CN105622086B - The method for preparing high gradient zinc oxide piezoresistor ceramic - Google Patents

The method for preparing high gradient zinc oxide piezoresistor ceramic Download PDF

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CN105622086B
CN105622086B CN201510996805.0A CN201510996805A CN105622086B CN 105622086 B CN105622086 B CN 105622086B CN 201510996805 A CN201510996805 A CN 201510996805A CN 105622086 B CN105622086 B CN 105622086B
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zinc oxide
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何金良
胡军
赵洪峰
谢清云
孟鹏飞
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Tsinghua University
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Abstract

A kind of method for preparing high gradient zinc oxide piezoresistor ceramic, preparing raw material includes zinc oxide ZnO, bismuth oxide Bi2O3, antimony oxide Sb2O3, manganese dioxide MnO2, chromium oxide Cr2O3, cobalt sesquioxide Co2O3, silica SiO2, aluminum nitrate Al (NO3) 3, silver oxide Ag2O, and preparation process includes preparing auxiliary addition slurry, addition ZnO, addition aluminium, silver ion, shaping, sintering.Its advantage is:Using traditional raw material mixed grinding technique and sintering process, by adjusting the composition and ratio of adjunct, Al, Ag element are with the addition of simultaneously in ZnO and mixed slurry.Under the collective effect of Al and Ag ions, Al and Ag is dissolved into zinc lattice in sintering process, reduce grain resistance, reduce the residual voltage in high current area, simultaneously so that the quantity of interstitial zinc ions declines, the age stability performance of ZnO varistor ceramics is improved, compared with addition Al ions merely, leakage current is also effectively suppressed.

Description

The method for preparing high gradient zinc oxide piezoresistor ceramic
Technical field
The present invention relates to field of material preparation, particularly a kind of preparation method of zinc oxide piezoresistor ceramic.
Background technology
Zinc-oxide piezoresistor be using ZnO as primary raw material, add a small amount of Bi2O3, Sb2O3, MnO2, Cr2O3, Co2O3 etc. is used as auxiliary ingredients, is prepared using ceramic sintering process.Due to its excellent nonlinear wind vibration and energy Absorbability, the metal oxide arrester based on Zinc-oxide piezoresistor become overvoltage protection in modern power systems Key equipment plays the role of vital for electric system Lightning Impulse Overvoltage Protection, Electric Power Equipment Insulation cooperation.It is same with this When, the overvoltage protection level of arrester directly determines the dielectric level of power transmission and transforming equipment.Generally 1mA DC currents are acted on The voltage of lower varistor is known as pressure sensitive voltage U1mA, and the pressure sensitive voltage of unit height is known as pressure-sensitive gradient.Pressure-sensitive gradient is higher, Then the height of the lower based varistor of identical voltage effect is with regard to smaller..
The content of the invention
The purpose of the present invention is to solve the above problem, devise and a kind of prepare high gradient zinc oxide piezoresistor ceramic Method.Specifically designing scheme is:
A kind of method for preparing high gradient zinc oxide piezoresistor ceramic, preparing raw material includes zinc oxide ZnO, bismuth oxide Bi2O3, antimony oxide Sb2O3, manganese dioxide MnO2, chromium oxide Cr2O3, cobalt sesquioxide Co2O3, silica SiO2, nitric acid Aluminium Al (NO3)3, silver oxide Ag2O, preparation process include prepare auxiliary addition slurry, addition ZnO, addition aluminium, silver ion, shaping, Sintering.
