CN108907743B - Automatic welding device for armor temperature sensor seal head - Google Patents

Automatic welding device for armor temperature sensor seal head Download PDF

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Publication number
CN108907743B
CN108907743B CN201811069782.9A CN201811069782A CN108907743B CN 108907743 B CN108907743 B CN 108907743B CN 201811069782 A CN201811069782 A CN 201811069782A CN 108907743 B CN108907743 B CN 108907743B
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CN
China
Prior art keywords
temperature sensor
station
welding
seal head
cylinder
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CN201811069782.9A
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Chinese (zh)
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CN108907743A (en
Inventor
邵平
孙磊
黄永杰
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Ningbo Auqi Instrument & Equipment Completing Co ltd
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Ningbo Auqi Instrument & Equipment Completing Co ltd
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Publication of CN108907743A publication Critical patent/CN108907743A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/14Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
    • B23Q7/1426Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices
    • B23Q7/1463Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices using rotary driving means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention discloses an automatic welding device for an armor temperature sensor seal head, which comprises a rotary table, wherein five processing stations are sequentially and fixedly arranged on the periphery of the rotary table along the circumferential direction and are respectively a feeding station, a powder milling station, a seal head mounting station, a detection station and a welding station, the five processing stations respectively realize the procedures of positioning the hot end part of a temperature sensor, milling and removing redundant insulating materials, mounting the seal head, positioning and detecting the seal head, automatic welding the seal head and the like, a profiling clamp for mounting and clamping the temperature sensor is arranged on the rotary table at a position close to the circumference, and a motor is connected below the rotary table in a transmission way, and can drive the rotary table to rotate.

