CN108893901A - A kind of useless selvedge corner material fade treatment device - Google Patents
A kind of useless selvedge corner material fade treatment device Download PDFInfo
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- CN108893901A CN108893901A CN201811023957.2A CN201811023957A CN108893901A CN 108893901 A CN108893901 A CN 108893901A CN 201811023957 A CN201811023957 A CN 201811023957A CN 108893901 A CN108893901 A CN 108893901A
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- colour fading
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- 239000000463 material Substances 0.000 title claims abstract description 12
- 239000004744 fabric Substances 0.000 claims abstract description 46
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 238000005562 fading Methods 0.000 claims description 55
- 230000007246 mechanism Effects 0.000 claims description 30
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 210000000078 claw Anatomy 0.000 claims 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 4
- 230000005611 electricity Effects 0.000 claims 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims 2
- 210000000515 tooth Anatomy 0.000 claims 2
- 230000008595 infiltration Effects 0.000 claims 1
- 238000001764 infiltration Methods 0.000 claims 1
- 229910052759 nickel Inorganic materials 0.000 claims 1
- 229910052697 platinum Inorganic materials 0.000 claims 1
- 238000010992 reflux Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 39
- 238000005096 rolling process Methods 0.000 abstract description 33
- 239000002699 waste material Substances 0.000 abstract description 32
- 235000021190 leftovers Nutrition 0.000 abstract description 25
- 238000002845 discoloration Methods 0.000 abstract description 10
- 238000004064 recycling Methods 0.000 abstract description 5
- 238000004042 decolorization Methods 0.000 abstract 4
- 238000012545 processing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- PCLURTMBFDTLSK-UHFFFAOYSA-N nickel platinum Chemical compound [Ni].[Pt] PCLURTMBFDTLSK-UHFFFAOYSA-N 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000010802 sludge Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000007380 fibre production Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明公开一种废布边角料褪色处理装置,其特征在于:包括喂料机,所述喂料机右侧设有三个连续连接在一起的褪色槽,所述褪色槽上方设有自动控温装置,所述喂料机包括输送帘,所述输送帘右侧设有角钉斜帘,所述角钉斜帘上方设有均料帘,所述角钉斜帘右侧设有剥料帘,所述褪色槽包括褪色槽本体,所述褪色槽本体中间位置设有过滤网,所述褪色槽本体前侧连接有若干进液管。本发明结构简单,对废布边角料连续进行三次褪色和轧水处理,有效地去除布料的颜色,方便对布料进行回收再利用。
The invention discloses a device for discoloring waste cloth leftovers, which is characterized in that it includes a feeder, and the right side of the feeder is provided with three discoloration tanks connected together continuously, and an automatic temperature control device is provided above the discoloration tanks , the feeder includes a conveying curtain, the right side of the conveying curtain is provided with a brad slanting curtain, the brad slanting curtain is provided with a uniform material curtain, and the right side of the brad slanting curtain is provided with a stripping curtain, The decolorization tank includes a decolorization tank body, a filter screen is arranged in the middle of the decolorization tank body, and several liquid inlet pipes are connected to the front side of the decolorization tank body. The invention has a simple structure, continuously performs three times of discoloration and water rolling treatment on waste cloth leftovers, effectively removes the color of the cloth, and facilitates the recycling and reuse of the cloth.
Description
技术领域technical field
本发明涉及废旧布料回收设备技术领域,尤其涉及一种废布边角料褪色处理装置。The invention relates to the technical field of waste cloth recycling equipment, in particular to a waste cloth leftover fading treatment device.
背景技术Background technique
我国是世界上的纺织品生产和使用大国,服装加工业会产生出大量的布角边料。作为再生纤维生产原料,这些布角边料不仅价格低廉,来源也十分丰富。将这些布角边料进行无害化处理后循环再利用,不仅可达到保护环境的目的,经济上也会获得显著的成效。据介绍,废弃布角料全身都是宝,除了生产再生纤维用于气流纺纱原料,即使是再生纤维生产中的副产品――粉尘,也是造纸业的好原料。如果这些废弃的布角料被造纸厂收购,也会极大地促进再生纤维纺织产业的发展,具有明显的循环经济特性。废布边角料在回收时需要进行退社处理,去除废布边角料上的染料,方便继续进行下一步的处理。现有的褪色处理手段一般还是以家庭为单位,人工的方式来进行分散处理,处理效率低,而且对褪色液的使用率低,产生大量的废液排放。my country is a big country in the production and use of textiles in the world, and the garment processing industry will produce a large amount of cloth trim. As raw materials for the production of recycled fibers, these cloth corners are not only cheap, but also rich in sources. Recycling and reusing these cloth corners after harmless treatment can not only achieve the purpose of protecting the environment, but also achieve significant economic results. According to reports, waste cloth corners are valuable all over the body. In addition to the production of recycled fibers for air spinning raw materials, even dust, a by-product of recycled fiber production, is also a good raw material for the paper industry. If these discarded cloth corners are purchased by paper mills, it will also greatly promote the development of the recycled fiber textile industry, which has obvious characteristics of circular economy. The leftovers of waste cloth need to be decommissioned during recycling to remove the dyes on the leftovers of waste cloth, so as to facilitate the next step of processing. The existing methods of discoloration treatment generally use the family as the unit to carry out manual dispersion treatment, which has low treatment efficiency, and the use rate of the discoloration solution is low, resulting in a large amount of waste liquid discharge.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种废布边角料褪色处理装置。The object of the present invention is to overcome the deficiencies of the prior art and provide a device for discoloring waste cloth leftovers.
为实现上述目的,本发明提供了如下技术方案来实现的:To achieve the above object, the present invention provides the following technical solutions:
一种废布边角料褪色处理装置,包括喂料机,所述喂料机右侧设有三个连续连接在一起的褪色槽,所述褪色槽上方设有自动控温装置,所述喂料机包括输送帘,所述输送帘右侧设有角钉斜帘,所述角钉斜帘上方设有均料帘,所述角钉斜帘右侧设有剥料帘,所述褪色槽包括褪色槽本体,所述褪色槽本体中间位置设有过滤网,所述褪色槽本体前侧连接有若干进液管,所述进液管所处的位置高于过滤网所处的位置,所述褪色槽本体左侧设有喂料帘,所述褪色槽本体上部设有顶板,所述顶板左侧设有若干浸润器,所述浸润器包括第一电机架、第一电机、若干支撑座和导向座,所述支撑座和导向座的数量相同,所述支撑座内部设有第一从动齿轮,所述第一从动齿轮右侧连接有第一转动杆,所述第一转动杆右侧连接有转动盘,所述转动盘右侧转动设置有连杆,所述连杆下部铰接有滑块,所述滑块设置在导向座内部,所述滑块下部连接有固定杆,所述固定杆下部连接有压块,所述压块为半球型,所述支撑座内部上侧位置设有第二转动杆,所述第二转动杆上设有若干第一主动齿轮,所述第一主动齿轮与第一从动齿轮相啮合,所述第一电机设置在第一电机架上部,所述第一电机右侧连接有第一电机轴,所述第一电机轴和第二转动杆之间设有联轴器,所述第一电机轴右端和第二转动杆左端插入联轴器内设置,所述顶板中间位置设有送料耙架,所述送料耙架包括两个第一液压缸和第二液压缸,所述第一液压缸和第二液压缸内部分别设有第一液压杆和第二液压杆,所述第一液压杆和第二液压杆下部分别固定设置有第一固定板和第二固定板,两个所述第一固定板之间转动设置有第一转动辊和第二转动辊,两个所述第二固定板之间转动设置有第三转动辊和第四转动辊,所述第一转动辊、第二转动辊、第三转动辊和第四转动辊之间设有第一输送带,所述第一输送带外侧固定设置有若干耙齿,所述第一液压缸和第二液压缸之间设有第二电机,所述第二电机右侧设有第三液压缸,所述第三液压缸的活塞杆上端设有张紧轮,所述第二电机的输出端、张紧轮和第三转动辊之间连接有传动带,所述褪色槽本体右侧设有出料耙,所述出料耙上设有驱动出料耙移动的驱动机构,所述出料耙右侧设有轧水机构,所述轧水机构包括轧水机体,所述轧水机体内部上下侧分别转动设置有第一轧水辊和第二轧水辊,所述轧水机体左右两侧均设有两个第一固定架,所述第一固定架上转动设置有第一转动轴,所述第一转动轴上螺纹连接有第一连接块,所述第一连接块内侧连接有第一轴承座,所述第一轧水辊中间位置设有第一中心轴,所述第一中心轴的左右两端分别伸入左右两侧的第一轴承座内设置,所述第一转动轴上部连接有从动锥齿轮,所述轧水机体上部设置有若干第二固定架,所述第二固定架上转动设置有第二转动轴,所述第二转动轴左右两端均连接有主动锥齿轮,所述主动锥齿轮和从动锥齿轮相啮合,所述第二转动轴上设置有第二从动齿轮,所述轧水机体上部右侧设置有第三电机,所述第三电机右侧连接有第二电机轴,所述第二电机轴右侧连接有第二主动齿轮,所述第二从动齿轮和第二主动齿轮相啮合,所述轧水机体右侧连接有第二电机架,所述第二电机架上部设有第四电机,所述第二轧水辊中间位置设有第二中心轴,所述第四电机的输出轴与第二中心轴相连接,所述轧水机体下部连接有连接管,所述连接管下部连接有回液管,所述轧水机体前后侧分别开设有出布口和进布口,最左侧的所述褪色槽下方设有泄泥腔,所述泄泥腔上部设有自动排泥机构,所述自动排泥机构包括第五电机和若干支撑块,相邻的所述支撑块之间设置有进泥缺口,最左侧的所述支撑块和最右侧的所述支撑块内均转动设置有衬套,中间位置的所述支撑块内转动设置有连接套,所述衬套和连接套之间连接有空心管,所述第五电机左侧连接有第三电机轴,所述第三电机轴左端与右侧的衬套相连接,所述左侧的衬套连接有蒸汽供应管,所述空心管上开设有若干通孔,所述通孔的位置与进泥缺口的位置相对应。A device for discoloring waste cloth leftovers, comprising a feeder, the right side of the feeder is provided with three discoloration tanks connected together continuously, an automatic temperature control device is arranged above the discoloration tanks, and the feeder includes Conveyor curtain, the right side of the conveying curtain is provided with a horn-studded curtain, the top of the horn-nailed curtain is provided with a uniform material curtain, the right side of the horn-nailed curtain is provided with a stripping curtain, and the fading groove includes a fading groove The body, the middle position of the fade tank body is provided with a filter screen, the front side of the fade tank body is connected with a number of liquid inlet pipes, the position of the liquid inlet pipe is higher than the position of the filter screen, and the fade tank body A feeding curtain is provided on the left side of the body, a top plate is provided on the upper part of the body of the fading tank, and a number of infiltrators are provided on the left side of the top plate, and the infiltrators include a first motor frame, a first motor, several support seats and a guide seat , the number of the support seat and the guide seat are the same, the first driven gear is arranged inside the support seat, the right side of the first driven gear is connected to the first rotating rod, and the right side of the first rotating rod is connected to There is a rotating disk, the right side of the rotating disk is rotated and a connecting rod is arranged, the lower part of the connecting rod is hinged with a slider, the slider is arranged inside the guide seat, the lower part of the slider is connected with a fixed rod, and the fixed rod The lower part is connected with a pressing block, the pressing block is hemispherical, and a second rotating rod is provided on the upper side inside the support seat, and a plurality of first driving gears are arranged on the second rotating rod, and the first driving gear Mesh with the first driven gear, the first motor is arranged on the upper part of the first motor frame, the first motor shaft is connected to the right side of the first motor, and the first motor shaft and the second rotating rod are provided There is a coupling, the right end of the first motor shaft and the left end of the second rotating rod are inserted into the coupling, and the middle position of the top plate is provided with a feeding rake, and the feeding rake includes two first hydraulic cylinders and a second Two hydraulic cylinders, the first hydraulic cylinder and the second hydraulic cylinder are respectively provided with a first hydraulic rod and a second hydraulic rod, and the lower parts of the first hydraulic rod and the second hydraulic rod are respectively fixed with a first fixing plate and a The second fixed plate, the first rotating roller and the second rotating roller are rotated between the two first fixed plates, and the third rotating roller and the fourth rotating roller are rotated between the two second fixed plates , a first conveyor belt is arranged between the first rotating roller, the second rotating roller, the third rotating roller and the fourth rotating roller, and a number of rake teeth are fixedly arranged on the outside of the first conveying belt, and the first hydraulic pressure A second motor is provided between the cylinder and the second hydraulic cylinder, a third hydraulic cylinder is provided on the right side of the second motor, and a tension pulley is provided at the upper end of the piston rod of the third hydraulic cylinder. A transmission belt is connected between the output end, the tensioning wheel and the third rotating roller, and a discharge rake is provided on the right side of the fade tank body, and a driving mechanism is provided on the discharge rake to drive the discharge rake to move. The right side of the material rake is provided with a water rolling mechanism. The water rolling mechanism includes a water rolling machine body. The upper and lower sides of the water rolling machine body are respectively rotated to install a first water rolling roll and a second water rolling roll. The left and right sides of the water rolling machine body Both sides are provided with two first fixed mounts, the first fixed mounts are rotatably provided with a first rotating shaft, a first connecting block is threadedly connected to the first rotating shaft, and the inner side of the first connecting block is connected With the first bearing housing, the The middle position of the first water rolling roller is provided with a first central shaft, and the left and right ends of the first central shaft extend into the first bearing seats on the left and right sides respectively, and the upper part of the first rotating shaft is connected with a driven Bevel gears, the upper part of the rolling machine body is provided with a number of second fixed mounts, the second fixed mounts are rotatably provided with a second rotating shaft, and the left and right ends of the second rotating shaft are connected with active bevel gears. The driving bevel gear is meshed with the driven bevel gear, the second driven gear is arranged on the second rotating shaft, the third motor is arranged on the right side of the upper part of the water rolling machine, and the third motor is connected to the right side of the third motor. Two motor shafts, the second driving gear is connected to the right side of the second motor shaft, the second driven gear is meshed with the second driving gear, the second motor frame is connected to the right side of the water rolling body, and The upper part of the second motor frame is provided with a fourth motor, and the middle position of the second water rolling roller is provided with a second central shaft, the output shaft of the fourth motor is connected with the second central shaft, and the lower part of the water rolling body is connected There is a connecting pipe, the lower part of the connecting pipe is connected with a liquid return pipe, the front and rear sides of the water mill body are respectively provided with a cloth outlet and a cloth inlet, and a mud discharge chamber is provided under the leftmost fading tank. The upper part of the mud discharge chamber is provided with an automatic mud discharge mechanism. The automatic mud discharge mechanism includes a fifth motor and a number of support blocks. Mud inlet gaps are provided between adjacent support blocks. The leftmost support block and The support blocks on the rightmost side are provided with bushings for rotation, and the support blocks at the middle position are provided with connection sleeves for rotation. A hollow pipe is connected between the bushes and the connection sleeves. The left side of the fifth motor The third motor shaft is connected to the side, the left end of the third motor shaft is connected to the bushing on the right side, the bushing on the left side is connected to a steam supply pipe, and a number of through holes are opened on the hollow pipe. The position of the through hole corresponds to the position of the mud inlet gap.
作为优选,所述驱动机构包括第六电机,所述第六电机前侧设有第四电机轴,所述第四电机轴前侧连接有主动飞轮,所述主动飞轮左侧设有从动飞轮,所述从动飞轮和主动飞轮之间设有第二输送带,所述第二输送带下部固定设置有固定件,所述固定件前端上下部均连接有插入块,所述固定件前侧设有固定座,所述插入块插入固定座内设置,所述固定座和插入块之间设有固定螺栓,所述固定座内转动设置有支撑杆,所述支撑杆前侧连接有固定块,所述固定块下端与出料耙上部相连接。Preferably, the drive mechanism includes a sixth motor, a fourth motor shaft is provided on the front side of the sixth motor, a driving flywheel is connected to the front side of the fourth motor shaft, and a driven flywheel is provided on the left side of the driving flywheel , a second conveyor belt is provided between the driven flywheel and the driving flywheel, the lower part of the second conveyor belt is fixedly provided with a fixing piece, the upper and lower parts of the front end of the fixing piece are connected with inserting blocks, and the front side of the fixing piece is A fixing seat is provided, the inserting block is inserted into the fixing seat, and a fixing bolt is arranged between the fixing seat and the inserting block, and a support rod is installed in the fixing seat, and the front side of the support rod is connected with a fixing block , the lower end of the fixed block is connected with the upper part of the discharge rake.
作为优选,所述驱动机构包括基座,所述基座前侧设有导轨,所述导轨上滑动设置有移动块,所述移动块上固定设置有两个第四液压缸,所述第四液压缸内部设有第四液压杆,所述第四液压杆下端与出料耙上部相连接,所述移动块上部连接有第二连接块,所述基座上部左侧固定设置有第七电机,所述基座上部右侧设有第二轴承座,所述第七电机的输出端连接有丝杆,所述丝杆穿过第二连接块设置,所述丝杆右端转动设置在第二轴承座内部。Preferably, the drive mechanism includes a base, a guide rail is provided on the front side of the base, a moving block is slidably arranged on the guide rail, two fourth hydraulic cylinders are fixedly arranged on the moving block, and the fourth There is a fourth hydraulic rod inside the hydraulic cylinder, the lower end of the fourth hydraulic rod is connected to the upper part of the discharge rake, the upper part of the moving block is connected to the second connecting block, and the left side of the upper part of the base is fixed with the seventh motor , the right side of the upper part of the base is provided with a second bearing seat, the output end of the seventh motor is connected with a screw, the screw is set through the second connecting block, and the right end of the screw is rotated and set on the second Inside the bearing housing.
作为优选,所述自动控温装置包括有安装在褪色槽的电气箱中的自动温控表和插入在褪色槽内的褪色液中的铂镍电阻片。当褪色液温度不同时,铂镍电阻片膨胀程度则不同,电阻值就会发生变化,引起电流变化,自动控温表上的指针就会移动。当温度低于规定值时,电路接通,蒸汽电磁阀打开,向水中通蒸汽,当温度高于规定值时,电磁阀关闭,停止送蒸汽。如此,温度便可始终保持在一定范围内。Preferably, the automatic temperature control device includes an automatic temperature control meter installed in the electrical box of the fading tank and a platinum-nickel resistor inserted in the decolorizing solution in the fading tank. When the temperature of the fading solution is different, the expansion degree of the platinum-nickel resistor is different, and the resistance value will change, causing the current to change, and the pointer on the automatic temperature control meter will move. When the temperature is lower than the specified value, the circuit is connected, the steam solenoid valve is opened, and steam is passed into the water. When the temperature is higher than the specified value, the solenoid valve is closed and the steam is stopped. In this way, the temperature can always be kept within a certain range.
作为优选,相邻的所述褪色槽之间连接有回流管,所述回流管上设置有回流泵。Preferably, a return pipe is connected between the adjacent fade tanks, and a return pump is arranged on the return pipe.
与现有技术相比,本发明的有益效果是:对废布边角料连续进行三次褪色和轧水处理,有效地去除布料的颜色,方便对布料进行回收再利用。其采用连续生产的方式,工艺步骤简单,下机质量稳定,节约能源,节约水及其它资源、加工效率高,且成本低。Compared with the prior art, the beneficial effect of the present invention is that the waste cloth leftovers are continuously discolored and squeezed for three times to effectively remove the color of the cloth and facilitate the recycling and reuse of the cloth. It adopts the mode of continuous production, the process steps are simple, the off-machine quality is stable, energy saving, water saving and other resources are saved, the processing efficiency is high, and the cost is low.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明中褪色槽的结构示意图一;Fig. 2 is the structural representation one of fading tank among the present invention;
图3为本发明中褪色槽的结构示意图二;Fig. 3 is the structural representation two of fading tank among the present invention;
图4为本发明中浸润器的正视图;Fig. 4 is the front view of infiltrator in the present invention;
图5为本发明中浸润器的侧视图;Fig. 5 is the side view of infiltrator in the present invention;
图6为本发明中送料耙架的结构示意图;Fig. 6 is the structural representation of feeding rake among the present invention;
图7为本发明中驱动机构的结构示意图一;Fig. 7 is a structural schematic diagram 1 of the driving mechanism in the present invention;
图8为本发明中驱动机构的侧视图;Fig. 8 is a side view of the driving mechanism in the present invention;
图9为图8中A处的放大示意图;Fig. 9 is an enlarged schematic diagram of place A in Fig. 8;
图10为本发明中驱动机构的结构示意图二;Fig. 10 is a structural schematic diagram II of the driving mechanism in the present invention;
图11为本发明中轧水机构的结构示意图;Fig. 11 is a schematic structural view of the water squeezing mechanism in the present invention;
图12为图11中A-A剖视图。Fig. 12 is a sectional view of A-A in Fig. 11 .
附图标记:1、喂料机;2、褪色槽;3、自动控温装置;4、输送帘;5、角钉斜帘;6、均料帘;7、剥料帘;8、褪色槽本体;9、顶板;10、喂料帘;11、过滤网;12、进液管;13、浸润器;14、送料耙架;15、驱动机构;16、出料耙;17、轧水机构;18、导向座;19、滑块;20、固定杆;21、压块;22、连杆;23、转动盘;24、支撑座;25、第一转动杆;26、第一从动齿轮;27、第二转动杆;28、第一主动齿轮;29、联轴器;30、第一电机架;31、第一电机;32、第一电机轴;33、第一液压缸;34、第二液压缸;35、第一液压杆;36、第二液压杆;37、第一固定板;38、第二固定板;39、第一转动辊;40、第二转动辊;41、第三转动辊;42、第四转动辊;43、第一输送带;44、耙齿;45、第二电机;46、第三液压缸;47、张紧轮;48、传动带;49、从动飞轮;50、主动飞轮;51、第二输送带;52、固定块;53、第六电机;54、第四电机轴;55、固定件;56、插入块;57、固定螺栓;58、支撑杆;59、固定座;60、基座;61、导轨;62、移动块;63、第七电机;64、第二轴承座;65、丝杆;66、第二连接块;67、第四液压缸;68、第四液压杆;69、支撑块;70、衬套;71、连接套;72、空心管;73、进泥缺口;74、通孔;75、第五电机;76、第三电机轴;77、蒸汽供应管;78、泄泥腔;79、轧水机体;80、第一轧水辊;81、第二轧水辊;82、第一中心轴;83、第一轴承座;84、第一连接块;85、第一固定架;86、第一转动轴;87、从动锥齿轮;88、第二固定架;89、第二转动轴;90、主动锥齿轮;91、第二从动齿轮;92、第三电机;93、第二电机轴;94、第二主动齿轮;95、第二电机架;96、第四电机;97、第二中心轴;98、回流管;99、连接管;100、进布口;101、出布口Reference signs: 1. Feeding machine; 2. Fading tank; 3. Automatic temperature control device; 4. Conveying curtain; Body; 9. Top plate; 10. Feeding curtain; 11. Filter screen; 12. Liquid inlet pipe; 13. Infiltrator; 14. Feeding rake frame; 15. Driving mechanism; 16. Discharging rake; 17. Water rolling mechanism ; 18, guide seat; 19, slide block; 20, fixed rod; 21, briquetting block; 22, connecting rod; 23, rotating disk; 24, support seat; 25, the first rotating rod; 26, the first driven gear ; 27, the second rotating rod; 28, the first driving gear; 29, coupling; 30, the first motor frame; 31, the first motor; 32, the first motor shaft; 33, the first hydraulic cylinder; 34, The second hydraulic cylinder; 35, the first hydraulic rod; 36, the second hydraulic rod; 37, the first fixed plate; 38, the second fixed plate; 39, the first rotating roller; 40, the second rotating roller; 41, the first Three rotating rollers; 42, the fourth rotating roller; 43, the first conveyor belt; 44, rake teeth; 45, the second motor; 46, the third hydraulic cylinder; 47, tensioning wheel; 48, transmission belt; 49, driven Flywheel; 50, driving flywheel; 51, second conveyor belt; 52, fixed block; 53, sixth motor; 54, fourth motor shaft; 55, fixed piece; 56, insert block; 57, fixed bolt; 58, support Rod; 59, fixed seat; 60, base; 61, guide rail; 62, moving block; 63, the seventh motor; 64, the second bearing seat; 65, screw mandrel; 66, the second connecting block; 67, the fourth Hydraulic cylinder; 68, the fourth hydraulic rod; 69, support block; 70, bushing; 71, connecting sleeve; 72, hollow pipe; 73, mud inlet gap; 74, through hole; 75, the fifth motor; 76, the first Three motor shafts; 77, steam supply pipe; 78, mud discharge chamber; 79, water rolling machine body; 80, first water rolling roller; 81, second water rolling roller; 82, first central shaft; 83, first bearing Seat; 84, the first connecting block; 85, the first fixed frame; 86, the first rotating shaft; 87, the driven bevel gear; 88, the second fixed frame; 89, the second rotating shaft; 90, the driving bevel gear; 91, the second driven gear; 92, the third motor; 93, the second motor shaft; 94, the second driving gear; 95, the second motor frame; 96, the fourth motor; 97, the second central shaft; 98, Return pipe; 99, connecting pipe; 100, cloth inlet; 101, cloth outlet
具体实施方式Detailed ways
下面结合附图1-12所示对本发明一种废布边角料褪色处理装置作进一步描述。Below in conjunction with accompanying drawing 1-12, a kind of waste cloth leftover discoloration processing device of the present invention will be further described.
一种废布边角料褪色处理装置,包括喂料机1,喂料机1右侧设有三个连续连接在一起的褪色槽2,褪色槽2上方设有自动控温装置3,喂料机1包括输送帘4,输送帘4右侧设有角钉斜帘5,角钉斜帘5上方设有均料帘6,角钉斜帘5右侧设有剥料帘7,褪色槽2包括褪色槽本体8,褪色槽本体8中间位置设有过滤网11,褪色槽本体8前侧连接有若干进液管12,进液管12所处的位置高于过滤网11所处的位置,褪色槽本体8左侧设有喂料帘10,褪色槽本体8上部设有顶板9,顶板9左侧设有若干浸润器13,浸润器13包括第一电机架30、第一电机31、若干支撑座24和导向座18,支撑座24和导向座18的数量相同,支撑座24内部设有第一从动齿轮26,第一从动齿轮26右侧连接有第一转动杆25,第一转动杆25右侧连接有转动盘23,转动盘23右侧转动设置有连杆22,连杆22下部铰接有滑块19,滑块19设置在导向座18内部,滑块19下部连接有固定杆20,固定杆20下部连接有压块21,压块21为半球型,支撑座24内部上侧位置设有第二转动杆27,第二转动杆27上设有若干第一主动齿轮28,第一主动齿轮28与第一从动齿轮26相啮合,第一电机31设置在第一电机架30上部,第一电机31右侧连接有第一电机轴32,第一电机轴32和第二转动杆27之间设有联轴器29,第一电机轴32右端和第二转动杆27左端插入联轴器29内设置,顶板9中间位置设有送料耙架14,送料耙架14包括两个第一液压缸33和第二液压缸34,第一液压缸33和第二液压缸34内部分别设有第一液压杆35和第二液压杆36,第一液压杆35和第二液压杆36下部分别固定设置有第一固定板37和第二固定板38,两个第一固定板37之间转动设置有第一转动辊39和第二转动辊40,两个第二固定板38之间转动设置有第三转动辊41和第四转动辊42,第一转动辊39、第二转动辊40、第三转动辊41和第四转动辊42之间设有第一输送带43,第一输送带43外侧固定设置有若干耙齿44,第一液压缸33和第二液压缸34之间设有第二电机45,第二电机45右侧设有第三液压缸46,第三液压缸46的活塞杆上端设有张紧轮47,第二电机45的输出端、张紧轮47和第三转动辊41之间连接有传动带48,褪色槽本体8右侧设有出料耙16,出料耙16上设有驱动出料耙16移动的驱动机构15;褪色槽本体8右侧设有轧水机构17,轧水机构17包括轧水机体79,轧水机体79内部上下侧分别转动设置有第一轧水辊80和第二轧水辊81,轧水机体79左右两侧均设有两个第一固定架85,第一固定架85上转动设置有第一转动轴86,第一转动轴86上螺纹连接有第一连接块84,第一连接块84内侧连接有第一轴承座83,第一轧水辊80中间位置设有第一中心轴82,第一中心轴82的左右两端分别伸入左右两侧的第一轴承座83内设置,第一转动轴86上部连接有从动锥齿轮87,轧水机体79上部设置有若干第二固定架88,第二固定架88上转动设置有第二转动轴89,第二转动轴89左右两端均连接有主动锥齿轮90,主动锥齿轮90和从动锥齿轮87相啮合,第二转动轴89上设置有第二从动齿轮91,轧水机体79上部右侧设置有第三电机92,第三电机92右侧连接有第二电机轴93,第二电机轴93右侧连接有第二主动齿轮94,第二从动齿轮91和第二主动齿轮94相啮合,轧水机体79右侧连接有第二电机架95,第二电机架95上部设有第四电机96,第二轧水辊81中间位置设有第二中心轴97,第四电机96的输出轴与第二中心轴97相连接,轧水机体79下部连接有连接管99,连接管99下部连接有回液管98,轧水机体79前后侧分别开设有出布口101和进布口100,最左侧的褪色槽2下方设有泄泥腔78,泄泥腔78上部设有自动排泥机构,自动排泥机构包括第五电机75和若干支撑块69,相邻的支撑块69之间设置有进泥缺口73,最左侧的支撑块69和最右侧的支撑块69内均转动设置有衬套70,中间位置的支撑块69内转动设置有连接套71,衬套70和连接套71之间连接有空心管72,第五电机75左侧连接有第三电机轴76,第三电机轴76左端与右侧的衬套70相连接,左侧的衬套70连接有蒸汽供应管77,空心管72上开设有若干通孔74,通孔74的位置与进泥缺口73的位置相对应。A device for discoloring waste cloth leftovers, comprising a feeder 1, three fading tanks 2 continuously connected together are arranged on the right side of the feeding machine 1, an automatic temperature control device 3 is arranged above the fading tank 2, and the feeding machine 1 includes Conveying curtain 4, the right side of conveying curtain 4 is provided with corner nail oblique curtain 5, the top of horn nail oblique curtain 5 is provided with uniform material curtain 6, the right side of horn nail oblique curtain 5 is provided with stripping material curtain 7, and the fading groove 2 includes fading groove The main body 8 and the middle position of the fading tank body 8 are provided with a filter screen 11, and the front side of the fading tank body 8 is connected with a number of liquid inlet pipes 12, and the position of the liquid inlet pipes 12 is higher than that of the filter screen 11. 8. A feeding curtain 10 is provided on the left side. A top plate 9 is provided on the top of the fading tank body 8. A number of infiltrators 13 are provided on the left side of the top plate 9. The infiltrators 13 include a first motor frame 30, a first motor 31, and several support seats 24. With guide seat 18, the quantity of support seat 24 and guide seat 18 is identical, and support seat 24 inside is provided with first driven gear 26, and the first driven gear 26 right side is connected with first rotating rod 25, and first rotating rod 25 The right side is connected with a rotating disk 23, and the right side of the rotating disk 23 is rotated to be provided with a connecting rod 22, the bottom of the connecting rod 22 is hinged with a slider 19, the slider 19 is arranged inside the guide seat 18, and the bottom of the slider 19 is connected with a fixed rod 20, The lower part of the fixed rod 20 is connected with a briquetting block 21, the briquetting block 21 is hemispherical, and the upper side of the support base 24 is provided with a second rotating rod 27, and the second rotating rod 27 is provided with some first driving gears 28. The gear 28 is meshed with the first driven gear 26, the first motor 31 is arranged on the top of the first motor frame 30, the right side of the first motor 31 is connected with the first motor shaft 32, the first motor shaft 32 and the second rotating rod 27 A shaft coupling 29 is arranged between them, and the right end of the first motor shaft 32 and the left end of the second turning rod 27 are inserted into the coupling 29 to set, and the middle position of the top plate 9 is provided with a feeding rake frame 14, and the feeding rake frame 14 includes two first The hydraulic cylinder 33 and the second hydraulic cylinder 34, the first hydraulic cylinder 33 and the second hydraulic cylinder 34 are respectively provided with a first hydraulic rod 35 and a second hydraulic rod 36, and the lower parts of the first hydraulic rod 35 and the second hydraulic rod 36 are respectively A first fixed plate 37 and a second fixed plate 38 are fixedly arranged, and a first rotating roller 39 and a second rotating roller 40 are rotated between the two first fixed plates 37, and a rotating roller 39 and a second rotating roller 40 are arranged between the two second fixed plates 38. Have the 3rd turning roller 41 and the 4th turning roller 42, be provided with the first conveyor belt 43 between the first turning roller 39, the second turning roller 40, the 3rd turning roller 41 and the 4th turning roller 42, the first conveyor belt The outer side of 43 is fixedly provided with several rake teeth 44, the second motor 45 is arranged between the first hydraulic cylinder 33 and the second hydraulic cylinder 34, the third hydraulic cylinder 46 is arranged on the right side of the second motor 45, and the third hydraulic cylinder 46 The upper end of the piston rod is provided with a tension pulley 47, and the output end of the second motor 45, the tension pulley 47 and the third turning roller 41 are connected with a transmission belt 48, and the right side of the fading tank body 8 is provided with a discharge rake 16, and the discharge rake 16 is arranged on the right side of the fading tank body 8. The rake 16 is provided with a driving mechanism 15 for driving the discharge rake 16 to move; 9. A first water rolling roller 80 and a second water rolling roller 81 are installed on the upper and lower sides of the rolling machine body 79 to rotate respectively. Two first fixing frames 85 are arranged on the left and right sides of the water rolling machine body 79, and the first fixing frame 85 A first rotating shaft 86 is provided for upper rotation, and a first connecting block 84 is threadedly connected to the first rotating shaft 86. A first bearing housing 83 is connected to the inner side of the first connecting block 84, and a first bearing block 83 is arranged in the middle of the first water rolling roller 80. A central shaft 82, the left and right ends of the first central shaft 82 extend into the first bearing housing 83 on the left and right sides respectively, and the first rotating shaft 86 is connected with a driven bevel gear 87, and the water rolling body 79 is provided with a A plurality of second fixed mounts 88, the second fixed mounts 88 are provided with a second rotating shaft 89 for rotation, the left and right ends of the second rotating shaft 89 are connected with a driving bevel gear 90, and the driving bevel gear 90 is meshed with the driven bevel gear 87 , the second rotating shaft 89 is provided with a second driven gear 91, a third motor 92 is provided on the right side of the upper part of the squeezer body 79, a second motor shaft 93 is connected to the right side of the third motor 92, and the second motor shaft 93 is connected to the right side. The side is connected with the second driving gear 94, the second driven gear 91 is meshed with the second driving gear 94, the right side of the water rolling body 79 is connected with the second motor frame 95, and the second motor frame 95 top is provided with a fourth motor 96 , the middle position of the second water rolling roller 81 is provided with a second central shaft 97, the output shaft of the fourth motor 96 is connected with the second central shaft 97, the lower part of the water rolling machine body 79 is connected with a connecting pipe 99, and the lower part of the connecting pipe 99 is connected with Liquid return pipe 98, cloth outlet 101 and cloth inlet 100 are respectively opened on the front and rear sides of the water rolling machine body 79, a mud discharge chamber 78 is provided under the leftmost fading tank 2, and an automatic mud discharge mechanism is provided on the upper part of the mud discharge chamber 78 , the automatic mud discharge mechanism includes a fifth motor 75 and several support blocks 69, a mud inlet gap 73 is provided between adjacent support blocks 69, and the leftmost support block 69 and the rightmost support block 69 are all rotated. There is a bushing 70, and a connecting sleeve 71 is provided for rotation in the support block 69 in the middle position. A hollow pipe 72 is connected between the bushing 70 and the connecting sleeve 71. A third motor shaft 76 is connected to the left side of the fifth motor 75. The third The left end of the motor shaft 76 is connected to the bushing 70 on the right side, and the bushing 70 on the left side is connected with a steam supply pipe 77, and a number of through holes 74 are opened on the hollow pipe 72, and the positions of the through holes 74 and the positions of the mud inlet gap 73 Corresponding.
作为优选,驱动机构15包括第六电机53,第六电机53前侧设有第四电机轴54,第四电机轴54前侧连接有主动飞轮50,主动飞轮50左侧设有从动飞轮49,从动飞轮49和主动飞轮50之间设有第二输送带51,第二输送带51下部固定设置有固定件55,固定件55前端上下部均连接有插入块56,固定件55前侧设有固定座59,插入块56插入固定座59内设置,固定座59和插入块56之间设有固定螺栓57,固定座59内转动设置有支撑杆58,支撑杆58前侧连接有固定块52,固定块52下端与出料耙16上部相连接。Preferably, the driving mechanism 15 includes a sixth motor 53, the sixth motor 53 front side is provided with a fourth motor shaft 54, the fourth motor shaft 54 front side is connected with a driving flywheel 50, and the left side of the driving flywheel 50 is provided with a driven flywheel 49 , a second conveyor belt 51 is arranged between the driven flywheel 49 and the driving flywheel 50, the second conveyor belt 51 is fixedly provided with a fixing piece 55, the upper and lower parts of the front end of the fixing piece 55 are connected with an insertion block 56, and the front side of the fixing piece 55 A fixed seat 59 is provided, and the insert block 56 is inserted into the fixed seat 59 to be arranged. A fixed bolt 57 is arranged between the fixed seat 59 and the inserted block 56. A support rod 58 is arranged to rotate in the fixed seat 59, and the front side of the support rod 58 is connected with a fixed Block 52, the lower end of the fixed block 52 is connected with the discharge rake 16 top.
作为优选,驱动机构15包括基座60,基座60前侧设有导轨61,导轨61上滑动设置有移动块62,移动块62上固定设置有两个第四液压缸67,第四液压缸67内部设有第四液压杆68,第四液压杆68下端与出料耙16上部相连接,移动块62上部连接有第二连接块66,基座60上部左侧固定设置有第七电机63,基座60上部右侧设有第二轴承座64,第七电机63的输出端连接有丝杆65,丝杆65穿过第二连接块66设置,丝杆65右端转动设置在第二轴承座64内部。Preferably, the drive mechanism 15 includes a base 60, a guide rail 61 is provided on the front side of the base 60, a moving block 62 is slidably arranged on the guide rail 61, and two fourth hydraulic cylinders 67 are fixedly arranged on the moving block 62, and the fourth hydraulic cylinder 67 is provided with a fourth hydraulic rod 68 inside, the lower end of the fourth hydraulic rod 68 is connected to the upper part of the discharge rake 16, the upper part of the moving block 62 is connected to the second connecting block 66, and the left side of the upper part of the base 60 is fixedly provided with a seventh motor 63 , the right side of the upper part of the base 60 is provided with a second bearing seat 64, the output end of the seventh motor 63 is connected with a screw mandrel 65, the screw mandrel 65 is set through the second connecting block 66, and the right end of the screw mandrel 65 is rotated and arranged on the second bearing Seat 64 inside.
作为优选,自动控温装置3包括有安装在褪色槽2的电气箱中的自动温控表和插入在褪色槽2内的褪色液中的铂镍电阻片。As preferably, the automatic temperature control device 3 includes an automatic temperature control meter installed in the electrical box of the fading tank 2 and a platinum-nickel resistance sheet inserted in the fading solution in the fading tank 2 .
作为优选,相邻的褪色槽2之间连接有回流管,回流管上设置有回流泵。Preferably, a return pipe is connected between adjacent fading tanks 2, and a return pump is arranged on the return pipe.
本发明具体实施时,输送帘4对废布边角料输送到角钉斜帘5上,由角钉斜帘5继续对废布边角料进行输送,最后由剥料帘7将角钉斜帘5上的废布边角料剥下,使废布边角料进入到褪色槽2内。褪色槽2中,第一电机31的第一电机轴32利用联轴器29带动第二转动杆27转动,第二转动杆27再利用第一主动齿轮28和第一从动齿轮26的配合带动第一转动杆25上的转动盘23转动,转动盘23再利用连杆22带动滑块19在导向座18内做上下往复运动,从而利用固定杆20带动压块21升降。压块21将由喂料帘10输送来的废布边角料向下压,使进入褪色槽的废布边角料较快地沉入褪色液中进行浸润。褪色槽本体8内设置过滤网11,可以托住废布边角料不让其下沉,泥砂等较重的杂质通过网眼落入槽底。启动第二电机45,利用传动带48带动第三转动辊41转动,第三转动辊41带动第一输送带43转动,从而带动耙齿44移动。耙齿44将废布边角料压入褪色液中,并带动废布边角料向右移动。第一液压缸33和第二液压缸34控制第一液压杆35和第二液压杆36伸缩,从而带动第一固定板37和第二固定板38升降,用于调节最下端的耙齿44和过滤网11之间的距离,可以防止废布边角料积存于过滤网11上。废布边角料到达褪色槽本体8的右侧后,由驱动机构15驱动出料耙16移动,出料耙16将废布边角料送入到轧水机构17内。第四电机96驱动第二轧水辊81转动,第一轧水辊80和第二轧水辊81对废布边角料进行轧水,轧去废布边角料中的大部分褪色液。褪色液从连接管99进入回液管98,再重新进入回液管98内进行使用。启动第三电机92,第三电机92利用第二电机轴93带动第二主动齿轮94转动,第二主动齿轮94利用第二从动齿轮91带动第二转动轴89转动,第二转动轴89再利用主动锥齿轮90和从动锥齿轮87的配合带动第一转动轴86转动,从而改变第一轴承座83的高度,以调节第一轧水辊80和第二轧水辊81之间的距离,适应不同厚度的废布边角料。经轧水处理后的废布边角料进入第二个褪色槽2内进行褪色,再进入到第三个褪色槽2内进行褪色,从而彻底去除废布边角料上的染料。第一个褪色槽2中设有自动排泥机构,经过滤网11过滤出的污泥落入进泥缺口73中,再从通孔74进入到空心管72内。第五电机75启动时,第三电机轴76利用衬套70带动空心管72转动,使得通孔74朝下,空心管72中的污泥从通孔74中排出进入到泄泥腔78内。蒸汽从蒸汽供应管77进入空心管72内,对空心管72内进行清洁,使空心管72内的污泥彻底排空。相邻的褪色槽2之间连接有回流管,回流管上设置有回流泵,第三个褪色槽2内的褪色液回流到第二个褪色槽2内使用,第二个褪色槽2内的褪色液回流到第一个喂料机1内使用,减少褪色液的排放量。During the specific implementation of the present invention, the conveying curtain 4 transports the waste cloth leftovers to the brad nail oblique curtain 5, and the brad nail oblique curtain 5 continues to convey the waste cloth leftovers, and finally removes the brad nail oblique curtain 5 by the stripping curtain 7. The waste cloth leftovers are peeled off, so that the waste cloth leftovers enter in the fading tank 2 . In the fading tank 2, the first motor shaft 32 of the first motor 31 drives the second rotating rod 27 to rotate through the coupling 29, and the second rotating rod 27 is driven by the cooperation of the first driving gear 28 and the first driven gear 26. The rotating disk 23 on the first rotating rod 25 rotates, and the rotating disk 23 uses the connecting rod 22 to drive the slider 19 to reciprocate up and down in the guide seat 18, thereby utilizing the fixed rod 20 to drive the pressure block 21 to lift. The briquetting block 21 presses down the waste cloth leftovers conveyed by the feeding curtain 10, so that the waste cloth leftovers entering the fading tank sink into the fading solution faster and soak. Screening screen 11 is set in the fading tank body 8, can hold waste cloth scraps and prevent it from sinking, and heavier impurities such as silt fall into the bottom of the tank through the mesh. Start the second motor 45, utilize the transmission belt 48 to drive the third rotating roller 41 to rotate, and the third rotating roller 41 drives the first conveyor belt 43 to rotate, thereby driving the rake teeth 44 to move. The rake teeth 44 press the waste cloth leftovers into the discoloration solution, and drive the waste cloth leftovers to move to the right. The first hydraulic cylinder 33 and the second hydraulic cylinder 34 control the expansion and contraction of the first hydraulic rod 35 and the second hydraulic rod 36, thereby driving the first fixed plate 37 and the second fixed plate 38 to rise and fall, and are used to adjust the lowermost rake teeth 44 and The distance between the filter screens 11 can prevent waste cloth leftovers from accumulating on the filter screens 11 . After the waste cloth leftovers arrive at the right side of the fading tank body 8, the driving mechanism 15 drives the discharge rake 16 to move, and the discharge rake 16 sends the waste cloth leftovers into the water rolling mechanism 17. The fourth motor 96 drives the second water squeeze roller 81 to rotate, and the first water squeeze roller 80 and the second water squeeze roller 81 squeeze the waste cloth scrap to remove most of the discoloration liquid in the waste cloth scrap. The decolorizing liquid enters the liquid return pipe 98 from the connecting pipe 99, and then re-enters the liquid return pipe 98 for use. Start the third motor 92, the third motor 92 utilizes the second motor shaft 93 to drive the second driving gear 94 to rotate, the second driving gear 94 utilizes the second driven gear 91 to drive the second rotating shaft 89 to rotate, and the second rotating shaft 89 again Utilize the cooperation of the driving bevel gear 90 and the driven bevel gear 87 to drive the first rotating shaft 86 to rotate, thereby changing the height of the first bearing seat 83 to adjust the distance between the first water rolling roller 80 and the second water rolling roller 81 , to adapt to waste cloth scraps of different thicknesses. The waste cloth leftovers after the water rolling treatment enter the second fading tank 2 for fading, and then enter the third fading tank 2 for fading, so as to completely remove the dye on the waste cloth leftovers. The first fading tank 2 is provided with an automatic mud discharge mechanism, and the sludge filtered out by the filter screen 11 falls into the mud inlet gap 73, and then enters the hollow pipe 72 from the through hole 74. When the fifth motor 75 is started, the third motor shaft 76 uses the bushing 70 to drive the hollow tube 72 to rotate, so that the through hole 74 faces downward, and the sludge in the hollow tube 72 is discharged from the through hole 74 into the mud discharge chamber 78 . Steam enters the hollow pipe 72 from the steam supply pipe 77 to clean the hollow pipe 72 so that the sludge in the hollow pipe 72 is completely emptied. A return pipe is connected between the adjacent fading tanks 2, and a return pump is arranged on the return pipe, and the discoloring liquid in the third fading tank 2 is returned to the second fading tank 2 for use, and the discoloring liquid in the second fading tank 2 The decolorizing liquid is returned to the first feeder 1 for use, reducing the discharge of the decolorizing liquid.
固定块52固定在出料耙16上部,固定块52左侧连接的支撑杆58转动设置在固定座59内,固定件55右侧的插入块56插入固定座59内,并用固定螺栓57进行固定。第六电机53利用第四电机轴54驱动主动飞轮50转动,从而带动第二输送带51转动,第二输送带51带动固定件55移动,从而带动出料耙16沿第二输送带51的轨迹移动,持续将废布边角料带入到轧水机构17内。The fixed block 52 is fixed on the upper part of the discharge rake 16, the support rod 58 connected to the left side of the fixed block 52 is rotated and installed in the fixed seat 59, the insert block 56 on the right side of the fixed piece 55 is inserted into the fixed seat 59, and fixed with the fixing bolt 57 . The sixth motor 53 uses the fourth motor shaft 54 to drive the active flywheel 50 to rotate, thereby driving the second conveyor belt 51 to rotate, and the second conveyor belt 51 drives the fixing member 55 to move, thereby driving the discharge rake 16 along the track of the second conveyor belt 51 Move, waste cloth leftovers are continuously brought into the water rolling mechanism 17.
第四液压杆68下端与出料耙16上部相连,第七电机63控制丝杆65转动,使第二连接块66左右移动,从而带动出料耙16左右移动,同时第四液压缸67控制第四液压杆68伸缩,带动出料耙16上下移动,第二轴承座64和第四液压缸67相互配合,使出料耙16以矩形的轨迹持续移动,将废布边角料从褪色槽本体8带入到轧水机构17内。The lower end of the fourth hydraulic rod 68 is connected to the upper part of the discharge rake 16, and the seventh motor 63 controls the rotation of the screw rod 65 to make the second connecting block 66 move left and right, thereby driving the discharge rake 16 to move left and right, while the fourth hydraulic cylinder 67 controls the first The four hydraulic rods 68 expand and contract to drive the discharge rake 16 to move up and down, and the second bearing seat 64 and the fourth hydraulic cylinder 67 cooperate with each other to make the discharge rake 16 move continuously with a rectangular track, and the waste cloth leftovers are taken from the fading tank body 8 Enter in the water squeezing mechanism 17.
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.
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WO2020168677A1 (en) * | 2019-02-22 | 2020-08-27 | The Hong Kong Research Institute Of Textiles And Apparel Limited | Methods and systems for decolorizing textile materials |
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