CN108907707B - Automatic coupler assembly equipment - Google Patents
Automatic coupler assembly equipment Download PDFInfo
- Publication number
- CN108907707B CN108907707B CN201810892999.3A CN201810892999A CN108907707B CN 108907707 B CN108907707 B CN 108907707B CN 201810892999 A CN201810892999 A CN 201810892999A CN 108907707 B CN108907707 B CN 108907707B
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- Prior art keywords
- assembly
- floating plate
- riveting
- carrying platform
- clamping
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- 238000004080 punching Methods 0.000 claims abstract description 14
- 230000008878 coupling Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 230000006872 improvement Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Insertion Pins And Rivets (AREA)
Abstract
The invention discloses automatic coupler assembly equipment, which comprises an industrial personal computer, a serial connection station and a riveting station, wherein the serial connection station comprises a first carrying platform, a floating plate, a clamping assembly, a sliding table and a punching assembly, the floating plate is positioned above the first carrying platform, a through hole is formed in the floating plate, the clamping assembly is arranged on the floating plate, the floating plate is connected with the sliding table, the punching assembly is fixed on the sliding table, the punching assembly comprises a punch capable of sliding up and down, and the punch is positioned right above the through hole; the riveting station comprises a servo motor, a second carrying platform and a riveting assembly, six movable shafts are arranged on the second carrying platform, an included angle between every two adjacent movable shafts is 60 degrees, the six movable shafts are linked and are connected with the servo motor, the riveting assembly comprises a rivet head capable of moving up and down, and the rivet head is located above the second carrying platform. The invention has simple structure, reasonable design and convenient operation, and improves the riveting efficiency of the shaft sleeve, the rubber gasket and the flange.
Description
Technical Field
The invention relates to the field of automatic equipment, in particular to automatic coupler assembly equipment.
Background
The coupling is also called a coupling. Mechanical parts for firmly connecting the driving shaft and the driven shaft in different mechanisms to rotate together and transmitting motion and torque. Sometimes also to couple the shaft with other parts (e.g., gears, pulleys, etc.). The two halves are usually combined, respectively connected by a key or a tight fit, fastened at the two shaft ends, and then connected in some way. The coupling can also compensate offset (including axial offset, radial offset, angular offset or comprehensive offset) between two shafts due to inaccurate manufacturing and installation, deformation or thermal expansion during operation and the like; impact and vibration are alleviated.
The shaft coupling generally comprises a rubber gasket, a flange and a shaft sleeve, wherein in the manufacturing process, one procedure is needed to be carried out to vulcanize the rubber gasket in the shaft coupling, the shaft sleeve and the rubber gasket are riveted on the flange, then a product tool is sleeved on the flange, the flange is vulcanized together with the product tool, the automation degree of the conventional equipment is low, and the riveting efficiency of the shaft sleeve, the rubber gasket and the flange is too low through the conventional equipment. The coupler assembly equipment with higher automation degree is designed at present.
Disclosure of Invention
The invention aims to provide automatic coupler assembly equipment.
The technical scheme adopted for solving the technical problems is as follows: the automatic coupler assembly equipment comprises an industrial personal computer, a serial connection station and a riveting station, wherein the serial connection station comprises a first carrying platform, a floating plate, a clamping assembly, a sliding table and a punching assembly, the floating plate is positioned above the first carrying platform, a through hole is formed in the floating plate, the clamping assembly is arranged on the floating plate, the floating plate is connected with the sliding table, the punching assembly is fixed on the sliding table, the punching assembly comprises a punch head capable of sliding up and down, and the punch head is positioned right above the through hole;
the riveting station comprises a servo motor, a second carrying platform and a riveting assembly, six movable shafts are arranged on the second carrying platform, the included angle between every two adjacent movable shafts is 60 degrees, the six movable shafts are linked and are connected with the servo motor, the riveting assembly comprises a rivet head capable of moving up and down, and the rivet head is positioned above the second carrying platform;
the clamping assembly, the stamping assembly, the riveting assembly and the servo motor are all connected with the industrial personal computer.
As a further improvement, the invention further comprises a cabinet, wherein a sliding rail is transversely arranged in the cabinet, the sliding table is connected with the sliding rail and can translate along the sliding rail, and the serial connection station and the riveting station are arranged along the translation direction of the sliding rail.
