CN219266142U - Rail surface damage check out test set - Google Patents
Rail surface damage check out test set Download PDFInfo
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- CN219266142U CN219266142U CN202320362272.0U CN202320362272U CN219266142U CN 219266142 U CN219266142 U CN 219266142U CN 202320362272 U CN202320362272 U CN 202320362272U CN 219266142 U CN219266142 U CN 219266142U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The utility model discloses steel rail surface damage detection equipment which comprises a frame, wherein a camera mounting plate and a laser mounting plate are arranged on the frame, and the camera mounting plate and the laser mounting plate are arranged in the frame in parallel. Install the camera module on the camera mounting panel, the camera module includes camera adjustment support and camera, and the camera is installed on the camera adjustment support, and camera adjustment support links to each other with the camera mounting panel. The laser mounting plate is provided with a laser adjusting frame, the laser adjusting frame is provided with a laser, the steel rail is arranged inside the frame in a penetrating mode, and the camera and the laser finish detection of the steel rail.
Description
Technical Field
The utility model belongs to the technical field of railway equipment manufacturing, and particularly relates to steel rail surface damage detection equipment.
Background
Currently, with the development of railway technology, rail transit becomes more and more important. In the use process of rail transit trains, the surfaces of steel rails are often required to be detected. The quality of the rail surface affects the service life of the rail, so long-term surface damage detection of the rail is required. The existing steel rail surface damage detection is mainly finished manually, three to four operators are required to continuously observe whether damage occurs on the surface of the steel rail when the steel rail runs, the method is high in labor force, high in subjectivity, high in false alarm rate and false alarm rate, and complex in operation, and parameters such as damage type, size and position are required to be recorded manually by the operators. Especially, the detection is carried out aiming at the long rail to be welded aiming at hundred meters, the detection effect of the traditional equipment is poor, and the error is larger.
Disclosure of Invention
The utility model aims to solve the problems and provide the steel rail surface damage detection equipment which is simple in structure, convenient to use and high in detection quality.
In order to solve the technical problems, the technical scheme of the utility model is as follows: the utility model provides a rail surface damage check out test set, which comprises a frame, be equipped with camera mounting panel and laser mounting panel in the frame, camera mounting panel and laser mounting panel parallel arrangement are in the frame, install the camera module on the camera mounting panel, the camera module includes camera adjustment support and camera, the camera is installed on the camera adjustment support, the camera adjustment support links to each other with the camera mounting panel, install laser adjustment frame on the laser mounting panel, install the laser instrument on the laser adjustment frame, the frame is worn to locate inside the rail, camera and laser instrument accomplish the detection to the rail.
Preferably, the camera mounting plate is of a plate-shaped structure, a camera mounting plate through hole is formed in the middle of the camera mounting plate, the cross section of the camera mounting plate through hole is rectangular, and the steel rail penetrates through the camera mounting plate through hole.
Preferably, the laser mounting plate is of a plate-shaped structure, a laser mounting plate through hole is formed in the middle of the laser mounting plate, and the cross section of the laser mounting plate through hole is of a cross-shaped structure.
Preferably, the camera adjusting bracket comprises a camera adjusting bracket fixing plate, a camera adjusting bracket second plate and a camera adjusting bracket connecting plate, wherein the camera adjusting bracket fixing plate is fixedly connected with the camera mounting plate, the bottom of the camera adjusting bracket second plate is connected with the camera adjusting bracket fixing plate, the end part of the camera adjusting bracket second plate is connected with the camera adjusting bracket connecting plate, and the camera adjusting bracket connecting plate is connected with the camera.
Preferably, the camera adjusting bracket fixing plate is provided with a camera adjusting bracket fixing plate through hole, and the camera adjusting bracket fixing plate through hole is of a waist-shaped hole structure.
