CN108929108A - A kind of production technology measuring arrester zinc oxide resistance sheet - Google Patents

A kind of production technology measuring arrester zinc oxide resistance sheet Download PDF

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Publication number
CN108929108A
CN108929108A CN201810854219.6A CN201810854219A CN108929108A CN 108929108 A CN108929108 A CN 108929108A CN 201810854219 A CN201810854219 A CN 201810854219A CN 108929108 A CN108929108 A CN 108929108A
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Prior art keywords
zinc oxide
resistance sheet
raw material
oxide
completion
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CN201810854219.6A
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Inventor
陈旭刚
陈志源
张毅
田福琼
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Yibin Zhiyuan High-Pressure Electrical Appliances Co ltd
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Yibin Zhiyuan High-Pressure Electrical Appliances Co ltd
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Priority to CN201810854219.6A priority Critical patent/CN108929108A/en
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    • C04B35/453Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zinc, tin, or bismuth oxides or solid solutions thereof with other oxides, e.g. zincates, stannates or bismuthates
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Abstract

The invention discloses a kind of production technology for measuring arrester zinc oxide resistance sheet, production stage is as follows: a. first weighs raw material according to parts by weight;B. it after the completion of step a, then raw material will have been weighed has been put into ball mill and suitable water is added has mixed, the raw material mixed is then subjected to ball milling again, is milled to partial size less than 3 μm;C. after the completion of step b, then granulation is dried by the spraying mixed raw material good to ball milling in polyvinyl alcohol water solution;D. after the completion of step c, then the raw material after drying and granulating is put into molding machine and is pressed into zinc oxide resistance sheet preform.Resistor disc internal structure of the present invention more stable and uniform; ageing properties are greatly improved; extend the service life of resistor disc; and resistor disc energy capability is greatly improved; protective value is stronger; comprehensive performance is more excellent, enhances the dielectric strength of resistor disc under nominal situation, increases the electric potential gradient of resistor disc.

