CN116770529A - Textile fabric dyeing equipment - Google Patents
Textile fabric dyeing equipment Download PDFInfo
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- CN116770529A CN116770529A CN202310846976.XA CN202310846976A CN116770529A CN 116770529 A CN116770529 A CN 116770529A CN 202310846976 A CN202310846976 A CN 202310846976A CN 116770529 A CN116770529 A CN 116770529A
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- 238000004043 dyeing Methods 0.000 title claims abstract description 95
- 239000004744 fabric Substances 0.000 title claims abstract description 78
- 239000004753 textile Substances 0.000 title claims abstract description 24
- 239000007788 liquid Substances 0.000 claims abstract description 28
- 238000004898 kneading Methods 0.000 claims abstract description 26
- 230000001360 synchronised effect Effects 0.000 claims description 34
- 238000001125 extrusion Methods 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims 2
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明涉及布料染色设备技术领域,且公开了一种纺织布料染色设备,包括底座,所述底座的顶部固定安装有染色池,所述染色池的一侧一体设置有集液池,所述染色池的中部设置有下压组件,所述染色池的内部设置有位于下压组件一侧的揉搓组件,所述染色池的另一侧设置有进料辊,所述集液池的顶部设置有挤压组件。该一种纺织布料染色设备,通过设置揉搓组件,对布料进行搓揉,对布料进行多次按压小幅度揉搓浸染,即对厚布料有较好的浸染效果,在多次按压揉搓的作用下能使染料对布料充分浸染。
The invention relates to the technical field of cloth dyeing equipment, and discloses a textile cloth dyeing equipment, which includes a base, a dyeing tank is fixedly installed on the top of the base, and a liquid collection tank is integrally provided on one side of the dyeing tank. A pressing assembly is arranged in the middle of the pool, a kneading assembly located on one side of the pressing assembly is arranged inside the dyeing pool, a feed roller is arranged on the other side of the dyeing pool, and a feeding roller is arranged on the top of the liquid collection pool. Extruded components. This kind of textile fabric dyeing equipment is equipped with a kneading component to knead the fabric, and press and knead the fabric multiple times in small increments for dyeing. That is, it has a better dyeing effect on thick fabrics, and can be dyed under the action of multiple times of pressing and kneading. Allow the dye to fully penetrate the fabric.
Description
技术领域Technical field
本发明涉及布料染色设备技术领域,具体为一种纺织布料染色设备。The invention relates to the technical field of cloth dyeing equipment, specifically a textile cloth dyeing equipment.
背景技术Background technique
布料染色,是对布料最基本的加工流程之一,根据用户的需求,对各种不同的布料进行浸染处理,浸染后的布料,不仅仅可以用来做服装定制,还可以制作其他的纺织产品,布料的浸染通常利用专用的染色设备进行处理。Fabric dyeing is one of the most basic processing processes for fabrics. According to the needs of users, various fabrics are dip-dyed. The dip-dyed fabrics can not only be used to make customized clothing, but can also be used to make other textile products. , the dip dyeing of fabrics is usually processed using special dyeing equipment.
目前在对纺织品进行加工的时候,尤其是在对布料进行染色的时候,大部分都使采用直接将布料在染缸内进行染色,但是现有技术中浸染的方式针对较薄的布料,确实有较为明显的浸染效果,但是如对较厚的布料(如雪尼尔面料、呢子大衣面料等)进行染色,通过浸染的处理,是无法对厚布料的内部均匀染色的,这种厚布料染色时,通常需要长时间的浸泡或来回多次的施压浸染,才能对其充分均匀的染色,其染色的效率不佳,为此,我们提出了一种布料染色设备。At present, when processing textiles, especially when dyeing fabrics, most of them use the method of dyeing the fabrics directly in the dye vat. However, the dip dyeing method in the existing technology is indeed more convenient for thinner fabrics. Obvious dip dyeing effect, but if you dye thicker fabrics (such as chenille fabrics, woolen coat fabrics, etc.), the inside of the thick fabric cannot be dyed evenly through dip dyeing. When dyeing such thick fabrics, , it usually requires long-term soaking or multiple back-and-forth pressure dyeing to fully and evenly dye it, and its dyeing efficiency is poor. For this reason, we have proposed a fabric dyeing equipment.
为此,我们提出一种纺织布料染色设备。To this end, we propose a textile cloth dyeing equipment.
发明内容Contents of the invention
为了弥补现有技术的不足,本发明提供如下技术方案:一种纺织布料染色设备,包括底座,所述底座的顶部固定安装有染色池,所述染色池的一侧一体设置有集液池,所述染色池的中部设置有下压组件,所述染色池的内部设置有位于下压组件一侧的揉搓组件,所述染色池的另一侧设置有进料辊,所述集液池的顶部设置有挤压组件。In order to make up for the shortcomings of the existing technology, the present invention provides the following technical solution: a textile cloth dyeing equipment, including a base, a dyeing tank is fixedly installed on the top of the base, and a liquid collection tank is integrally provided on one side of the dyeing tank. The middle part of the dyeing tank is provided with a pressing assembly, the interior of the dyeing tank is provided with a kneading assembly located on one side of the pressing assembly, and the other side of the dyeing tank is provided with a feed roller. An extrusion component is provided on the top.