Preferably, the camera adjusting bracket second plate is of a U-shaped structure, a camera adjusting bracket second plate mounting hole is formed in the bottom of the camera adjusting bracket second plate, a screw penetrates through the camera adjusting bracket fixing plate through hole and then enters the camera adjusting bracket second plate mounting hole, so that the camera adjusting bracket fixing plate and the camera adjusting bracket second plate are fixedly connected, a camera adjusting bracket second plate connecting hole is formed in the upper end portion of the camera adjusting bracket second plate, and the number of the camera adjusting bracket second plate connecting holes is two and is arranged in parallel.
Preferably, the bottom of the camera adjusting bracket connecting plate is provided with a camera adjusting bracket connecting plate mounting hole, the bolt penetrates through the camera adjusting bracket second plate connecting hole on the camera adjusting bracket second plate to enter the camera adjusting bracket connecting plate mounting hole, so that the camera adjusting bracket second plate and the camera adjusting bracket connecting plate are fixedly connected, the upper end part of the camera adjusting bracket connecting plate is provided with a camera adjusting bracket connecting plate connecting hole, and the camera adjusting bracket connecting plate is connected with the camera after the bolt penetrates through the camera adjusting bracket connecting plate connecting hole.
Preferably, the laser adjusting frame comprises a laser adjusting frame base, a laser adjusting frame connecting block, a laser adjusting frame connecting plate, a laser adjusting frame supporting block and a laser adjusting frame fixing piece which are sequentially connected, the laser adjusting frame base comprises a laser adjusting frame base plate and a laser adjusting frame base supporting block, a laser adjusting frame base plate through hole is formed in the middle of the laser adjusting frame base plate, the laser adjusting frame base plate through hole is of a waist-shaped hole structure, the laser adjusting frame base supporting block is fixedly connected with the laser mounting plate, and the laser adjusting frame base plate is mounted on the laser adjusting frame base supporting block; the laser adjusting frame connecting block is in a columnar structure, two ends of the laser adjusting frame connecting block are respectively provided with a laser adjusting frame connecting block through hole, and bolts penetrate through the laser adjusting frame base plate through holes to be connected with the laser adjusting frame connecting block through holes, so that the laser adjusting frame connecting block is connected with the laser adjusting frame base plate; be equipped with first through-hole of laser adjustment frame connecting plate and laser adjustment frame connecting plate second through-hole on the laser adjustment frame connecting plate, first through-hole of laser adjustment frame connecting plate is waist type hole, the bolt passes laser adjustment frame connecting plate first through-hole and stretches into in the laser adjustment frame connecting block so that the tip of laser adjustment frame connecting block links firmly with the laser adjustment frame connecting plate, the bolt passes laser adjustment frame connecting plate second through-hole and links firmly with the laser adjustment frame supporting shoe, be equipped with laser adjustment frame supporting shoe through-hole on the laser adjustment frame supporting shoe, wear to be equipped with laser adjustment frame supporting shoe connecting piece in the laser adjustment frame supporting shoe through-hole, the bottom of laser adjustment frame supporting shoe connecting piece links firmly with the laser adjustment frame supporting shoe, the other end of laser adjustment frame supporting shoe wears to locate inside the laser adjustment frame mounting, and link firmly with the laser adjustment frame mounting, the laser adjustment frame mounting is solid of revolution solid of construction, the laser is installed on the laser adjustment frame mounting.
The beneficial effects of the utility model are as follows: according to the steel rail surface damage detection equipment provided by the utility model, the plurality of cameras and lasers are arranged to comprehensively detect the steel rail, so that the detection range is wide, and the detection quality is high. The utility model is specially designed for a welding rail factory and is used for detecting the appearance quality of the bottom surface and the surface damage of a long rail to be welded of hundred meters. The function of the device is to replace manual work, automatically detect various surface injuries of the steel rail, and early warn and accurately position the steel rail.
Drawings
FIG. 1 is a schematic structural view of a rail surface damage detection apparatus of the present utility model;
FIG. 2 is a schematic view of the structure of the laser mounting plate of the present utility model;
FIG. 3 is a schematic view of the structure of the camera mounting plate of the present utility model;
FIG. 4 is a schematic view of a camera adjustment bracket according to the present utility model;
FIG. 5 is a schematic view of the structure of the laser mounting plate of the present utility model;
FIG. 6 is a schematic view of the structure of the laser alignment frame of the present utility model;
FIG. 7 is a schematic view of the structure of the laser alignment jig connecting block of the present utility model;
FIG. 8 is a schematic view of the structure of a laser alignment frame connection plate of the present utility model;
FIG. 9 is a schematic view of the structure of a laser alignment jig support block of the present utility model;
FIG. 10 is a schematic diagram of the laser of the present utility model connected to a laser alignment fixture;
fig. 11 is a schematic view of the structure of the utility model connected with the steel rail.
Reference numerals illustrate: 1. a frame; 2. a camera mounting plate; 3. a laser mounting plate; 20. a camera module; 201. a camera adjustment bracket; 202. a camera; 31. a laser adjusting frame; 32. a laser; 33. a laser mounting plate through hole; 203. a camera adjusting bracket fixing plate; 204. a camera adjustment bracket second plate; 205. a camera adjusting bracket connecting plate; 310. a laser adjusting frame base; 311. connecting blocks of the laser adjusting frame; 312. a laser adjusting frame connecting plate; 313. a laser adjusting frame supporting block; 314. a laser adjusting frame fixing piece; 3101. a laser adjusting frame base plate; 3102. a laser adjusting frame base support block; 3103. a laser adjusting frame base plate through hole; 3111. connecting block through holes of the laser adjusting frame; 3121. the laser adjusting frame is connected with the first through hole; 3122. the laser adjusting frame is connected with the second through hole; 3131. a laser adjusting frame supporting block through hole; 3132. and the laser adjusting frame supports the block connecting piece.
Detailed Description
The utility model is further described with reference to the accompanying drawings and specific examples:
as shown in fig. 1 to 11, the equipment for detecting the surface damage of the steel rail provided by the utility model comprises a frame 1, wherein a camera mounting plate 2 and a laser mounting plate 3 are arranged on the frame 1, and the camera mounting plate 2 and the laser mounting plate 3 are arranged in the frame 1 in parallel. The camera module 20 is mounted on the camera mounting board 2, the camera module 20 comprises a camera adjusting bracket 201 and a camera 202, the camera 202 is mounted on the camera adjusting bracket 201, and the camera adjusting bracket 201 is connected with the camera mounting board 2. The laser mounting plate 3 is provided with a laser adjusting frame 31, the laser adjusting frame 31 is provided with a laser 32, the steel rail is arranged inside the frame 1 in a penetrating way, and the camera 202 and the laser 32 finish the detection of the steel rail.
The camera mounting board 2, the laser mounting board 3, the camera module 20 and the laser 32 can be appropriately increased or decreased according to actual use requirements, so that the detection result is accurate.
The camera mounting plate 2 is of a plate-shaped structure, a camera mounting plate through hole 21 is formed in the middle of the camera mounting plate 2, the cross section of the camera mounting plate through hole 21 is rectangular, and the steel rail penetrates through the camera mounting plate through hole 21.
The laser mounting plate 3 is of a plate-shaped structure, a laser mounting plate through hole 33 is formed in the middle of the laser mounting plate 3, and the cross section of the laser mounting plate through hole 33 is of a cross-shaped structure.
In the present embodiment, the camera mount board 2 and the laser mount board 3 are parallel to each other. The rails pass through the camera mounting plate through holes 21 and the laser mounting plate through holes 33 in sequence.
As shown in fig. 4, the camera adjustment bracket 201 includes a camera adjustment bracket fixing plate 203, a camera adjustment bracket second plate 204, and a camera adjustment bracket connecting plate 205, and the camera adjustment bracket fixing plate 203 is fixedly connected with the camera mounting plate 2. In the present embodiment, the camera adjustment bracket fixing plate 203 is connected to the camera mounting plate 2 by bolts. The bottom of the camera adjustment bracket second plate 204 is connected to the camera adjustment bracket fixing plate 203, the end of the camera adjustment bracket second plate 204 is connected to the camera adjustment bracket connecting plate 205, and the camera adjustment bracket connecting plate 205 is connected to the camera 202.
The camera adjustment bracket fixing plate 203 is provided with a camera adjustment bracket fixing plate through hole, and the camera adjustment bracket fixing plate through hole is of a waist-shaped hole structure.
The camera adjustment support second plate 204 is of a U-shaped structure, a camera adjustment support second plate mounting hole is formed in the bottom of the camera adjustment support second plate 204, and a screw penetrates through the camera adjustment support fixing plate through hole and then enters the camera adjustment support second plate mounting hole, so that the camera adjustment support fixing plate 203 and the camera adjustment support second plate 204 are fixedly connected. The position of the through hole of the camera adjusting bracket fixing plate is adjusted through the adjusting screw, so that the position of the camera adjusting bracket second plate 204 on the camera adjusting bracket fixing plate 203 is adjusted, and the detection requirements of different detection positions are met. The upper end of the second plate 204 is provided with second plate connecting holes of the camera adjusting bracket, and the second plate connecting holes of the camera adjusting bracket are two in number and are arranged in parallel.
The bottom of the camera adjustment bracket connecting plate 205 is provided with a camera adjustment bracket connecting plate mounting hole, and a bolt passes through the camera adjustment bracket second plate connecting hole on the camera adjustment bracket second plate 204 to enter the camera adjustment bracket connecting plate mounting hole, so that the camera adjustment bracket second plate 204 and the camera adjustment bracket connecting plate 205 are fixedly connected. The upper end of the camera adjustment bracket connecting plate 205 is provided with a camera adjustment bracket connecting plate connecting hole, and after a bolt passes through the camera adjustment bracket connecting plate connecting hole, the camera adjustment bracket connecting plate 205 is connected with the camera 202.
As shown in fig. 5 to 9, the laser adjustment stand 31 includes a laser adjustment stand base 310, a laser adjustment stand connecting block 311, a laser adjustment stand connecting plate 312, a laser adjustment stand supporting block 313 and a laser adjustment stand fixing member 314 which are sequentially connected, the laser adjustment stand base 310 includes a laser adjustment stand base plate 3101 and a laser adjustment stand base supporting block 3102, a laser adjustment stand base plate through hole 3103 is provided in the middle of the laser adjustment stand base plate 3101, the laser adjustment stand base plate through hole 3103 is of a waist-shaped hole structure, the laser adjustment stand base supporting block 3102 is fixedly connected with the laser mounting plate 3, and the laser adjustment stand base plate 3101 is mounted on the laser adjustment stand base supporting block 3102. The number of the laser adjustment frame base support blocks 3102 is two, and the laser adjustment frame base support blocks 3102 and the laser adjustment frame base plate 3101 are fixedly connected by bolts.
The laser adjustment frame connecting block 311 is in a columnar structure, two ends of the laser adjustment frame connecting block 311 are respectively provided with a laser adjustment frame connecting block through hole 3111, and bolts penetrate through the laser adjustment frame base plate through hole 3103 to be connected with the laser adjustment frame connecting block through hole 3111, so that the laser adjustment frame connecting block 311 is connected with the laser adjustment frame base plate 3101. The positions of the laser adjustment frame connecting block 311 and the laser adjustment frame base plate 3101 are adjusted by adjusting the positions of the bolts in the laser adjustment frame base plate through holes 3103, and the positions of the laser adjustment frame fixing pieces 314 are further adjusted.
The first through hole 3121 of the laser adjusting frame connecting plate and the second through hole 3122 of the laser adjusting frame connecting plate are arranged on the laser adjusting frame connecting plate 312, the first through hole 3121 of the laser adjusting frame connecting plate is a waist-shaped hole, a bolt penetrates through the first through hole 3121 of the laser adjusting frame connecting plate and stretches into the laser adjusting frame connecting block 311 so that the end part of the laser adjusting frame connecting block 311 is fixedly connected with the laser adjusting frame connecting plate 312, and the bolt penetrates through the second through hole 3122 of the laser adjusting frame connecting plate and the laser adjusting frame supporting block 313.
The laser adjusting frame support block 313 is provided with a laser adjusting frame support block through hole 3131, a laser adjusting frame support block connecting piece 3132 is arranged in the laser adjusting frame support block through hole 3131 in a penetrating mode, the bottom of the laser adjusting frame support block connecting piece 3132 is fixedly connected with the laser adjusting frame support block 313, the other end of the laser adjusting frame support block 313 is arranged inside the laser adjusting frame fixing piece 314 in a penetrating mode and fixedly connected with the laser adjusting frame fixing piece 314, the laser adjusting frame fixing piece 314 is of a revolving structure, and the laser 32 is arranged on the laser adjusting frame fixing piece 314 and fixedly connected with the laser adjusting frame fixing piece 314. The laser 32 is a well-established device, and the laser 32 is capable of performing a detection operation on the rail. The laser 32 is model number FP-MVPICO-ST-640-100MI-60-F240.
In the actual use process, the positions and the numbers of the camera adjusting support 201 and the laser adjusting frame 31 on the camera mounting plate 2 and the laser mounting plate 3 are respectively determined according to the actual use requirement, so that the steel rail can be comprehensively detected, and the detection range and the detection quality can be increased. The rail is placed on existing supporting rail equipment, and the rail is moved by external existing equipment so that the rail moves in the frame 1, and then detection of the rail surface is completed by the laser 32 and the camera 202. High detection quality and wide detection range.
Those of ordinary skill in the art will recognize that the embodiments described herein are for the purpose of aiding the reader in understanding the principles of the present utility model and should be understood that the scope of the utility model is not limited to such specific statements and embodiments. Those of ordinary skill in the art can make various other specific modifications and combinations from the teachings of the present disclosure without departing from the spirit thereof, and such modifications and combinations remain within the scope of the present disclosure.
Claims (8)
1. A rail surface damage check out test set, its characterized in that: including frame (1), be equipped with camera mounting panel (2) and laser mounting panel (3) on frame (1), camera mounting panel (2) and laser mounting panel (3) parallel arrangement are in frame (1), install camera module (20) on camera mounting panel (2), camera module (20) are including camera adjustment support (201) and camera (202), camera (202) are installed on camera adjustment support (201), camera adjustment support (201) link to each other with camera mounting panel (2), install laser adjustment frame (31) on laser mounting panel (3), install laser (32) on laser adjustment frame (31), inside frame (1) is worn to locate to the rail, detection to the rail is accomplished to camera (202) and laser (32).
2. A rail surface damage detection apparatus as recited in claim 1, wherein: the camera mounting plate (2) is of a plate-shaped structure, a camera mounting plate through hole (21) is formed in the middle of the camera mounting plate (2), the cross section of the camera mounting plate through hole (21) is rectangular, and the steel rail penetrates through the camera mounting plate through hole (21).
3. A rail surface damage detection apparatus as recited in claim 1, wherein: the laser mounting plate (3) is of a plate-shaped structure, a laser mounting plate through hole (33) is formed in the middle of the laser mounting plate (3), and the cross section of the laser mounting plate through hole (33) is of a cross-shaped structure.
4. A rail surface damage detection apparatus as recited in claim 1, wherein: the camera adjusting support (201) comprises a camera adjusting support fixing plate (203), a camera adjusting support second plate (204) and a camera adjusting support connecting plate (205), the camera adjusting support fixing plate (203) is fixedly connected with the camera mounting plate (2), the bottom of the camera adjusting support second plate (204) is connected with the camera adjusting support fixing plate (203), the end part of the camera adjusting support second plate (204) is connected with the camera adjusting support connecting plate (205), and the camera adjusting support connecting plate (205) is connected with the camera (202).
5. A rail surface damage detection apparatus as recited in claim 4, wherein: the camera adjusting bracket fixing plate (203) is provided with a camera adjusting bracket fixing plate through hole which is of a waist-shaped hole structure.
6. A rail surface damage detection apparatus as recited in claim 4, wherein: the camera adjusting support second plate (204) is of a U-shaped structure, camera adjusting support second plate mounting holes are formed in the bottom of the camera adjusting support second plate (204), screws penetrate through camera adjusting support fixing plate through holes and then enter the camera adjusting support second plate mounting holes, accordingly the camera adjusting support fixing plate (203) and the camera adjusting support second plate (204) are fixedly connected, camera adjusting support second plate connecting holes are formed in the upper end portion of the camera adjusting support second plate (204), and the number of the camera adjusting support second plate connecting holes is two and is arranged in parallel.
7. A rail surface damage detection apparatus as recited in claim 4, wherein: the bottom of camera adjustment support connecting plate (205) is equipped with camera adjustment support connecting plate mounting hole, and the bolt passes camera adjustment support second board connecting hole on camera adjustment support second board (204) and gets into camera adjustment support connecting plate mounting hole to camera adjustment support second board (204) and camera adjustment support connecting plate (205) link firmly, and the upper end of camera adjustment support connecting plate (205) is equipped with camera adjustment support connecting plate connecting hole, and after the bolt passed camera adjustment support connecting plate connecting hole, camera adjustment support connecting plate (205) links to each other with camera (202).
8. A rail surface damage detection apparatus as recited in claim 1, wherein: the laser adjusting frame (31) comprises a laser adjusting frame base (310), a laser adjusting frame connecting block (311), a laser adjusting frame connecting plate (312), a laser adjusting frame supporting block (313) and a laser adjusting frame fixing piece (314) which are sequentially connected, the laser adjusting frame base (310) comprises a laser adjusting frame base plate (3101) and a laser adjusting frame base supporting block (3102), a laser adjusting frame base plate through hole (3103) is formed in the middle of the laser adjusting frame base plate (3101), the laser adjusting frame base plate through hole (3103) is of a waist-shaped hole structure, the laser adjusting frame base supporting block (3102) is fixedly connected with the laser mounting plate (3), and the laser adjusting frame base plate (3101) is mounted on the laser adjusting frame base supporting block (3102); the laser adjusting frame connecting block (311) is of a columnar structure, two ends of the laser adjusting frame connecting block (311) are respectively provided with a laser adjusting frame connecting block through hole (3111), and bolts penetrate through the laser adjusting frame base plate through hole (3103) to be connected with the laser adjusting frame connecting block through hole (3111), so that the laser adjusting frame connecting block (311) is connected with the laser adjusting frame base plate (3101); be equipped with laser adjustment frame connecting plate first through-hole (3121) and laser adjustment frame connecting plate second through-hole (3122) on laser adjustment frame connecting plate (312), laser adjustment frame connecting plate first through-hole (3121) is waist hole, the bolt passes laser adjustment frame connecting plate first through-hole (3121) and stretches into in laser adjustment frame connecting block (311) so that the tip of laser adjustment frame connecting block (311) links firmly with laser adjustment frame connecting plate (312), the bolt passes laser adjustment frame connecting plate second through-hole (3122) and links firmly with laser adjustment frame supporting shoe (313), be equipped with laser adjustment frame supporting shoe through-hole (3131) on laser adjustment frame supporting shoe (313), wear to be equipped with laser adjustment frame supporting shoe connecting piece (3132) in laser adjustment frame supporting shoe through-hole (3131), the bottom of laser adjustment frame supporting shoe connecting piece (3132) links firmly with laser adjustment frame supporting shoe (313), the other end of laser adjustment frame supporting shoe (313) wears to locate inside laser adjustment frame mounting (314) to link firmly with laser adjustment frame mounting (314), laser adjustment frame mounting (314) are solid of revolution (32).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320362272.0U CN219266142U (en) | 2023-03-02 | 2023-03-02 | Rail surface damage check out test set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320362272.0U CN219266142U (en) | 2023-03-02 | 2023-03-02 | Rail surface damage check out test set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219266142U true CN219266142U (en) | 2023-06-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320362272.0U Active CN219266142U (en) | 2023-03-02 | 2023-03-02 | Rail surface damage check out test set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219266142U (en) |
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2023
- 2023-03-02 CN CN202320362272.0U patent/CN219266142U/en active Active
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