Description

A kind of production technology measuring arrester zinc oxide resistance sheet
Technical field
The present invention relates to resistor disc production technical field, specially a kind of production for measuring arrester zinc oxide resistance sheet Technique.
Background technique
Zinc oxide resistance sheet is the core component of operation of power networks protection equipment metal oxide arrester, is higher by just when encountering When the lightning surge or switching overvoltage of normal voltage manyfold attack, the resistance value of zinc oxide resistance sheet can be instantaneously by high resistance Turn to low resistance, make powerful momentary excess current through zinc oxide resistance sheet flow into the earth, so as to avoid electrical equipment by Voltage attacks and influences electric power netting safe running, so far, installs the metal oxidation in parallel with insulator chain on the transmission line Object arrester is considered to prevent one of most effective means of lightning stroke trip always.
Currently, there is also the places of some shortcomings for existing measurement arrester zinc oxide resistance sheet, such as;It is existing It is more general with the zinc oxide resistance sheet internal structure coefficient of stability to measure arrester, considerably reduces ageing properties, shortens The service life of resistor disc, and existing measurement arrester is weaker with zinc oxide resistance sheet energy capability, protectiveness Can be relatively more general, the dielectric strength of resistor disc under nominal situation is reduced, the electric potential gradient of resistor disc is reduced.
Summary of the invention
The purpose of the present invention is to provide a kind of production technologies for measuring arrester zinc oxide resistance sheet, solve background The problem of proposed in technology.
To achieve the above object, the invention provides the following technical scheme: a kind of measurement arrester zinc oxide resistance sheet Production technology, production stage are as follows:
A. raw material is weighed according to parts by weight first;
B. it after the completion of step a, then raw material will have been weighed has been put into ball mill and suitable water is added has mixed, then The raw material mixed is subjected to ball milling again, is milled to partial size less than 3 μm;
C. after the completion of step b, then polyvinyl alcohol water solution is dried by the spraying mixed raw material good to ball milling Granulation;
D. after the completion of step c, then the raw material after drying and granulating is put into molding machine and is pressed into zinc oxide resistance sheet Preform;
E. after the completion of step d, then preform zinc oxide resistance sheet is put into sintering furnace and is calcined, aoxidized The semi-finished product of obtained zinc oxide resistance sheet are then put into water tank again and are cleaned, then by the semi-finished product of zinc resistor disc It places into drying box and is dried;
F. after the completion of step e, finally the semi-finished product upper and lower surface of the zinc oxide resistance sheet sintered is uniformly applied again Electrode slurry is covered, zinc oxide resistance sheet is obtained after firing.
As a kind of preferred embodiment of the invention, the raw material and its weight fraction are as follows: zinc oxide is 92.5%- 94.5%, cobalt oxide be 0.7% -1.5%, chromium oxide be 1.2% -1.5%, silica be 0.5% -1.0%, three oxidation It is 1.3% -1.6%, manganese oxide is that 0.5% -0.9%, bismuth oxide is that two nickel, which are 0.8% -1.4%, antimony oxide, 0.7% -1.5%, yttrium oxide be 1.5% -2.5%, zirconium oxide be 0.5% -3.0%, aluminum nitrate be 0.1% -0.3% and Glass powder is 0.1% -0.2%.
As a kind of preferred embodiment of the invention, the raw material and its weight fraction are as follows: zinc oxide 93.5%, Cobalt oxide is 1.2%, chromium oxide 1.3%, silica 0.8%, nickel sesquioxide 1.1%, antimony oxide are 1.4%, manganese oxide 0.8%, bismuth oxide 1.5%, yttrium oxide 1.8, zirconium oxide 2.5%, aluminum nitrate are 0.1% and glass Glass powder is 0.2%.
As a kind of preferred embodiment of the invention, the revolving speed when ball mill works is 600r/min -800r/ Min, the time of ball milling are 5-6h, and temperature when ball milling is 30~45 DEG C.
As a kind of preferred embodiment of the invention, the pressure when molding machine works is 10Mpa~20Mpa, pressure Time 3min -6min processed.
As a kind of preferred embodiment of the invention, the temperature calcined in the sintering furnace is first risen to from 15~20 DEG C 1080~1100 DEG C, soaking time is 55min -75min, temperature is then risen to 1130~1150 DEG C again, soaking time is 105min -125min, then cools the temperature to 1080~1100 DEG C again, and soaking time is 105min -125min, then by temperature 980~1000 DEG C are down to, soaking time is 55min -75min, finally cools the temperature to room temperature again.
