CN108956169B - Automobile buffer base detection device and method - Google Patents
Automobile buffer base detection device and method Download PDFInfo
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- CN108956169B CN108956169B CN201810802018.1A CN201810802018A CN108956169B CN 108956169 B CN108956169 B CN 108956169B CN 201810802018 A CN201810802018 A CN 201810802018A CN 108956169 B CN108956169 B CN 108956169B
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- 238000001514 detection method Methods 0.000 title claims abstract description 96
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000007853 buffer solution Substances 0.000 title claims description 12
- 238000004080 punching Methods 0.000 claims abstract description 81
- 230000005540 biological transmission Effects 0.000 claims description 21
- 239000003921 oil Substances 0.000 claims description 13
- 239000010720 hydraulic oil Substances 0.000 claims description 8
- 238000007689 inspection Methods 0.000 claims description 5
- 230000000007 visual effect Effects 0.000 claims description 4
- 239000000872 buffer Substances 0.000 abstract description 10
- 238000012545 processing Methods 0.000 abstract description 6
- 238000003825 pressing Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000012937 correction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
- G01M17/04—Suspension or damping
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automatic Assembly (AREA)
- Punching Or Piercing (AREA)
Abstract
The invention provides a device and a method for detecting a base of an automobile buffer, wherein the detection device comprises a detection table, a photoelectric sensor, a camera and a punching die; the punching die and the photoelectric sensor are respectively arranged on the detection table; the camera is arranged on the detection table through the detection frame; the photoelectric sensor is used for detecting the hole position and the position degree of the product; the camera is used for detecting the slot position of the product; the punching die is driven by the hydraulic component to correct the hole position on the product; by adopting the technical scheme, the photoelectric sensor is combined with the industrial camera vision system to perform logic judgment, and the hydraulic system is used for controlling the pressing component to correct, so that the effective detection rate of a product is improved, the processing procedure efficiency of the product is improved, the consistency of the product is ensured, and the production efficiency of the product is improved.
Description
Technical Field
The invention belongs to the technical field of automobile buffer detection, and particularly relates to an automobile buffer base detection device and method.
Background
The detection of current car buffer base is through manual inspection, leads to the fact the hourglass to examine very easily, leads to the product processing procedure degree of difficulty big, with high costs, comparatively troublesome to verify processing efficiency and the qualification rate that influence the product, and hardly guarantee the uniformity of product.
Based on the technical problems existing in the detection of the automobile buffer base, no relevant solution exists yet; there is therefore an urgent need to seek an effective solution to the above problems.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides an automobile buffer base detection device and method, which aim to solve the problems of low detection efficiency and easiness in missed detection of the existing automobile buffer base.
The invention provides an automobile buffer base detection device, which comprises a detection table, a photoelectric sensor, a camera and a punching die, wherein the detection table is used for detecting the position of the photoelectric sensor; the punching die and the photoelectric sensor are respectively arranged on the detection table; the camera is arranged on the detection table through the detection frame; the photoelectric sensor is used for detecting the hole position and the position degree of the product; the camera is used for detecting the slot position of the product; the punching die is driven by the hydraulic assembly to correct the hole position on the product.
Further, the detection frame is also provided with a sliding rail arranged along the vertical direction; the camera is slidably arranged on the sliding rail through the supporting frame.
Further, the detection frame can be obliquely and rotatably arranged on the detection table, so that the camera can be obliquely and rotatably arranged around the detection frame, and the detection distance is adjusted.
Further, the sliding rail is a double sliding rail, and the double sliding rail is arranged at the middle position of the detection frame; the support frame is a double-row slide bar; the camera is clamped between the double rows of sliding rods and is aligned with a product on the detection table; the two ends of the double-row sliding rod are respectively arranged on the double sliding rails in a sliding way; and a locking piece is arranged at the joint of the double-row sliding rod and the double-sliding rail and used for locking the double-row sliding rod.
Further, the punching die comprises a punching female die and a punching male die; the punching female die and the punching male die are oppositely arranged at two sides of the detection table; a product detection area is arranged between the punching female die and the punching male die; the outer side ends of the punching female die and the punching male die are driven by hydraulic components respectively so as to correct hole sites on products.
