CN113319976A - Energy-saving concrete pouring and curing device and method - Google Patents

Abstract

The utility model relates to an energy-saving concrete placement curing means and method belongs to the concrete maintenance field, and it includes the base, set up in template mechanism on the base and set up in be used for the maintenance on the base the maintenance mechanism of concrete, template mechanism include fixed connection in the template frame that is used for holding the concrete product on the base and set up in bottom plate in the template frame, the lateral wall of bottom plate with the cooperation of sliding of template frame's inside wall, the medial surface of template frame and all paste on the top surface of bottom plate and be connected with the film, install on the base and be used for the drive the jacking piece that the bottom plate moved on vertical direction. This application has the protection template, the effect of using manpower and materials sparingly.

Description

Energy-saving concrete pouring and curing device and method

Technical Field

The application relates to the field of concrete curing, in particular to an energy-saving concrete pouring and curing device and method.

Background

With the continuous progress of building technology, the requirements of people on the quality of buildings and the building period are higher and higher, in order to meet the construction requirements, the assembly type buildings are more and more emphasized by people, and the prefabricated parts are an extremely important ring of the assembly type buildings. The pouring of prefabricated part is accomplished earlier according to the size to operating personnel in the mill, can reduce the time limit for a project by a wide margin, and can save the manpower consumption of job site.

When an operator manufactures the precast floor slabs in a factory, the operator can firstly erect the template, then bind the reinforcing steel bars, then pour the concrete, vibrate the concrete, then maintain the concrete, and finally remove the template to obtain the product. After the template was used many times, some concrete was easy to be adhered on the template, in order to guarantee that the product surface is level, operating personnel need clear away these concrete, and the work of clearing away easily spends a large amount of time and manpower, still probably causes the damage of template.

Disclosure of Invention

In order to protect the template, use manpower and materials sparingly, on the one hand, this application provides an energy-saving concrete placement curing means, adopts following technical scheme:

the utility model provides an energy-saving concrete placement curing means, include the base, set up in template mechanism on the base and set up in be used for the maintenance on the base the maintenance mechanism of concrete, template mechanism include fixed connection in be used for on the base to hold the concrete product the template frame and set up in bottom plate in the template frame, the lateral wall of bottom plate with the cooperation of sliding of template frame's inside wall, the medial surface of template frame and all paste on the top surface of bottom plate and be connected with the film, install on the base and be used for the drive the jacking piece that the bottom plate moved in vertical direction.

Through adopting above-mentioned technical scheme, operating personnel is earlier according to the distance of the height control bottom plate of concrete product and template frame upper surface, and operating personnel puts into the template frame with the steel reinforcement cage again, then operating personnel pours concrete into the template frame, and then, operating personnel utilizes maintenance mechanism to carry out the maintenance to the concrete product, and finally, operating personnel starts the jacking piece, and the jacking piece is ejecting out the template frame with the concrete product, and operating personnel transports the concrete product again. The film is arranged to be beneficial to preventing the concrete from being bonded with the template frame, so that the damage to the inner side wall of the template frame is prevented, and manpower and material resources for cleaning residual concrete are saved. The jacking piece is beneficial to lifting concrete products, so that the demoulding procedure is more convenient and faster.

Preferably, install a plurality of vibrating motor on the bottom surface of bottom plate, be provided with damper on the bottom plate, damper include fixed connection in fixed sleeve on the bottom plate, wear to locate fixed sleeve and with fixed sleeve slides complex removal post and fixed connection in remove the first spring on the post, first spring is kept away from remove the other end of post with bottom plate fixed connection, remove the post and keep away from the one end of bottom plate with the base butt.

Through adopting above-mentioned technical scheme, when operating personnel concreted, operating personnel started vibrating motor, and vibrating motor's being provided with does benefit to making subsides of concrete more even to reduce the space between the concrete, improve the quality of concrete product. The second spring is arranged to absorb the impact force generated by the vibration motor, thereby preventing a large gap from being generated between the base plate and the frame body.

Preferably, a protection plate and a side plate penetrate through the template frame, the protection plate is in sliding fit with the template frame, the side plate is in sliding fit with the template frame, a clamping block is fixed on the side surface, close to the side plate, of the protection plate, and a clamping groove used for being in clamping fit with the clamping block is formed in the side plate; the protective plate is internally provided with a lead screw in a penetrating manner, the lead screw is in threaded fit with the protective plate, and a driving assembly for driving the lead screw to rotate is arranged in the template frame.

