipeline
111, several water outlet solenoid valves 12, boom jet nozzle 7, in which:
The electric control box 101 by connecting line respectively with the frequency converter, motor 103, high-pressure plunger pump
105, import security valve 106, water outlet solenoid valve 12 connect;
The motor 103, for driving high-pressure plunger pump 105, the positive and negative rotation of motor 103 and is turned by shaft coupling 104
The water pressure that quick decision drives the reciprocating linear of high-pressure plunger pump 105 to be displaced and export surely;
The driving high-pressure plunger pump 105 includes plunger and cylinder body, and cylinder body is divided into two parts up and down, cylinder body top by plunger
Entrance connect with the water feed apparatus 107, between the two be equipped with import security valve 106 be used for control intake on-off;It is described
Inferior part of the cylinder block is connect with the sewage draining exit 109, is equipped with filter 108 for the dirt in filtered water inlet between the two and is passed through row
Dirty mouth 109 is discharged;
The high-pressure water that plunger pump generates is transferred to each by the outlet at bottom of the inferior part of the cylinder block by outlet pipeline 111
Boom jet nozzle 7, the main pipe rail of outlet pipeline 111 are equipped with digital display manometer 110 and are used to observe the pressure in outlet pipeline, water outlet
Water outlet solenoid valve 12 is respectively provided on several branch lines of pipeline 111 for controlling the on-off for being attached thereto each boom jet nozzle 7;
Include frequency converter and control cabinet circuit system in electric control box 101, is equipped with and becomes between power input and motor
Frequency device;
The control cabinet circuit system includes battery main switch QF2, emergency stop switch SB1, switch TA1, draught fan control circuit
14, further include several branches, is respectively as follows: power indicator circuit, plunger pump control circuit 16, frequency converter signal circuit 17,
One water outlet solenoid valve control circuit 18, the second water outlet solenoid valve control circuit 19, third water outlet solenoid valve control circuit 20,
Parallel relationship is formed at nodes X, node Y respectively between each branch;
One end of the draught fan control circuit 14 is connect with node Y, and the other end passes sequentially through the switch TA1 of concatenation, urgency
Nodes X is then connected to after guard's valve SB1;
The battery main switch QF2 is bordered by source side input terminal, is the master switch of entire control cabinet circuit system;
It is concatenated between the emergency stop switch SB1, switch TA1, this two switches while the on-off for controlling each branch;
The plunger pump control circuit 16 controls the start and stop of plunger pumping unit, including power switch SB2, power switch SB3,
Two switch KA1, indicator light, ballast formula sensing switch SP, described two switch KA1 are respectively designated as according to positional relationship
Switch KA1, lower switch KA1, the power switch SB2, power switch SB3, lower switch KA1, ballast formula sensing switch SP according to
Secondary concatenation is connected between the power switch SB2, power switch SB3 by node A, and the lower switch KA1 and ballast formula sense
It is connected between device switch SP by node B, is concatenated between the upper switch KA1, indicator light by node C.
The start and stop of first water outlet solenoid valve of the control of first water outlet solenoid valve control circuit 18, including power switch SB4,
Power switch SB5, two switch KA2, indicator lights, described two switch KA2 are respectively designated as upper switch according to positional relationship
KA2, lower switch KA2, the power switch SB4, power switch SB5, lower switch KA2 are sequentially connected in series, the power switch SB4,
Power switch SB5, lower switch KA2 pass sequentially through node A1, node B1 connection, through celebrating a festival between the upper switch KA2, indicator light
Point C1 concatenation.
The start and stop of second water outlet solenoid valve of the control of second water outlet solenoid valve control circuit 19, including power switch SB6,
Power switch SB7, two switch KA3, indicator lights, described two switch KA3 are respectively designated as upper switch according to positional relationship
KA3, lower switch KA3, the power switch SB6, power switch SB7, lower switch KA3 are sequentially connected in series, the power switch SB6,
Power switch SB7, lower switch KA3 pass sequentially through node A2, node B2 connection, through celebrating a festival between the upper switch KA3, indicator light
Point C2 concatenation.
The start and stop of the control of the third water outlet solenoid valve control circuit 20 third water outlet solenoid valve, including power switch SB8,
Power switch SB9, two switch KA4, indicator lights, described two switch KA4 are respectively designated as upper switch according to positional relationship
KA4, lower switch KA4, the power switch SB8, power switch SB9, lower switch KA4 are sequentially connected in series, the power switch SB8,
Power switch SB9, lower switch KA4 pass sequentially through node A3, node B3 connection, through celebrating a festival between the upper switch KA4, indicator light
Point C3 concatenation.