As a kind of preferred embodiment of the invention, the electrode slurry is conductive silver paste.
Compared with prior art, beneficial effects of the present invention are as follows:
A kind of production technology for measuring arrester zinc oxide resistance sheet of the present invention, resistor disc internal structure of the present invention is more Ageing properties are greatly improved in stable and uniform, extend the service life of resistor disc, and resistor disc energy capability obtains To increasing substantially, protective value is stronger, and comprehensive performance is more excellent, enhances the dielectric strength of resistor disc under nominal situation, Increase the electric potential gradient of resistor disc.
Detailed description of the invention
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other feature of the invention, Objects and advantages will become more apparent upon:
Fig. 1 is a kind of flow chart for the production technology for measuring arrester zinc oxide resistance sheet of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig. 1, the present invention provides a kind of technical solution: a kind of production work measuring arrester zinc oxide resistance sheet Skill, production stage are as follows:
A. raw material is weighed according to parts by weight first;
B. it after the completion of step a, then raw material will have been weighed has been put into ball mill and suitable water is added has mixed, then The raw material mixed is subjected to ball milling again, is milled to partial size less than 3 μm;
C. after the completion of step b, then polyvinyl alcohol water solution is dried by the spraying mixed raw material good to ball milling Granulation;
D. after the completion of step c, then the raw material after drying and granulating is put into molding machine and is pressed into zinc oxide resistance sheet Preform;
E. after the completion of step d, then preform zinc oxide resistance sheet is put into sintering furnace and is calcined, aoxidized The semi-finished product of obtained zinc oxide resistance sheet are then put into water tank again and are cleaned, then by the semi-finished product of zinc resistor disc It places into drying box and is dried;
F. after the completion of step e, finally the semi-finished product upper and lower surface of the zinc oxide resistance sheet sintered is uniformly applied again Electrode slurry is covered, zinc oxide resistance sheet is obtained after firing.
Further, the raw material and its weight fraction are as follows: zinc oxide is that 92.5% -94.5%, cobalt oxide is 0.7% - 1.5%, it be 0.5% -1.0%, nickel sesquioxide is 0.8% -1.4%, three oxygen that chromium oxide, which is 1.2% -1.5%, silica, It is 0.5% -0.9%, bismuth oxide is that 0.7% -1.5%, yttrium oxide is that change two antimony, which be 1.3% -1.6%, manganese oxide, 1.5% -2.5%, zirconium oxide is that 0.5% -3.0%, aluminum nitrate is 0.1% -0.3% and glass powder is 0.1% -0.2%.
Further, the raw material and its weight fraction are as follows: zinc oxide 93.5%, cobalt oxide 1.2%, chromium oxide are 1.3%, silica 0.8%, nickel sesquioxide 1.1%, antimony oxide 1.4%, manganese oxide 0.8%, bismuth oxide For 1.5%, yttrium oxide 1.8, zirconium oxide 2.5%, aluminum nitrate is 0.1% and glass powder is 0.2%.
Further, the revolving speed when ball mill works is 600r/min-800r/min, and the time of ball milling is 5- 6h, temperature when ball milling are 30~45 DEG C.
Further, the pressure when molding machine works is 10Mpa~20Mpa, pressing time 3min -6min.
Further, the temperature calcined in the sintering furnace first rises to 1080~1100 DEG C from 15~20 DEG C, and soaking time is Then temperature is risen to 1130~1150 DEG C again by 55min -75min, soaking time is 105min -125min, then again will Temperature is down to 1080~1100 DEG C, and soaking time is 105min -125min, then cools the temperature to 980~1000 DEG C, when heat preservation Between be 55min -75min, finally cool the temperature to room temperature again.
Further, the electrode slurry is conductive silver paste.
Embodiment one
The raw material and its weight fraction are as follows: zinc oxide is that 92.5% -94.5%, cobalt oxide is 0.7% -1.5%, oxygen It is 0.5% -1.0%, nickel sesquioxide is that 0.8% -1.4%, antimony oxide is that change chromium, which be 1.2% -1.5%, silica, 1.3% -1.6%, manganese oxide be 0.5% -0.9%, bismuth oxide be 0.7% -1.5%, yttrium oxide be 1.5% -2.5%, Zirconium oxide is that 0.5% -3.0%, aluminum nitrate is 0.1% -0.3% and glass powder is 0.1% -0.2%.
Production stage is as follows:
A. raw material is weighed according to parts by weight first;
