CN108943335A - A kind of full edge sealing sandwich light thin-wall wallboard and its processing unit (plant) and method - Google Patents
A kind of full edge sealing sandwich light thin-wall wallboard and its processing unit (plant) and method Download PDFInfo
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- CN108943335A CN108943335A CN201811156831.2A CN201811156831A CN108943335A CN 108943335 A CN108943335 A CN 108943335A CN 201811156831 A CN201811156831 A CN 201811156831A CN 108943335 A CN108943335 A CN 108943335A
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- Prior art keywords
- core layer
- edge sealing
- wall
- full edge
- light thin
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/522—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement for producing multi-layered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/525—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement containing organic fibres, e.g. wood fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/003—Methods for mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Panels For Use In Building Construction (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a kind of full edge sealing sandwich light thin-wall wallboard, the wallboard includes skinning layer (3) and core layer (4), and the skinning layer (3) is coated on the outer surface of core layer (4), and the thickness of skinning layer (3) is less than the thickness of core layer (4)；It also discloses the processing unit (plant) and processing method of the wallboard.The beneficial effects of the present invention are: the size and weight of component can be reduced under high-intensitive, weather-proof, fire prevention, waterproof, heat preservation, heat-insulated, the major structure of construction that insulates against sound, can effectively reduce bearing load, long service life, same building intensity, increase house usable floor area.
Description
Technical field
The present invention relates to the technical field of building exterior wall material, especially a kind of full edge sealing sandwich light thin-wall wallboard
And its processing unit (plant) and method.
Background technique
Integrate the multi-functional inexorable trend that will be wallboard development such as load-bearing, fire prevention, moisture-proof, sound insulation, heat-insulated.It is known
Technology one: aerated concrete wall panel, ceramsite concrete wall panel integrate heat preservation and go along with sb. to guard him, but intrinsic porous due to material
Property, more sensitive to the variation of ambient temperature and humidity, the durability of wallboard is difficult to meet actual requirement.Well-known technique two: by tying
The sandwich structure combined wall board that structure layer and heat insulation layer are combined, by change heat-insulating material and corresponding structure sheaf with
Heat insulation layer matching combination can get different combined wall boards.
Currently, combined wall board mainly have load-bearing concrete rock wool compound external wall panel, thin wall concrete rock wool compound external wall panel,
Concrete polyphenyl ethylene compound external wall panel, concrete perlite compound external wall panel and ferro-cement thermal insulation material battenboard etc..
Combined wall board is mainly bonded by the heat insulation layer 2 of the higher structure sheaf 1 of upper and lower two bulk strength and lightweight by binder, is one
Kind " sandwich " structure, it is difficult to realize that the full edge sealing of intermediate insulating layer, insulating layer 2 are exposed in air, cause functional material damp and hot
Sensitive question further reduced the service life of wallboard.It just can ensure that in addition, this combined wall board needs to be made thick and solid
With enough intensity, although intensity is improved, but is the reduction of house usable floor area, and manufacturing cost also accordingly increases
Add.Therefore existing combined wall board does not promote use.
Summary of the invention
The purpose of the present invention is to overcome the shortcomings of the existing technology, provides a kind of high-intensitive, weather-proof, fire prevention, waterproof, guarantor
It can be reduced under warm, heat-insulated, the major structure of construction that insulates against sound, can effectively reduce bearing load, long service life, same building intensity
The size and weight of component, the full edge sealing sandwich increase house usable floor area, is high in machining efficiency, mitigating processing labor intensity
Light thin-wall wallboard and its processing unit (plant) and method.
The purpose of the present invention is achieved through the following technical solutions: a kind of full edge sealing sandwich light thin-wall wallboard, institute
Stating wallboard includes skinning layer and core layer, and the skinning layer is coated on the outer surface of core layer, and the thickness of skinning layer is less than core material
The thickness of layer.
The core layer is rectangular-shaped or square shape.