The molar ratio for respectively preparing raw material is:
ZnO:Bi2O3:Sb2O3:MnO2:Cr2O3:Co2O3:SiO2:Al(NO3)3:Ag2O=88-97.3:0.5-2.0:0.5- 1.5:0.5-1.0:0.5-1.0:0.5-1.5:1.0-2.0:0.1-1.0:0.1-1.0。
It prepares in auxiliary addition slurry stage, ingredient includes Bi2O3、Sb2O3、MnO2、Cr2O3、Co2O3、SiO2, auxiliary adds Add the preparation method of slurry to add water sand mill, it is 1-3h to add water sand time consuming, and it is deionization to add the water added in water sand grinding process Water adds in deionized water and adds the quality parts ratio of slurry with the auxiliary as 2 parts of deionized water, auxiliary 1 part of slurry of addition, The Bi added in2O3、MnO2、Cr2O3、Co2O3、SiO2Molar ratio be:0.5-2.0:0.5-1.5:0.5-1.0:0.5-1.0: 0.5-1.5:1.0-2.0。
The forming step is compression molding, using hydraulic pressure tablet press machine and the cylindrical die of diameter 30mm, by drying Particulate material compression molding after granulation, briquetting pressure 150MPa, molding time 3min.
It is sintered using high temperature furnace, using the heating rate of 150~250 DEG C/h, high temperature furnace is made to rise to 400 DEG C, 400 Dumping 5h is kept the temperature under DEG C environment, from room temperature to 1150~1250 DEG C of sintering temperature, 3~4h is kept the temperature at a sintering temperature, makes Ceramic sintered compact.
During adding ZnO, the ZnO of addition and Bi in auxiliary addition slurry2O3Molar ratio be 88-97.3:0.5-2.0, Mixed sand is carried out after addition ZnO to grind to form slurry, mixed sand time consuming is 0.5-1h, and mixing needs to add in deionization in sand grinding process Water, the deionized water and the quality parts ratio of slurry added in is 0.5 part of deionized water, 1 part of slurry.
It adds in aluminium, silver ion step, adds in Al (NO3)3、Ag2O adds in Al (NO3)3、Ag2O rubs with ZnO in slurry You are than being 0.1-1.0:0.1-1.0:88-97.3 add in Al (NO3)3、Ag2Continue to be sanded after O, form powder.
By the method for the preparation high gradient zinc oxide piezoresistor ceramic that the above-mentioned technical proposal of the present invention obtains, have Beneficial effect is:
Using traditional raw material mixed grinding technique and sintering process, by adjusting the composition and ratio of adjunct, Al, Ag element are with the addition of in ZnO and mixed slurry simultaneously.Under the collective effect of Al and Ag ions, in sintering process Al and Ag is dissolved into zinc lattice, reduces grain resistance, is reduced the residual voltage in high current area, while is caused under the quantity of interstitial zinc ions Drop improves the age stability performance of ZnO varistor ceramics, and compared with addition Al ions merely, leakage current is also had Effect inhibits.
Specific embodiment
A kind of method for preparing high gradient zinc oxide piezoresistor ceramic, preparing raw material includes zinc oxide ZnO, bismuth oxide Bi2O3, antimony oxide Sb2O3, manganese dioxide MnO2, chromium oxide Cr2O3, cobalt sesquioxide Co2O3, silica SiO2, nitric acid Aluminium Al (NO3)3, silver oxide Ag2O, preparation process include prepare auxiliary addition slurry, addition ZnO, addition aluminium, silver ion, shaping, Sintering.
The molar ratio for respectively preparing raw material is:
ZnO:Bi2O3:Sb2O3:MnO2:Cr2O3:Co2O3:SiO2:Al(NO3)3:Ag2O=88-97.3:0.5-2.0:0.5- 1.5:0.5-1.0:0.5-1.0:0.5-1.5:1.0-2.0:0.1-1.0:0.1-1.0。
It prepares in auxiliary addition slurry stage, ingredient includes Bi2O3、Sb2O3、MnO2、Cr2O3、Co2O3、SiO2, auxiliary adds Add the preparation method of slurry to add water sand mill, it is 1-3h to add water sand time consuming, and it is deionization to add the water added in water sand grinding process Water adds in deionized water and adds the quality parts ratio of slurry with the auxiliary as 2 parts of deionized water, auxiliary 1 part of slurry of addition, The Bi added in2O3、MnO2、Cr2O3、Co2O3、SiO2Molar ratio be:0.5-2.0:0.5-1.5:0.5-1.0:0.5-1.0: 0.5-1.5:1.0-2.0。
The forming step is compression molding, using hydraulic pressure tablet press machine and the cylindrical die of diameter 30mm, by drying Particulate material compression molding after granulation, briquetting pressure 150MPa, molding time 3min.
It is sintered using high temperature furnace, using the heating rate of 150~250 DEG C/h, high temperature furnace is made to rise to 400 DEG C, 400 Dumping 5h is kept the temperature under DEG C environment, from room temperature to 1150~1250 DEG C of sintering temperature, 3~4h is kept the temperature at a sintering temperature, makes Ceramic sintered compact.
During adding ZnO, the molar ratio of the ZnO and Bi2O3 in auxiliary addition slurry of addition are 88-97.3:0.5- 2.0, progress mixed sand grinds to form slurry after adding ZnO, and mixed sand time consuming is 0.5-1h, mixes to need to add in sand grinding process and go Ionized water, the deionized water and the quality parts ratio of slurry added in is 0.5 part of deionized water, 1 part of slurry.
It adds in aluminium, silver ion step, adds in Al (NO3)3、Ag2O adds in Al (NO3)3、Ag2O rubs with ZnO in slurry You are than being 0.1-1.0:0.1-1.0:88-97.3 add in Al (NO3)3、Ag2Continue to be sanded after O, form powder.
Embodiment one:
1) raw material is prepared
The low residual voltage ZnO varistor ceramic material in the following proportions ZnO (91mol%), Bi2O3 (1.5mol%), Sb2O3 (1mol%), MnO2 (1mol%), Cr2O3 (1mol%), Co2O3 (1mol%), SiO2 (1.5mol%), Al (NO3) 3 (1mol%), Ag2O (1mol%) prepare initial feed.
2) auxiliary addition slurry is prepared
By Bi2O3 (1.5mol%), Sb2O3 (1mol%), MnO2 (1mol%), Cr2O3 (1mol%), Co2O3 (1mol%) and SiO2 (1.5mol%) are put into horizontal sand mill, add in the deionized water of 1.5 times of powder weight, are sanded 2 Hour.
3) auxiliary addition slurry and ZnO are mixed
The ZnO of 91%mol is added in auxiliary addition slurry after sand milling, adds the deionized water of 0.5 times of powder weight, All mixed raw materials are mixed, 1 hour is sanded, until being uniformly dispersed.
4) aluminium, silver ion are added
In uniformly mixed ZnO slurries, it is small to continue sand milling 1 by addition Al (NO3) 3 (1mol%), Ag2O (1mol%) When.
5) it is molded
The powder obtained in previous step is spray-dried, it is aqueous after, use hydraulic pressure tablet press machine and diameter 30mm Cylindrical die, by particulate material compression molding, briquetting pressure 150MPa, 3 minutes dwell times.
6) it is sintered
With high-temperature electric resistance furnace, sintered body, actual temp and control time are as follows in closed atmosphere:
From room temperature to 400 DEG C, when the heating-up time 2 is small;
When 400 DEG C of heat preservation dumpings 5 are small;
From 400 DEG C to 900 DEG C, when the heating-up time 3 is small;
From 900 DEG C to 1250 DEG C, when the heating-up time 3 is small;
When 1200 DEG C of heat preservations 3 are small;
Temperature fall.
Properties test has been carried out to the ZnO varistor sample being prepared by process above.Its leakage current obtains To inhibition, average 0.89A/cm2, nonlinear factor average 75, breakdown voltage gradient average 590V/mm, residual voltage ratio average 1.51.
Embodiment two:
1) raw material is prepared
The low residual voltage ZnO varistor ceramic material in the following proportions ZnO (96.3mol%), Bi2O3 (0.5mol%), Sb2O3 (0.5mol%), MnO2 (0.5mol%), Cr2O3 (0.5mol%), Co2O3 (0.5mol%), SiO2 (1mol%), Al (NO3) 3 (0.1mol%), Ag2O (0.1mol%) and preparation initial feed.
2) auxiliary addition slurry is prepared
By Bi2O3 (0.5mol%), Sb2O3 (0.5mol%), MnO2 (0.5mol%), Cr2O3 (0.5mol%), Co2O3 (0.5mol%), SiO2 (1mol%) are put into horizontal sand mill, add in the deionized water of 1.5 times of powder weight, are sanded 2 hours.
3) auxiliary addition slurry and ZnO are mixed
The ZnO of 96.3%mol, the deionization of 1.5 times of addition powder weight are added in auxiliary addition slurry after sand milling All mixed raw materials are mixed and 1 hour are sanded, until being uniformly dispersed by water.
4) aluminium, silver ion are added
In uniformly mixed ZnO slurries, addition Al (NO3) 3 (0.1mol%), Ag2O (0.1mol%) continue sand milling 1 Hour.
5) it is molded
The powder obtained in previous step is spray-dried, it is aqueous after, use hydraulic pressure tablet press machine and diameter 30mm Cylindrical die, by particulate material compression molding, briquetting pressure 150MPa, 3 minutes dwell times.
6) it is sintered
With high-temperature electric resistance furnace, sintered body, actual temp and control time are as follows in closed atmosphere:
From room temperature to 400 DEG C, when the heating-up time 2 is small;
When 400 DEG C of heat preservation dumpings 5 are small;
From 400 DEG C to 900 DEG C, when the heating-up time 3 is small;
From 900 DEG C to 1220 DEG C, when the heating-up time 3 is small;
When 1220 DEG C of heat preservations 4 are small;
Temperature fall.
Properties test has been carried out to the ZnO varistor sample being prepared by process above.Its leakage current obtains To inhibition, average 1.05A/cm2, nonlinear factor average 83, breakdown voltage gradient average 510V/mm, residual voltage ratio average 1.49.
Embodiment three:
1) raw material is prepared
The low residual voltage ZnO varistor ceramic material in the following proportions ZnO (89.5mol%), Bi2O3 (2mol%), Sb2O3 (1.5mol%), MnO2 (1mol%), Cr2O3 (1mol%), Co2O3 (1.5mol%), SiO2 (2mol%), Al (NO3) 3 (1mol%), Ag2O (0.5mol%) prepare initial feed.
2) prepare and adjunct is sanded
By Bi2O3 (2mol%), Sb2O3 (1.5mol%), MnO2 (1mol%), Cr2O3 (1mol%), Co2O3 (1.5mol%) and SiO2 (2mol%) are put into horizontal sand mill, add in the deionized water of 1.5 times of powder weight, are sanded 2 Hour.
3) auxiliary addition slurry and ZnO are mixed
The ZnO of 89.5%mol, the deionization of 1.5 times of addition powder weight are added in auxiliary addition slurry after sand milling All mixed raw materials are mixed and 1 hour are sanded, until being uniformly dispersed by water.
4) aluminium, silver ion are added
In uniformly mixed ZnO slurries, it is small to continue sand milling 1 by addition Al (NO3) 3 (1mol%), Ag2O (0.5mol%) When.
5) it is molded
The powder obtained in previous step is spray-dried, it is aqueous after, use hydraulic pressure tablet press machine and diameter 30mm Cylindrical die, by particulate material compression molding, briquetting pressure 150MPa, 3 minutes dwell times.
6) it is sintered
With high-temperature electric resistance furnace, sintered body, actual temp and control time are as follows in closed atmosphere:
From room temperature to 400 DEG C, when the heating-up time 2 is small;
When 400 DEG C of heat preservation dumpings 5 are small;
From 400 DEG C to 900 DEG C, when the heating-up time 3 is small;
From 900 DEG C to 1150 DEG C, when the heating-up time 3 is small;
When 1150 DEG C of heat preservations 3 are small;
Temperature fall.
Properties test has been carried out to the ZnO varistor sample being prepared by process above.Its leakage current obtains To inhibition, average 0.97A/cm2, nonlinear factor average 83, breakdown voltage gradient average 536V/mm, residual voltage ratio average 1.54.
Above-mentioned technical proposal only embodies the optimal technical scheme of technical solution of the present invention, those skilled in the art The principle of the present invention is embodied to some variations that some of which part may be made, belongs to the scope of protection of the present invention it It is interior.

Claims (5)

  1. A kind of 1. method for preparing high gradient zinc oxide piezoresistor ceramic, which is characterized in that preparing raw material includes zinc oxide ZnO, bismuth oxide Bi2O3, antimony oxide Sb2O3, manganese dioxide MnO2, chromium oxide Cr2O3, cobalt sesquioxide Co2O3, titanium dioxide Silicon SiO2, aluminum nitrate Al (NO3)3, silver oxide Ag2O, preparation process include prepare auxiliary addition slurry, addition ZnO, addition aluminium, Silver ion, shaping, sintering, the molar ratio for respectively preparing raw material are ZnO:Bi2O3:Sb2O3:MnO2:Cr2O3:Co2O3:SiO2:Al (NO3)3:Ag2O=88-97.3:0.5-2.0:0.5-1.5:0.5-1.0:0.5-1.0:0.5-1.5:1.0-2.0:0.1-1.0: 0.1-1.0,
    It prepares in auxiliary addition slurry stage, ingredient includes Bi2O3、Sb2O3、MnO2、Cr2O3、Co2O3、SiO2, auxiliary addition slurry Preparation method for plus water sand mill, adding water sand time consuming, it is deionized water to add the water added in water sand grinding process, added for 1-3h Enter deionized water and add the quality parts ratio of slurry with the auxiliary as 2 parts of deionized water, auxiliary 1 part of slurry of addition, added in Bi2O3、MnO2、Cr2O3、Co2O3、SiO2Molar ratio be:0.5-2.0:0.5-1.5:0.5-1.0:0.5-1.0:0.5-1.5: 1.0-2.0。
  2. 2. according to the method for the preparation high gradient zinc oxide piezoresistor ceramic described in claim 1, which is characterized in that described Forming step is compression molding, using hydraulic pressure tablet press machine and the cylindrical die of diameter 30mm, by the particle after drying-granulating Expect compression molding, briquetting pressure 150MPa, molding time 3mi n.
  3. 3. according to the method for the preparation high gradient zinc oxide piezoresistor ceramic described in claim 1, which is characterized in that use High temperature furnace is sintered, and using the heating rate of 150~250 DEG C/h, high temperature furnace is made to rise to 400 DEG C, is kept the temperature under 400 DEG C of environment Dumping 5h from room temperature to 1150~1250 DEG C of sintering temperature, keeps the temperature 3~4h, makes ceramic sintered compact at a sintering temperature.
  4. 4. according to the method for the preparation high gradient zinc oxide piezoresistor ceramic described in claim 1, which is characterized in that addition During ZnO, the ZnO of addition and Bi in auxiliary addition slurry2O3Molar ratio be 88-97.3:0.5-2.0, addition ZnO are laggard Row mixing, which is sanded, forms slurry, and mixed sand time consuming is 0.5-1h, and mixing needs to add in deionized water in sand grinding process, is added in Deionized water and the quality parts ratio of slurry are 0.5 part of deionized water, 1 part of slurry.
  5. 5. according to the method for the preparation high gradient zinc oxide piezoresistor ceramic described in claim 4, which is characterized in that addition In aluminium, silver ion step, Al (NO are added in3)3、Ag2O adds in Al (NO3)3、Ag2The molar ratio of O and ZnO in slurry is 0.1- 1.0:0.1-1.0:88-97.3 add in Al (NO3)3、Ag2Continue to be sanded after O, form powder.
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