CN111331707A - Cement foaming heated board forming process machine - Google Patents
Cement foaming heated board forming process machine Download PDFInfo
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- CN111331707A CN111331707A CN202010249981.9A CN202010249981A CN111331707A CN 111331707 A CN111331707 A CN 111331707A CN 202010249981 A CN202010249981 A CN 202010249981A CN 111331707 A CN111331707 A CN 111331707A
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- pipe
- irrigation
- sliding fit
- fit mode
- irrigation pipe
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- 239000004568 cement Substances 0.000 title claims abstract description 20
- 238000005187 foaming Methods 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title description 25
- 238000009413 insulation Methods 0.000 claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 230000002262 irrigation Effects 0.000 claims description 117
- 238000003973 irrigation Methods 0.000 claims description 117
- 239000000463 material Substances 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 238000005452 bending Methods 0.000 claims description 3
- 210000003734 kidney Anatomy 0.000 claims 3
- 239000002002 slurry Substances 0.000 description 60
- 239000007788 liquid Substances 0.000 description 14
- 230000033001 locomotion Effects 0.000 description 10
- 238000003756 stirring Methods 0.000 description 9
- 230000000903 blocking effect Effects 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 206010039509 Scab Diseases 0.000 description 3
- 238000004321 preservation Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000011398 Portland cement Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009421 internal insulation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004537 pulping Methods 0.000 description 1
- 239000000941 radioactive substance Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Underground Or Underwater Handling Of Building Materials (AREA)
Abstract
The invention relates to a cement foaming insulation board forming processing machine which comprises a workbench, a main pouring mechanism and a transmission mechanism, wherein the main pouring mechanism is installed at the upper end of the workbench, the transmission mechanism is arranged at the right end of the upper end surface of the workbench, and the transmission mechanism is positioned below the right end of the main pouring mechanism.
Description
Technical Field
The invention relates to the technical field of insulation board production, in particular to a cement foaming insulation board forming processing machine.
Background
The cement foam insulation board is a light bubble-shaped insulation board which is mainly prepared by using ordinary portland cement, fly ash, a foaming agent, an additive and the like as materials through the processes of compounding, stirring, foaming, cutting and the like, the manufacturing process is simple and means that the foaming is carried out according to the metering of the prepared foaming agent and a pulping liquid, the foaming is carried out after the mixing, the pouring is carried out in a mould, the maintenance and cutting are carried out for a period of time after the pouring is finished, and finally, the appropriate moisture preservation treatment is carried out The construction is simple and convenient, the comprehensive cost is low, the application range is wide, the cold and hot bridge is prevented from being generated, the waterproof performance is realized, the bonding force with the wall body is strong, the strength is high, no toxic and harmful radioactive substances exist, the environment is protected, the defects of low strength (brittleness), high water absorption rate and the like are also realized, but the following problems can occur in the forming and processing process of the cement foaming insulation board:
1. the insulation board is usually formed by one-time pouring, so that the slurry overflows from the die due to excessive slurry pouring in one time, the accuracy of the insulation board is greatly influenced due to multidirectional solidified slurry branches generated at the upper end of the formed insulation board, and meanwhile, the pouring can not be stopped at the upper end opening of the die easily in one-time pouring mode in a large quantity, and the accurate pouring of small parts is neglected easily;
2. the mould is close to the thick liquids of bottom more and still easily is in the state of stewing under the condition that can not in time solidify, and this state easily makes materials such as cement in the thick liquids take place to sink end or layering phenomenon, and then makes the shaping quality of heated board reduce, takes to fill the inside whole fashioned method of watering of mould simultaneously and is not convenient for the workman to take out the shaping heated board smoothly, and the integrality of heated board is lower.
Disclosure of Invention
Technical scheme (I)
In order to achieve the purpose, the invention adopts the following technical scheme that the cement foaming insulation board forming processing machine comprises a workbench, a main filling mechanism and a transmission mechanism, wherein the main filling mechanism is installed at the upper end of the workbench, the transmission mechanism is arranged at the right end of the upper end face of the workbench, and the transmission mechanism is positioned below the right end of the main filling mechanism.
The main irrigation mechanism comprises an irrigation machine, a main irrigation pipe, a first electric slide block, a conical pipe head, an auxiliary irrigation group, a mold, an electric push rod and a baffle plate, wherein the lower end of the irrigation machine is arranged at the left end of the upper end surface of the workbench, the main irrigation pipe is arranged at the upper end of the right end of the irrigation machine, the right section of the main irrigation pipe is of a downward bending structure, the first irrigation pipe is arranged in the vertical section of the right section of the main irrigation pipe in a sliding fit mode, the first electric slide blocks are symmetrically arranged at the left end and the right end of the upper end of the first irrigation pipe, the first electric slide blocks are arranged on the inner surface wall of the vertical section of the right section of the main irrigation pipe in a sliding fit mode, the conical pipe head is arranged at the lower end of the first irrigation pipe in a threaded fit mode, discharge through holes are arranged on the outer surface of the conical pipe head from top to bottom at equal intervals, the discharge through holes are evenly distributed along, the auxiliary irrigation group is positioned under the main irrigation pipe, a mould is arranged right on the right side of the irrigation machine, electric push rods are symmetrically arranged on the left inner side wall and the right inner side wall of the mould, the electric push rods are symmetrically arranged front and back, the inner side ends of the electric push rods are connected with the outer side ends of the baffle plates, the baffle plates are in sliding fit with the front inner side wall, the rear inner side wall and the inner bottom wall of the mould, a first irrigation pipe is driven to move downwards by a first electric slide block until a conical pipe head is positioned in the mould, the baffle plates are pushed to move inwards to corresponding positions by the electric push rods, slurry is injected into the main irrigation pipe by the irrigation machine, the slurry is injected into the mould from the discharge through hole, the first irrigation pipe is driven to move upwards gradually by the first electric slide block to carry out main irrigation when the irrigation machine works, the slurry is injected into the main irrigation pipe by the irrigation machine after the main irrigation pipe stops injecting the slurry into the main irrigation pipe and the conical pipe, all drive the mould through drive mechanism at main part watering and top watering in-process and wholly carry out reciprocating motion about to carry out the processing of equalling out to the thick liquids in the mould, after the thick liquids in the mould solidifies completely, drive the baffle through electric putter and keep away from fashioned heated board to the lateral movement, then take out fashioned heated board through artifical mode.