Through adopting above-mentioned technical scheme, when operating personnel utilized jacking piece jacking concrete product, operating personnel started drive assembly, and drive assembly makes the lead screw rotate, and the lead screw rotates and makes the guard plate rebound, and the guard plate utilizes the fixture block to drive the curb plate and together rises, and being provided with of guard plate and curb plate does benefit to and prevents that concrete product from producing great amplitude of rocking to the staff of protection hoist and mount.

Preferably, a mounting groove is formed in the template frame, and the driving assembly comprises a connecting sleeve vertically arranged in the mounting groove, a rotating column penetrating through the connecting sleeve, a steel wire fixed on the rotating column, a first gear fixedly sleeved on the connecting sleeve, and a second gear fixedly sleeved on the screw rod and meshed with the first gear; the screw rod is rotationally connected with the template frame, the connecting sleeve is rotationally connected with the inner top surface of the mounting groove, and the other end of the steel wire far away from the rotating column is fixedly connected with the bottom plate; the side wall of the rotating column is sequentially and fixedly connected with a plurality of spiral strips along the circumferential direction of the side wall, and a spiral groove used for containing the spiral strips is formed in the connecting sleeve.

Through adopting above-mentioned technical scheme, start the jacking piece when operating personnel, the jacking piece makes the bottom plate rise, and the bottom plate rises and drives the steel wire line and remove, and the steel wire line removes to make and rotates the post and move down, rotates the post and makes connecting sleeve rotate under the cooperation of screw thread strip and helicla flute, and connecting sleeve rotates and makes first gear revolve, and first gear revolve makes second gear revolve, and second gear revolve and make the lead screw rotate, and the lead screw rotates and makes guard plate and curb plate rise.

Preferably, a guide groove is formed in the template frame, a guide wheel is arranged on the inner side wall of the guide groove, the guide wheel is rotatably connected with the inner side wall of the guide groove, and the steel wire is wound on the guide wheel.

Through adopting above-mentioned technical scheme, the setting up of leading wheel makes things convenient for the steel wire line to turn to on the one hand, and on the other hand makes the removal of steel wire line more smooth and easy.

Preferably, be provided with the subassembly that resets on the rotation post, the subassembly that resets is located including fixed cover fixed block, fixed connection on the rotation post in locating piece on the holding tank inside wall, set up in the locating piece with second spring between the fixed block, the fixed block with the inside wall of mounting groove cooperation of sliding.

Through adopting above-mentioned technical scheme, when operating personnel started the jacking piece and make the bottom plate rise, steel wire line pulling rotation post moves down, it slides to rotate the post removal and drive the fixed block, the second spring is in tensile state this moment, when operating personnel made the bottom plate move down, the fixed block upwards moved under the spring action of second spring, the rotation of fixed block restriction removal post, it makes connecting sleeve antiport to move post rebound, finally make lead screw antiport, the guard plate descends with curb plate and bottom plate together.

Preferably, the maintenance mechanism comprises a water storage tank fixed on the base, a heating element arranged in the water storage tank, a water pump arranged on the water storage tank and a water delivery pipe arranged on the water pump; the water delivery pipe is spirally arranged in the template frame in a penetrating manner, one end of the water delivery pipe is communicated with a water outlet of the water pump, the other end of the water delivery pipe is communicated with the water storage tank, a water inlet is formed in the water storage tank, a water inlet pipe is connected to the water inlet of the water pump, and one end, far away from the water pump, of the water inlet pipe extends into the water storage tank.

Through adopting above-mentioned technical scheme, operating personnel can still utilize the water in the heating member heating water storage box to add cold water intaking in the water storage box according to the season selection, then operating personnel starts the water pump, and the water in the water storage box is at inlet tube, water pump, raceway and water storage box inner loop to the temperature in the template frame is adjusted to the area makes things convenient for operating personnel, is favorable to improving the quality of concrete product.

Preferably, the water pipe is provided with a valve, the water pipe is communicated with a water outlet pipe, the other end of the water outlet pipe, which is far away from the water pipe, is provided with an atomizing nozzle, and the water pipe is arranged between the valve and the water pump.

Through adopting above-mentioned technical scheme, the setting up of valve makes things convenient for operating personnel to close or open hydrologic cycle, starts the water pump when operating personnel, and operating personnel can utilize the atomizing shower nozzle to carry out the water spray maintenance to the upper surface of concrete product, and part water can stretch into along the gap between concrete product and the film to carry out the water maintenance to the side of concrete product.

