Background
At present, pavement layers of structures such as roads, basketball courts, parking lots and the like are easy to crack under the comprehensive action of conditions such as climate, load, material self factors and the like. In cold areas or areas with large temperature difference between day and night, even if roads are newly built, the pavement is easy to shrink and crack within 1-2 years of use. In China, a semi-rigid base asphalt pavement is the most commonly applied road structure type, and besides thermal shrinkage cracking, reflective crack diseases caused by thermal shrinkage and dry shrinkage characteristics of the semi-rigid base are particularly common. The surface cracking will induce more severe structural damage under the action of factors such as water temperature, driving load, etc. in addition to affecting road aesthetics, integrity and driving comfort. For example, after the asphalt pavement cracks, rainwater can penetrate into the pavement structure along the cracks, so that asphalt and stone are peeled off, the rigidity of the base material is reduced, the pavement is damaged by loosening, pot holes, mud pumping, sinking and the like, and the service life of the pavement is shortened. If the crack is not repaired in time or the means is improper, the crack can be rapidly expanded, and the service life attenuation is accelerated, so that the proper crack repairing measures are adopted, and the method has practical significance for guaranteeing the integrity of the road structure and prolonging the service life of the road.
The prior patent grant publication number: CN108660950B discloses a road and bridge crack repair fixing device, including the crack, the inside recess intussuseption of crack is filled with concrete layer, concrete layer's top is equipped with the chisel hair layer, the cement mortar layer has been laid at the top of chisel hair layer, cement concrete layer has been laid at the top of cement mortar layer, the steel sheet layer has been laid in the inside groove internal plainly of recess top, the steel sheet layer is located cement concrete layer's top, be equipped with first epoxy waterproof layer between steel sheet layer and the cement concrete layer, the periphery of steel sheet layer is equipped with fixing device, the fixed spiro union in top of steel sheet layer has a plurality of inverted T-shaped roof beams, it has three-layer reinforcing bar net to alternate the ligature between the inverted T-shaped roof beam, the top of steel sheet layer just is located the pouring of reinforcing bar net has the epoxy mortar layer, the top of epoxy mortar layer is from supreme laying down and is equipped with waterproof layer and bituminous paving layer in proper order.
The above related technical solutions have the following drawbacks: when the road crack appears, the multistage crack of variation in size can appear usually in same section road, needs a plurality of constructors to carry a large amount of instruments to repair when restoreing usually, and is very troublesome.
Disclosure of Invention
In order to facilitate the repair of road cracks, the application provides a road crack repair device and a repair method.
First aspect, this application provides a road crack prosthetic devices, technical scheme as follows:
the utility model provides a road crack prosthetic devices, includes the restoration automobile body of walking in road surface, the week side end of restoreing the automobile body is provided with the stable subassembly that is fixed in ground, the lower extreme of restoreing the automobile body is provided with road cutting subassembly, cutting clearance subassembly and pitch fill the subassembly, road cutting subassembly including the slope slide set up in restore automobile body lower extreme and be four cutting framves that circumference was arranged and rotate set up in the cutting tool bit of cutting frame lower extreme, four the slope of cutting frame slides downwards and towards the middle part, and per two are the subtend setting the cutting frame is a set of and synchronous motion, it is four to restore automobile body lower extreme the vertical sliding in middle part of cutting frame is provided with the lifting blade, the lower extreme rotation of lifting blade is provided with the lifting rod that bores ground.
Through adopting above-mentioned technical scheme, when restoreing the road crack through this road crack prosthetic devices, will restore the automobile body and go to the position that road surface crack generated, then fix whole restoration automobile body subaerial through stabilizing the subassembly, will produce fissured ground through the road cutting subassembly and cut, two liang of a set of ground that will produce of four cutter head cuts in proper order, the back of cutting, the lifting plate moves down and rotates the lifting drill rod, make the lifting drill rod penetrate ground, stop the rotation of lifting drill rod and go up the lifting plate afterwards, thereby the road that will cut is mentioned, the rethread cuts the position of clearance subassembly with ground cutting and clears up, pour into the asphalt concrete to the position of cutting through the asphalt pouring subassembly, treat that the asphalt concrete solidifies the shaping back, road crack is restoreed and is accomplished. This scheme makes constructor only need use this prosthetic devices alright when repairing the road crack, and is more convenient, quicker.