The super-pressure submerged water jet pressure test device mainly includes superhigh pressure water jet system, pressure sensor
8, test board 9, sink 3, data line 5,11 5 part of data acquisition equipment, in which:
The superhigh pressure water jet system mainly includes jet vectoring device, ultrahigh pressure pipeline 1 and jet nozzle 7, jet stream pressure
Power can be controlled by fluidic device, and 1 delivery outlet of pressure duct connects jet nozzle 7.Ultrahigh pressure pipeline 1 is high-pressure fluid conveying
Important component, it is the utility model device for pressure measurement that jet nozzle 7, which is the critical elements of super-pressure high-velocity liquid jet,
Measurand can provide the submerged water jet of different pressures by jet vectoring device.
The pressure sensor 8 receives the jet pressure under 7 different conditions of jet nozzle and acquires corresponding number
Signal.Pressure sensor component sheet is as the prior art: being process using stainless steel single-piece, integral type, sensor is without O-shaped
Circle, no-welding-seam, without silicone oil or other organic matters, impact resistance, stability is high, and core is blue precious using Russian imported with original packaging
Stone core, stability and precision are all higher.
The test board 9 is support plate, for fixing the pressure sensor 8;Test board 9 is adjustable using 4 height
Screw rod 10 support, the height of adjustment not threaded 10 is used to determine the differing tilt angles state of support plate, to be
System can pressure change with measurement sensor 8 relative to the jet nozzle 7 in different angle.
The sink 3 has parallel above sink 3 for a upper opening, the container that is made of glass and Prefabricated steel construction
Guide rail 2,3 horizontal cross-section of sink be a rectangle, bottom install screw rod 10, sink 3 by water pump water adding formed water level 6,
The high low adjustment sensor 8 of water level is adjusted at a distance from water level 6, so that system can be with measurement sensor 8 relative to water level
Pressure change of the liquid level 6 in different weights.
The mobile rack module 4, on the guide rail 2 of sink 3;The mobile rack module 4 is connected with jet nozzle
7, drive jet nozzle 7 to realize longitudinally, laterally and vertical movement and the movement of friction speed, so that system can be surveyed
Pressure change characteristic of the quantity sensor 8 relative to jet nozzle 7 under different motion range and friction speed.
4 structure of the mobile rack module design are as follows: including longitudinal movement component 41, transverse movement component 42, vertical fortune
Dynamic component 43 and control module;
The longitudinal movement component 41 is placed in water by train using the long side a of two rectangular tops of sink 3 as track
In groove track 2, driving motor is connected on longitudinal movement wheel 411 its transmission shaft (not illustrating in figure) in train and (is not shown in figure
Meaning);
The transverse movement component 42 is track with the rod piece 412 in longitudinal movement component 41,412 track of rod piece across
In in the broadside b of sink 3;Transverse movement component 42 is placed on 412 track of rod piece by train 421, the transverse movement in train
It takes turns and connects driving motor (not illustrating in figure) on 421 its transmission shaft (not illustrating in figure);
The vertical motion assemblies 43, including servo motor (not illustrating in figure), screw rod 431 and nut 432, the servo
Motor output shaft is connect with the screw rod 431, and the internal screw thread of the nut 432 is connect with the external screw thread of the screw rod 431;It is described
Nut 432 is fixed on the transverse movement component 42, and screw rod 431 keeps vertical state in nut 432;Pass through servo motor
It drives and screw rod 431 can be achieved in nut 432 in axis direction execution moving displacement, so that system can be with 8 phase of measurement sensor
Pressure change away from jet nozzle 7 in different distance.
The control module is fixed on mobile rack module 4, including WIFI module, WIFI module and external control system
System connection;The driving motor and servo motor are designed with AP hot spot, and each AP hot spot is connect with WIFI module;It is above-mentioned each as a result,
The motion control of components mechanism can be realized by WIFI module 13.
The data line 5 adopts the use of equipment 11 for connecting the connection of sensor 8 and data acquisition equipment 11, the data
To acquire and record pressure data when different operating conditions.Data acquisition equipment 11 includes data collecting card and acquisition two, computer
Point, pressure sensor data is recorded in computer by data collecting card, is calculated according to pressure sensor calibrating data
Actually measured pressure data.