The auxiliary irrigation group comprises an auxiliary irrigation pipe, a second electric slide block, a vertical irrigation pipe, a third electric slide block and a hollow flat plate, wherein the left end of the auxiliary irrigation pipe is connected with the lower end of the right end of the irrigation machine, the second irrigation pipe is arranged in the auxiliary irrigation pipe in a sliding fit mode, the second electric slide block is symmetrically arranged at the upper end and the lower end of the left end of the second irrigation pipe, the second electric slide block is arranged on the inner surface wall of the auxiliary irrigation pipe in a sliding fit mode, the vertical irrigation pipe is arranged in the lower end of the right end of the second irrigation pipe in a sliding fit mode, the third electric slide block is symmetrically arranged at the left end and the right end of the vertical irrigation pipe, the third electric slide block is arranged on the inner surface wall at the lower end of the right end of the second irrigation pipe in a sliding fit mode, the hollow flat plate is arranged at the lower end of the hollow flat plate in a threaded fit mode, through holes are formed in the lower, drive through No. three electronic sliders and water a tub downstream vertically, until the hollow flat board is located the upper end certain distance department that pours the thick liquids, pour into thick liquids in the pipe into to assisting through watering the quick-witted, the thick liquids through the through-put hole injection mould in, drive No. two through No. two electronic sliders simultaneously and water a tub right movement, the hollow flat board synchronous motion thereupon carries out the top watering.
The transmission mechanism comprises concave tracks, balls, T-shaped connecting blocks, rail plates, gear teeth, incomplete gears and a motor, the concave tracks are symmetrically arranged at the right end of the upper end of the workbench in a front-back manner, the upper end surfaces of the concave tracks and the lower end surface of the die are in a sliding fit manner, the balls are arranged on the concave tracks in a sliding fit manner, the upper ends of the balls are connected with the lower end of the die in a sliding fit manner, rectangular grooves are formed in the upper end surface of the workbench between the two concave tracks, the rectangular grooves are positioned right and right of the irrigation machine, the concave tracks are symmetrically arranged in the front-back manner relative to the rectangular grooves, the T-shaped connecting blocks are symmetrically arranged in the rectangular grooves in the left-right manner, the upper ends of the outer ends of the T-shaped connecting blocks are connected with the lower end of the die, the rail plates are connected with the rail plates, the gear teeth are, be the sliding fit mode between incomplete gear and the teeth of a cogwheel, the rear end of incomplete gear links to each other with the output shaft end of motor, the inner diapire at the rectangle recess is installed to the lower extreme of motor, the back inside wall at the rectangle recess is installed to the rear end of motor, in main part watering and top watering in-process, drive incomplete gear through the motor and rotate, incomplete gear makes the rail plate do left and right sides reciprocating motion with the teeth of a cogwheel matched with work, T type connecting block drives the mould and carries out the processing of equalling in the stand along with rail plate synchronous motion to thick liquids, the ball is along with mould along concave type rail plate.
A circular ring is arranged right above the upper end of the conical pipe head and is arranged at the lower end of a first pouring pipe in a sliding fit mode, four electric sliding blocks are symmetrically arranged on the left inner surface wall and the right inner surface wall of the circular ring and on the outer surface wall of the lower end of the first pouring pipe in a sliding fit mode, extension plates are symmetrically arranged on the front outer end surface and the rear outer end surface of the circular ring, vertical plates are equidistantly arranged at the lower ends of the extension plates from front to back, the extension plates drive the vertical plates to synchronously move along with the first pouring pipe, in the main body pouring process, the ring is driven to rotate by the fourth electric slide block, the ring drives the vertical plate to synchronously move through the extension plate, the vertical plate stirs the slurry in the die, and then reduce the probability that materials such as cement in the thick liquids take place the phenomenon of sinking, the position in corner is more full of to the thick liquids that flows simultaneously, and the extension board can play the effect of flattening and compaction to thick liquids.