Preferably, the lower end of the repair vehicle body is obliquely and downwards slidably provided with a seesaw inserted into the cutting mark of the cutting bit on the outer side of the cutting frame.
Through adopting above-mentioned technical scheme, when two sets of cutter heads cut road surface in proper order, if direct part with the cutting downcuts, on the one hand can cause the cutter head can't withdraw smoothly along with the cutting frame, and on the other hand can cause the damage of cutter head, through setting up the seesaw in this scheme for the cutter head need not cut off road surface completely when the cutting, stops when cutting off soon, inserts the seesaw afterwards, through the part perk that the seesaw will cut. This scheme makes the cutting process safer, has prolonged prosthetic devices's life simultaneously.
Preferably, the cutting and cleaning assembly comprises a sundry box arranged inside the repair vehicle body, a dust collection head vertically arranged on the lower side of the sundry box in a sliding manner, and a corrugated pipe communicated with the sundry box and the dust collection head.
Through adopting above-mentioned technical scheme, when clearing up the road ground after the excision through cutting clearance subassembly, with the vertical lapse of dust absorption head to the clearance position, in dust and rubble that will cut the production through the dust absorption head sucked the glove compartment along the bellows to guarantee that the cutting position does not have debris, through make things convenient for follow-up when pouring asphalt concrete, asphalt concrete can be better combine with the road originally, reduce follow-up risk of continuing the fracture.
Preferably, the asphalt filling assembly comprises an asphalt storage pool arranged at the upper end of the repair vehicle body, an asphalt discharge port is formed in the lower end of the asphalt storage pool, and a sealing plate for sealing the asphalt discharge port is rotatably arranged on the repair vehicle body at the asphalt discharge port.
Through adopting above-mentioned technical scheme, when carrying out road restoration, the leading-in pitch storage pond of high temperature asphalt concrete that will be liquid form, then discharge the asphalt concrete in the pitch storage pond along the pitch discharge port, after the ground that the asphalt concrete will cut out was filled up, rotated the shrouding and with the shutoff of pitch discharge port. The scheme makes the pouring of the asphalt concrete more convenient and more accurate.
Preferably, the circumferential side end of the asphalt storage tank is wound with a heating coil.
Through adopting above-mentioned technical scheme, asphalt concrete need guarantee to be the mobile state when using, need restore many places crack usually when restoreing the road crack, make the asphalt concrete that can store in the asphalt storage pond be prosthetic quantity for a lot of usually, asphalt concrete solidifies in the asphalt storage pond easily this moment, set up heating coil through all sides end at the asphalt storage pond in this scheme, make the asphalt storage pond can keep high temperature, and then guarantee that asphalt concrete can be the liquid state always, thereby make this prosthetic devices sustainable repair a plurality of cracks, and is more convenient.
Preferably, the stabilizing assembly comprises four groups of supporting legs which are rotatably arranged at the side end of the repaired vehicle body and stabilizing support legs which are rotatably arranged at the side ends of the repaired vehicle body and far away from one end of the repaired vehicle body, and foot nails are arranged at one ends of the stabilizing support legs far away from the supporting legs.
Through adopting above-mentioned technical scheme, when restoreing the road crack through prosthetic devices, the cutting tool bit will cut ground, ground will be used on prosthetic devices this moment, in case prosthetic devices is not stable enough, may lead to the cutting tool bit to damage when the cutting, the supporting leg in this scheme is rotatable to stablizing the stabilizer blade butt subaerial, and the foot nail will contact with ground, thereby provide great frictional force, and then provide sufficient holding power and make prosthetic devices can stably cut, thereby make the cutting process convenient more smoothly.
Preferably, one end of the seesaw, which is far away from the repair vehicle body, is thinner than one end of the seesaw, which is close to the repair vehicle body.