The present invention provides energy to plunger pump by motor, to provide super high pressure fluid.High-pressure plunger pump is ceramics
Plunger pump is the equipment for generating high-pressure water.Sewage draining exit is the water outlet that the impurity for filtering out filtration system excludes.Spray boom and
Nozzle is the prior art, and spray boom is the important equipment for connecting ultrahigh pressure pipeline and nozzle, and nozzle is the weight for generating high-speed liquid
Element is wanted, is the component part of superhigh pressure water jet device.Water feed apparatus, be used to give plunger pump provide water source, by water inlet pipe and into
Water filtering system composition, water inlet pipe can directly be connected with cleaning water source, and water inlet filtration system has the function of double-filtration, and one
It is to prevent impurity from entering plunger pump, high-precision plunger pump is damaged, second is that causes to surpass after preventing impurity from entering outlet pipe
The blocking of high-pressure jet nozzle.Electric control box is made of control button and frequency conversion equipment.Frequency converter regulation button is adjustable
Motor speed adjusts each road discharge pressure.The general control system of entire superhigh pressure water jet device works as connection on electric control box
After power supply, change motor speed by adjusting frequency converter regulation button, to adjust each road discharge pressure.Have on electric control box
There is emergency stop operation button, to prevent maloperation can emergent stopping.On electric control box operation panel, also there is each branch super-pressure
The regulating switch of pipeline can respectively be adjusted branch, when so as to control single outlet or various combination outlet
Superhigh pressure water jet.After the present invention is implemented, super-pressure submerged water jet characteristic can be accurately measured, understands the shadow of water jet in depth
Loud and sphere of action, so as to provide theory support when subsequent design super-pressure flushing rake tooth superelevation can also be studied for the later period
Jet flow cuts the correlation tests such as hard soil mechanism and provides support.Super-pressure submerged water jet flowing pressure in the present invention measures dress
It sets, jet pressure and coverage when can measure different ultra-high pressure submerged jet by the device.Water is flooded by measurement
Jet pressure variation can provide the underwater influence area of super-pressure bath, to grinding for superhigh pressure water jet cutting hard soil mechanism
Study carefully to provide and ensure early period, cuts hard soil test for super-pressure and premise and basis is provided, be subsequent development superhigh pressure water jet equipment
It cuts hard soil mechanism study and reliable data source is provided.
Detailed description of the invention
Fig. 1 is the schematic diagram of the utility model ultra-high pressure water fluid jet device.
Fig. 2 is the circuit diagram of electric control box.
Fig. 3 is the utility model super-pressure submerged water jet measuring device schematic diagram.
Fig. 4 is mobile rack module schematic diagram.
Numeral mark in figure:
Electric control box 101, connecting line 102, motor 103, shaft coupling 104, high-pressure plunger pump 105, import security valve
106, water feed apparatus 107, filter 108, sewage draining exit 109, digital display manometer 110, outlet pipeline 111,
Water outlet solenoid valve 12, boom jet nozzle 7, draught fan control circuit 14, power supply indicator 15, high-pressure plunger pump start and stop 16,
First water outlet solenoid valve control circuit 18, the second water outlet solenoid valve control circuit 19, third water outlet solenoid valve control circuit 20,
Pressure duct 1, sink guide rail 2, sink 3, mobile rack module 4, data line 5, sink water level 6, super-pressure
Jet nozzle 7, sensor 8, test board 9, adjusting screw 10, data acquisition equipment 11.