As a preferred technical scheme of the invention, rectangular grooves are formed in the middle of the front end surface and the rear end surface of the vertical plate, elastic blocks are symmetrically arranged on the left inner side wall and the right inner side wall of each rectangular groove, a die return plate is arranged at the upper end of the vertical plate in a sliding fit manner, a sliding fit manner is formed between the die return plate and the corresponding mounting groove, the corresponding mounting groove is formed in the lower end surface of the extension plate, five electric slide blocks are symmetrically arranged on the front inner side wall and the rear inner side wall of the die return plate, the five electric slide blocks are arranged at the upper end of the rectangular grooves in a sliding fit manner, the five electric slide blocks and the elastic blocks are in a sliding fit manner, in the process of ascending and resetting of the first pouring pipe, the die return plate is driven to move downwards by the five electric slide blocks, residual slurry carried by the surface of the vertical plate is smoothed down by the die return plate, the, the elastic block can keep the rectangular groove on the vertical plate in a closed state in the process of stirring the slurry, so that the probability that the slurry is attached to the rectangular groove to block the fifth electric sliding block is reduced.
As a preferred technical scheme of the invention, a loop bar is arranged above a circular ring, the left end of the loop bar is arranged at the lower end of a first pouring pipe in a threaded fit mode, the upper end surface of the loop bar is positioned below the lower end surface of the right end of a main pouring pipe, the right end surface of the loop bar is of an inclined structure, a support bar is arranged below the right side of the loop bar, the support bar is arranged between the support bar and the upper ends of the right ends of the front and rear inner side walls of a mold, a rectangular through groove is formed in the middle of the left end surface of the support bar, a moving bar is arranged in the rectangular through groove in a sliding fit mode, the left end surface of the moving bar is an inclined surface, inner grooves are symmetrically formed in the front and rear end surfaces of the moving bar, a compression spring is arranged on the inner bottom wall of the inner groove, a fixture block is arranged at the outer side end, the right end of the control switch is arranged at the upper end of the inner right side wall of the die, the loop bar moves synchronously with the first pouring pipe in the process of driving the first pouring pipe to move upwards through the first electric slide block, when the right end surface of the sleeve rod is contacted with the left end surface of the movable rod, the sleeve rod presses the movable rod rightwards, the fixture block moves synchronously along with the movable rod, and at the moment when the left end of the fixture block is separated from the right end of the supporting rod, which is popped outwards under the action of a compression spring and clamped at the right end of the support rod to fix the movable rod, the right end of the movable rod is pressed on the control switch, the control switch timely controls and stops the operation of injecting the slurry into the main pouring pipe by the pouring machine, thereby avoiding the phenomenon that the poured slurry overflows the outside of the mould or exceeds the size range of the formed heat preservation plate due to excessive pouring, simultaneously be convenient for follow-up through assisting irritate the group and carry out the top precision watering of small part, before the next heated board of shaping, press the fixture block to the inboard and promote the carriage release lever left through the manual mode and make it reset.
As a preferred technical scheme of the invention, the upper ends of the front end and the rear end of the mould are provided with the baffle plates in a sliding fit mode, the lower end surfaces of the baffle plates are positioned above the upper end surfaces of the baffle plates, the left end and the right end of the inner side ends of the baffle plates are of T-shaped structures, the sliding fit mode is adopted between the outer side ends of the T-shaped structures and the upper ends of the front inner side wall and the rear inner side wall of the mould, the middle parts of the inner side ends of the baffle plates are provided with semi-kidney-shaped grooves, the semi-kidney-shaped grooves of the inner side ends, the baffle plates are pushed inwards in a manual mode to enable the inner side ends of the two baffle plates to be attached tightly, the two plate kidney-shaped grooves form a complete kidney-shaped groove so as to facilitate the left and right reciprocating motion of a subsequent die through a transmission mechanism, the baffle plates can play a role in blocking the slurry splashed in the slurry stirring process of the vertical plates, thereby reducing the probability that the slurry splashes and adheres to other structures such as a mould and the like to form a scab layer.
As a preferred technical scheme of the invention, the elastic rubber layers are arranged at the lower end, the front end and the rear end of the baffle plate, the elastic rubber layers are in sliding fit with the front inner side wall, the rear inner side wall and the inner bottom wall of the mold, and the elastic rubber layers can increase the tightness between the baffle plate and the inner surface of the mold, namely, the tightness of the space formed by the baffle plate and the mold is improved, and the probability of influence on the shape of the finally-formed insulation board caused by slurry overflowing from the gap between the baffle plate and the mold is further reduced.
As a preferred technical scheme of the invention, a spiral pipe is arranged in the lower end of the first pouring pipe, the lower end surface of the spiral pipe is positioned above the lower end surface of the first pouring pipe, six electric slide blocks are symmetrically arranged at the front end and the rear end of the upper end of the spiral pipe, the six electric slide blocks are arranged on the inner surface wall of the lower end of the first pouring pipe in a sliding fit mode, in the main pouring process, the spiral pipe is driven to rotate by the six electric slide blocks, and the spiral pipe can enable slurry passing through the conical pipe head to always keep a flowing state so as to reduce the probability of blocking a discharge through hole on the inner surface of the conical pipe head by the slurry.