Through adopting above-mentioned technical scheme, it is thin to set the lower extreme with the seesaw, and the upper end is thick for when inserting the seesaw in to cutting gap, need not upwards mention the seesaw alright make the road of cutting can be along with the insertion of seesaw and with ground disconnection, thereby make the road under the cutting take off more.
Preferably, the lower end of the repair vehicle body is rotatably provided with a walking roller, the circumference of the walking roller is equal to the length from the middle of the road cutting assembly to the cutting and cleaning assembly, and the length from the middle of the cutting and cleaning assembly to the middle of the asphalt pouring assembly is equal to the half circumference of the walking roller.
Through adopting above-mentioned technical scheme, realize the walking of whole device when removing the restoration automobile body, and then realize taking over of each subassembly and use, this scheme carries out the equal proportion setting with the girth of walking gyro wheel and distance between each subassembly for can carry out accurate operation through walking gyro wheel in the conversion of each subassembly is used, make the restoration process convenient more and accurate.
Preferably, the lower end of the repair vehicle body is provided with a circle of warning ink-jet heads.
Through adopting above-mentioned technical scheme, need just can solidify the shaping through the cooling of one end time after pitch pours, and repair the automobile body and need carry out next work, so for preventing that there is personnel to just destroying prosthetic ground, set up the round warning ink jet head through the lower extreme at the repair automobile body in this scheme for warning the ink jet head and carry out the inkjet to ground, make spun ink mark can be around prosthetic ground round, thereby play the warning effect, reduce the probability of repetitive work.
In a second aspect, the present application provides a road crack repairing method, which includes the following technical solutions:
a road crack repairing method comprises the steps that firstly, a repairing vehicle body is driven to a position where a crack is generated on the surface of a road, and then the whole repairing vehicle body is fixed on the ground through a stabilizing assembly; cutting the ground with cracks through the road cutting assembly; thirdly, cleaning the ground cutting position through a cutting and cleaning assembly; and fourthly, pouring asphalt concrete into the cutting position through the asphalt pouring assembly, and finishing the repair of the road crack after the asphalt concrete is solidified and molded.
By adopting the technical scheme, when the road crack is repaired by the repairing method, the repairing efficiency and the repairing effect can be accelerated, and meanwhile, the influence on the normal traffic of the road during repairing is reduced.
To sum up, the beneficial technical effect of this application does:
1. the repairing vehicle body is driven to a position where a crack is generated on the surface of a road, then the whole repairing vehicle body is fixed on the ground through a stabilizing assembly, the ground with the crack is cut through a road cutting assembly, every two cutting tool bits sequentially cut the ground in a group, after the cutting, a lifting plate moves downwards and rotates a lifting drill rod, the lifting drill rod penetrates into the ground, then the rotation of the lifting drill rod is stopped, the lifting plate is moved upwards, the cut road is lifted, the position where the ground is cut is cleaned through a cutting and cleaning assembly, asphalt concrete is poured into the cut position through an asphalt pouring assembly, and after the asphalt concrete is solidified and formed, the crack of the road is repaired, so that a constructor only needs to use the repairing device when repairing the crack of the road, and the repairing device is more convenient and quicker;
2. through setting up the seesaw for the cutting tool bit need not cut off road ground completely when the cutting, stops when cutting off soon, inserts the seesaw afterwards, and the part perk that will cut through the seesaw. The scheme ensures that the cutting process is safer, and simultaneously prolongs the service life of the repairing device;
3. the warning ink gun is arranged at the lower end of the repairing vehicle body in a circle, so that ink can be sprayed to the ground by the warning ink gun, ink can be sprayed out of the ground in a circle around the repaired ground, warning effect is achieved, and the probability of repeated work is reduced.
Detailed Description
The present application is described in further detail below with reference to figures 1-4.
Referring to fig. 1 and 2, a road crack repairing device comprises a repairing vehicle body 1 walking on the surface of a road, a road cutting assembly 2 arranged at the lower end of the repairing vehicle body 1, a cutting and cleaning assembly 3 and an asphalt pouring assembly 4.