As a further improvement of the invention, the clamping assembly comprises two clamping blocks and two air cylinders, wherein the two clamping blocks are fixed on the floating plate and are respectively positioned at two sides of the through hole, the two clamping blocks are connected with the two air cylinders in one-to-one correspondence, and the lower end parts of the clamping blocks penetrate through the floating plate to clamp a product placed on the first carrier.
As a further improvement of the invention, the opposite side walls of the two clamping blocks are provided with recesses.
As a further improvement of the invention, the first carrying platform is provided with a convex positioning column. The positioning column can ensure that the placement position of the B flange is accurate.
Compared with the prior art, the invention has the advantages of simple structure, reasonable design, convenient operation and improved riveting efficiency of the shaft sleeve, the rubber gasket and the flange.
In short, the industrial personal computer plays a main control role in the invention, the flange A and the flange B are overlapped together and put into the first carrier, and the flange A and the flange B are clamped by the clamping blocks of the first clamping component under the leading control of the industrial personal computer;
inserting the bolts into the through holes of the floating plates, driving the punches of the punching assembly to downwards punch the bolts into the flange A and the flange B, and connecting the flange A and the flange B in series; each movable shaft is sleeved with one shaft sleeve, two adjacent shaft sleeves are sleeved with a rubber gasket, and the servo motor drives the six movable shafts to simultaneously move outwards for a preset stroke; driving the sliding table to drive the floating plate to translate to the riveting station, and placing the flange A and the flange B which are connected in series into a second carrier;
a tool is sleeved outside the flange A and the flange B which are connected in series, the rivet head on the riveting assembly is driven to move downwards, the shaft sleeve, the rubber gasket and the flange B are riveted together, and the tool and the bolt are fixed together.
Drawings
FIG. 1 is a schematic diagram of a first embodiment of the present invention;
FIG. 2 is a second schematic diagram of the structure of the present invention;
fig. 3 is a schematic diagram of a tooling structure.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1 to 3: the automatic coupler assembling device comprises an industrial personal computer, a serial connection station and a riveting station, wherein the serial connection station comprises a first carrying platform 1, a floating plate 2, a clamping assembly 3, a sliding table 4 and a punching assembly 5, the floating plate 2 is positioned above the first carrying platform 1, a through hole is formed in the floating plate 2, the clamping assembly 3 is arranged on the floating plate 2, the floating plate 2 is connected with the sliding table 4, the punching assembly 5 is fixed on the sliding table 4, the punching assembly 5 comprises a punch 51 capable of sliding up and down, and the punch 51 is positioned right above the through hole;
the riveting station comprises a servo motor, a second carrying platform 6 and a riveting assembly 7, six movable shafts 8 are arranged on the second carrying platform 6, an included angle between every two adjacent movable shafts 8 is 60 degrees, the six movable shafts 8 are linked and are connected with the servo motor, the riveting assembly 7 comprises a rivet head 71 which can move up and down, and the rivet head 71 is positioned above the second carrying platform 6;
the clamping assembly 3, the stamping assembly 5, the riveting assembly 7 and the servo motor are all connected with the industrial personal computer.
The machine further comprises a machine cabinet 9, a sliding rail 10 is transversely arranged in the machine cabinet 9, the sliding table 4 is connected with the sliding rail 10 and can translate along the sliding rail 10, and the serial connection station and the riveting station are arranged along the translation direction of the sliding rail 10.
The clamping assembly 3 comprises two clamping blocks 31 and two air cylinders 32, the two clamping blocks 31 are fixed on the floating plate 2 and are respectively located at two sides of the through hole, the two clamping blocks 31 are connected with the two air cylinders 32 in one-to-one correspondence, and the lower end parts of the clamping blocks 31 penetrate through the floating plate 2 to clamp a product placed on the first carrier 1.
Recesses are provided in the opposite side walls of the two clamping blocks 31.
The first carrier 1 is provided with a raised positioning column 11.