Longitudinal movement component 41, longitudinal movement wheel 411, longitudinal movement rod piece 412, transverse movement component 42, transverse movement
Wheel 421, vertical motion assemblies 43, screw rod 431, nut 432.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
Adjustable superhigh pressure water jet device in measurement experiment device of the present invention, as shown in Figure 1, include electric control box 101,
Motor 103, shaft coupling 104, high-pressure plunger pump 105, import security valve 106, water feed apparatus 107, filter 108, sewage draining exit
109, digital display manometer 110, outlet pipeline 111, several water outlet solenoid valves 12, boom jet nozzle 7, in which:
The electric control box 101 is the control centre of whole device, and the electric control box 101 passes through connecting line
It is connect respectively with the frequency converter, motor 103, high-pressure plunger pump 105, import security valve 106, water outlet solenoid valve 12;
The motor 103, for driving high-pressure plunger pump 105, the positive and negative rotation of motor 103 and is turned by shaft coupling 104
The water pressure that quick decision drives the reciprocating linear of high-pressure plunger pump 105 to be displaced and export surely;
The driving high-pressure plunger pump 105 includes plunger and cylinder body, and cylinder body is divided into two parts up and down, cylinder body top by plunger
Entrance connect with the water feed apparatus 107, between the two be equipped with import security valve 106 be used for control intake on-off;It is described
Inferior part of the cylinder block is connect with the sewage draining exit 109, is equipped with filter 108 for the dirt in filtered water inlet between the two and is passed through row
Dirty mouth 109 is discharged;
The high-pressure water that plunger pump generates is transferred to each by the outlet at bottom of the inferior part of the cylinder block by outlet pipeline 111
Boom jet nozzle 7, the main pipe rail of outlet pipeline 111 are equipped with digital display manometer 110 and are used to observe the pressure in outlet pipeline, water outlet
Water outlet solenoid valve 12 is respectively provided on several branch lines of pipeline 111 for controlling the on-off for being attached thereto each boom jet nozzle 7.
Include frequency converter and control cabinet circuit system (Fig. 2) in electric control box 101, is set between power input and motor
There is frequency converter, the frequency converter is used to control the revolving speed of motor, to regulate and control the variation of nozzle discharge pressure.
The control cabinet circuit system includes battery main switch QF2, emergency stop switch SB1, switch TA1, draught fan control circuit
14, further include several branches, is respectively as follows: power indicator circuit, plunger pump control circuit 16, frequency converter signal circuit 17,
One water outlet solenoid valve control circuit 18, the second water outlet solenoid valve control circuit 19, third water outlet solenoid valve control circuit 20,
Parallel relationship is formed at nodes X, node Y respectively between each branch;
One end of the draught fan control circuit 14 is connect with node Y, and the other end passes sequentially through the switch TA1 of concatenation, urgency
Nodes X is then connected to after guard's valve SB1;
The battery main switch QF2 is bordered by source side input terminal, is the master switch of entire control cabinet circuit system;
It is concatenated between the emergency stop switch SB1, switch TA1, this two switches while the on-off for controlling each branch;
The plunger pump control circuit 16 controls the start and stop of plunger pumping unit, including power switch SB2, power switch SB3,
Two switch KA1, indicator light, ballast formula sensing switch SP, described two switch KA1 are respectively designated as according to positional relationship
Switch KA1, lower switch KA1, the power switch SB2, power switch SB3, lower switch KA1, ballast formula sensing switch SP according to
Secondary concatenation is connected between the power switch SB2, power switch SB3 by node A, and the lower switch KA1 and ballast formula sense
It is connected between device switch SP by node B, is concatenated between the upper switch KA1, indicator light by node C.
The start and stop of first water outlet solenoid valve of the control of first water outlet solenoid valve control circuit 18, including power switch SB4,
Power switch SB5, two switch KA2, indicator lights, described two switch KA2 are respectively designated as upper switch according to positional relationship
KA2, lower switch KA2, the power switch SB4, power switch SB5, lower switch KA2 are sequentially connected in series, the power switch SB4,
Power switch SB5, lower switch KA2 pass sequentially through node A1, node B1 connection, through celebrating a festival between the upper switch KA2, indicator light
Point C1 concatenation.
The start and stop of second water outlet solenoid valve of the control of second water outlet solenoid valve control circuit 19, including power switch SB6,
Power switch SB7, two switch KA3, indicator lights, described two switch KA3 are respectively designated as upper switch according to positional relationship
KA3, lower switch KA3, the power switch SB6, power switch SB7, lower switch KA3 are sequentially connected in series, the power switch SB6,
Power switch SB7, lower switch KA3 pass sequentially through node A2, node B2 connection, through celebrating a festival between the upper switch KA3, indicator light
Point C2 concatenation.
The start and stop of the control of the third water outlet solenoid valve control circuit 20 third water outlet solenoid valve, including power switch SB8,
Power switch SB9, two switch KA4, indicator lights, described two switch KA4 are respectively designated as upper switch according to positional relationship
KA4, lower switch KA4, the power switch SB8, power switch SB9, lower switch KA4 are sequentially connected in series, the power switch SB8,
Power switch SB9, lower switch KA4 pass sequentially through node A3, node B3 connection, through celebrating a festival between the upper switch KA4, indicator light
Point C3 concatenation.
Super-pressure submerged water jet pressure test device in measurement experiment device of the present invention, as shown in Figure 3, Figure 4,
It mainly include superhigh pressure water jet system, pressure sensor 8, test board 9, sink 3, data line 5, data acquisition equipment 11 5
Part, in which:
The superhigh pressure water jet system mainly includes jet vectoring device, ultrahigh pressure pipeline 1 and jet nozzle 7, jet stream pressure
Power can be controlled by fluidic device, and 1 delivery outlet of pressure duct connects jet nozzle 7.Ultrahigh pressure pipeline 1 is high-pressure fluid conveying
Important component, it is the utility model device for pressure measurement that jet nozzle 7, which is the critical elements of super-pressure high-velocity liquid jet,
Measurand can provide the submerged water jet of different pressures by jet vectoring device.
The pressure sensor 8 receives the jet pressure under 7 different conditions of jet nozzle and acquires corresponding number
Signal.Pressure sensor component sheet is as the prior art: being process using stainless steel single-piece, integral type, sensor is without O-shaped
Circle, no-welding-seam, without silicone oil or other organic matters, impact resistance, stability is high, and core is blue precious using Russian imported with original packaging
Stone core, stability and precision are all higher.
The test board 9 is support plate, for fixing the pressure sensor 8;Test board 9 is adjustable using 4 height
Screw rod 10 support, the height of adjustment not threaded 10 is used to determine the differing tilt angles state of support plate, to be
System can pressure change with measurement sensor 8 relative to the jet nozzle 7 in different angle.
The sink 3 has parallel above sink 3 for a upper opening, the container that is made of glass and Prefabricated steel construction
Guide rail 2,3 horizontal cross-section of sink be a rectangle, bottom install screw rod 10, sink 3 by water pump water adding formed water level 6,
The high low adjustment sensor 8 of water level is adjusted at a distance from water level 6, so that system can be with measurement sensor 8 relative to water level
Pressure change of the liquid level 6 in different weights.
The mobile rack module 4, on the guide rail 2 of sink 3;The mobile rack module 4 is connected with jet nozzle
7, drive jet nozzle 7 to realize longitudinally, laterally and vertical movement and the movement of friction speed, so that system can be surveyed
Pressure change characteristic of the quantity sensor 8 relative to jet nozzle 7 under different motion range and friction speed.
4 structure of the mobile rack module design are as follows: including longitudinal movement component 41, transverse movement component 42, vertical fortune
Dynamic component 43 and control module;
The longitudinal movement component 41 is placed in water by train using the long side a of two rectangular tops of sink 3 as track
In groove track 2, driving motor is connected on longitudinal movement wheel 411 its transmission shaft (not illustrating in figure) in train and (is not shown in figure
Meaning);
The transverse movement component 42 is track with the rod piece 412 in longitudinal movement component 41,412 track of rod piece across
In in the broadside b of sink 3;Transverse movement component 42 is placed on 412 track of rod piece by train 421, the transverse movement in train
It takes turns and connects driving motor (not illustrating in figure) on 421 its transmission shaft (not illustrating in figure);
The vertical motion assemblies 43, including servo motor (not illustrating in figure), screw rod 431 and nut 432, the servo
Motor output shaft is connect with the screw rod 431, and the internal screw thread of the nut 432 is connect with the external screw thread of the screw rod 431;It is described
Nut 432 is fixed on the transverse movement component 42, and screw rod 431 keeps vertical state in nut 432;Pass through servo motor
It drives and screw rod 431 can be achieved in nut 432 in axis direction execution moving displacement, so that system can be with 8 phase of measurement sensor
Pressure change away from jet nozzle 7 in different distance.
The control module is fixed on mobile rack module 4, including WIFI module, WIFI module and external control system
System connection;The driving motor and servo motor are designed with AP hot spot, and each AP hot spot is connect with WIFI module;It is above-mentioned each as a result,
The motion control of components mechanism can be realized by WIFI module 13.
The data line 5 adopts the use of equipment 11 for connecting the connection of sensor 8 and data acquisition equipment 11, the data
To acquire and record pressure data when different operating conditions.Data acquisition equipment 11 includes data collecting card and acquisition two, computer
Point, pressure sensor data is recorded in computer by data collecting card, is calculated according to pressure sensor calibrating data
Actually measured pressure data.
Present invention work:
Firstly the need of the oil level and viscosity checked above high-pressure plunger pump 105, it is determined whether need to add or replace lubrication
Oil guarantees that water inlet lateral pressure is not less than 0.2bar before being switched on, 105 device of high-pressure plunger pump has water shortage protective switch, by high pressure
Pump the ballast formula sensing switch S of start and stopPControl, if when hypotony, the power supply in electric control box 101 will be disconnected.
The attachmentes such as boom jet nozzle 7 are connected with water outlet solenoid valve 12.
Water feed apparatus 107 is connected with water supply line, and opens water inlet system switch, guarantees enough water supplies and confession
Water pressure, it is ensured that the normal operation of machine.The part of contaminated water and sundries that opening sewage draining exit 109 will filter out exhaust, it is ensured that enter
Water flow in high-pressure plunger pump 105 is filtered water, guarantees that high-pressure plunger pump 105 operates normally.
After the above work is fully completed, the battery main switch QF2, power turn-on master switch QF3 in electric control box 1 are opened
Motor 103, three water outlet solenoid valves 12 and inverter supplies can be given.
Switch KA1 in electric control box 101 is opened first, frequency converter timing current potential is adjusted and is zeroed.
The branch of water outlet solenoid valve 12 is opened again, then starts the power switch SB3 of high-pressure plunger pump 105, observes pressure
Numerical value in display table 110 is shown, adjusts the speed regulation current potential of frequency converter, when loine pressure being made to reach required numerical value, stops adjusting
Frequency converter.
When if necessary to switch nozzle exit area, it can directly switch required spray head, switching time is very short, three different branch
Road can open simultaneously, have no mutually locking device.
It is above it is ready after, connect by pipeline with super-pressure submerged water jet device for pressure measurement as shown in Figure 3
Get up.
It is whether normal firstly the need of sensor 8 is checked, sensor 8 is connect with data line 5, by data line 5
It is connected to data acquisition equipment 11.
As abnormal, then check whether the connection of mobile rack module 4 is problematic, whether sensor 8 after normal power supply, then
Continue to debug, until visual data is continuously acquired in data acquisition equipment 11.Gently to the sense of sensor 8
It answers hole to blow, observes the data variation in data acquisition equipment, if there is continuous fluctuation to occur, sensor 8 is normal condition, can
To install and use.
Test board 9 is supported by four adjusting screws 10, and the height of test board 9 is adjusted by adjusting screw 10, to be regulated
To after operating condition of test position, further work is carried out.
Test board 9 is the one piece of a height of 1m × 1m of length and width × 0.01m stainless steel plate, and the effect of test board 9 is to provide sensing
The installation site of device 8.The height of test board 9 can be adjusted by adjusting screw 10, to be regulated to behind operating condition of test position,
Carry out further work.
WIFI module can establish communication signal, can be by connection WIFI signal to the various electricity in mobile rack module 4
Machine is controlled.
It is to be installed to adjust the height of sink water level 6 after hours, the correlative measurement of submerged jets when setting different water levels
Examination.
Then, when beginning to be measured, it is always on data acquisition equipment 11.
Test includes:
(1), the vertical range different according to superhigh pressure water jet nozzle 7 and sensor 8, records the data of different operating conditions.
(2), aloft carries out the movement of front and rear, left and right by mobile rack module 4 control superhigh pressure water jet nozzle 7 and
Relative position between sensor 8 can measure the range that superhigh pressure water jet nozzle 7 is covered.
(3), rack module 4 can be moved with friction speed along sink length direction, surpassing when measuring different motion speed
High-pressure jet pressure.
Data acquisition equipment is to set for acquiring with pressure data when recording above-mentioned three classes difference operating condition, data acquisition
Standby mainly includes data collecting card and acquisition computer two parts, is recorded pressure sensor data by data collecting card
In computer, actually measured pressure data is calculated according to pressure sensor calibrating data.Effective solution of the present invention super-pressure
In jet stream measurement process, many technical problems such as jet pressure is adjustable, jet pressure can measure, jet stream range is adjustable, are super
The research of high-pressure jet cutting hard soil mechanism lays a solid foundation, equal in the research field of dredging work and ocean engineering
It has broad application prospects.
Claims (1)
1. a kind of adjustable superhigh pressure water jet pressure measurement experimental provision, which is characterized in that the adjustable superhigh pressure water jet including rear
The super-pressure submerged water jet pressure test device of device and front, the two are connected by ultrahigh pressure pipeline,
The adjustable superhigh pressure water jet device includes electric control box (101), motor (103), shaft coupling (104), high-pressure column
Plug pump (105), import security valve (106), water feed apparatus (107), filter (108), sewage draining exit (109), digital display manometer
(110), outlet pipeline (111), several water outlet solenoid valves (12), boom jet nozzle (7), in which:
Include frequency converter and control cabinet circuit system in electric control box (101), frequency conversion is equipped between power input and motor
Device;
The electric control box (101) by connecting line respectively with the frequency converter, motor (103), high-pressure plunger pump
(105), import security valve (106), water outlet solenoid valve (12) connection;
The motor (103) is used to drive high-pressure plunger pump (105) by shaft coupling (104), the positive and negative rotation of motor (103)
And revolving speed determines the water pressure of the reciprocating linear displacement and output of driving high-pressure plunger pump (105);
The driving high-pressure plunger pump (105) includes plunger and cylinder body, and cylinder body is divided into two parts up and down by plunger, cylinder body top
Entrance is connect with the water feed apparatus (107), is equipped with the on-off that import security valve (106) are used to control water inlet between the two;Institute
It states inferior part of the cylinder block to connect with the sewage draining exit (109), is used for the dirt in filtered water inlet simultaneously equipped with filter (108) between the two
It is discharged by sewage draining exit (109);
The high-pressure water that plunger pump generates is transferred to each spray by outlet pipeline (111) by the outlet at bottom of the inferior part of the cylinder block
Boom jet nozzle (7), the main pipe rail of outlet pipeline (111) are equipped with digital display manometer (110) and are used to observe the pressure in outlet pipeline,
Be respectively provided on several branch lines of outlet pipeline (111) water outlet solenoid valve (12) for control be attached thereto each boom jet nozzle (7)
On-off;
The control cabinet circuit system includes battery main switch QF2, emergency stop switch SB1, switch TA1, draught fan control circuit (14),
Further include several branches, is respectively as follows: power indicator circuit, plunger pump control circuit (16), the first water outlet solenoid valve control electricity
Road (18), the second water outlet solenoid valve control circuit (19), third water outlet solenoid valve control circuit (20),
Parallel relationship is formed at nodes X, node Y respectively between each branch;
One end of the draught fan control circuit (14) is connect with node Y, and the other end passes sequentially through the switch TA1 of concatenation, emergency stop
Nodes X is then connected to after switch SB1;
The battery main switch QF2 is bordered by source side input terminal, is the master switch of entire control cabinet circuit system;
It is concatenated between the emergency stop switch SB1, switch TA1, this two switches while the on-off for controlling each branch;
The start and stop of plunger pump control circuit (16) the control plunger pumping unit, including power switch SB2, power switch SB3, two
A switch KA1, indicator light, ballast formula sensing switch SP, described two switch KA1 are respectively designated as opening according to positional relationship
Close KA1, lower switch KA1, the power switch SB2, power switch SB3, lower switch KA1, ballast formula sensing switch SP successively
Concatenation, is connected between the power switch SB2, power switch SB3 by node A, the lower switch KA1 and ballast formula sensor
It is connected between switch SP by node B, is concatenated between the upper switch KA1, indicator light by node C;
The first water outlet solenoid valve control circuit (18) controls the start and stop of the first water outlet solenoid valve, including power switch SB4, electricity
Source switch SB5, two switch KA2, indicator lights, described two switch KA2 according to positional relationship be respectively designated as upper switch KA2,
Lower switch KA2, the power switch SB4, power switch SB5, lower switch KA2 are sequentially connected in series, the power switch SB4, power supply
Switch SB5, lower switch KA2 pass sequentially through node A1, node B1 connection, and node C1 is passed through between the upper switch KA2, indicator light
Concatenation;
The second water outlet solenoid valve control circuit (19) controls the start and stop of the second water outlet solenoid valve, including power switch SB6, electricity
Source switch SB7, two switch KA3, indicator lights, described two switch KA3 according to positional relationship be respectively designated as upper switch KA3,
Lower switch KA3, the power switch SB6, power switch SB7, lower switch KA3 are sequentially connected in series, the power switch SB6, power supply
Switch SB7, lower switch KA3 pass sequentially through node A2, node B2 connection, and node C2 is passed through between the upper switch KA3, indicator light
Concatenation;
The start and stop of third water outlet solenoid valve control circuit (20) the control third water outlet solenoid valve, including power switch SB8, electricity
Source switch SB9, two switch KA4, indicator lights, described two switch KA4 according to positional relationship be respectively designated as upper switch KA4,
Lower switch KA4, the power switch SB8, power switch SB9, lower switch KA4 are sequentially connected in series, the power switch SB8, power supply
Switch SB9, lower switch KA4 pass sequentially through node A3, node B3 connection, and node C3 is passed through between the upper switch KA4, indicator light
Concatenation;
The super-pressure submerged water jet pressure test device, including superhigh pressure water jet system, pressure sensor (8), test board
(9), sink (3), mobile rack module (4), data line (5), (11) five part of data acquisition equipment, in which:
The superhigh pressure water jet system, including ultrahigh pressure pipeline (1) and jet nozzle (7), the connection of pressure duct (1) delivery outlet are penetrated
Flow nozzle (7), pressure duct (1) input port are connected to the outlet pipe of the adjustable superhigh pressure water jet pressure measurement experimental provision
Road;
The pressure sensor (8) receives the jet pressure under the jet nozzle (7) different conditions and acquires corresponding number
Signal;
The test board (9) is support plate, for fixing the pressure sensor (8);Test board (9) can using four height
The screw rod (10) of tune supports, and the height for adjusting not threaded (10) is used to determine the differing tilt angles state of support plate;
The sink (3), for a upper opening, the container being made of glass and Prefabricated steel construction, sink (3) top has parallel
Guide rail (2), sink (3) horizontal cross-section be a rectangle, bottom install screw rod (10), sink (3) by water pump water adding formed water
Position liquid level (6), adjusts the high low adjustment sensor (8) of water level at a distance from water level (6);
The mobile rack module (4) is located on the guide rail (2) of sink (3);The mobile rack module (4) is connected with jet stream
Nozzle (7) drives jet nozzle (7) to realize longitudinally, laterally and vertical movement and the movement of friction speed;
Mobile rack module (4) structure design are as follows: including longitudinal movement component (41), transverse movement component (42), vertical
Moving parts (43) and control module;
The longitudinal movement component (41) is placed in water by train using the long side a of two rectangular tops of sink (3) as track
In groove track (2), driving motor is connected on longitudinal movement wheel (411) its transmission shaft in train;
The transverse movement component (42) with the rod piece (412) in longitudinal movement component (41) be track, rod piece (412) rail
Road is across in the broadside b of sink (3);Transverse movement component (42) is placed on rod piece (412) track by train, the cross in train
Driving motor is connected on moving wheel (421) its transmission shaft;
The vertical motion assemblies (43), including servo motor, screw rod (431) and nut (432), the servo motor output shaft
It is connect with the screw rod (431), the internal screw thread of the nut (432) is connect with the external screw thread of the screw rod (431);The nut
(432) it is fixed on the transverse movement component (42), screw rod (431) keeps vertical state in nut (432);Pass through servo
Motor driven can realize that screw rod (431) executes moving displacement in axis direction in nut (432);
The control module is fixed on mobile rack module (4), including WIFI module, WIFI module and external control system
Connection;The driving motor and servo motor are designed with AP hot spot, and each AP hot spot is connect with WIFI module;
The data line (5) adopts equipment (11) use for connecting sensor (8) and data acquisition equipment (11), the data
To acquire and record pressure data when different operating conditions.
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CN107315084B (en) * | 2017-08-01 | 2019-07-26 | 河海大学常州校区 | A kind of dredging clay cuts the measurement method of critical jet pressure |
CN109357885A (en) * | 2018-11-02 | 2019-02-19 | 天津航宇卓然科技有限公司 | A kind of discharge coefficient Intelligent Calibration system of multichannel nozzle |
CN117073979A (en) * | 2023-10-18 | 2023-11-17 | 中国电力工程顾问集团中南电力设计院有限公司 | Test device and method for cleaning underwater cable soil covering |
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CN202693189U (en) * | 2012-06-14 | 2013-01-23 | 中国水电顾问集团华东勘测设计研究院 | Plugging structure for measuring pressure of ultrahigh-pressure high-flow karst fissure water |
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