(II) advantageous effects
1. According to the cement foaming insulation board forming processing machine, the cement foaming insulation board is formed and processed by adopting the design concept of a main body pouring and small part precise pouring combined structure, so that the one-time forming precision and speed of the insulation board are improved, the probability of slurry overflow is reduced, and meanwhile, compared with the mode of directly forming the insulation board in the whole die, the mode of forming the insulation board by matching the electric push rod, the baffle plate and the die is more convenient for workers to smoothly take out the formed insulation cup and can protect the integrity of the insulation board to the maximum extent;
2. the No. four electric sliding blocks, the circular rings, the extension plates and the vertical plates work in a matched mode, so that slurry in a mold is synchronously stirred in the main body pouring process, the probability of bottom sinking or layering of substances such as cement in the slurry is further reduced, meanwhile, the slurry in a flowing state is always easy to fill the corner position due to stirring, and the extension plates can play a role in flattening and compacting the slurry;
3. the fifth electric sliding block and the square-shaped plate are matched to work, so that residual slurry carried on the surface of the vertical plate can be knocked down, the utilization rate of the slurry is improved, the cleanliness of the vertical plate is improved, the probability of forming a slurry scab layer on the vertical plate is reduced, meanwhile, the rectangular groove in the vertical plate can be kept in a closed state in the slurry stirring process through the elastic block on the vertical plate, and the probability of blocking the movement of the fifth electric sliding block due to the fact that the slurry is attached to the rectangular groove is reduced;
4. the sleeve rod, the moving rod, the clamping block, the compression spring and the control switch are matched to work, so that the operation of stopping the pouring machine from pouring the slurry into the main pouring pipe can be controlled in time, the phenomenon that the poured slurry overflows out of a mold or exceeds the size range of a formed heat preservation plate due to the fact that the poured slurry is excessive is avoided, and meanwhile, the top precision pouring of a small part is conveniently carried out through the auxiliary pouring group in the follow-up process;
5. the No. six electric sliding block and the spiral pipe work in a matched mode, so that slurry passing through the conical pipe head can be always in a flowing state, and the probability that the slurry blocks the discharging through hole on the inner surface of the conical pipe head can be reduced.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a first cross-sectional view of the present invention;
FIG. 3 is a second cross-sectional view of the present invention;
FIG. 4 is a third cross-sectional view of the present invention;
FIG. 5 is an enlarged view of the invention in section X of FIG. 2;
FIG. 6 is an enlarged view of the Y-direction portion of FIG. 2 of the present invention;
FIG. 7 is an enlarged view of the invention in the Z-direction of FIG. 2;
FIG. 8 is an enlarged view of the M-direction portion of FIG. 2 in accordance with the present invention;
FIG. 9 is an enlarged view of the N-direction portion of FIG. 2 in accordance with the present invention;
FIG. 10 is an enlarged view of the invention taken from the direction R of FIG. 2;
FIG. 11 is an enlarged view of the T-direction of FIG. 3 in accordance with the present invention;
fig. 12 is a partial enlarged view of the invention in the direction Q of fig. 4.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
As shown in fig. 1 to 12, a cement foaming insulation board forming and processing machine comprises a workbench 1, a main irrigation mechanism 2 and a transmission mechanism 3, wherein the main irrigation mechanism 2 is installed at the upper end of the workbench 1, the transmission mechanism 3 is arranged at the right end of the upper end face of the workbench 1, and the transmission mechanism 3 is located below the right end of the main irrigation mechanism 2.
The main irrigation mechanism 2 comprises a irrigation machine 20, a main irrigation pipe 21, a first irrigation pipe 22, a first electric slide block 23, a conical pipe head 24, an auxiliary irrigation group 25, a mold 26, an electric push rod 27 and a baffle 28, the lower end of the irrigation machine 20 is installed at the left end of the upper end face of the workbench 1, the main irrigation pipe 21 is installed at the upper end of the right end of the irrigation machine 20, the right section of the main irrigation pipe 21 is of a downward bending structure, the first irrigation pipe 22 is installed inside the vertical section of the right section of the main irrigation pipe 21 in a sliding fit mode, the first electric slide block 23 is symmetrically installed at the left end and the right end of the upper end of the first irrigation pipe 22, the first electric slide block 23 is installed on the inner surface wall of the vertical section of the right section of the main irrigation pipe 21 in a sliding fit mode, the conical pipe head 24 is installed at the lower end of the first irrigation pipe 22 in a threaded fit mode, discharge through holes are equidistantly formed in the outer surface of the conical pipe head 24 from top to bottom, and are, an auxiliary irrigation group 25 is arranged at the lower end of the right end of the irrigation machine 20, the auxiliary irrigation group 25 is positioned under the main irrigation pipe 21, a mold 26 is arranged right on the right side of the irrigation machine 20, electric push rods 27 are symmetrically arranged on the left inner side wall and the right inner side wall of the mold 26, the electric push rods 27 are symmetrically arranged front and back, the inner side ends of the electric push rods 27 are connected with the outer side end of a baffle plate 28, the baffle plate 28 and the front inner side wall, the back inner side wall and the inner bottom wall of the mold 26 are in a sliding fit mode, a first irrigation pipe 22 is driven by a first electric slide block 23 to move downwards, a first irrigation pipe 22 drives a conical pipe head 24 to move synchronously until the conical pipe head 24 is positioned at a corresponding position in the mold 26, the baffle plate 28 is driven by the electric push rod 27 to move inwards to a corresponding position, then slurry is injected into the main irrigation pipe 21 and the first irrigation pipe 22 by the irrigation machine 20, the slurry is injected into the mold 26 from a discharge through hole, the first electric slide, the cone-shaped pipe heads 24 synchronously move along with the cone-shaped pipe heads 24, when slurry in the mold 26 is integrally accumulated to a certain degree, namely, the main body pouring is completed, the pouring machine 20 stops pouring the slurry into the main pouring pipe 21 and the cone-shaped pipe heads 24 return to the original position, then the slurry is poured into the auxiliary pouring group 25 through the pouring machine 20, the auxiliary pouring group 25 performs top pouring, the mold 26 is driven by the transmission mechanism 3 to integrally reciprocate left and right in the main body pouring and top pouring processes, so that the slurry can be uniformly filled in all parts between the baffle plates 28, meanwhile, the slurry is vibrated and uniformly spread, when the main body pouring and the top pouring are completed and the slurry is completely solidified, the baffle plates 28 are driven by the electric push rods 27 to move outwards to be far away from the formed insulation board, then the formed insulation board is taken out manually, the way of matching and forming the insulation board between the electric push rods 27, the baffle plates 28 and the mold 26 is compared with the way of directly forming the whole internal insulation board of the mold, the former is convenient for the workman to take out the shaping thermos cup smoothly and can furthest's protection heated board's integrality more.