The processing unit (plant) of the full edge sealing sandwich light thin-wall wallboard, described device includes workbench, linear drives
Mechanism, shaping mould, the left column and right column being set on workbench on the table top surface and are located at left column and the right side
It is installed with guide rail between column, is arranged before and after guide rail, the type chamber for accommodating core layer, shaping mould is provided in the shaping mould
Bottom be installed with sliding block, sliding block is slidably mounted on guide rail, and the straight line driving mechanism is horizontally disposed and is located at shaping mould
Top is installed with vertical oil cylinder on the output end of straight line driving mechanism, and the effect end of vertical cylinder piston rod is installed with bracket, branch
Horizontally disposed roller is rotatably installed in frame；The bottom of the shaping mould opens up the pilot hole there are two communicate-type chamber, and two
Core layer lifting body is provided at pilot hole, core layer lifting body includes mandril, spring and push plate, the vertical setting of spring
And it is located at the underface of pilot hole, the bottom surface of shaping mould is fixed at the top of spring, the bottom of spring is installed with push plate, push plate
Mandril is installed on top surface, mandril is slidably matched through spring and with pilot hole, and the top surface of mandril and type bottom of chamber surface
Concordantly.
The straight line driving mechanism includes motor, screw rod, nut and mounting plate, and screw rod is horizontally disposed, one end rotation of screw rod
Turn to be installed on right column, motor is fixedly installed on left column, and the output shaft of motor and the other end of screw rod connect through shaft coupling
It connects, the nut thread is connected on screw rod, and the mounting plate is fixedly arranged on nut bottom.
The vertical oil cylinder is fixedly installed in mounting plate bottom.
Two guide rails are provided on the workbench, two guide rails are arranged in parallel.
The method that described device processes full edge sealing sandwich light thin-wall wall, it the following steps are included:
The preparation of S1, core layer:
S11, load weighted aggregate and inorganic coagulation material are sequentially added in concrete forced stirrer A, concrete pressure is stirred
It mixes machine A to be stirred aggregate and inorganic coagulation material, after stirring after a period of time, the dry-mixed system of uniform core material is made；
S12, water and fiber are added into the dry-mixed system of core material, continue thereafter with and is stirred, after stirring for a period of time, be made equal
Even core material mixture；
S13, core material mixture is transferred in the groove of cavity plate, then cavity plate is placed on shake table and carries out mechanical pudding；
S14, application vertical pressure is carried out to the core material mixture in cavity plate, after a period of time of pressurizeing, stand curing molding, finally
Prepare core layer；
The preparation of S2, covering slurry:
S21, load weighted reinforcement and inorganic coagulation material are sequentially added in concrete forced stirrer B, concrete is forced
Reinforcement and inorganic coagulation material are stirred by blender B, and after stirring after a period of time, the dry-mixed body of uniform covering is made
System；
S22, suitable quantity of water is added into the dry-mixed system of covering, continues thereafter with and is stirred, after stirring for a period of time, prepare illiteracy
Skin mix slurry；
The processing of S3, full edge sealing wallboard:
The placement of S31, core layer: first pushing up two push plates, and the type that mandril is inserted into shaping mould simultaneously is intracavitary, then will step
The core layer prepared in rapid S1 is placed in type chamber, and core layer is supported on two mandrils, at this time core layer (4 and type
It is each formed with gap between each inner wall of chamber, realizes the placement of core layer；
S32, by the top surface of the covering mix slurry pumping prepared in step S2 to core layer, the covering mix of flow regime
Push plate, spring reset are unclamped, and mandril is driven to be retracted into pilot hole after filling full gap in filled therewith gap；
S33, starting motor, motor drives screw mandrel rotation, nut is moved right along screw rod length direction, when drum movement to core
When the surface of material layer, closes motor and be passed through hydraulic oil into the rodless cavity of vertical oil cylinder, piston rod extends downwardly, and works as roller
Stop being passed through hydraulic oil when touching core layer top surface, open motor simultaneously worker push shaping mould along guide rail forward or to
After move, the two combine movement under, roller by covering mix slurry smooth out in core layer；
S34, full edge sealing sandwich light thin-wall wallboard is made after standing curing molding.
Inorganic coagulation material in the step S11 and step S21 be portland cement, quick hardening sulphoaluminate cement,
Any one or more in magnesia cement, waterglass and silica solution.
Aggregate is to appoint in Crude vermiculite, expanded perlite, silica flour, inorfil and plant fiber in the step S11
It anticipates one or more.
Reinforcement is carbon fiber, aramid fiber, glass fibre, polypropylene fibre and polyethylene fibre in the step S21
In any one or more.
The invention has the following advantages that high-intensitive, weather-proof, fire prevention, waterproof, heat preservation, it is heat-insulated, insulate against sound, can effectively reduce and build
It builds the bearing load of main structure, long service life, build the size and weight that can reduce component under intensity, increase house on an equal basis
Usable floor area, high in machining efficiency, mitigation processing labor intensity.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of existing combined wall board；
Fig. 2 is structural schematic diagram of the invention；
Fig. 3 is the structural schematic diagram for processing equipment therefor of the present invention；
Fig. 4 is the portion the I partial enlarged view of Fig. 3；
Fig. 5 is the schematic diagram for jacking core layer；
Fig. 6 is the schematic diagram for producing full edge sealing sandwich light thin-wall wallboard；
In figure, 1- structure sheaf, 2- insulating layer, 3- skinning layer, 4 core layers-, 5- workbench, 6- shaping mould, 7- left column, the right side 8-
Column, 9- guide rail, 10- type chamber, 11- sliding block, the vertical oil cylinder of 12-, 13- bracket, 14- roller, 15- pilot hole, 16- mandril, 17-
Spring, 18- push plate, 19- motor, 20- screw rod, 21- nut, 22- mounting plate.
Specific embodiment
The present invention will be further described with reference to the accompanying drawing, and protection scope of the present invention is not limited to as described below:
As shown in Fig. 2, a kind of full edge sealing sandwich light thin-wall wallboard, the wallboard include skinning layer 3 and core layer 4, institute
The outer surface that skinning layer 3 is coated on core layer 4 is stated, the thickness of skinning layer 3 is less than the thickness of core layer 4.The core layer 4 is square
Shape or square shape, core layer have the function of fire prevention, heat preservation, heat-insulated and sound insulation；Skinning layer intensity is high, has weather-proof and waterproof
Etc. functions.Core layer raw materials are free of the substance that is harmful to the human body based on inorganic material, "dead" A class product, by
High temperature action does not distribute toxic gas, can meet fire-protection rating, service life and environmental requirement.
As shown in Fig. 3 ~ 4, the processing unit (plant) of the full edge sealing sandwich light thin-wall wallboard, described device includes work
Platform 5, straight line driving mechanism, shaping mould 6, the left column 7 and right column 8 being set on workbench 5,5 top surface of workbench
It above and between left column 7 and right column 8 is installed with guide rail 9, is arranged before and after guide rail 9, is provided with and is used in the shaping mould 6
The type chamber 10 of core layer is accommodated, the bottom of shaping mould 6 is installed with sliding block 11, and sliding block 11 is slidably mounted on guide rail 9, the straight line
Driving mechanism is horizontally disposed and is located at the top of shaping mould 6, is installed with vertical oil cylinder 12 on the output end of straight line driving mechanism, hangs down
It is installed with bracket 13 to the effect end of 12 piston rod of oil cylinder, horizontally disposed roller 14 is rotatably installed in bracket 13；It is described at
The bottom of pattern 6 opens up the pilot hole 15 there are two communicate-type chamber 10, is provided with core layer jack at two pilot holes 15
Structure, core layer lifting body include mandril 16, spring 17 and push plate 18, the vertical setting of spring 17 and be located at pilot hole 15 just under
The bottom surface of shaping mould 6 is fixed at side, the top of spring 17, and the bottom of spring 17 is installed with push plate 18, on 18 top surface of push plate
It is installed with mandril 16, mandril 16 is slidably matched through spring 17 and with pilot hole 15, and the top surface of mandril 16 and 10 bottom of type chamber
Flush.
The straight line driving mechanism includes motor 19, screw rod 20, nut 21 and mounting plate 22, and screw rod 20 is horizontally disposed, silk
One end rotation of bar 20 is installed on right column 8, and motor 19 is fixedly installed on left column 7, the output shaft and screw rod of motor 19
20 other end is connected through shaft coupling, and the nut 21 is threadedly connected on screw rod 20, and the mounting plate 22 is fixedly arranged on nut 21
Bottom.The vertical oil cylinder 12 is fixedly installed in 22 bottom of mounting plate.Two guide rails 9 are provided on the workbench 5, two are led
Rail 9 is arranged in parallel.