The week side end of restoreing automobile body 1 is provided with stabilizing assembly 5, stabilizing assembly 5 includes rotates four supporting legs 6 of connection at 1 week side of restoreing the automobile body through the pivot, rotate the stable stabilizer blade 7 of connecting and keeping away from 1 one end of restoreing the automobile body at supporting leg 6 through the pivot, four supporting legs 6 rotate towards different directions respectively, stabilizing support keeps away from a terminal surface uniform weld of supporting leg 6 and has foot nail 8, stabilizing stabilizer blade 7 has a terminal surface that foot nail 8 will last vertical directional downside under the effect of gravity, make when rotating supporting leg 6, foot nail 8 will be subaerial, thereby increase the whole frictional force of restoreing between automobile body 1 and the ground.
Road cutting subassembly 2, cutting clearance subassembly 3 and pitch fill subassembly 4 set gradually at the lower extreme of restoreing automobile body 1.
Referring to fig. 1 and 3, the road cutting assembly 2 includes four sets of cutting cylinders 9 fixed inside the repairing vehicle body 1 by bolts, a cutting frame 10 fixed at the front end of a piston rod of the cutting cylinder 9 by bolts, and a cutting head 11 rotatably connected to one end of the cutting frame 10 far away from the cutting cylinder 9 by a rotating shaft, the four sets of cutting cylinders 9 are located on the same horizontal plane and are circumferentially arranged, the piston rods of the four sets of cutting cylinders 9 are inclined downwards to the middle part, so that the cutting frame 10 is inclined downwards under the driving of the cutting cylinder 9 and slides and drives the cutting head 11 to move together, the four sets of cutting cylinders 9 are grouped in pairs, are oppositely arranged as a set and are synchronously started, the lower end of the repairing vehicle body 1 is provided with a cutting groove 12 for the cutting head 11 to penetrate through, so that the cutting head 11 can penetrate through the cutting groove 12 and cut the ground, and the cutting heads 11 of the same set move synchronously when cutting the ground, when one group is completed, the other group continues.
Repair 1 inside of automobile body and have a tilt cylinder 13 through the bolt fastening in the one side of keeping away from each other with group cutting cylinder 9, tilt direction that tilt cylinder 13 and cutting cylinder 9 are the same and inclination is bigger, the piston rod front end of tilt cylinder 13 has a tilt plate 14 through the bolt fastening, the one end that tilt plate 14 is close to tilt cylinder 13 is thicker in the one end of keeping away from tilt cylinder 13, repair 1 lower extreme of automobile body and offer the tilt groove 15 that supplies the tilt plate 14 to wear out in cutting groove 12 one side, make the tilt cylinder 13 can drive the tilt plate 14 wear out the tilt groove 15 and insert the inslot that is cut on ground by cutter head 11, thereby the road that will cut out through the tilt plate 14 of thickening gradually gets up.
The lower extreme of restoreing automobile body 1 has vertically seted up between four cutter head 11 and has carried silo 16, it has the material lifting cylinder 17 to restore automobile body 1 in the diapire of carrying silo 16 through the bolt fastening, it is vertical arranging downwards to carry the material cylinder 17, the piston rod front end of carrying the material cylinder 17 has along the material lifting plate 18 of carrying the 16 vertical slides of silo through the bolt fastening, the material lifting plate 18 is close to the one end of carrying the material lifting cylinder 17 and has the motor through the bolt fastening, the output shaft of motor is vertical to be passed and is carried flitch 18 and welded and carry material drilling rod 19, make and carry the material cylinder 17 to drive the material lifting plate 18 and move down, the motor drives and carries material drilling rod 19 and bore in the ground, and along with the removal of material lifting plate 18, the road that the cutting got off will be mentioned.