The upper ends of the front end and the rear end of the mold 26 are provided with the baffle 261 in a sliding fit mode, the lower end face of the baffle 261 is positioned above the upper end face of the baffle 28, the left end and the right end of the inner side end of the baffle 261 are in T-shaped structures, the outer side end of each T-shaped structure is in a sliding fit mode with the upper ends of the front inner side wall and the rear inner side wall of the mold 26, the middle part of the inner side end of the baffle 261 is provided with a semi-kidney-shaped groove, the semi-kidney-shaped grooves of the inner side ends of the two baffles 261, the baffle 261 is pushed inwards by manual mode to make the inner ends of the two baffles 261 cling to each other, the two plate kidney-shaped grooves form a complete kidney-shaped groove so as to facilitate the left and right reciprocating motion of the subsequent die 26 through the transmission mechanism 3, the baffle 261 can block the splashed slurry in the process of stirring the slurry by the vertical plate 244, thereby reducing the likelihood of the slurry splashing and adhering to other structures such as the mold 26 to form a crust layer.
The inside spiral pipe 221 that is provided with of lower extreme of a watering pipe 22, the lower terminal surface of spiral pipe 221 is located the top of the lower terminal surface of a watering pipe 22, No. six electronic sliders 222 are installed to both ends symmetry around the upper end of spiral pipe 221, No. six electronic sliders 222 are installed at the lower extreme inside surface wall of a watering pipe 22 through sliding fit, main watering in-process, drive spiral pipe 221 through No. six electronic sliders 222 and rotate, spiral pipe 221 can make the thick liquids that pass through tapered tube head 24 remain the flow state all the time, with the probability that the thick liquids appear blocking discharge hole phenomenon in tapered tube head 24 internal surface that reduces.
A circular ring 241 is arranged right above the upper end of the conical pipe head 24, the circular ring 241 is arranged at the lower end of the first pouring pipe 22 in a sliding fit mode, four electric sliding blocks 242 are symmetrically arranged on the left inner surface wall and the right inner surface wall of the circular ring 241, the four electric sliding blocks 242 are arranged on the outer surface wall of the lower end of the first pouring pipe 22 in a sliding fit mode, extension plates 243 are symmetrically arranged on the front outer end surface and the rear outer end surface of the circular ring 241, vertical plates 244 are equidistantly arranged at the lower end of the extension plates 243 from front to back, the vertical plates 244 are driven by the extension plates 243 to synchronously move with the first pouring pipe 22, in the main body pouring process, the circular ring 241 is driven by the four electric sliding blocks 242 to rotate, the circular ring 241 drives the vertical plates 244 to synchronously move through the extension plates 243, the vertical plates 244 stir slurry in the die 26, further, the probability of bottom sinking phenomenon of substances such as cement in the slurry is reduced, and the flowing, the extension plate 243 may act to smooth and compact the slurry.