Preferably, the base is fixedly connected with a heat insulation plate, the heat insulation plate surrounds the outer side wall of the template frame and is fixedly connected with the template frame.

Through adopting above-mentioned technical scheme, being provided with of heated board does benefit to and prevents the temperature loss in the template frame.

On the other hand, the application provides an energy-saving concrete pouring and curing method, which adopts the following technical scheme.

An energy-saving concrete pouring and curing method comprises the following steps:

s1, selecting a proper place to install an energy-saving concrete pouring and curing device;

s2, adjusting the position of the bottom plate (22): starting the jacking piece (11), and determining the position of the bottom plate (22) from the upper surface of the formwork frame (21) according to the size of the product;

s3, pasting a film in the template frame (21): a film (23) is adhered on the inner side wall of the template frame (21) and the upper surface of the bottom plate (22);

s4, brushing oil: brushing oil or a release agent on the surface of the film (23) far away from the template mechanism (2);

s5, installing a reinforcement cage: placing a cushion block on the upper surface of the bottom plate (22), and then hoisting the bound reinforcement cage into the formwork frame (21);

s6, pouring and vibrating concrete: pouring a certain amount of concrete into the formwork frame (21), starting the vibration motor (221), pouring the concrete into the formwork frame (21) intermittently, vibrating the upper-layer concrete by an operator through a handheld vibration pump, and finally troweling the concrete;

s7, maintenance: ice water or normal water is added into the water storage tank (31) according to the weather condition when concrete is poured, if the weather is hot, an operator can add the ice water into the water storage tank (31), if the weather is cold, the operator can start the heating element (32) to heat the water in the water storage tank (31), then the operator starts the water pump (33) to enable the water to circularly flow in the water conveying pipe (34), so that the concrete curing temperature in the template frame (21) is controlled, and finally the operator utilizes the water conveying pipe (34) and the atomizing nozzle (37) to carry out water spraying curing on the concrete;

s8, demolding and hoisting the concrete product: an operator starts the jacking piece (22), the jacking piece (22) pushes the bottom plate (22) to ascend, the bottom plate (22) ascends to enable a concrete product to ascend, meanwhile, the bottom plate (22) ascends to drive the protection plate (211) and the side plate (212) to ascend, the protection plate (211) and the side plate (212) are arranged to be beneficial to protecting the operator, and the operator can hoist the concrete product by utilizing the reserved hole in the concrete product;

s9, tearing the film: the operator tears off the film (23) on the template mechanism (2).

Through above-mentioned technical scheme, operating personnel places the steel reinforcement cage earlier in template frame, concreting, can reduce the time of template concatenation, and utilizes setting up of jacking piece to make the concrete product can the fast demoulding, and the operation of film and brushing oil can prevent that the inside wall switching of concrete and template frame is fixed to reduce the cost that operating personnel cleared up the concrete.

In summary, the present application includes at least one of the following beneficial technical effects:

the film is arranged to be beneficial to preventing the concrete from being bonded with the template frame, so that the damage to the inner side wall of the template frame is prevented, and manpower and material resources for cleaning residual concrete are saved. The jacking piece is beneficial to lifting the concrete product, so that the demoulding procedure is more convenient and faster;

an operator firstly places a steel reinforcement cage in the template frame, concrete is poured, the time for splicing the templates can be reduced, the concrete product can be quickly demoulded by utilizing the arrangement of the jacking piece, and the operation of the film and brushing oil can prevent the concrete from being fixedly connected with the inner side wall of the template frame in a transferring way, so that the cost for the operator to clean the concrete is reduced;

the operating personnel starts drive assembly, and drive assembly makes the lead screw rotate, and the lead screw rotates and makes the guard plate upwards remove, and the guard plate utilizes the fixture block to drive the curb plate and together rise, and being provided with of guard plate and curb plate does benefit to and prevents that the concrete product from producing great amplitude of rocking to the staff of protection hoist and mount.

Drawings

Fig. 1 is a schematic structural view of an energy-saving concrete pouring and curing apparatus and method according to an embodiment of the present application.

Fig. 2 is a schematic internal structural view of the energy-saving concrete pouring and curing apparatus and method according to the embodiment of the present application.

Fig. 3 is a schematic structural diagram of a driving assembly according to an embodiment of the present application.