B. it after the completion of step a, then raw material will have been weighed has been put into ball mill and suitable water is added has mixed, then The raw material mixed is subjected to ball milling again, is milled to partial size less than 3 μm;
C. after the completion of step b, then polyvinyl alcohol water solution is dried by the spraying mixed raw material good to ball milling Granulation;
D. after the completion of step c, then the raw material after drying and granulating is put into molding machine and is pressed into zinc oxide resistance sheet Preform;
E. after the completion of step d, then preform zinc oxide resistance sheet is put into sintering furnace and is calcined, aoxidized The semi-finished product of obtained zinc oxide resistance sheet are then put into water tank again and are cleaned, then by the semi-finished product of zinc resistor disc It places into drying box and is dried;
F. after the completion of step e, finally the semi-finished product upper and lower surface of the zinc oxide resistance sheet sintered is uniformly applied again Electrode slurry is covered, zinc oxide resistance sheet is obtained after firing.
Embodiment two
The raw material and its weight fraction are as follows: zinc oxide 93.5%, cobalt oxide 1.2%, chromium oxide 1.3%, oxygen SiClx is 0.8%, nickel sesquioxide 1.1%, antimony oxide 1.4%, manganese oxide 0.8%, bismuth oxide 1.5%, Yttrium oxide is 1.8, zirconium oxide 2.5%, aluminum nitrate are 0.1% and glass powder is 0.2%.
Production stage is as follows:
A. raw material is weighed according to parts by weight first;
B. it after the completion of step a, then raw material will have been weighed has been put into ball mill and suitable water is added has mixed, then The raw material mixed is subjected to ball milling again, is milled to partial size less than 3 μm;
C. after the completion of step b, then polyvinyl alcohol water solution is dried by the spraying mixed raw material good to ball milling Granulation;
D. after the completion of step c, then the raw material after drying and granulating is put into molding machine and is pressed into zinc oxide resistance sheet Preform;
E. after the completion of step d, then preform zinc oxide resistance sheet is put into sintering furnace and is calcined, aoxidized The semi-finished product of obtained zinc oxide resistance sheet are then put into water tank again and are cleaned, then by the semi-finished product of zinc resistor disc It places into drying box and is dried;
F. after the completion of step e, finally the semi-finished product upper and lower surface of the zinc oxide resistance sheet sintered is uniformly applied again Electrode slurry is covered, zinc oxide resistance sheet is obtained after firing.
Conventional oxidation zinc resistor disc data parameters table 1 is as follows:
Test item Internal structure Service life Dielectric strength Electric potential gradient
Parameter index It is unstable It is shorter It is weaker It is lower
One zinc oxide resistance sheet data parameters table 1 of embodiment is as follows:
Test item Internal structure Service life Dielectric strength Electric potential gradient
Parameter index Stablize Generally Generally Generally
Embodiment zinc oxide resistor disc data parameters table 2 is as follows:
Test item Internal structure Service life Dielectric strength Electric potential gradient
Parameter index Stable and uniform It is long By force It is high
It to sum up states, is obtained referring to the data comparison of table 1, table 2 and table 3, resistor disc internal structure of the present invention is more stable It is even, ageing properties are greatly improved, extend the service life of resistor disc, and resistor disc energy capability obtains substantially Degree improves, and protective value is stronger, and comprehensive performance is more excellent, enhances the dielectric strength of resistor disc under nominal situation, increases The electric potential gradient of resistor disc.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, for this field skill For art personnel, it is clear that invention is not limited to the details of the above exemplary embodiments, and without departing substantially from spirit of the invention or In the case where essential characteristic, the present invention can be realized in other specific forms.Therefore, in all respects, should all incite somebody to action Embodiment regards exemplary as, and is non-limiting, the scope of the present invention by appended claims rather than on state Bright restriction, it is intended that including all changes that fall within the meaning and scope of the equivalent elements of the claims in the present invention It is interior.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art The other embodiments being understood that.