A loop bar 24d is arranged above the ring 241, the left end of the loop bar 24d is arranged at the lower end of the first pouring pipe 22 in a thread fit mode, the upper end face of the loop bar 24d is positioned below the lower end face of the right end of the main pouring pipe 21, the right end face of the loop bar 24d is of an inclined structure, a supporting rod 24e is arranged below the right side of the loop bar 24d, the supporting rod 24e is arranged between the upper ends of the right ends of the front inner side wall and the rear inner side wall of the mold 26, a rectangular through groove is formed in the middle of the left end face of the supporting rod 24e, a moving rod 24f is arranged in the rectangular through groove in a sliding fit mode, the left end face of the moving rod 24f is an inclined face, inner grooves are symmetrically formed in the front end face and the rear end face of the moving rod 24f, a compression spring 24g is arranged on the inner bottom wall of the inner groove, a clamping block, a control switch 24k is arranged right and right of the right end of the moving rod 24f, the right end of the control switch 24k is arranged at the upper end of the inner right side wall of the die 26, when the main body is poured, in the process of driving the first pouring pipe 22 to move upwards through the first electric slide block 23, the sleeve rod 24d moves synchronously with the first pouring pipe 22, when the right end surface of the sleeve rod 24d is contacted with the left end surface of the moving rod 24f, the sleeve rod 24d presses the moving rod 24f rightwards, the fixture block 24h moves synchronously with the moving rod 24f, when the left end of the fixture block 24h is separated from the right end of the supporting rod 24e, the sleeve rod 24d is ejected outwards under the action of the compression spring 24g and is clamped on the supporting rod 24e to fix the moving rod 24f, at the moment, the right end of the moving rod 24f is pressed on the control switch 24k, the control switch 24k timely controls to stop the operation of pouring slurry in the pouring machine 20 for pouring slurry into the main pouring pipe 21, thereby avoiding the phenomenon that the, meanwhile, the top of a small part is conveniently and precisely irrigated through the auxiliary irrigation group 25, and before the next insulation board is formed, the clamping block 24h is pressed inwards in a manual mode and the moving rod 24f is pushed leftwards to reset the insulation board.
The auxiliary irrigation group 25 comprises an auxiliary irrigation pipe 251, a second irrigation pipe 252, a second electric slide block 253, a vertical irrigation pipe 254, a third electric slide block 255 and a hollow flat plate 256, the left end of the auxiliary irrigation pipe 251 is connected with the lower end of the right end of the irrigation machine 20, the second irrigation pipe 252 is arranged in the auxiliary irrigation pipe 251 in a sliding fit mode, the second electric slide block 253 is symmetrically arranged at the upper end and the lower end of the left end of the second irrigation pipe 252, the second electric slide block 253 is arranged on the inner surface wall of the auxiliary irrigation pipe 251 in a sliding fit mode, the vertical irrigation pipe 254 is arranged in the lower end of the right end of the second irrigation pipe 252 in a sliding fit mode, the third electric slide block 255 is symmetrically arranged at the left end and the right end of the vertical irrigation pipe 254, the hollow flat plate 256 is arranged at the lower end of the vertical irrigation pipe 254 in a threaded fit mode, and material through holes are arranged at equal intervals from left to right, the material through holes are arranged in the front and back at equal intervals, the vertical pouring pipe 254 is driven to move downwards through the third electric sliding block 255, the vertical pouring pipe 254 drives the hollow flat plate 256 to move synchronously until the hollow flat plate 256 is positioned at a certain distance from the upper end of the existing slurry in the mold 26, the slurry is injected into the auxiliary pouring pipe 251 through the pouring machine 20, the slurry is injected into the mold 26 through the material through holes, meanwhile, the second electric sliding block 253 drives the second pouring pipe 252 to move rightwards, the hollow flat plate synchronously moves with the hollow flat plate to perform top pouring, and the hollow flat plate 256 can play a role in spreading and compacting the slurry in the top pouring process.
The transmission mechanism 3 comprises a concave track 30, balls 31, T-shaped connecting blocks 32, a rail plate 33, gear teeth 34, an incomplete gear 35 and a motor 36, the concave track 30 is symmetrically arranged at the right end of the upper end of the workbench 1 in a front-back manner, a sliding fit manner is adopted between the upper end surface of the concave track 30 and the lower end surface of the die 26, the balls 31 are arranged on the concave track 30 in a sliding fit manner, the upper end of each ball 31 is connected with the lower end of the die 26 in a sliding fit manner, a rectangular groove is formed in the upper end surface of the workbench 1 between the two concave tracks 30 and is positioned right and left of the pouring machine 20, the concave track 30 is symmetrically arranged in the front-back manner relative to the rectangular groove, the T-shaped connecting blocks 32 are symmetrically arranged in the left-right manner in the rectangular groove, the upper ends of the outer side ends of the T-shaped connecting blocks 32 are connected with the lower end of the die 26, the gear teeth 34 are arranged in an equidistant mode from left to right, the incomplete gear 35 is arranged between the upper inner side wall and the lower inner side wall of the rail plate 33, the incomplete gear 35 and the gear teeth 34 are in a sliding fit mode, the rear end of the incomplete gear 35 is connected with the output shaft end of the motor 36, the lower end of the motor 36 is arranged on the inner bottom wall of the rectangular groove, the rear end of the motor 36 is arranged on the rear inner side wall of the rectangular groove, the incomplete gear 35 is driven to rotate by the motor 36 in the main body pouring and top pouring processes, the incomplete gear 35 and the gear teeth 34 work in a matched mode to enable the rail plate 33 to reciprocate left and right, the T-shaped connecting block 32 drives the die 26 to synchronously move along with the rail plate 33 to uniformly fill and evenly spread slurry, in the process, the ball 31 synchronously moves along with the die 26 along the concave rail plate 33, the ball 31 enables rolling friction to be generated between the die 26 and the upper end, so that the chance of mold 26 jamming is reduced.