Fig. 4 is an internal structural schematic view of a guard plate according to an embodiment of the present application.

Fig. 5 is an enlarged schematic view at a in fig. 3.

Description of reference numerals: 1. a base; 11. a jacking piece; 2. a template mechanism; 21. a template frame; 211. a protection plate; 212. a side plate; 213. a clamping block; 214. a card slot; 215. a screw rod; 216. mounting grooves; 217. a guide groove; 22. a base plate; 221. a vibration motor; 23. a film; 24. a thermal insulation board; 3. a maintenance mechanism; 31. a water storage tank; 311. a water inlet; 32. a heating member; 33. a water pump; 331. a water inlet pipe; 34. a water delivery pipe; 35. a valve; 36. a water outlet pipe; 37. an atomizing spray head; 4. a shock absorbing assembly; 41. fixing the sleeve; 42. moving the column; 43. a first spring; 5. a drive assembly; 51. rotating the column; 511. a helical strip; 52. a connecting sleeve; 521. a helical groove; 53. a first gear; 54. a second gear; 55. a steel wire; 56. a guide wheel; 6. a reset assembly; 61. a fixed block; 62. positioning blocks; 63. a second spring.

Detailed Description

The present application is described in further detail below with reference to figures 1-5.

The embodiment of the application discloses energy-saving concrete placement curing means. Referring to fig. 1, the energy-saving concrete placement and maintenance apparatus includes a base 1, a formwork mechanism 2, and a maintenance mechanism 3.

Referring to fig. 1 and 2, the base 1 has a rectangular plate shape, and the base 1 is horizontally arranged. The pattern mechanism 2 includes a pattern frame 21 and a bottom plate 22, the pattern frame 21 is rectangular frame-shaped, the bottom surface of the pattern frame 21 is fixedly connected to the upper surface of the base 1, and the longitudinal direction of the pattern frame 21 coincides with the longitudinal direction of the base 1. The bottom plate 22 is rectangular plate-shaped, the bottom plate 22 is disposed in the form frame 21, and the outer side walls of the bottom plate 22 are slidably engaged with the inner side walls of the form frame 21. The inner side wall of the formwork frame 21 and the upper surface of the bottom plate 22 are fixedly bonded with a film 23, and the film 23 is provided to prevent concrete from being bonded to the formwork frame 21 and the bottom plate 22. Be provided with heated board 24 on the base 1, heated board 24 is the polyphenyl board, and heated board 24 encircles template frame 21 and sets up, and heated board 24 is close to the side of template frame 21 and template frame 21's lateral wall fixed connection. The provision of the insulation board 24 is advantageous for preventing the temperature in the formwork frame 21 from running off.

Referring to fig. 2 and 3, a jacking member 11 is arranged between the bottom plate 22 and the base 1, the jacking member 11 is an air cylinder, the end part of the air cylinder, which is far away from the piston rod of the air cylinder, is mounted on the upper surface of the base 1, and the piston rod of the air cylinder is fixedly connected with the lower surface of the bottom plate 22. The bottom surface of the bottom plate 22 is provided with the vibration motors 221, the number of the vibration motors 221 may be 1, 2, 3 or 4, in this embodiment, the vibration motors 221 are provided with two, and the two vibration motors 221 are symmetrically arranged. Be provided with damper 4 between bottom plate 22 and the base 1, damper 4 includes fixed sleeve 41, removes post 42 and first spring 43, and fixed sleeve 41 is circular tube-shape, and fixed sleeve 41 is vertical to be set up, and the tip and the bottom plate 22 fixed connection of base 1 are kept away from to fixed sleeve 41. The movable column 42 is inserted into the fixed sleeve 41, and the outer peripheral surface of the movable column 42 is slidably engaged with the fixed sleeve 41. The first spring 43 is disposed in the fixing sleeve 41, one end of the first spring 43 is fixedly connected to the bottom surface of the bottom plate 22, and the other end of the first spring 43 is fixedly connected to the moving column 42. When the operator starts the vibration motor 221, the vibration motor 221 is convenient for the operator to vibrate the concrete at the bottom layer, the vibration rod is prevented from contacting the bottom plate 22, and the vibration motor 221 is arranged to reduce the gap between the concrete, so that the quality of the concrete is ensured. The provision of the damper assembly 4 facilitates absorption of impact force generated by vibration of the floor 22, thereby preventing an increase in the gap between the formwork frame 21 and the floor 22.