The method that described device processes full edge sealing sandwich light thin-wall wall, it the following steps are included:
The preparation of S1, core layer:
S11, load weighted aggregate and inorganic coagulation material are sequentially added in concrete forced stirrer A, concrete pressure is stirred
It mixes machine A to be stirred aggregate and inorganic coagulation material, after stirring after a period of time, the dry-mixed system of uniform core material is made；
S12, water and fiber are added into the dry-mixed system of core material, continue thereafter with and is stirred, after stirring for a period of time, be made equal
Even core material mixture；
S13, core material mixture is transferred in the groove of cavity plate, then cavity plate is placed on shake table and carries out mechanical pudding；
S14, application vertical pressure is carried out to the core material mixture in cavity plate, after a period of time of pressurizeing, stand curing molding, finally
Prepare core layer；
The preparation of S2, covering slurry:
S21, load weighted reinforcement and inorganic coagulation material are sequentially added in concrete forced stirrer B, concrete is forced
Reinforcement and inorganic coagulation material are stirred by blender B, and after stirring after a period of time, the dry-mixed body of uniform covering is made
System；
S22, suitable quantity of water is added into the dry-mixed system of covering, continues thereafter with and is stirred, after stirring for a period of time, prepare illiteracy
Skin mix slurry；
The processing of S3, full edge sealing wallboard:
The placement of S31, core layer: as shown in figure 5, first pushing up two push plates 18, mandril 16 is inserted into shaping mould 6 simultaneously
In type chamber 10, then the core layer 4 prepared in step S1 is placed in type chamber 10, and core layer 4 is supported in two tops
On bar 16, it is each formed with gap between core layer 4 and each inner wall of type chamber 10 at this time, realizes the placement of core layer；
S32, by the top surface of the covering mix slurry pumping prepared in step S2 to core layer 4, the covering of flow regime is mixed
Filled therewith gap is closed, after filling full gap, unclamps push plate 18, spring 17 resets, and mandril 16 is driven to be retracted into pilot hole
In 15；
S33, starting motor 19, motor 19 drive screw rod 20 to rotate, and nut 21 is moved right along 20 length direction of screw rod, works as rolling
When cylinder 14 moves to the surface of core layer 4, closes motor 19 and be passed through hydraulic oil, piston into the rodless cavity of vertical oil cylinder 12
Bar extends downwardly, and stops being passed through hydraulic oil when roller 14 touches 4 top surface of core layer, and opening motor 19, worker pushes simultaneously
Shaping mould 6 is moved forward or rearward along guide rail 9, and the two combines under movement, and roller 14 smoothes out covering mix slurry in core material
On layer 4；
S34, as shown in fig. 6, full edge sealing sandwich light thin-wall wallboard, the full envelope prepared are made after standing curing molding
Skinning layer 3 in the sandwich light thin-wall wallboard of side wraps core layer 4, is exposed to air so as to avoid core layer
In, the damp and hot sensitive question of functional material is overcome, the service life of wallboard is extended.Furthermore the full edge sealing sandwich prepared
Contain fibrous material in skinning layer 3 in light thin-wall wallboard, fibrous material has great compression strength, to greatly mention
The high mechanical strength of wallboard, it is same to build the size and weight that component is reduced under intensity, further increase house use
Area.
Furthermore the device for processing full edge sealing sandwich light thin-wall wallboard, which realizes, mechanically applies covering mix slurry
The outer surface for smearing core layer 4 greatly improves the processing efficiency of the wallboard, and smears without artificial, greatly alleviates worker
Labor intensity.
Inorganic coagulation material in the step S11 and step S21 be portland cement, quick hardening sulphoaluminate cement,
Any one or more in magnesia cement, waterglass and silica solution.
Aggregate is to appoint in Crude vermiculite, expanded perlite, silica flour, inorfil and plant fiber in the step S11
It anticipates one or more.
Reinforcement is carbon fiber, aramid fiber, glass fibre, polypropylene fibre and polyethylene fibre in the step S21
In any one or more.
Claims (10)
1. a kind of full edge sealing sandwich light thin-wall wallboard, it is characterised in that: the wallboard includes skinning layer (3) and core layer
(4), the skinning layer (3) is coated on the outer surface of core layer (4), and the thickness of skinning layer (3) is less than the thickness of core layer (4).
2. a kind of full edge sealing sandwich light thin-wall wallboard according to claim 1, it is characterised in that: the core layer
It (4) is rectangular-shaped or square shape.
3. the processing unit (plant) of full edge sealing sandwich light thin-wall wallboard described according to claim 1 ~ any one of 2, special
Sign is: described device includes workbench (5), straight line driving mechanism, shaping mould (6), the left column being set on workbench (5)
(7) and right column (8), guide rail is installed on workbench (5) top surface and between left column (7) and right column (8)
(9), setting before and after guide rail (9), the interior type chamber (10) being provided with for accommodating core layer of the shaping mould (6), shaping mould (6)
Bottom is installed with sliding block (11), and sliding block (11) is slidably mounted on guide rail (9), and the straight line driving mechanism is horizontally disposed and is located at
The top of shaping mould (6) is installed with vertical oil cylinder (12) on the output end of straight line driving mechanism, vertical oil cylinder (12) piston rod
Effect end is installed with bracket (13), is rotatably installed with horizontally disposed roller (14) in bracket (13)；The bottom of the shaping mould (6)
Portion opens up the pilot hole (15) there are two communicate-type chamber (10), is provided with core layer lifting body at two pilot holes (15),
Core layer lifting body includes mandril (16), spring (17) and push plate (18), the vertical setting of spring (17) and is located at pilot hole
(15) underface is fixed on the bottom surface of shaping mould (6) at the top of spring (17), and the bottom of spring (17) is installed with push plate
(18), it is installed with mandril (16) on push plate (18) top surface, mandril (16) is matched through spring (17) and with pilot hole (15) sliding
It closes, and the top surface of mandril (16) is concordant with type chamber (10) bottom surface.
4. the processing unit (plant) of the full edge sealing sandwich light thin-wall wallboard according to claim 3, it is characterised in that: institute
Stating straight line driving mechanism includes motor (19), screw rod (20), nut (21) and mounting plate (22), and screw rod (20) is horizontally disposed, silk
Bar (20) one end rotation is installed on right column (8), motor (19) is fixedly installed on left column (7), motor (19) it is defeated
Shaft is connect with the other end of screw rod (20) through shaft coupling, and the nut (21) is threadedly connected on screw rod (20), the installation
Plate (22) is fixedly arranged on nut (21) bottom.
5. the processing unit (plant) of the full edge sealing sandwich light thin-wall wallboard according to claim 3, it is characterised in that: institute
It states vertical oil cylinder (12) and is fixedly installed in mounting plate (22) bottom.
6. the processing unit (plant) of the full edge sealing sandwich light thin-wall wallboard according to claim 3, it is characterised in that: institute
It states and is provided with two guide rails (9) on workbench (5), two guide rails (9) are arranged in parallel.