Referring to fig. 1 and 4, the cutting and cleaning assembly 3 includes a glove box 20 fixed inside the repair vehicle body 1 by bolts, a bellows 21 fixed at the lower end of the glove box 20 by bolts and communicated with the glove box 20, and a dust collection head 22 fixed at the lower end of the bellows 21 by bolts, a cleaning cylinder 23 fixed at the lower end of the glove box 20 inside the repair vehicle body 1 by bolts, a piston rod of the cleaning cylinder 23 is vertically downward and fixed at the side end of the dust collection head 22, the dust collection head 22 is driven by the cleaning cylinder 23 to vertically move downward, and the dust collection head 22 sucks impurities on the ground into the glove box 20 along the bellows 21.
Asphalt filling assembly 4 includes through the bolt fastening at the inside pitch storage pool 24 of restoreing automobile body 1, the winding of the week side end of pitch storage pool 24 has heating coil 25, heat pitch storage pool 24 through heating coil 25, guarantee that the asphalt concrete in the pitch storage pool 24 keeps the liquid state, pitch storage pool 24's lower extreme has been seted up and has been run through pitch discharge port 26 of restoreing automobile body 1 lower extreme, it is connected with shrouding 27 to restore automobile body 1 lower extreme at pitch discharge port 26 one side through the pivot rotation, shrouding 27 can rotate to pitch discharge port 26 department and shelter from asphalt concrete discharge port 26, when shrouding 27 is opened, the asphalt concrete in the pitch storage pool 24 can flow out and fill the position of cutting along pitch discharge port 26.
Referring to fig. 1, the lower end of the repairing vehicle body 1 is rotatably connected with a walking roller 28 through a rotating shaft, the length of the circumference of the walking roller 28 is equal to the distance from the center line of the cutting assembly to the axis of the dust collection head 22, and the distance from the axis of the dust collection head 22 to the axis of the asphalt discharge port 26 is equal to half of the circumference of the walking roller 28, so that after cutting is finished, the cleaning can be carried out only by rotating the walking roller 28 for one circle, and after cleaning is finished, the asphalt concrete can be poured only by rotating the walking roller 28 for half of a circle.
The lower extreme of repairing automobile body 1 is fixed with round warning ink-jet head 29 at road cutting subassembly 2, cutting clearance subassembly 3 and pitch perfusion subassembly 4's the outside through the bolt, and is jetted ink to ground through warning ink-jet head 29 to circle the effect of playing the warning with the position of restoreing.
The implementation principle of the embodiment is as follows:
when the road crack is repaired by the road crack repairing device, the repairing vehicle body 1 is driven to the position where the crack is generated on the surface of the road, and then the supporting legs 6 are rotated, so that the foot nails 8 under the stable supporting legs 7 are abutted to the ground, and the repairing vehicle body 1 is fixed; secondly, cutting the ground with cracks through the road cutting assembly 2, sequentially cutting the ground by the four cutting tool bits 11 in pairs, inserting the lifting plate 18 along the cutting positions of the cutting tool bits 11 after cutting, separating the cut ground from the ground, moving the lifting plate 18 downwards and rotating the lifting drill rod 19 to enable the lifting drill rod 19 to penetrate into the ground, and then stopping the rotation of the lifting drill rod 19 and moving the lifting plate 18 upwards to lift the cut road; thirdly, cleaning the ground cutting position through the cutting and cleaning assembly 3, vertically moving the dust suction head 22 downwards to the cleaning position, and sucking dust and broken stones generated by cutting into the sundries box 20 along the corrugated pipe 21 through the dust suction head 22, so that no sundries are left at the cutting position; and step four, pouring asphalt concrete into the cut position through the asphalt pouring component 4, rotating to open the sealing plate 27 to enable the asphalt concrete to leak along the asphalt discharge port 26, rotating the sealing plate 27 to seal the asphalt discharge port 26 after enough asphalt concrete is filled, spraying a circle of warning ink marks on the ground by the warning ink gun 29 at the lower end of the repair vehicle body 1, driving the repair vehicle body 1 away for the next repair, and completing the repair of the road crack after the asphalt concrete is solidified and molded.
The embodiments of the present invention are preferred embodiments of the present application, and the scope of protection of the present application is not limited by the embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.