Referring to fig. 2 and 4, the form frame 21 is provided with a shielding plate 211 and a side plate 212, the shielding plate 211 has a rectangular plate shape, and the longitudinal direction of the shielding plate 211 coincides with the width direction of the bottom plate 22. The protection plate 211 is vertically arranged, the protection plate 211 is arranged in the formwork frame 21 in a penetrating mode, and the protection plate 211 is connected with the formwork frame 21 in a sliding mode. The guard plate 211 is provided with two, and two guard plates 211 symmetry set up. The side plate 212 is rectangular plate-shaped, the side plate 212 is inserted into the template frame 21, and the side plate 212 is slidably engaged with the template frame 21. The side plates 212 are provided in two, and the two side plates 212 are respectively disposed at both ends of the shielding plate 211. A clamping block 213 is fixed on the side surface of the protection plate 211 close to the side plate 212, and a clamping groove 214 for clamping with the clamping block 213 is formed on the side surface of the protection plate 211 close to the side plate 212.

Referring to fig. 3 and 5, a mounting groove 216 is formed in the formwork frame 21, and the cross section of the mounting groove 216 is rectangular. The bottom of the protection plate 211 is provided with a screw rod 215 in a penetrating way, the screw rod 215 is in threaded fit with the protection plate 211, the end part of the screw rod 215 far away from the protection plate 211 penetrates through the formwork frame 21 and extends into the installation groove 216, and the screw rod 215 is rotatably connected with the formwork frame 21. A driving assembly 5 for driving the screw 215 to rotate is arranged in the formwork frame 21, the driving assembly 5 comprises a rotating column 51, a connecting sleeve 52, a first gear 53, a second gear 54 and a steel wire 55, the rotating column 51 is vertically arranged in the mounting groove 216, and a plurality of spiral strips 511 are sequentially fixed on the side wall of the rotating column 51 along the circumferential direction of the rotating column. Connecting sleeve 52 is the circular tube-shape, and connecting sleeve 52 is vertical to be set up, and the top of connecting sleeve 52 rotates with the interior top surface of mounting groove 216 to be connected, and on connecting sleeve 52 cover was located and is rotated post 51, offered a plurality of helicla flutes 521 that are used for holding helix 511 along its circumference in proper order on the inside wall of connecting sleeve 52, helix 511 and helicla flute 521 one-to-one.

Referring to fig. 3 and 5, the first gear 53 is sleeved on the connecting sleeve 52, the first rack is fixedly connected with the connecting sleeve 52, the second gear 54 is sleeved on the screw rod 215, the second gear 54 is fixedly connected with the screw rod 215, the first gear 53 is engaged with the second gear 54, and the number of teeth of the first gear 53 is twice that of the second gear 54. The steel wire 55 is arranged on the rotating column 51, one end of the steel wire 55 is fixedly connected with the bottom of the rotating column 51, and the other end of the steel wire 55 is fixedly connected with the bottom surface of the bottom plate 22. The number of the steel wires 55 is two, the two steel wires 55 are symmetrically arranged, and the steel wires 55 correspond to the protection plates 211 one by one. A guide groove 217 is formed in the template frame 21, the cross section of the guide groove 217 is rectangular, and a guide wheel 56 is rotatably mounted on the inner side wall of the guide groove 217. The steel wire 55 is wound on the guide wheels 56, the two guide wheels 56 are arranged, the two guide wheels 56 correspond to the two steel wire 55 one by one, the arrangement of the guide wheels 56 facilitates the orientation of the steel wire 55 changed by an operator, and the steel wire 55 is prevented from being abutted against the template frame 21.