Description

Automatic welding device for armor temperature sensor seal head
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to an automatic welding device for an armor temperature sensor seal head.
Background
In the prior art, the welding mode of the armor temperature sensor seal head is mainly manual welding by workers, mgO powder is filled in the gap of the hot junction during welding, then the welding seal head is piled up at one point on the edge of the outer sleeve, the welding requirement is even and full, no air leakage, false welding or welding break occurs, the operation speed is very slow, sometimes repeated baking and welding are not carried out enough for one-time baking, and the production efficiency is very low. Meanwhile, because the welding is performed by the worker purely manually, the welding effect directly depends on the technological skills of operators, and the difference of the technological process capability can cause the difference of product quality.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide an automatic welding device for an armor temperature sensor seal head, which uses a machine to replace manual work to position and weld the seal head, has the advantages of high production speed, high welding accuracy, good product quality stability, yield improvement and cost reduction, and solves the defects of the prior art.
Aiming at the problems, the invention adopts a technical scheme that: the utility model provides an automatic welder of armor temperature sensor head, a serial communication port, including the carousel, five processing stations have set firmly in proper order along circumference of carousel, are material loading station, mill whitewashed station, head installation station, detection station and welding station respectively, five processing stations realize respectively that the location of temperature sensor hot junction position, mill unnecessary insulating material on the hot junction position that removes, the material loading and the installation of hot junction position upper end head, the location detection of head and the automatic weld of head etc. process, the position that is close to the circumference on the carousel has been arranged and is used for installing the explorator anchor clamps of centre gripping temperature sensor, the carousel transmission is connected with first driving motor, through first driving motor can drive the carousel rotates.
Preferably, the feeding station comprises a pressure head, the pressure head is connected with a first limit cylinder in a transmission way, the pressure head can be controlled to move up and down through the first limit cylinder,
The milling station comprises a milling cutter, the milling cutter is driven by a second driving motor, a chuck of the milling cutter is also in transmission connection with a second limiting cylinder, the milling cutter can be controlled to move up and down by the second limiting cylinder, a dust collection opening is arranged on one side of the milling cutter, the dust collection opening is connected with an exhaust fan by a pipeline,
The seal head installation station comprises a vibration disc automatic feeding machine and a feed chute communicated with a material pipe of the vibration disc automatic feeding machine, a feed inlet is arranged at the joint of the feed chute and the material pipe, a pushing baffle is arranged at one side of the feed chute close to the feed inlet and is in transmission connection with a feeding cylinder, the pushing baffle can be driven to push a seal head along the feed chute by the feeding cylinder, a feed opening is arranged at one side of the feed chute far away from the feed inlet, a seal head pressure head is arranged above the feed opening, a compression cylinder is in transmission connection with the seal head pressure head, the seal head pressure head can be driven to be pressed down or lifted up by the compression cylinder,
The detection station comprises a laser displacement sensor,
The welding station comprises a welding machine, a first linear guide rail and a second linear guide rail which are arranged in a cross staggered way in the horizontal direction, wherein the first linear guide rail is fixedly connected with a sliding block of the second linear guide rail, a welding gun of the welding machine is arranged on the sliding block of the first linear guide rail, the first linear guide rail and the second linear guide rail are driven by a stepping motor,
Each electric element in the automatic welding device is controlled by a PLC set program.
Preferably, the profiling clamp comprises a trough for installing the temperature sensor and a profiling positioned above the trough for clamping the hot end part of the temperature sensor, wherein the profiling is in transmission connection with a clamping cylinder, and the clamping cylinder can control the profiling to clamp or loosen the hot end part of the temperature sensor.
Preferably, the included angle between every two processing stations in the five processing stations is the same, five profiling clamps are arranged at positions corresponding to the five processing stations on the turntable, and the included angle between every two profiling clamps in the five profiling clamps is the same.
Preferably, a welding gun of the welding machine is arranged on a sliding block of the first linear guide rail through a longitudinal third linear guide rail, and the third linear guide rail is connected with a welding gun cylinder in a transmission manner, and the welding gun cylinder can drive the welding gun to move up and down.
Preferably, the turntable and the five processing stations are all installed on the support frame, and the first driving motor, the exhaust fan, the second driving motor, the welding machine, the stepping motor and the control device of each electric element are all installed inside the support frame.
Preferably, the top cladding of automatic welder has the dustcoat, the operation door has been seted up to the position that is close to the material loading station on the dustcoat, the position that is close to the operation door on the support frame is provided with the switch that is used for controlling each electric component, still be provided with the exhaust fan on the dustcoat.
Preferably, the automatic welding device further comprises an alarm device, and linkage control is set between the alarm device and the laser displacement sensor.
Preferably, the welding machine is an argon arc welding machine, and the welding current and the welding time of the welding machine can be controlled through a PLC set program.
Preferably, a dehumidifying and drying station can be further arranged between the feeding station and the welding station, and the dehumidifying and drying station is used for pressing and drying the insulating powder filled in the hot end part of the temperature sensor.
The beneficial effects of the invention are as follows: the invention replaces manual work with the machine, completes the positioning of the hot end of the armoured temperature sensor, the automatic installation, detection and welding of the milling powder and the sealing head, and compared with the prior art, the invention greatly reduces the operation difficulty, saves the manpower, has high production efficiency, high welding accuracy and good stability of the product quality, and reduces the cost while improving the productivity.
Drawings
FIG. 1 is a schematic diagram of a preferred embodiment of the present invention;
FIG. 2 is a schematic diagram of the structure of a master clamp according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a loading station in an embodiment of the present invention;
FIG. 4 is a schematic diagram of a milling station in accordance with an embodiment of the present invention;
FIG. 5 is a schematic view of the head mounting station in an embodiment of the invention;
FIG. 6 is a schematic view of a detection station in an embodiment of the invention;
FIG. 7 is a schematic view of a welding station in accordance with an embodiment of the present invention;
The components in the drawings are marked as follows: 1. carousel, 2, profiling clamp, 3, material loading station, 4, milling station, 5, head installation station, 6, detection station, 7, welding station, 8, support frame, 9, temperature sensor, 201, silo, 202, profiling, 203, cylinder, 301, first support, 302, pressure head, 303, first spacing cylinder, 401, second support, 402, milling cutter, 403, second spacing cylinder, 404, dust absorption mouth, 501, vibration dish automatic feeding machine, 502, third support, 503, feed mouth, 504, feed chute, 505, push baffle, 506, feed cylinder, 507, head pressure head, 508, compaction cylinder, 601, fourth support, 602, laser displacement sensor, 701, fifth support, 702, first lead screw, 703, second lead screw, 704, third lead screw, 705, welding gun cylinder, 706, welding gun.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present invention.
Referring to fig. 1, an embodiment of the present invention includes:
The automatic welding device of the armor temperature sensor seal head comprises a rotary table 1, five processing stations which are a feeding station 3, a powder milling station 4, a seal head mounting station 5, a detection station 6 and a welding station 7 are sequentially and fixedly arranged on the periphery of the rotary table 1 along the circumferential direction, included angles between every two processing stations in the five processing stations are the same, five profiling clamps 2 are arranged on the rotary table 1 corresponding to the positions of the five processing stations, included angles between every two profiling clamps 2 in the five profiling clamps 2 are the same, the rotary table 1 is driven by a stepping motor, the rotary table 1 can be controlled to rotate by the stepping motor, the rotary table 1 and the five processing stations are all arranged on a supporting frame 8,
Referring to fig. 2, the profile modeling clamp 2 includes a trough 201 for installing the temperature sensor 9 and a profile modeling 202 located above the trough 201 for clamping the hot end portion of the temperature sensor 9, a clamping cylinder 203 is connected to the profile modeling 202 in a driving manner, the clamping cylinder 203 can drive the profile modeling 202 to clamp or unclamp the hot end portion of the temperature sensor 9,
Referring to fig. 3, the feeding station 3 includes a first bracket 301, a first 302 is disposed on the first bracket 301, the pressing head 302 is connected with a first limiting cylinder 303 in a driving manner, the pressing head 302 can be controlled to move up and down by the first limiting cylinder 303,
Referring to fig. 4, the milling station 4 includes a second support 401, a milling cutter 402 is mounted on the second support 401, the milling cutter 402 is driven by a second driving motor, a second limiting cylinder 403 is further mounted on the second support 401, a chuck of the milling cutter 402 is in transmission connection with the second limiting cylinder 403, the milling cutter 402 can be controlled to move up and down by the second limiting cylinder 403, an outer cover is arranged at the periphery of the milling cutter 402, a dust collection opening 404 is arranged at one side of the outer cover, the dust collection opening 404 is connected with an exhaust fan by a pipeline,
Referring to fig. 5, the seal head installation station 5 includes a third bracket 502 and an automatic vibrating tray feeder 501, a feed inlet 503 is disposed on the third bracket 502, the feed inlet 503 is communicated with a material pipe of the automatic vibrating tray feeder 501, the automatic vibrating tray feeder 501 can convey seal heads to the feed inlet 503, a feed tank 504 communicated with the feed inlet 503 is disposed on the third bracket 502, a push baffle 505 is disposed on one side of the feed tank 504 near the feed inlet 503, the push baffle 505 is in transmission connection with a feed cylinder 506, the push baffle 505 can be controlled to push seal heads along the feed tank 504 by the feed cylinder 506, a feed inlet is disposed on one side of the feed tank 504 far away from the feed inlet 503, a seal head 507 is disposed above the feed inlet, the seal head 507 is in transmission connection with a compression cylinder 508, the seal head 507 can be controlled to be pushed down or lifted by the compression cylinder 508,
Referring to fig. 6, the detecting station 6 includes a fourth bracket 601, a laser displacement sensor 602 is disposed on the fourth bracket 601, linkage control is set between the laser displacement sensor 602 and the alarm lamp,
Referring to fig. 7, the welding station 7 includes a welding machine and a fifth bracket 701, a first screw 702 and a second screw 703 are disposed on the fifth bracket 701 and are arranged in a cross staggered manner in a horizontal direction, the first screw 702 and the second screw 703 are fixedly connected with each other by a sliding block, the first screw 702 and the second screw 703 are driven by a stepping motor, a welding gun 706 of the welding machine is mounted on the sliding block of the first screw 702 by a longitudinal third screw 704, the welding gun 706 is mounted on the sliding block of the third screw 704, a guide rail of the third screw 704 is fixedly connected with the sliding block of the first screw 702, the sliding block of the third screw 704 is further connected with a welding gun cylinder 705 in a transmission manner, the welding gun 705 can be controlled to move up and down by the welding gun cylinder 705,
Each electric element in the automatic welding device is controlled by a PLC set program, the first driving motor, the exhaust fan, the second driving motor, the welding machine, the stepping motor and the control device of each electric element are all positioned in the support frame 8, and the support frame 8 is provided with a switch for controlling each electric element.
The seal head welding of the single temperature sensor in the embodiment comprises the following steps:
1. an operator installs a temperature sensor blank 9 in a trough 201 of a profiling clamp 2, a control switch is turned on, a first driving motor drives a turntable 1 to rotate to drive the profiling clamp 2 provided with the temperature sensor 9 to rotate to a feeding station 3, a first limiting cylinder 303 drives a pressing head 302 to press down, after the hot end part of the temperature sensor 9 is pressed down to a specified position, a clamping cylinder 203 drives a profiling 202 to clamp the hot end part of the temperature sensor 9, the first limiting cylinder 303 drives the pressing head 302 to rise back to an original point, and the feeding station 3 finishes the action;
2. the first driving motor drives the turntable 1 to rotate again, the profiling clamp 2 and the temperature sensor 9 are rotated to the powder milling station 4, the second limiting cylinder 403 drives the milling cutter 402 to move downwards to above the hot end part of the temperature sensor 10, the second driving motor drives the milling cutter 402 to start milling the hot end part of the temperature sensor 9, redundant insulating material powder is removed during filling, meanwhile, an exhaust fan is started to pump away the milled powder from the dust collection port 404, the second limiting cylinder 403 drives the milling cutter 402 to move upwards to return to the original position after powder milling is completed, and the powder milling station is completed;
3. The first driving motor drives the turntable 1 to rotate again, the profiling clamp 2 and the temperature sensor 10 are rotated to the seal head installation station 5, the vibration disc automatic feeding machine 501 conveys a single seal head to the feed inlet 503 through a material pipe, the feed cylinder 506 pushes the pushing baffle 505 to convey the seal head to the blanking port along the feed groove 504, the compression cylinder 508 drives the seal head pressure head 507 to press down, the seal head is pressed into a sleeve at the hot end position of the temperature sensor 9, the compression cylinder 508 drives the seal head pressure head 507 to move upwards to return to the original position, the feed cylinder 506 drives the pushing baffle 505 to return to the original position, and the seal head installation station 5 is completed;
4. The first driving motor drives the turntable 1 to rotate again, the mold checking fixture 2 and the temperature sensor 9 are rotated to the detection station 6, the laser displacement sensor 602 is used for detecting whether the filling height and the sealing head of the hot end part of the temperature sensor 9 are in place or not, if not in place, the laser displacement sensor 602 gives an alarm through an alarm lamp, and if the detection is correct, the detection station 6 finishes the action and enters the next station;
5. The first driving motor drives the turntable 1 to rotate again, the profiling clamp 2 and the temperature sensor 9 are rotated to the welding station 7, the stepping motor drives the first lead screw 702 and the second lead screw 703 to act, the third lead screw 704 and the welding gun 706 are sequentially acted above four welding spots in the circumferential direction of the periphery of the interface between the hot end part of the temperature sensor 9 and the end socket, the welding gun 706 is driven by the welding gun cylinder 705 to descend to the welding spot, the welding of the four welding spots is sequentially completed, and the whole process is completed.
In another embodiment of the present invention, only one profiling fixture 2 is provided on the turntable 1, the profiling fixture 2 and the five processing stations are respectively provided with separate control switches, and after the operator installs the temperature sensor 9 on the profiling fixture 2, the operator can sequentially control the rotation of the turntable 1 and the action of each processing station through the corresponding control switch until the welding of the temperature sensor 9 is completed.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.