7. the method that device processes full edge sealing sandwich light thin-wall wall according to claim 3, it is characterised in that: it is wrapped
Include following steps:
The preparation of S1, core layer:
S11, load weighted aggregate and inorganic coagulation material are sequentially added in concrete forced stirrer A, concrete pressure is stirred
It mixes machine A to be stirred aggregate and inorganic coagulation material, after stirring after a period of time, the dry-mixed system of uniform core material is made；
S12, water and fiber are added into the dry-mixed system of core material, continue thereafter with and is stirred, after stirring for a period of time, be made equal
Even core material mixture；
S13, core material mixture is transferred in the groove of cavity plate, then cavity plate is placed on shake table and carries out mechanical pudding；
S14, application vertical pressure is carried out to the core material mixture in cavity plate, after a period of time of pressurizeing, stand curing molding, finally
Prepare core layer；
The preparation of S2, covering slurry:
S21, load weighted reinforcement and inorganic coagulation material are sequentially added in concrete forced stirrer B, concrete is forced
Reinforcement and inorganic coagulation material are stirred by blender B, and after stirring after a period of time, the dry-mixed body of uniform covering is made
System；
S22, suitable quantity of water is added into the dry-mixed system of covering, continues thereafter with and is stirred, after stirring for a period of time, prepare illiteracy
Skin mix slurry；
The processing of S3, full edge sealing wallboard:
The placement of S31, core layer: first pushing up two push plates (18), and mandril (16) is inserted into the type chamber of shaping mould (6) simultaneously
(10) in, then the core layer (4) prepared in step S1 is placed in type chamber (10), and core layer (4) is supported in two
On a mandril (16), core layer (is each formed with gap between 4 and type chamber (10) each inner wall, realizes the placement of core layer at this time；
S32, by the top surface of the covering mix slurry pumping prepared in step S2 to core layer (4), the covering of flow regime
Mix filled therewith gap is unclamped push plate (18) after filling full gap, and spring (17) resets, and mandril (16) is driven to retract
In to pilot hole (15)；
S33, starting motor (19), motor (19) drive screw rod (20) rotation, nut (21) along screw rod (20) length direction to
Right movement closes motor (19) and to vertical oil cylinder (12) without bar when roller (14) moves to the surface of core layer (4)
Hydraulic oil is passed through in chamber, piston rod extends downwardly, and stops being passed through when roller (14) touches core layer (4) top surface hydraulic
Oil, opening motor (19), worker pushes shaping mould (6) to be moved forward or rearward along guide rail (9) simultaneously, and the two combines under movement,
Roller (14) smoothes out covering mix slurry on core layer (4)；
S34, full edge sealing sandwich light thin-wall wallboard is made after standing curing molding.
8. the method that device according to claim 7 processes full edge sealing sandwich light thin-wall wall, it is characterised in that: institute
Stating the inorganic coagulation material in step S11 and step S21 is portland cement, quick hardening sulphoaluminate cement, magnesia cement, water
Any one or more in glass and silica solution.
9. the method that device according to claim 7 processes full edge sealing sandwich light thin-wall wall, it is characterised in that: institute
Stating aggregate in step S11 is any one in Crude vermiculite, expanded perlite, silica flour, inorfil and plant fiber or more
Kind.
10. the method that device according to claim 7 processes full edge sealing sandwich light thin-wall wall, it is characterised in that:
Reinforcement is any one in carbon fiber, aramid fiber, glass fibre, polypropylene fibre and polyethylene fibre in the step S21
Kind is a variety of.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811156831.2A CN108943335B (en) | 2018-09-30 | 2018-09-30 | Full-edge-sealing sandwich structure light thin-wall wallboard and processing device and method thereof |
| PCT/CN2018/123447 WO2020062664A1 (en) | 2018-09-30 | 2018-12-25 | Lightweight thin wall panel having sandwich structure and fully-enclosed edges, processing device for same, and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811156831.2A CN108943335B (en) | 2018-09-30 | 2018-09-30 | Full-edge-sealing sandwich structure light thin-wall wallboard and processing device and method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108943335A true CN108943335A (en) | 2018-12-07 |
| CN108943335B CN108943335B (en) | 2023-08-15 |
Family
ID=64472519
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811156831.2A Active CN108943335B (en) | 2018-09-30 | 2018-09-30 | Full-edge-sealing sandwich structure light thin-wall wallboard and processing device and method thereof |
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| CN (1) | CN108943335B (en) |
| WO (1) | WO2020062664A1 (en) |
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| WO2020062664A1 (en) * | 2018-09-30 | 2020-04-02 | 宋志远 | Lightweight thin wall panel having sandwich structure and fully-enclosed edges, processing device for same, and method |
| CN111331707A (en) * | 2020-04-01 | 2020-06-26 | 张美姣 | Cement foaming heated board forming process machine |
| CN111421647A (en) * | 2020-04-01 | 2020-07-17 | 张美姣 | Modified cement foamed insulation board forming processing method |
| CN114274645A (en) * | 2021-12-27 | 2022-04-05 | 广东新中源住工新材料有限公司 | Wallboard manufacturing process |
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| CN114274645B (en) * | 2021-12-27 | 2024-05-03 | 江苏格构装配式房屋构件有限公司 | Wallboard manufacturing process method |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2020062664A1 (en) | 2020-04-02 |
| CN108943335B (en) | 2023-08-15 |
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