Referring to fig. 3 and 5, the rotating column 51 is provided with a reset assembly 6, the reset assembly 6 includes a fixing block 61, a positioning block 62 and a second spring 63, the fixing block 61 is sleeved on the rotating column 51, the fixing block 61 is fixedly connected with the rotating column 51, and the outer side wall of the fixing block 61 is slidably connected with the inner side wall of the mounting groove 216. The positioning plate is disposed on the upper side of the fixing block 61, and the outer side wall of the positioning block 62 is fixedly connected with the inner side wall of the mounting groove 216. The second spring 63 is disposed between the fixed block 61 and the positioning block 62, one end of the second spring 63 is fixedly connected to the upper surface of the fixed block 61, and the other end of the second spring 63 is fixedly connected to the bottom surface of the positioning block 62. When the operator starts the cylinder, the piston rod of the cylinder rises to drive the bottom plate 22 to rise, the bottom plate 22 rises to drive the end of the steel wire 55 fixedly connected to the bottom plate 22 to rise, and therefore the end of the steel wire 55 fixedly connected to the bottom of the rotating column 51 begins to fall. The steel wire 55 enables the rotating column 51 to move downwards, at the moment, the rotating column 51 drives the connecting sleeve 52 to rotate under the action of the spiral strip 511 and the spiral groove 521, the connecting sleeve 52 rotates to enable the first rack to rotate, the second rack meshed with the first rack rotates along with the first rack, the second rack rotates to enable the screw rod 215 to rotate, the screw rod 215 rotates to enable the protection plate 211 to ascend, the protection plate 211 ascends to drive the fixture block 213 to move, and the fixture block 213 moves to ascend to enable the side plate 212 to ascend along with the fixture block 213. The protection plate 211 and the side plate 212 rise to prevent the product from shaking after jacking, so that the lifting operator can be protected.

Referring to fig. 1 and 2, the maintenance mechanism 3 includes a water storage tank 31, a heating member 32, a water pump 33 and a water pipe 34, the water storage tank 31 is a hollow cuboid, the bottom surface of the water storage tank 31 is fixedly connected with the upper surface of the base 1, the heating member 32 is arranged in the water storage tank 31, and the heating member 32 is a heating pipe. The upper surface of the water storage tank 31 is provided with a water inlet 311, and the water inlet 311 is communicated with the water storage tank 31. The upper surface of the water storage tank 31 is also provided with a water pump 33, one end of the water pump 33 is provided with a water inlet pipe 331, the other end of the water pump 33 is provided with a water delivery pipe 34, one end of the water inlet pipe 331 is arranged in the water storage tank 31 in a penetrating way, and the other end of the water inlet pipe 331 is communicated with a water inlet 311 of the water pump 33. The water pipe 34 is spiral, the water pipe 34 penetrates through the template frame 21, one end of the water pipe 34 is communicated with a water outlet of the water pump 33, and the other end of the water pipe 34 is communicated with the bottom of the water storage tank 31.

When summer comes and the temperature in the template frame 21 is high, an operator can add ice water into the water storage tank 31 through the water inlet 311, then the operator starts the water pump 33, and the ice water circulates in the water inlet pipe 331, the water pump 33, the water delivery pipe 34 and the water storage tank 31, so that the operator can conveniently adjust the temperature in the template frame 21. Coming as winter, in order to guarantee the normal maintenance temperature of concrete, operating personnel adds water through water inlet 311 in to water storage tank 31, and operating personnel starts the heating pipe after that, and the setting up of heating pipe makes things convenient for operating personnel to adjust the temperature of the water in the water storage tank 31, and hot water circulates in inlet tube 331, water pump 33, raceway 34 and water storage tank 31, thereby all guarantees the temperature in template frame 21 to be favorable to improving the quality of concrete product.

Referring to fig. 1 and 2, a valve 35 is disposed on the end of the water pipe 34 close to the water pump 33, a water outlet pipe 36 is disposed between the valve 35 and the water pump 33, one end of the water outlet pipe 36 is communicated with the water pipe 34, and the other end of the water outlet pipe 36 is connected with an atomizing nozzle 37. When the operator starts the water pump 33, the operator can spray water to the upper surface of the concrete product by using the atomizing nozzle 37 for maintenance, and part of water can extend into the gap between the concrete product and the film 23, so that water maintenance is performed on the side surface of the concrete product.

The embodiment of the application discloses an energy-saving concrete pouring and curing method, which comprises the following construction steps:

s1, selecting a proper place to install an energy-saving concrete pouring and curing device: the operator can install the energy-saving concrete pouring and maintaining device on the ground or bury the energy-saving concrete pouring and maintaining device underground;

s2, adjusting the position of the bottom plate 22: the operator starts the cylinder and determines the position of the bottom plate 22 from the upper surface of the template frame 21 according to the size of the product;

s3, pasting a film in the template frame 21, and adhering and fixing the film 23 on the inner side wall of the template frame 21 and the upper surface of the bottom plate 22 by an operator;

s4, brushing oil: an operator brushes the surface of the film 23, which is far away from the template mechanism 2, with oil or a release agent by using a brush or other equipment, wherein the oil can be waste lubricating oil, diesel oil or gasoline;