An automatic assembly method of a coupler comprises the following steps:
step 1: overlapping the A flange 111 and the B flange 112, putting the A flange and the B flange 112 into the first carrier 1, and clamping the A flange 111 and the B flange 112 by the clamping blocks 31 of the first clamping assembly 3;
step 2: inserting the bolts into the through holes of the floating plate 2, driving the punch head 51 of the punching assembly 5 to downwards punch the bolts into the A flange 111 and the B flange 112, and connecting the A flange 111 and the B flange 112 in series;
and step 3: in the six movable shafts 8 of the second carrier 6, each movable shaft 8 is sleeved with a shaft sleeve, two adjacent shaft sleeves are sleeved with a rubber gasket 114, and the servo motor drives the six movable shafts 8 to simultaneously move outwards for a preset stroke;
and 4, step 4: the sliding table 4 is driven to drive the floating plate 2 to translate to a riveting station, and the flange A111 and the flange B112 which are connected in series are placed in the second carrier 6;
and step 5: a tool 113 is sleeved outside the A flange 111 and the B flange 112 which are connected in series, the rivet head 71 on the riveting assembly 7 is driven to move downwards, the shaft sleeve and the rubber gasket 114 are riveted with the B flange 112, and the tool 113 and the bolts are fixed together.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (2)
1. The automatic coupler assembling equipment is characterized by comprising an industrial personal computer, a serial connection station and a riveting station, wherein the serial connection station comprises a first carrying platform, a floating plate, a clamping assembly, a sliding table and a punching assembly, the floating plate is positioned above the first carrying platform, a through hole is formed in the floating plate, the clamping assembly is arranged on the floating plate, the floating plate is connected with the sliding table, the punching assembly is fixed on the sliding table, the punching assembly comprises a punch capable of sliding up and down, and the punch is positioned right above the through hole;
the riveting station comprises a servo motor, a second carrying platform and a riveting assembly, six movable shafts are arranged on the second carrying platform, the included angle between every two adjacent movable shafts is 60 degrees, the six movable shafts are linked and are connected with the servo motor, the riveting assembly comprises a rivet head capable of moving up and down, and the rivet head is positioned above the second carrying platform;
the clamping assembly, the stamping assembly, the riveting assembly and the servo motor are all connected with the industrial personal computer;
the clamping assembly comprises two clamping blocks and two air cylinders, the two clamping blocks are fixed on the floating plate and are respectively positioned at two sides of the through hole, the two clamping blocks are connected with the two air cylinders in a one-to-one correspondence manner, and the lower end parts of the clamping blocks penetrate through the floating plate to clamp a product placed on the first carrier;
the machine comprises a machine cabinet, wherein a sliding rail is transversely arranged in the machine cabinet, the sliding table is connected with the sliding rail and can translate along the sliding rail, and the serial connection station and the riveting station are arranged along the translation direction of the sliding rail;
the first carrying platform is provided with a convex positioning column.
2. The automatic coupler assembling device according to claim 1, wherein the opposite side walls of the two clamping blocks are provided with recesses.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810892999.3A CN108907707B (en) | 2018-08-07 | 2018-08-07 | Automatic coupler assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810892999.3A CN108907707B (en) | 2018-08-07 | 2018-08-07 | Automatic coupler assembly equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108907707A CN108907707A (en) | 2018-11-30 |