Further, the hydraulic assembly comprises a hydraulic cylinder, a transmission piece and a clamping piece; the hydraulic oil cylinders are fixedly arranged at two ends of the detection table and are positioned at the outer side of the punching die; the hydraulic cylinders are respectively connected with the clamping pieces in a transmission way through the transmission pieces, and the clamping pieces are driven by the hydraulic cylinders to clamp products.
Further, the hydraulic assembly also comprises a small oil cylinder; the small oil cylinders are arranged on two sides of the transmission piece and are respectively in transmission connection with the punching male die through the supporting plate; the small oil cylinder drives the punching male die to detect and correct the product.
Further, the punching female die and the punching male die are respectively connected with the transmission piece through the supporting plate; the punching female die and the punching male die comprise four parts; the four punching female dies and the four punching male dies are respectively arranged on the supporting plate; the supporting plate is in transmission connection with the small oil cylinder through a transmission piece.
Further, the device also comprises a deep hole positioning piece and a plane positioning piece; a first positioning groove is arranged between the punching female die and the punching male die and positioned on the detection table; the deep hole positioning piece is arranged in the first positioning groove; second positioning grooves are formed in two sides of the deep hole positioning piece; the plane positioning piece is arranged in the second positioning groove.
Correspondingly, the invention also provides a method for detecting the base of the automobile buffer, which comprises the device for detecting the base of the automobile buffer; the method also comprises the following steps:
s1: adjusting a hydraulic component on the detection device, confirming the position of a product, and positioning the product;
s2: the hydraulic assembly drives the go gauge to detect the hole of the product and correct the hole; the left and right directions of the product are checked by adjusting the left and right orientation modules in the positioning groove; meanwhile, detecting the position degree of a product hole; if the signal is qualified, the photoelectric signal is transmitted to the PLC, and the PLC makes a judgment; if the hydraulic assembly is not qualified, the hydraulic assembly applies transverse force to finish the hole turning operation, and a PLC signal is judged after the hole turning operation is finished;
s3: the camera is controlled by the PLC to capture real-time photos of the product at a proper position, and then whether the product is qualified or not is judged by an internal program of the camera system, and whether the slot position is accurate and effective or not is judged; if the camera head is qualified, sending a qualified instruction to the PLC; if the PLC is not qualified, a corresponding instruction is sent to the PLC; the camera system compares the slot position image of the product with the image in the memory, so as to judge whether the slot position is qualified;
s4: judging the position degree, the hole site and the slot position of the product in sequence; if all three items are qualified, the three-color indicator lights on the detection device are kept in a green state, the detection device automatically restores the initial state, and workers can take down the product to carry out the next operation; if any one of the three items is unqualified, the red light of the three-color indicator light and the buzzer on the detection device send out audible and visual alarms, and the detection device locks the product; after the alarm release key is pressed for three seconds for a long time, the detection device is restored to the initial state.
By adopting the technical scheme, the photoelectric sensor is combined with the industrial camera vision system to perform logic judgment, and the hydraulic system is used for controlling the pressing component to correct, so that the effective detection rate of a product is improved, the processing procedure efficiency of the product is improved, the consistency of the product is ensured, and the production efficiency of the product is improved.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
The invention will be further described with reference to the accompanying drawings in which:
fig. 1 is a schematic structural diagram of a device for detecting a base of an automobile buffer according to the present invention.
In the figure: 1. a camera; 2. a deep hole positioning member; 3. a planar positioning member; 4. a first positioning groove; 5. a second positioning groove; 6. punching a female die; 7. a punching male die; 8. a hydraulic cylinder; 9. a detection table; 10. a detection frame; 11. a small oil cylinder; 12. a slide rail.
Detailed Description
It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other. The invention will be described in detail below with reference to the drawings in connection with embodiments.
As shown in FIG. 1, the invention provides a detection device for a base of an automobile buffer, which is used for detecting the hole position, the slot position and the position degree of the base of the automobile buffer, and adopts a photoelectric sensor to make logic judgment by combining with an industrial vision system and uses a hydraulic system to make correction; the detection device comprises a detection table 9, a photoelectric sensor (not shown), a camera 1 and a punching die; the punching die and the photoelectric sensor are respectively arranged on the detection table 9; the camera 1 is arranged on the detection table 9 through a detection frame 10; the photoelectric sensor is used for detecting the hole position and the position degree of the product; the camera 1 is used for detecting the slot position of a product; the punching die is driven by the hydraulic component to correct the hole position on the product; the invention combines the photoelectric sensor with the industrial camera vision system to make logic judgment, and uses the hydraulic system to control the pressing component to correct, thereby improving the effective detection rate of the product and improving the efficiency of the product processing procedure.
Preferably, in combination with the above-mentioned scheme, as shown in fig. 1, in this embodiment, the detection rack 10 is further provided with a slide rail 12 disposed along a vertical direction; the camera 1 is slidably arranged on the slide rail 12 through the support frame 10; the detection device is used for detecting the hole position, the slot position and the position degree of the base of the automobile buffer, and can effectively adjust the detection position of the camera through the sliding rail structure on the detection frame so as to detect products more accurately.
Preferably, in combination with the above-described scheme, as shown in fig. 1, in this embodiment, the detection frame 10 is provided on the detection table 9 in a tilting manner, so that the camera 1 can tilt around the detection frame, thereby adjusting the detection distance and angle; the slide rail is a double slide rail, and the double slide rail is arranged in the middle of the detection frame 10; the support frame is a double-row slide bar; the camera 1 is clamped between the double rows of sliding rods and is aligned with and fixed on a product on the detection table 9; the two ends of the double-row sliding rod are respectively arranged on the double sliding rails in a sliding way; and a locking piece is arranged at the joint of the double-row sliding rod and the double-sliding rail and used for locking the double-row sliding rod.
Preferably, in combination with the above-mentioned scheme, as shown in fig. 1, in this embodiment, the punching die includes a punching female die 6 and a punching male die 7; the punching female die 6 and the punching male die 7 are oppositely arranged at two sides of the detection table 9; a product detection area of an automobile buffer base is arranged between the punching female die 6 and the punching male die 7; the outer side ends of the punching female die 6 and the punching male die 7 are respectively driven by a hydraulic component so as to correct the hole site on the product; further, the photoelectric sensor may be provided on the punching die; specifically, the photoelectric sensor transmitting part is arranged on the punching die side, the other receiving part is arranged on the punching male die side, the transmitting part transmits light, and the receiving part receives the light, so that the hole position and the position degree of the product are judged.
Preferably, in combination with the above solution, as shown in fig. 1, in this embodiment, the hydraulic assembly includes a hydraulic cylinder 8, a transmission member, and a clamping member; the hydraulic oil cylinders 8 are fixedly arranged at two ends of the detection table 9 and are positioned at the outer side of the punching die; the hydraulic oil cylinders 8 are respectively connected with the clamping pieces through transmission pieces, and the clamping pieces are driven by the hydraulic oil cylinders 8 to clamp the tested products; further, the hydraulic assembly also comprises a small oil cylinder 11, wherein the small oil cylinder 11 is arranged at two sides of the transmission part and is respectively connected with the punching female die 6 or the punching male die 7 in a transmission way through a supporting plate; the small oil cylinder 11 is mainly used for driving the punching die and detecting; the method comprises the following steps: when detection is needed, the product to be detected and corrected is firstly propped up by the two hydraulic cylinders at the two ends through the clamping piece, and then the two small cylinders in the middle start to drive the punching die to detect and correct; if no hole site exists, the punching die is dead, the limiter is not in place, and the system alarms; if the hole site of the product has burrs and burrs, the small oil cylinder drives the punching male die to push away the burrs of the product, so that correction is performed; the punching female die 6 and the punching male die 7 comprise four; the four punching female dies 6 and the four punching male dies 7 are respectively arranged on the supporting plate; the backup pad passes through the driving medium and is connected with little hydro-cylinder 11 transmission, through adopting backup pad structure fixed and transmission, can improve the stability of this drive assembly.
Preferably, in combination with the above scheme, as shown in fig. 1, the embodiment further includes a deep hole positioning member 2 and a plane positioning member 3; a positioning groove is further formed between the punching female die 6 and the punching male die 7 and positioned on the detection table 9, and a left orientation module and a right orientation module are arranged in the positioning groove; the products detected by the positioning groove are in a left direction and a right direction, the products are judged through the inclined plane of the positioning groove, the positioning module of the positioning groove can be replaced, the left positioning module is detected, and the right orientation module is detected; specifically, the positioning grooves include a first positioning groove 4 and a second positioning groove 5; the deep hole positioning piece 2 is arranged in the first positioning groove 4 and is used for axially positioning the detection product; second positioning grooves 5 are formed in two sides of the deep hole positioning piece 2; the plane positioning piece 3 is arranged in the second positioning groove 5 and is used for circumferentially positioning the detection product; by adopting the scheme, the detection is convenient.
Correspondingly, in combination with the scheme, the invention also provides a method for detecting the base of the automobile buffer, which comprises the device for detecting the base of the automobile buffer; the method also comprises the following steps of;
s1: adjusting a hydraulic component on the detection device, confirming the position of a product, and positioning the product;
s2: the punching die driven by the hydraulic component detects the hole of the product and corrects the hole, and the left and right directions of the product are detected by adjusting the left and right orientation modules in the positioning groove, and the position of the hole of the product is detected; if the signal is qualified, the photoelectric signal is transmitted to the PLC, and the PLC makes a judgment; if the hydraulic assembly is not qualified, the hydraulic assembly applies transverse force to finish the hole turning operation, and a PLC signal is judged after the hole turning operation is finished;
s3: the camera is controlled by the PLC to capture real-time photos of the product at a proper position, and then whether the product is qualified or not is judged by an internal program of the camera system, and whether the slot position is accurate and effective or not is judged; if the camera head is qualified, sending a qualified instruction to the PLC; if the PLC is not qualified, a corresponding instruction is sent to the PLC; the camera system compares the slot position image of the product with the image in the memory, so as to judge whether the slot position is qualified;
s4: judging the position degree, the hole site and the slot position of the product in sequence; if all three items are qualified, the three-color indicator lights on the detection device are kept in a green state, the detection device automatically restores the initial state, and workers can take down the product to carry out the next operation; if any one of the three items is unqualified, the red light of the three-color indicator light and the buzzer on the detection device send out audible and visual alarms, and the detection device locks the product; after the alarm release key is needed to be pressed for three seconds for a long time, the detection device restores the initial state
S5: when the detection device has a part of faults, the detection device has a certain self-checking function, and the detection device gives an audible and visual alarm to prompt that the equipment has faults.
By adopting the technical scheme, the invention combines the photoelectric sensor with the industrial camera vision system to perform logic judgment, and uses the hydraulic system to control the pressing component to correct, so that the effective detection rate of the product is improved, the efficiency of the product processing procedure is improved, the consistency of the product is ensured, and the production efficiency of the product is improved.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way. Many possible variations and modifications of the disclosed technology can be made by anyone skilled in the art, or equivalent embodiments with equivalent variations can be made, without departing from the scope of the disclosed technology. Therefore, any modification, equivalent variation and modification of the above embodiments according to the technology of the present invention fall within the protection scope of the present invention.
Claims (5)
1. The automobile buffer base detection device is characterized by comprising a detection table, a photoelectric sensor, a camera and a punching die; the punching die and the photoelectric sensor are respectively arranged on the detection table; the camera is arranged on the detection table through a detection frame; the photoelectric sensor is used for detecting hole positions and position degrees of products; the camera is used for detecting the slot position of the product; the punching die is driven by the hydraulic component to correct the hole position on the product; the punching die comprises a punching female die and a punching male die; the punching female die and the punching male die are oppositely arranged at two sides of the detection table; a product detection area is arranged between the punching female die and the punching male die; the outer side ends of the punching female die and the punching male die are driven by the hydraulic component respectively so as to correct hole sites on the product; the photoelectric sensor transmitting part is arranged on the punching female die side, and the other receiving part is arranged on the punching male die side; the hydraulic assembly comprises a hydraulic oil cylinder, a transmission piece and a clamping piece; the hydraulic oil cylinders are fixedly arranged at two ends of the detection table and are positioned at the outer side of the punching die; the hydraulic oil cylinders are respectively connected with the clamping pieces in a transmission way through the transmission pieces, and the clamping pieces are driven by the hydraulic oil cylinders to clamp products; the hydraulic assembly also comprises a small oil cylinder; the small oil cylinders are arranged on two sides of the transmission piece and are respectively in transmission connection with the punching male die through the supporting plate; the small oil cylinder drives the punching male die to detect and correct the product; the punching female die and the punching male die comprise four parts; the four punching female dies and the four punching male dies are respectively arranged on the supporting plate; the supporting plate is in transmission connection with the small oil cylinder through a transmission piece; the device also comprises a deep hole positioning piece and a plane positioning piece; a first positioning groove is formed between the punching female die and the punching male die and positioned on the detection table; the deep hole positioning piece is arranged in the first positioning groove; second positioning grooves are formed in two sides of the deep hole positioning piece; the plane locating piece is arranged in the second locating groove.
2. The automobile buffer base detection device according to claim 1, wherein the detection frame is further provided with a sliding rail arranged along the vertical direction; the camera is slidably arranged on the sliding rail through the supporting frame.
3. The apparatus according to claim 1, wherein the inspection frame is rotatably provided on the inspection table so that the camera can be rotated obliquely around the inspection frame to adjust the inspection distance.
4. The automobile buffer base detection device according to claim 2, wherein the slide rail is a double slide rail, and the double slide rail is arranged at the middle position of the detection frame; the support frame is a double-row slide bar; the camera is clamped between the double rows of sliding rods and is aligned with the product on the detection table; the two ends of the double-row sliding rod are respectively arranged on the double sliding rails in a sliding way; and a locking piece is arranged at the joint of the double-row sliding rod and the double sliding rail and used for locking the double-row sliding rod.
5. A method of detecting a vehicle bumper pad, comprising the vehicle bumper pad detecting apparatus according to any one of claims 1 to 4; the method also comprises the following steps:
s1: adjusting a hydraulic component on the detection device, confirming the position of a product, and positioning the product;
s2: the punching die driven by the hydraulic component detects the hole of the product and corrects the hole; the left and right directions of the product are checked by adjusting the left and right orientation modules in the positioning groove; meanwhile, detecting the position degree of a product hole; if the signal is qualified, the photoelectric signal is transmitted to the PLC, and the PLC makes a judgment; if the hydraulic assembly is not qualified, the hydraulic assembly applies transverse force to finish the hole turning operation, and a PLC signal is judged after the hole turning operation is finished;
s3: the camera is controlled by the PLC to capture real-time photos of the product at a proper position, and then whether the product is qualified or not is judged by an internal program of the camera system, and whether the slot position is accurate and effective or not is judged; if the camera head is qualified, sending a qualified instruction to the PLC; if the PLC is not qualified, a corresponding instruction is sent to the PLC; the camera system compares the slot position image of the product with the image in the memory, so as to judge whether the slot position is qualified;
s4: judging the position degree, the hole site and the slot position of the product in sequence; if all three items are qualified, the three-color indicator lights on the detection device are kept in a green state, the detection device automatically restores the initial state, and workers can take down the product to carry out the next operation; if any one of the three items is unqualified, the red light of the three-color indicator light and the buzzer on the detection device send out audible and visual alarms, and the detection device locks the product; after the alarm release key is pressed for three seconds for a long time, the detection device is restored to the initial state.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810802018.1A CN108956169B (en) | 2018-07-20 | 2018-07-20 | Automobile buffer base detection device and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810802018.1A CN108956169B (en) | 2018-07-20 | 2018-07-20 | Automobile buffer base detection device and method |
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| CN108956169A CN108956169A (en) | 2018-12-07 |
| CN108956169B true CN108956169B (en) | 2024-03-29 |
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| CN201810802018.1A Active CN108956169B (en) | 2018-07-20 | 2018-07-20 | Automobile buffer base detection device and method |
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| CN108956169A (en) | 2018-12-07 |
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