Rectangular grooves are formed in the middle of the front end face and the rear end face of the vertical plate 244, elastic blocks 24a are symmetrically mounted on the left inner side wall and the right inner side wall of each rectangular groove, a die return plate 24b is mounted at the upper end of the vertical plate 244 in a sliding fit mode, the die return plates 24b and the mounting grooves are in a sliding fit mode, the mounting grooves are formed in the lower end face of the extension plate 243, five electric sliders 24c are symmetrically mounted on the front inner side wall and the rear inner side wall of the die return plates 24b, the five electric sliders 24c are mounted at the upper end of the rectangular grooves in a sliding fit mode, the five electric sliders 24c and the elastic blocks 24a are in a sliding fit mode, when the main body pouring is completed, the die return plate 24b is driven to move downwards by the five electric sliders 24c in the ascending and resetting process of the first pouring pipe 22, the die return plate 24b scrapes residual slurry carried on the surface of the vertical plate 244, the utilization rate of the slurry is further improved, and the, the elastic block 24a can keep the rectangular groove on the vertical plate 244 in a closed state during the stirring of the slurry, so that the probability that the slurry is adhered to the rectangular groove to block the movement of the No. five electric slide block 24c is reduced.
The lower end, the front end and the rear end of the baffle plate 28 are provided with elastic rubber layers, the elastic rubber layers are in sliding fit with the front inner side wall, the rear inner side wall and the inner bottom wall of the die 26, the tightness between the baffle plate 28 and the inner surface of the die 26 can be increased through the elastic rubber layers, namely, the sealing performance of the space formed by the baffle plate 28 and the die 26 is improved, and the probability that slurry overflows from the gap between the baffle plate and the die to influence the shape of the finally-formed heat insulation plate is further reduced.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (6)
1. The utility model provides a cement foaming heated board forming machine, includes workstation (1), owner irritates mechanism (2) and drive mechanism (3), its characterized in that: the upper end of the workbench (1) is provided with a main irrigation mechanism (2), the right end of the upper end surface of the workbench (1) is provided with a transmission mechanism (3), and the transmission mechanism (3) is positioned below the right end of the main irrigation mechanism (2);
the main irrigation mechanism (2) comprises an irrigation machine (20), a main irrigation pipe (21), a first irrigation pipe (22), a first electric slide block (23), a conical pipe head (24), an auxiliary irrigation group (25), a mold (26), an electric push rod (27) and a baffle plate (28), the lower end of the irrigation machine (20) is installed at the left end of the upper end face of the workbench (1), the main irrigation pipe (21) is installed at the upper end of the right end of the irrigation machine (20), the right section of the main irrigation pipe (21) is of a downward bending structure, the first irrigation pipe (22) is installed inside the right vertical section of the main irrigation pipe (21) in a sliding fit mode, the first electric slide block (23) is symmetrically installed at the left end and the right end of the upper end of the first irrigation pipe (22), the first electric slide block (23) is installed on the inner surface wall of the right vertical section of the main irrigation pipe (21) in a sliding fit mode, the lower end of the first irrigation pipe (22) is installed with the conical pipe head (24) in a thread fit mode, the outer surface of the conical pipe head (24) is provided with discharge through holes at equal intervals from top to bottom, the discharge through holes are uniformly distributed along the circumferential direction of the conical pipe head (24), an auxiliary irrigation group (25) is installed at the lower end of the right end of the irrigation machine (20), the auxiliary irrigation group (25) is positioned under the main irrigation pipe (21), a mold (26) is arranged right on the right side of the irrigation machine (20), electric push rods (27) are symmetrically installed on the left inner side wall and the right inner side wall of the mold (26), the electric push rods (27) are symmetrically distributed front and back, the inner side ends of the electric push rods (27) are connected with the outer side ends of the baffle plates (28), and the baffle plates (28) are in sliding fit with the front inner side wall, the back inner;
a circular ring (241) is arranged right above the upper end of the conical pipe head (24), the circular ring (241) is installed at the lower end of the first pouring pipe (22) in a sliding fit mode, four electric sliding blocks (242) are symmetrically installed on the left inner surface wall and the right inner surface wall of the circular ring (241), the four electric sliding blocks (242) are installed on the outer surface wall of the lower end of the first pouring pipe (22) in a sliding fit mode, extension plates (243) are symmetrically installed on the front outer end face and the rear outer end face of the circular ring (241), and vertical plates (244) are installed on the lower end of the extension plates (243) at equal intervals from front to back;
the auxiliary irrigation group (25) comprises an auxiliary irrigation pipe (251), a second irrigation pipe (252), a second electric slider (253), a vertical irrigation pipe (254), a third electric slider (255) and a hollow flat plate (256), the left end of the auxiliary irrigation pipe (251) is connected with the lower end of the right end of the irrigation machine (20), the second irrigation pipe (252) is installed inside the auxiliary irrigation pipe (251) in a sliding fit mode, the second electric slider (253) is symmetrically installed at the upper end and the lower end of the left end of the second irrigation pipe (252), the second electric slider (253) is installed on the inner surface wall of the auxiliary irrigation pipe (251) in a sliding fit mode, the vertical irrigation pipe (254) is installed inside the lower end of the right end of the second irrigation pipe (252) in a sliding fit mode, the third electric slider (255) is symmetrically installed at the left end and the right end of the upper end of the vertical irrigation pipe (254), and the third electric slider (255) is installed on the inner surface wall at the lower end of the right end of the second irrigation pipe (252), the lower end of the vertical pouring pipe (254) is provided with a hollow flat plate (256) in a thread fit mode, the lower end of the hollow flat plate (256) is provided with material through holes at equal intervals from left to right, and the material through holes are arranged at equal intervals from front to back;