| CN108907707B true CN108907707B (en) | 2024-01-12 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810892999.3A Active CN108907707B (en) | 2018-08-07 | 2018-08-07 | Automatic coupler assembly equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108907707B (en) |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004029989A1 (en) * | 2004-06-21 | 2006-01-12 | Wulf Gaertner Autoparts Ag | Flexible shaft coupling for drive train of motor vehicle, has two flanges that are connected to respective shafts, where elastomer joint body is arranged between two flanges and includes several cylindrical connectors |
| CN201098789Y (en) * | 2007-09-30 | 2008-08-13 | 苏州博思特电子科技有限公司 | Automatic lock pair or riveting working head transmission connecting rod mechanism |
| KR20100068058A (en) * | 2008-12-12 | 2010-06-22 | 주식회사 포스코플랜텍 | Device of disassembling and assembling for coupling |
| KR20100119210A (en) * | 2009-04-30 | 2010-11-09 | 대우조선해양 주식회사 | Portable shaft coupling honing machine |
| CN203298993U (en) * | 2013-06-19 | 2013-11-20 | 启东市联通测功器有限公司 | Novel container-type full-automatic docking engine fast mounting test bench |
| CN203448984U (en) * | 2013-09-17 | 2014-02-26 | 儒拉玛特自动化技术(苏州)有限公司 | Automatic assembly tool for automatic transmission shaft |
| KR20140086385A (en) * | 2012-12-28 | 2014-07-08 | 현대중공업 주식회사 | Combination apparatus of coupling of motor for ship |
| CN203936591U (en) * | 2014-06-17 | 2014-11-12 | 河海大学 | The rotary changer of dish formula filter |
| EA201301123A1 (en) * | 2013-09-19 | 2015-03-31 | Учреждение образования "Белорусский государственный университет транспорта" | DEVICE FOR ASSEMBLY WITH TENSION OF ITEMS TYPE SHAFT |
| CN107052777A (en) * | 2017-02-28 | 2017-08-18 | 无锡黎曼机器人科技有限公司 | A kind of end effector of robot of vision guide engine shaft coupling assembling |
| CN107414493A (en) * | 2017-05-26 | 2017-12-01 | 苏州金宣棋机电科技有限公司 | Automatic crimping equipment |
| CN206758819U (en) * | 2017-05-26 | 2017-12-15 | 宁波蓝鲸自动化科技有限公司 | A kind of wire harness plate work flow equipment |
| CN208696741U (en) * | 2018-08-07 | 2019-04-05 | 宁波蓝鲸自动化科技有限公司 | A kind of shaft coupling automatic assembly equipment |
-
2018
- 2018-08-07 CN CN201810892999.3A patent/CN108907707B/en active Active
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004029989A1 (en) * | 2004-06-21 | 2006-01-12 | Wulf Gaertner Autoparts Ag | Flexible shaft coupling for drive train of motor vehicle, has two flanges that are connected to respective shafts, where elastomer joint body is arranged between two flanges and includes several cylindrical connectors |
| CN201098789Y (en) * | 2007-09-30 | 2008-08-13 | 苏州博思特电子科技有限公司 | Automatic lock pair or riveting working head transmission connecting rod mechanism |
| KR20100068058A (en) * | 2008-12-12 | 2010-06-22 | 주식회사 포스코플랜텍 | Device of disassembling and assembling for coupling |
| KR20100119210A (en) * | 2009-04-30 | 2010-11-09 | 대우조선해양 주식회사 | Portable shaft coupling honing machine |
| KR20140086385A (en) * | 2012-12-28 | 2014-07-08 | 현대중공업 주식회사 | Combination apparatus of coupling of motor for ship |
| CN203298993U (en) * | 2013-06-19 | 2013-11-20 | 启东市联通测功器有限公司 | Novel container-type full-automatic docking engine fast mounting test bench |
| CN203448984U (en) * | 2013-09-17 | 2014-02-26 | 儒拉玛特自动化技术(苏州)有限公司 | Automatic assembly tool for automatic transmission shaft |
| EA201301123A1 (en) * | 2013-09-19 | 2015-03-31 | Учреждение образования "Белорусский государственный университет транспорта" | DEVICE FOR ASSEMBLY WITH TENSION OF ITEMS TYPE SHAFT |
| CN203936591U (en) * | 2014-06-17 | 2014-11-12 | 河海大学 | The rotary changer of dish formula filter |
| CN107052777A (en) * | 2017-02-28 | 2017-08-18 | 无锡黎曼机器人科技有限公司 | A kind of end effector of robot of vision guide engine shaft coupling assembling |
| CN107414493A (en) * | 2017-05-26 | 2017-12-01 | 苏州金宣棋机电科技有限公司 | Automatic crimping equipment |
| CN206758819U (en) * | 2017-05-26 | 2017-12-15 | 宁波蓝鲸自动化科技有限公司 | A kind of wire harness plate work flow equipment |
| CN208696741U (en) * | 2018-08-07 | 2019-04-05 | 宁波蓝鲸自动化科技有限公司 | A kind of shaft coupling automatic assembly equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108907707A (en) | 2018-11-30 |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20231206 Address after: 315613 Cai Jia Village, Xidian Town, Ninghai County, Ningbo City, Zhejiang Province Applicant after: NINGBO YOSUN AUTO PARTS CO.,LTD. Address before: 315600 No.18, Shanshui Road, Taoyuan Street, Ninghai County, Ningbo City, Zhejiang Province Applicant before: NINGBO BLUE WHALE AUTOMATION TECHNOLOGY Co.,Ltd. |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |