CN108546111A - A kind of zinc oxide piezoresistor ceramic and preparation method thereof of high-voltage gradient, low residual voltage, low Leakage Current - Google Patents

A kind of zinc oxide piezoresistor ceramic and preparation method thereof of high-voltage gradient, low residual voltage, low Leakage Current Download PDF

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CN108546111A
CN108546111A CN201810579512.6A CN201810579512A CN108546111A CN 108546111 A CN108546111 A CN 108546111A CN 201810579512 A CN201810579512 A CN 201810579512A CN 108546111 A CN108546111 A CN 108546111A
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sanded
zno
voltage
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何金良
胡军
王晓强
赵锐
孟鹏飞
王�忠
冯利伟
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Tsinghua University
Datong Power Supply Co of State Grid Shanxi Electric Power Co Ltd
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Tsinghua University
Datong Power Supply Co of State Grid Shanxi Electric Power Co Ltd
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Abstract

The present invention relates to a kind of high-voltage gradient, the zinc oxide piezoresistor ceramics and preparation method thereof of low residual voltage, low Leakage Current, belong to piezoresistive material preparing technical field, the preparation process of this method includes by Bi2O3、Sb2O3、MnO2、Cr2O3、Co2O3、SiO2Mixing is added deionized water and is sanded;ZnO and deionized water are added in the slurry being sanded, is sanded again;Al (NO are added in the ZnO slurries being sanded3)3、In(NO3)3、Y(NO3)3Or Y2O3, it is sanded again;The slurry tabletting being sanded is sintered.The resistor ceramic that this method is prepared has the characteristics that Leakage Current is small, gradient is high, residual voltage is low, discharge capacity is big, ageing properties are stablized, and can more be suitble to the application demand of electric transmission line lightning arrester and GIS arresters and depth limit Hyper-Voltage of Power Systems.

Description

A kind of zinc oxide piezoresistor ceramic of high-voltage gradient, low residual voltage, low Leakage Current And preparation method thereof
Technical field
The invention belongs to Material Field, more particularly to a kind of high-voltage gradient, low residual voltage, the zinc oxide pressure of low Leakage Current Quick resistor ceramic and preparation method thereof.
Background technology
Zinc-oxide piezoresistor is to add a small amount of Bi using ZnO as primary raw material2O3、Sb2O3、MnO2、Cr2O3、Co2O3Deng As auxiliary ingredients, it is prepared using ceramic sintering process.Due to its excellent nonlinear wind vibration and energy absorption energy Power, the key that the metal oxide arrester based on Zinc-oxide piezoresistor becomes overvoltage protection in modern power systems are set It is standby, play the role of for electric system Lightning Impulse Overvoltage Protection, Electric Power Equipment Insulation cooperation vital.At the same time, it keeps away The overvoltage protection level of thunder device directly determines the dielectric level of power transmission and transforming equipment.
The voltage that 1mA DC currents are generally acted on to lower varistor is known as pressure sensitive voltage U1mA, the pressure-sensitive electricity of unit height Pressure is known as pressure-sensitive gradient.Pressure-sensitive gradient is higher, then the height of the lower based varistor of identical voltage effect is with regard to smaller.Therefore, high The ZnO varistor of voltage gradient can reduce the height of gas insulated transformer substation (GIS) arrester, realize the miniaturization of GIS, In addition it can also shorten the height of leakage conductor, it is easy to accomplish be installed in parallel with line insulator.And excellent ageing properties It then may insure the safe and reliable operation of arrester.The residual voltage of ZnO varistor is defined as discharge current and flows through resistor disc two Maximum voltage peak value between terminal.The residual voltage of ZnO varistor is low when low residual voltage indicates to pass through high current, nonlinear characteristic is good, The protective value of arrester is good.There is better protection feature using the arrester that the ZnO varistor of low residual voltage assembles, The overvoltage that can be will act in equipment is restricted to lower level, it is ensured that on the other hand the safety margin of equipment may insure Arrester further decreases the dielectric level of electrical equipment, reduces the insulation system of power transmission and transforming equipment, is set to reduce power transmission and transformation Standby weight, volume and manufacturing cost.The nonlinear characteristic of ZnO varistor can be divided into three regions:Low current area, middle electric current Area and high current area.High current area (>103A/cm2) Ohm characteristic is presented, the resistance of region ZnO crystal grain determines residual voltage Just, while the region is in the position that I-V characteristic plane occurs, and determines that ZnO varistor is released the size of charge capability.
In sintering process, sintering temperature is reduced, shortens soaking time, the pressure sensitive voltage U in low current area can be improved1mA.It is logical The content of control Sb elements is crossed, or adds a certain amount of rear-earth-doped, the generation part Spinel in sintering process, utilization The pinning effect of Spinel inhibits the speed of growth of ZnO crystal grain, can also achieve the purpose that improve pressure sensitive voltage and gradient.For The I-V characteristic of high current area ZnO varistor, is mainly determined by grain resistance, to reduce the residual voltage of ZnO varistor, It must just try every possible means to reduce the grain resistance in the region.The existing main method for reducing grain resistance, which is that addition is a certain proportion of, to be applied Main ion, industrially to add based on Al ions.Although existing disclosed formula and technique have been able to prepare high-voltage gradient Or the ZnO varistor valve block of low residual voltage, such as:A kind of pressure-sensitive porcelain of high-potential gradient ZnO base and preparation method thereof (patent Number:201310262113.4), the low-temperature sintering method (patent No. of high potential gradient pressure-sensitive ceramic material a kind of: 201310021167.1), but different formulations, technique, which are combined together, can cause to be difficult to expected performance change, therefore not yet Realization is provided simultaneously with the excellent ZnO varistor valve block of high-voltage gradient, low residual voltage, ageing properties.
Invention content
The present invention is in order to overcome the shortcoming of prior art, it is proposed that a kind of high-voltage gradient, low residual voltage, low leakage electricity Zinc oxide piezoresistor ceramic of stream and preparation method thereof.The ZnO varistor ceramics that the present invention prepares have Leakage Current Feature small, gradient is high, residual voltage is low, discharge capacity is big, ageing properties are stablized, more can be suitble to electric transmission line lightning arrester and GIS to keep away The application demand of thunder device and depth limit Hyper-Voltage of Power Systems.
The method proposed by the present invention that ZnO varistor ceramics are prepared using aluminium, indium and ruthenium ion co-doped, feature It is, this method specifically includes following steps:
1) raw material is prepared
ZnO (87.5~95.8mol%) in the following proportions, Bi2O3(0.5~2.0mol%), Sb2O3(0.5~ 1.5mol%), MnO2(0.5~1.0mol%), Cr2O3(0.5~1.0mol%), Co2O3(0.5~1.5mol%), SiO2 (1.0~2.0mol%) and Al (NO3)3(0.1~1.0mol%), In (NO3)3(0.1~1.0mol%), Y (NO3)3Or Y2O3(0.5~1.5mol%) prepares initial feed.
2) auxiliary addition slurry is prepared
The Bi that will be prepared in step 1)2O3、Sb2O3、MnO2、Cr2O3、Co2O3、SiO2Mixing is used as adjunct, is put into In the sand milling tank of horizontal sand mill, deionized water is added, the weight ratio of deionized water and powder is 1:1.5, mixing is sanded, and is sanded 1~2 hour, until so that all mixed raw materials is uniformly dispersed;
3) auxiliary addition slurry and ZnO are mixed
By above-mentioned steps 2) in obtain auxiliary addition slurry in be added step 1) in prepare ZnO, add deionization The weight ratio of water, deionized water and slurry is 1~2:1, mixing is sanded, and is sanded 0.5~1 hour, and all mixed raw materials is made to disperse Until uniformly.
4) aluminium, indium and ruthenium ion are added
By above-mentioned steps 3) in obtained uniformly mixed ZnO slurries, the Al (NO that are prepared in addition step 1)3)3、In (NO3)3、Y(NO3)3Or Y2O3, continue sand milling 0.5~1 hour, powder be made.
5) it is molded
By above-mentioned steps 4) in obtained powder be spray-dried, it is aqueous after, use hydraulic pressure tablet press machine and diameter The cylindrical die of 50mm, by particulate material compression molding, briquetting pressure 150MPa, 3 minutes dwell times.
6) it is sintered
By above-mentioned steps 5) in the green body that is pressed under closed atmospheric condition, using 100~250 DEG C/liter hourly Warm speed keeps the temperature dumping 5 hours at 400 DEG C or so, from room temperature to 1240~1260 DEG C of sintering temperature, at a sintering temperature Heat preservation 3~4 hours, makes ceramic sintered compact.
The features of the present invention and advantageous effect are:Using traditional raw material mixed grinding technique and sintering process, pass through The composition and ratio for adjusting adjunct are added to Al, In and Rare Earth Y element simultaneously in ZnO and mixed slurry.Al and In Under the collective effect of ion, Al and In is dissolved into zinc lattice in sintering process, reduces grain resistance, reduces high current area Residual voltage, the presence of In ions so that the quantity of interstitial zinc ions declines, and improves the age stability of ZnO varistor ceramics Performance, compared with addition Al ions merely, leakage current is also effectively suppressed.The rare earth element y of addition is in liquid-phase sintering In the process, the growth for effectively inhibiting ZnO crystal grain promotes knee voltage U1mAIt is significantly improved;On V-I characteristic curves, instead Turn area to move to right, improves the ability of the ZnO varistor leakage current of this formula preparation.In conclusion can be by the pressure-sensitive electricity of ZnO The residual voltage ratio of resistance ceramics is controlled 1.5 hereinafter, voltage gradient makes leakage current be less than 1 μ A/cm higher than 400V/mm2, non-linear Coefficient is 75 or more, prepared ZnO varistor ceramics, have gradient is high, residual voltage is low, discharge capacity is big, Leakage Current is small, The feature that ageing properties are stablized.
Specific embodiment
Below in conjunction with specific embodiment, the present invention is described in further detail.
Embodiment one:
1) raw material is prepared
The low residual voltage ZnO varistor ceramic material ZnO (90.5mol%), Bi in the following proportions2O3(1.5mol%), Sb2O3(1mol%), MnO2(1mol%), Cr2O3(1mol%), Co2O3(1mol%), SiO2(1.5mol%), Al (NO3)3 (1mol%), In (NO3)3(0.5mol%) and Y (NO3)3(1mol%) prepares initial feed.
2) auxiliary addition slurry is prepared
By Bi2O3(1.5mol%), Sb2O3(1mol%), MnO2(1mol%), Cr2O3(1mol%), Co2O3(1mol%) And SiO2(1.5mol%) is put into the sand milling tank of horizontal sand mill, and the deionized water of 1.5 times of powder weight is added, and is sanded 2 Hour.
3) auxiliary addition slurry and ZnO are mixed
The ZnO of 90.5%mol is added in auxiliary addition slurry after sand milling, adds the deionized water of 1 times of powder weight, All mixed raw materials are mixed, 1 hour is sanded, until being uniformly dispersed.
4) aluminium, indium and ruthenium ion are added
In uniformly mixed ZnO slurries, Al (NO are added3)3(1mol%), In (NO3)3(0.5mol%) and Y (NO3)3 (1mol%) continues to be sanded 1 hour.
5) it is molded
By the powder obtained in previous step carry out spray drying it is dry, it is aqueous after, use hydraulic pressure tablet press machine and diameter The cylindrical die of 50mm, by particulate material compression molding, briquetting pressure 150MPa, 3 minutes dwell times.
6) it is sintered
With high-temperature electric resistance furnace, sintered body, actual temp and control time are as follows in closed atmosphere:
From room temperature to 400 DEG C, 2 hours heating-up times;
Dumping 5 hours are kept the temperature at 400 DEG C;
From 400 DEG C to 900 DEG C, 3 hours heating-up times;
From 900 DEG C to 1250 DEG C, 3 hours heating-up times;
3 hours are kept the temperature at 1250 DEG C;
Temperature fall.
Properties test has been carried out to the ZnO varistor sample being prepared by process above.Its leakage current obtains To inhibition, 0.98 μ A/cm of mean value2, nonlinear factor mean value 79, breakdown voltage gradient mean value 440V/mm, residual voltage ratio mean value 1.52。
Embodiment two:
1) raw material is prepared
The low residual voltage ZnO varistor ceramic material ZnO (95.3mol%), Bi in the following proportions2O3(0.5mol%), Sb2O3(0.5mol%), MnO2(0.5mol%), Cr2O3(0.5mol%), Co2O3(0.5mol%), SiO2(1mol%), Al (NO3)3(0.6mol%), In (NO3)3(0.1mol%) and Y2O3(0.5mol%) prepares initial feed.
2) auxiliary addition slurry is prepared
By Bi2O3(0.5mol%), Sb2O3(0.5mol%), MnO2(0.5mol%), Cr2O3(0.5mol%), Co2O3 (0.5mol%), SiO2(1mol%) is put into the sand milling tank of horizontal sand mill, and the deionized water of 1 times of powder weight, sand is added Grind 2 hours.
3) auxiliary addition slurry and ZnO are mixed
The ZnO of 95.3%mol, the deionization of 1.5 times of addition powder weight are added in auxiliary addition slurry after sand milling All mixed raw materials are mixed and 1 hour are sanded, until being uniformly dispersed by water.
4) aluminium, indium and ruthenium ion are added
In uniformly mixed ZnO slurries, Al (NO are added3)3(0.6mol%), In (NO3)3(0.1mol%) and Y2O3 (0.5mol%) continues to be sanded 1 hour.
5) it is molded
The powder obtained in previous step is spray-dried, it is aqueous after, use hydraulic pressure tablet press machine and diameter 50mm Cylindrical die, by particulate material compression molding, briquetting pressure 150MPa, 3 minutes dwell times.
6) it is sintered
With high-temperature electric resistance furnace, sintered body, actual temp and control time are as follows in closed atmosphere:
From room temperature to 400 DEG C, 2 hours heating-up times;
Dumping 5 hours are kept the temperature at 400 DEG C;
From 400 DEG C to 900 DEG C, 3 hours heating-up times;
From 900 DEG C to 1250 DEG C, 3 hours heating-up times;
4 hours are kept the temperature at 1240 DEG C;
Temperature fall.
Properties test has been carried out to the ZnO varistor sample being prepared by process above.Its leakage current obtains To inhibition, 0.87 μ A/cm of mean value2, nonlinear factor mean value 83, breakdown voltage gradient mean value 465V/mm, residual voltage ratio mean value 1.49。
Embodiment three:
1) raw material is prepared
The low residual voltage ZnO varistor ceramic material ZnO (87.5mol%), Bi in the following proportions2O3(2mol%), Sb2O3(1.5mol%), MnO2(1mol%), Cr2O3(1mol%), Co2O3(1.5mol%), SiO2(2mol%), Al (NO3)3 (1mol%), In (NO3)3(1mol%) and Y (NO3)3(1.5mol%) prepares initial feed.
2) it prepares and adjunct is sanded
By Bi2O3(2mol%), Sb2O3(1.5mol%), MnO2(1mol%), Cr2O3(1mol%), Co2O3 (1.5mol%) and SiO2(2mol%) is put into the sand milling tank of horizontal sand mill, and the deionized water of 1.5 times of powder weight is added, 2 hours are sanded.
3) auxiliary addition slurry and ZnO are mixed
The ZnO of 87.5%mol, the deionization of 0.5 times of addition powder weight are added in auxiliary addition slurry after sand milling All mixed raw materials are mixed and 1 hour are sanded, until being uniformly dispersed by water.
4) aluminium, indium and ruthenium ion are added
In uniformly mixed ZnO slurries, Al (NO are added3)3(1mol%), In (NO3)3(1mol%) and Y (NO3)3 (1.5mol%) continues to be sanded 1 hour.
5) it is molded
The powder obtained in previous step is spray-dried, it is aqueous after, use hydraulic pressure tablet press machine and diameter 50mm Cylindrical die, by particulate material compression molding, briquetting pressure 150MPa, 3 minutes dwell times.
6) it is sintered
With high-temperature electric resistance furnace, sintered body, actual temp and control time are as follows in closed atmosphere:
From room temperature to 400 DEG C, 2 hours heating-up times;
Dumping 5 hours are kept the temperature at 400 DEG C;
From 400 DEG C to 900 DEG C, 3 hours heating-up times;
From 900 DEG C to 1250 DEG C, 3 hours heating-up times;
3 hours are kept the temperature at 1260 DEG C;
Temperature fall.
Properties test has been carried out to the ZnO varistor sample being prepared by process above.Its leakage current obtains To inhibition, 0.94 μ A/cm of mean value2, nonlinear factor mean value 77, breakdown voltage gradient mean value 510V/mm, residual voltage ratio mean value 1.53。

Claims (1)

1. the zinc oxide piezoresistor ceramic and preparation method thereof of a kind of high-voltage gradient, low residual voltage, low Leakage Current, special Sign is that this method specifically includes following steps:
1)Raw material is prepared
ZnO (87.5 ~ 95.8mol%) in the following proportions, Bi2O3(0.5~2.0mol%)、Sb2O3(0.5~1.5mol%)、MnO2(0.5 ~1.0mol%)、Cr2O3(0.5~1.0mol%)、Co2O3(0.5~1.5mol%)、SiO2(1.0 ~ 2.0mol%) and Al (NO3)3 (0.1~1.0mol%)、In(NO3)3(0.1~1.0mol%)、Y(NO3)3Or Y2O3(0.5 ~ 1.5mol%) prepares initial feed;
2)Prepare auxiliary addition slurry
By step 1)The Bi of middle preparation2O3、Sb2O3、MnO2、Cr2O3、Co2O3、SiO2Mixing is used as adjunct, is put into horizontal In the sand milling tank of sand mill, deionized water is added, the weight ratio of deionized water and powder is 1:1.5, mixing is sanded, and is sanded 1~2 Hour, until so that all mixed raw materials is uniformly dispersed;
3)Auxiliary addition slurry and ZnO are mixed
By above-mentioned steps 2)In obtain auxiliary addition slurry in be added step 1)The ZnO of middle preparation, adds deionized water, goes The weight ratio of ionized water and slurry is 1 ~ 2:1, mixing be sanded, be sanded 0.5~1 hour, so that all mixed raw materials is uniformly dispersed for Only;
4)Add aluminium, indium and ruthenium ion
By above-mentioned steps 3)In in obtained uniformly mixed ZnO slurries, add step 1)Al (the NO of middle preparation3)3、In (NO3)3、Y(NO3)3Or Y2O3, continue sand milling 0.5~1 hour, powder be made;
5)Molding
By above-mentioned steps 4)In obtained powder be spray-dried, it is aqueous after, use hydraulic pressure tablet press machine and diameter 50mm Cylindrical die, by particulate material compression molding, briquetting pressure 150MPa, 3 minutes dwell times;
6)Sintering
By above-mentioned steps 5)In the green body that is pressed under closed atmospheric condition, using 100 ~ 250 DEG C/heating speed hourly Degree keeps the temperature dumping 5 hours at 400 DEG C or so, from room temperature to 1240 ~ 1260 DEG C of sintering temperature, keeps the temperature 3 at a sintering temperature ~ 4 hours, make ceramic sintered compact.
CN201810579512.6A 2018-06-07 2018-06-07 A kind of zinc oxide piezoresistor ceramic and preparation method thereof of high-voltage gradient, low residual voltage, low Leakage Current Pending CN108546111A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109637763A (en) * 2018-11-20 2019-04-16 清华大学 The implementation of the low residual voltage ultra-high voltage lightning arrester of high-performance
CN110655400A (en) * 2019-09-30 2020-01-07 厦门松元电子有限公司 Zinc oxide varistor ceramic material with large through-flow capacity, preparation method thereof and preparation method of resistor thereof
CN112608141A (en) * 2020-06-12 2021-04-06 佛山(华南)新材料研究院 Zinc oxide piezoresistor for high-voltage arrester and preparation method thereof
CN114907111A (en) * 2022-05-07 2022-08-16 吉林昱丰电气科技有限公司 High-energy high-residual-voltage-ratio nonlinear device and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109637763A (en) * 2018-11-20 2019-04-16 清华大学 The implementation of the low residual voltage ultra-high voltage lightning arrester of high-performance
CN110655400A (en) * 2019-09-30 2020-01-07 厦门松元电子有限公司 Zinc oxide varistor ceramic material with large through-flow capacity, preparation method thereof and preparation method of resistor thereof
CN112608141A (en) * 2020-06-12 2021-04-06 佛山(华南)新材料研究院 Zinc oxide piezoresistor for high-voltage arrester and preparation method thereof
CN114907111A (en) * 2022-05-07 2022-08-16 吉林昱丰电气科技有限公司 High-energy high-residual-voltage-ratio nonlinear device and preparation method thereof

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