s5, installing the reinforcement cage, namely, placing a cushion block on the upper surface of the bottom plate 22 by an operator, hoisting the tied reinforcement cage into the formwork frame 21 by the operator, wherein the cushion block is favorable for preventing the reinforcement cage from damaging the film 23;

s6, pouring and vibrating concrete, wherein an operator pours a certain amount of concrete into the formwork frame 21, then starts the vibration motor 221, and then pours the concrete into the formwork frame 21 intermittently, then the operator holds the vibration pump to vibrate the upper concrete layer, and finally the operator trowels the concrete;

s7, maintenance: an operator selects to add ice water or normal water into the water storage tank 31 according to the weather condition when concrete is poured, if the weather is hot, the operator can add the ice water into the water storage tank 31, if the weather is cold, the operator can start the heating element 32 to heat the water in the water storage tank 31, then the operator starts the water pump 33 to enable the water to circularly flow in the water conveying pipe 34, so that the concrete curing temperature in the template frame 21 is controlled, and finally the operator performs water spraying curing on the concrete by using the water conveying pipe 34 and the atomizing nozzle 37;

s8, demolding and hoisting the concrete product: an operator starts the air cylinder, the air cylinder pushes the bottom plate 22 to ascend, the bottom plate 22 ascends to enable the concrete product to ascend, meanwhile, the bottom plate 22 ascends to drive the protection plate 211 and the side plate 212 to ascend, the protection plate 211 and the side plate 212 are arranged to be beneficial to protecting the operator, and the operator can use the reserved hole in the concrete product to hoist the concrete product;

s9, tearing the film: the film 23 on the operator template mechanism 2 tears off.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (10)

1. The utility model provides an energy-saving concrete placement curing means, include base (1), set up in template mechanism (2) on base (1) and set up in curing means (3) that are used for curing concrete product on base (1), its characterized in that: template mechanism (2) including fixed connection in be used for holding concrete product's template frame (21) on base (1) and set up in bottom plate (22) in template frame (21), the lateral wall of bottom plate (22) with the cooperation of sliding of the inside wall of template frame (21), the medial surface of template frame (21) and all paste on the top surface of bottom plate (22) and be connected with film (23), install on base (1) and be used for the drive jacking piece (11) that bottom plate (22) moved in vertical direction.

2. The energy-saving concrete pouring and curing device according to claim 1, wherein: install a plurality of vibrating motor (221) on the bottom surface of bottom plate (22), be provided with damper (4) on bottom plate (22), damper (4) including fixed connection in fixed sleeve (41) on bottom plate (22), wear to locate fixed sleeve (41) and with fixed sleeve (41) the complex removal post (42) and fixed connection that slide in remove first spring (43) on post (42), keep away from in first spring (43) the other end of removing post (42) with bottom plate (22) fixed connection, remove post (42) keep away from the one end of bottom plate (22) with base (1) butt.

3. The energy-saving concrete pouring and curing device according to claim 1, wherein: a protection plate (211) and a side plate (212) penetrate through the template frame (21), the protection plate (211) is in sliding fit with the template frame (21), the side plate (212) is in sliding fit with the template frame (21), a clamping block (213) is fixed on the side face, close to the side plate (212), of the protection plate (211), and a clamping groove (214) used for being in clamping fit with the clamping block (213) is formed in the side plate (212); the protective plate (211) is internally provided with a screw rod (215) in a penetrating manner, the screw rod (215) is in threaded fit with the protective plate (211), and a driving assembly (5) for driving the screw rod (215) to rotate is arranged in the template frame (21).

4. An energy-saving concrete pouring and curing device according to claim 3, characterized in that: a mounting groove (216) is formed in the template frame (21), the driving assembly (5) comprises a connecting sleeve (52) vertically arranged in the mounting groove (216), a rotating column (51) penetrating the connecting sleeve (52), a steel wire (55) fixed on the rotating column (51), a first gear (53) fixedly sleeved on the connecting sleeve (52), and a second gear (54) fixedly sleeved on the screw rod (215) and meshed with the first gear (53); the screw rod (215) is rotatably connected with the template frame (21), the connecting sleeve (52) is rotatably connected with the inner top surface of the mounting groove (216), and the other end of the steel wire (55) far away from the rotating column (51) is fixedly connected with the bottom plate (22); the side wall of the rotating column (51) is sequentially and fixedly connected with a plurality of spiral strips (511) along the circumferential direction of the rotating column, and a spiral groove (521) for accommodating the spiral strips (511) is formed in the connecting sleeve (52).