Claims (8)

1. The automatic welding device for the armor temperature sensor seal head is characterized by comprising a rotary table, wherein five processing stations, namely a feeding station, a powder milling station, a seal head mounting station, a detection station and a welding station, are sequentially and fixedly arranged on the periphery of the rotary table along the circumferential direction, the five processing stations respectively realize the procedures of positioning of a hot end part of the temperature sensor, superfluous insulating materials on a milling and heat removal end part, feeding and mounting of the seal head on the hot end part, positioning detection of the seal head and automatic welding of the seal head, a profiling clamp for mounting and clamping the temperature sensor is arranged on the rotary table at a position close to the circumference, and the rotary table is connected with a first driving motor in a transmission manner and can drive the rotary table to rotate through the first driving motor;
The feeding station comprises a pressure head, the pressure head is in transmission connection with a first limit cylinder, the pressure head can be controlled to move up and down through the first limit cylinder,
The milling station comprises a milling cutter, the milling cutter is driven by a second driving motor, a chuck of the milling cutter is also in transmission connection with a second limiting cylinder, the milling cutter can be controlled to move up and down by the second limiting cylinder, a dust collection opening is arranged on one side of the milling cutter, the dust collection opening is connected with an exhaust fan by a pipeline,
The seal head installation station comprises a vibration disc automatic feeding machine and a feed chute communicated with a material pipe of the vibration disc automatic feeding machine, a feed inlet is arranged at the joint of the feed chute and the material pipe, a pushing baffle is arranged at one side of the feed chute close to the feed inlet and is in transmission connection with a feeding cylinder, the pushing baffle can be driven to push a seal head along the feed chute by the feeding cylinder, a feed opening is arranged at one side of the feed chute far away from the feed inlet, a seal head pressure head is arranged above the feed opening, a compression cylinder is in transmission connection with the seal head pressure head, the seal head pressure head can be driven to be pressed down or lifted up by the compression cylinder,
The detection station comprises a laser displacement sensor,
The welding station comprises a welding machine, a first linear guide rail and a second linear guide rail which are arranged in a cross staggered way in the horizontal direction, wherein the first linear guide rail is fixedly connected with a sliding block of the second linear guide rail, a welding gun of the welding machine is arranged on the sliding block of the first linear guide rail, the first linear guide rail and the second linear guide rail are driven by a stepping motor,
Each electric element in the automatic welding device is controlled by a PLC set program;
The profiling clamp comprises a trough for installing a temperature sensor and a profiling which is arranged above the trough and used for clamping the hot end part of the temperature sensor, wherein a clamping cylinder is connected with the profiling in a transmission way, and the clamping cylinder can drive the profiling to clamp or loosen the hot end part of the temperature sensor.
2. The automatic welding device for the armor temperature sensor sealing head according to claim 1, wherein the included angle between every two of the five processing stations is the same, five profiling clamps are arranged on the turntable at positions corresponding to the five processing stations, and the included angle between every two of the five profiling clamps is the same.
3. The automatic welding device for the armor temperature sensor seal head according to claim 1, wherein a welding gun of the welding machine is arranged on a sliding block of a first linear guide rail through a third longitudinal linear guide rail, and the third linear guide rail is in transmission connection with a welding gun cylinder, and the welding gun can be driven to move up and down through the welding gun cylinder.
4. The automatic welding device for the armor temperature sensor sealing head according to claim 1, wherein the turntable and the five processing stations are all arranged on a supporting frame, and the first driving motor, the exhaust fan, the second driving motor, the welding machine, the stepping motor and the control device of each electric element are all arranged inside the supporting frame.
5. The automatic welding device for the armor temperature sensor sealing head of claim 4, wherein an outer cover is covered above the automatic welding device, an operation door is arranged on the outer cover at a position close to a feeding station, a switch for controlling each electric element is arranged on the support frame at a position close to the operation door, and an exhaust fan is further arranged on the outer cover.
6. The automatic welding device for the armor temperature sensor head of claim 1, further comprising an alarm device, wherein the alarm device is controlled in linkage with the laser displacement sensor.
7. The automatic welding device for the armor temperature sensor seal head according to claim 1, wherein the welding machine is an argon arc welding machine, and the welding current and the welding time of the welding machine can be controlled by a PLC (programmable logic controller) setting program.
8. The automatic welding device for the armor temperature sensor sealing head according to claim 1, wherein a dehumidifying and drying station is further arranged between the feeding station and the welding station, and the dehumidifying and drying station is used for pressing and drying insulating powder filled in the hot end part of the temperature sensor.
CN201811069782.9A 2018-09-13 2018-09-13 Automatic welding device for armor temperature sensor seal head Active CN108907743B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811069782.9A CN108907743B (en) 2018-09-13 2018-09-13 Automatic welding device for armor temperature sensor seal head

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Application Number Priority Date Filing Date Title
CN201811069782.9A CN108907743B (en) 2018-09-13 2018-09-13 Automatic welding device for armor temperature sensor seal head

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CN108907743B true CN108907743B (en) 2024-08-02

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CN111958246A (en) * 2020-08-25 2020-11-20 寿光市飞田电子有限公司 Welding process and device
CN117340433B (en) * 2023-12-04 2024-03-01 深圳市铂电科技有限公司 Welding set is used in temperature sensor production
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