Claims (7)

1. a kind of production technology for measuring arrester zinc oxide resistance sheet, it is characterised in that: production stage is as follows:
A. raw material is weighed according to parts by weight first;
B. it after the completion of step a, then raw material will have been weighed has been put into ball mill and suitable water is added has mixed, then again will The raw material mixed carries out ball milling, is milled to partial size less than 3 μm;
C. after the completion of step b, then granulation is dried by the spraying mixed raw material good to ball milling in polyvinyl alcohol water solution;
D. after the completion of step c, then the raw material after drying and granulating is put into molding machine be pressed into zinc oxide resistance sheet in advance at Product;
E. after the completion of step d, then preform zinc oxide resistance sheet is put into sintering furnace and is calcined, obtain zinc oxide electricity The semi-finished product of obtained zinc oxide resistance sheet, are then put into water tank again and clean, then put again by the semi-finished product for hindering piece Enter and is dried into drying box;
F. after the completion of step e, the semi-finished product upper and lower surface of the zinc oxide resistance sheet sintered is uniformly finally coated into electricity again Pole slurry obtains zinc oxide resistance sheet after firing.
2. a kind of production technology for measuring arrester zinc oxide resistance sheet according to claim 1, it is characterised in that: institute State raw material and its weight fraction are as follows: zinc oxide is that 92.5% -94.5%, cobalt oxide is that 0.7% -1.5%, chromium oxide is 1.2% -1.5%, it is that 0.8% -1.4%, antimony oxide is that silica, which is 0.5% -1.0%, nickel sesquioxide, 1.3% -1.6%, manganese oxide be 0.5% -0.9%, bismuth oxide be 0.7% -1.5%, yttrium oxide be 1.5% -2.5%, Zirconium oxide is that 0.5% -3.0%, aluminum nitrate is 0.1% -0.3% and glass powder is 0.1% -0.2%.
3. a kind of production technology for measuring arrester zinc oxide resistance sheet according to claim 1, it is characterised in that: institute State raw material and its weight fraction are as follows: zinc oxide 93.5%, cobalt oxide 1.2%, chromium oxide 1.3%, silica are 0.8%, nickel sesquioxide 1.1%, antimony oxide 1.4%, manganese oxide 0.8%, bismuth oxide 1.5%, yttrium oxide For 1.8, zirconium oxide 2.5%, aluminum nitrate be 0.1% and glass powder is 0.2%.
4. a kind of production technology for measuring arrester zinc oxide resistance sheet according to claim 1, it is characterised in that: institute Revolving speed when stating ball mill work is 600r/min-800r/min, and the time of ball milling is 5-6h, and temperature when ball milling is 30 ~45 DEG C.
5. a kind of production technology for measuring arrester zinc oxide resistance sheet according to claim 1, it is characterised in that: institute Pressure when stating molding machine work is 10Mpa~20Mpa, pressing time 3min -6min.
6. a kind of production technology for measuring arrester zinc oxide resistance sheet according to claim 1, it is characterised in that: institute It states the temperature calcined in sintering furnace and first rises to 1080~1100 DEG C from 15~20 DEG C, soaking time is 55min -75min, then Temperature is risen to 1130~1150 DEG C again, soaking time is 105min -125min, then cools the temperature to 1080~1100 again DEG C, soaking time is 105min -125min, then cools the temperature to 980~1000 DEG C, and soaking time is 55min -75min, most Cool the temperature to room temperature again afterwards.
7. a kind of production technology for measuring arrester zinc oxide resistance sheet according to claim 1, it is characterised in that: institute Stating electrode slurry is conductive silver paste.
CN201810854219.6A 2018-07-30 2018-07-30 A kind of production technology measuring arrester zinc oxide resistance sheet Pending CN108929108A (en)

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CN112794714A (en) * 2021-04-14 2021-05-14 湖南防灾科技有限公司 Zinc oxide resistance card, preparation method thereof and method for regulating and controlling potential gradient and through-current capacity of zinc oxide resistance card

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CN101503292A (en) * 2009-03-07 2009-08-12 抚顺电瓷制造有限公司 Formula of direct current zinc oxide resistance chip
CN101503291A (en) * 2009-03-07 2009-08-12 抚顺电瓷制造有限公司 Formula of high pressure AC zinc oxide resistance chip
CN105110786A (en) * 2015-09-14 2015-12-02 国家电网公司 Zinc oxide resistor disc and manufacturing method thereof
CN105174936A (en) * 2015-09-14 2015-12-23 国家电网公司 Production process of zinc oxide resistance chip with high electric potential gradient and strong through-current capability
CN105957666A (en) * 2016-06-30 2016-09-21 全球能源互联网研究院 Varistor valve plate for lightning arrester and preparation method thereof
CN108154983A (en) * 2017-12-29 2018-06-12 国网湖南省电力有限公司 Arrester zinc oxide resistance sheet and preparation method thereof

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CN101503292A (en) * 2009-03-07 2009-08-12 抚顺电瓷制造有限公司 Formula of direct current zinc oxide resistance chip
CN101503291A (en) * 2009-03-07 2009-08-12 抚顺电瓷制造有限公司 Formula of high pressure AC zinc oxide resistance chip
CN105110786A (en) * 2015-09-14 2015-12-02 国家电网公司 Zinc oxide resistor disc and manufacturing method thereof
CN105174936A (en) * 2015-09-14 2015-12-23 国家电网公司 Production process of zinc oxide resistance chip with high electric potential gradient and strong through-current capability
CN105957666A (en) * 2016-06-30 2016-09-21 全球能源互联网研究院 Varistor valve plate for lightning arrester and preparation method thereof
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Publication number Priority date Publication date Assignee Title
CN112794714A (en) * 2021-04-14 2021-05-14 湖南防灾科技有限公司 Zinc oxide resistance card, preparation method thereof and method for regulating and controlling potential gradient and through-current capacity of zinc oxide resistance card

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