the transmission mechanism (3) comprises concave tracks (30), balls (31), T-shaped connecting blocks (32), a rail plate (33), gear teeth (34), an incomplete gear (35) and a motor (36), the concave tracks (30) are symmetrically arranged at the front and back ends of the upper end of the workbench (1), a sliding fit mode is adopted between the upper end surface of each concave track (30) and the lower end surface of the mold (26), the balls (31) are arranged on the concave tracks (30) in a sliding fit mode, the upper ends of the balls (31) are connected with the lower end of the mold (26) in a sliding fit mode, rectangular grooves are formed in the upper end surface of the workbench (1) between the two concave tracks (30), the rectangular grooves are located on the right side of the pouring machine (20), the concave tracks (30) are symmetrical in the front and back direction relative to the rectangular grooves, the T-shaped connecting blocks (32) are symmetrically arranged in the rectangular grooves in, the outside end upper end of T type connecting block (32) links to each other with the lower extreme of mould (26), be connected with between T type connecting block (32) track board (33), the teeth of a cogwheel (34) are installed to the upper and lower inside wall symmetry of track board (33), the teeth of a cogwheel (34) are arranged to turning right equidistance from a left side, be provided with incomplete gear (35) between the upper and lower inside wall of track board (33), be the sliding fit mode between incomplete gear (35) and the teeth of a cogwheel (34), the rear end of incomplete gear (35) links to each other with the output shaft end of motor (36), the interior diapire at the rectangular groove is installed to the lower extreme of motor (36), the rear end inside wall at the rectangular groove is.
2. The cement foaming insulation board forming processing machine according to claim 1, characterized in that: vertical board (244) around both ends face middle part seted up the rectangle recess, elastic block (24a) are installed to inside wall symmetry about the rectangle recess, return type board (24b) are installed through the sliding fit mode to the upper end of vertical board (244), be the sliding fit mode between return type board (24b) and the mounting groove, the lower terminal surface at extension board (243) is seted up to the mounting groove, No. five electronic slider (24c) are installed to the inside wall symmetry around returning type board (24b), No. five electronic slider (24c) are installed in the rectangle recess upper end through the sliding fit mode, and be the sliding fit mode between No. five electronic slider (24c) and elastic block (24 a).
3. The cement foaming insulation board forming processing machine according to claim 1, characterized in that: a loop bar (24d) is arranged above the circular ring (241), the left end of the loop bar (24d) is arranged at the lower end of a first pouring pipe (22) in a thread matching mode, the upper end surface of the loop bar (24d) is positioned below the lower end surface of the right end of a main pouring pipe (21), the right end surface of the loop bar (24d) is of an inclined structure, a support rod (24e) is arranged below the right side of the loop bar (24d), the support rod (24e) is arranged between the upper ends of the right ends of the front inner side wall and the rear inner side wall of a mold (26), a rectangular through groove is formed in the middle of the left end surface of the support rod (24e), a moving rod (24f) is arranged in the rectangular through groove in a sliding matching mode, the left end surface of the moving rod (24f) is an inclined plane, inner grooves are symmetrically formed in the front end surface and the rear end surface of the moving rod (24f), a compression spring (24g) is, a sliding fit mode is adopted between the clamping block (24h) and the front and rear inner side walls of the inner groove and the rectangular through groove, a control switch (24k) is installed on the right side of the right end of the moving rod (24f), and the right end of the control switch (24k) is installed on the upper end of the inner right side wall of the mold (26).
4. The cement foaming insulation board forming processing machine according to claim 1, characterized in that: the utility model discloses a mould (26) is including the mould (261) of installing baffle (261) through sliding fit mode in the front and back both ends upper end, the lower terminal surface of baffle (261) is located the top of the up end of baffler (28), both ends are T type structure about the medial extremity of baffle (261), be sliding fit mode between the outside end of T type structure and mould (26) front and back inside wall upper end, half kidney slot has been seted up at the medial extremity middle part of baffle (261), the half kidney slot of the medial extremity of two baffles (261) is constituteed and is accomplished the kidney slot.
5. The cement foaming insulation board forming processing machine according to claim 1, characterized in that: the lower end, the front end and the rear end of the baffle plate (28) are respectively provided with an elastic rubber layer, and the elastic rubber layers are in sliding fit with the front inner side wall, the rear inner side wall and the inner bottom wall of the mold (26).
6. The cement foaming insulation board forming processing machine according to claim 1, characterized in that: a spiral pipe (221) is arranged in the lower end of the first pouring pipe (22), the lower end face of the spiral pipe (221) is located above the lower end face of the first pouring pipe (22), six electric sliding blocks (222) are symmetrically installed at the front end and the rear end of the upper end of the spiral pipe (221), and the six electric sliding blocks (222) are installed on the inner surface wall of the lower end of the first pouring pipe (22) in a sliding fit mode.
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| CN113547629A (en) * | 2021-07-28 | 2021-10-26 | 安徽筑园景新型建材科技有限公司 | Automatic pouring device for aerated concrete building blocks |
| CN114227906A (en) * | 2021-12-14 | 2022-03-25 | 邓国分 | Side bending type biomass plate pouring forming processing equipment |
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