5. The energy-saving concrete pouring and curing device according to claim 4, wherein: a guide groove (217) is formed in the template frame (21), a guide wheel (56) is arranged on the inner side wall of the guide groove (217), the guide wheel (56) is rotatably connected with the inner side wall of the guide groove (217), and the steel wire (55) is wound on the guide wheel (56).

6. The energy-saving concrete pouring and curing device according to claim 4, wherein: rotate and be provided with subassembly (6) that resets on post (51), subassembly (6) that resets is located including fixed cover fixed block (61), fixed connection on rotation post (51) on locating piece (62) on the holding tank inside wall, set up in locating piece (62) with second spring (63) between fixed block (61), fixed block (61) with the inside wall of mounting groove (216) cooperation of sliding.

7. The energy-saving concrete pouring and curing device according to claim 1, wherein: the maintenance mechanism (3) comprises a water storage tank (31) fixed on the base (1), a heating element (32) arranged in the water storage tank (31), a water pump (33) arranged on the water storage tank (31) and a water delivery pipe (34) arranged on the water pump (33); the water delivery pipe (34) is spirally arranged in the template frame (21) in a penetrating mode, one end of the water delivery pipe (34) is communicated with a water outlet of the water pump (33), the other end of the water delivery pipe (34) is communicated with the water storage tank (31), a water inlet (311) is formed in the water storage tank (31), the water inlet (311) of the water pump (33) is connected with a water inlet pipe (331), and one end, far away from the water pump (33), of the water inlet pipe (331) extends into the water storage tank (31).

8. The energy-saving concrete pouring and curing device according to claim 7, wherein: the water delivery pipe (34) is provided with a valve (35), the water delivery pipe (34) is communicated with a water outlet pipe (36), the other end, away from the water delivery pipe (34), of the water outlet pipe (36) is provided with an atomizing nozzle (37), and the water delivery pipe (34) is arranged between the valve (35) and the water pump (33).

9. The energy-saving concrete pouring and curing device according to claim 1, wherein: fixedly connected with heated board (24) on base (1), heated board (24) encircle the lateral wall of template frame (21) arranges, heated board (24) with template frame (21) fixed connection.

10. An energy-saving concrete placement and maintenance method based on the energy-saving concrete placement and maintenance device according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:

s1, selecting a proper place to install an energy-saving concrete pouring and curing device;

s2, adjusting the position of the bottom plate (22): starting the jacking piece (11), and determining the position of the bottom plate (22) from the upper surface of the formwork frame (21) according to the size of the product;

s3, pasting a film in the template frame (21): a film (23) is adhered on the inner side wall of the template frame (21) and the upper surface of the bottom plate (22);

s4, brushing oil: brushing oil or a release agent on the surface of the film (23) far away from the template mechanism (2);

s5, installing a reinforcement cage: placing a cushion block on the upper surface of the bottom plate (22), and then hoisting the bound reinforcement cage into the formwork frame (21);

s6, pouring and vibrating concrete: pouring a certain amount of concrete into the formwork frame (21), starting the vibration motor (221), pouring the concrete into the formwork frame (21) intermittently, vibrating the upper-layer concrete by an operator through a handheld vibration pump, and finally troweling the concrete;

s7, maintenance: ice water or normal water is added into the water storage tank (31) according to the weather condition when concrete is poured, if the weather is hot, an operator can add the ice water into the water storage tank (31), if the weather is cold, the operator can start the heating element (32) to heat the water in the water storage tank (31), then the operator starts the water pump (33) to enable the water to circularly flow in the water conveying pipe (34), so that the concrete curing temperature in the template frame (21) is controlled, and finally the operator utilizes the water conveying pipe (34) and the atomizing nozzle (37) to carry out water spraying curing on the concrete;

s8, demolding and hoisting the concrete product: an operator starts the jacking piece (22), the jacking piece (22) pushes the bottom plate (22) to ascend, the bottom plate (22) ascends to enable a concrete product to ascend, meanwhile, the bottom plate (22) ascends to drive the protection plate (211) and the side plate (212) to ascend, the protection plate (211) and the side plate (212) are arranged to be beneficial to protecting the operator, and the operator can hoist the concrete product by utilizing the reserved hole in the concrete product;

s9, tearing the film: the operator tears off the film (23) on the template mechanism (2).

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