优选的,所述下压组件包括与染色池外部固定安装的固定架,以及位于固定架内部的升降架,所述固定架顶部的一侧转动连接有手轮,所述固定架的顶部转动连接有螺纹套,所述螺纹套通过传动轮组与手轮传动连接,所述螺纹套的内部贯穿螺纹连接有螺纹杆,所述螺纹杆的底部与升降架的顶部固定连接,所述升降架的底部转动连接有下压辊。Preferably, the press-down assembly includes a fixed frame fixedly installed with the outside of the dyeing pool, and a lifting frame located inside the fixed frame. One side of the top of the fixed frame is rotatably connected to a hand wheel, and the top of the fixed frame is rotatably connected. There is a threaded sleeve, which is connected to the handwheel through a transmission wheel set. A threaded rod is threaded through the interior of the threaded sleeve. The bottom of the threaded rod is fixedly connected to the top of the lifting frame. The lifting frame is The bottom is rotated and connected with a lower pressure roller.
优选的,所述挤压组件包括与集液池一侧固定安装的驱动电机,以及与集液池顶部固定安装的安装架,所述驱动电机的输出端固定安装有第一同步轮,两个所述安装架之间转动连接有下挤压辊,所述安装架的中部滑动连接有位于下挤压辊上方的滑动块,所述滑动块的中部转动连接有上挤压辊。Preferably, the extrusion assembly includes a drive motor fixedly installed on one side of the liquid collecting tank, and a mounting bracket fixedly installed on the top of the liquid collecting tank. The output end of the driving motor is fixedly installed with a first synchronizing wheel, and two A lower squeeze roller is rotatably connected between the mounting frames, a sliding block located above the lower squeeze roller is slidably connected to the middle part of the mounting frame, and an upper squeeze roller is rotatably connected to the middle part of the sliding block.
优选的,所述下挤压辊的一端固定安装有位于安装架外侧的第二同步轮,所述第二同步轮与第一同步轮通过第一同步带传动连接,所述滑动块的顶部设置有抵紧弹簧,所述抵紧弹簧的顶部与安装架抵紧安装,所述下挤压辊的另一端与揉搓组件传动连接。Preferably, one end of the lower squeeze roller is fixedly mounted with a second synchronous wheel located outside the mounting frame. The second synchronous wheel is connected to the first synchronous wheel through a first synchronous belt. The top of the sliding block is provided with There is a compression spring, the top of the compression spring is tightly mounted with the mounting frame, and the other end of the lower squeeze roller is drivingly connected to the kneading assembly.
优选的,所述揉搓组件包括与下挤压辊另一端固定安装的第三同步轮,以及与染色池侧壁密封贯穿转动连接的转动轴,所述转动轴的一端固定安装有位于染色池外部的第四同步轮,所述第四同步轮与第三同步轮通过第二同步带传动连接。Preferably, the kneading assembly includes a third synchronization wheel fixedly installed with the other end of the lower squeeze roller, and a rotating shaft that is sealed and rotatably connected to the side wall of the dyeing tank. The fourth synchronous wheel is drivingly connected to the third synchronous wheel through a second synchronous belt.
优选的,所述转动轴的另一端一体连接有位于染色池内部的转动圆柱,所述转动轴套设有位于染色池内壁与转动圆柱之间的连接片,所述连接片的两端一体连接有位于转动圆柱两侧的活动套筒,所述活动套筒的内部滑动连接有伸缩杆。Preferably, the other end of the rotating shaft is integrally connected to a rotating cylinder located inside the dyeing tank, the rotating shaft sleeve is provided with a connecting piece located between the inner wall of the dyeing tank and the rotating cylinder, and the two ends of the connecting piece are integrally connected. There are movable sleeves located on both sides of the rotating cylinder, and a telescopic rod is slidingly connected to the inside of the movable sleeve.
优选的,所述活动套筒朝向转动圆柱的一侧开设有限位槽,所述伸缩杆位于活动套筒内部的一端一体连接有与限位槽贯穿滑动连接的连接滑杆,所述伸缩杆的另一端已连接有安装长杆,两个所述安装长杆的相对面固定安装有搓揉板。Preferably, the movable sleeve is provided with a limiting groove on one side facing the rotating cylinder, and one end of the telescopic rod located inside the movable sleeve is integrally connected with a connecting sliding rod that is slidingly connected to the limiting groove. The other end has been connected with a long installation rod, and a rubbing board is fixedly installed on the opposite surface of the two long installation rods.
优选的,所述转动圆柱的外周面开设有滑动槽,所述滑动槽与连接滑杆的末端滑动连接,所述染色池内部的另一侧转动连接有随动圆盘,所述随动圆盘的一侧一体连接有插接圆杆,所述插接圆杆与安装长杆的另一端贯穿滑动连接。Preferably, a sliding groove is provided on the outer circumferential surface of the rotating cylinder, and the sliding groove is slidingly connected to the end of the connecting slide rod. The other side inside the dyeing pool is rotationally connected to a following disk, and the following disk is rotatably connected. One side of the plate is integrally connected with a plug-in round rod, and the plug-in round rod is slidably connected to the other end of the installation long rod.
优选的,两块所述搓揉板的相对面相互抵紧接触,所述两块所述搓揉板的相对面开设有与搓揉板长度方向垂直的搓揉槽。Preferably, the opposing surfaces of the two rubbing boards are in close contact with each other, and the opposing surfaces of the two rubbing boards are provided with rubbing grooves perpendicular to the length direction of the rubbing boards.
优选的,所述集液池的内部固定安装有过滤网,所述集液池的底部固定安装有连接管,所述连接管的另一端与染色池固定连接,所述连接管的中部设置有与集液池外侧固定安装的回流泵,所述染色池的底部设置有排液管。Preferably, a filter screen is fixedly installed inside the liquid collecting tank, a connecting pipe is fixedly installed at the bottom of the liquid collecting tank, the other end of the connecting pipe is fixedly connected to the dyeing tank, and the middle part of the connecting pipe is provided with a A reflux pump is fixedly installed outside the liquid collection tank, and a drain pipe is provided at the bottom of the dyeing tank.
优选的,一种纺织布料染色设备的染色方法,通过转动手轮,经过传动轮组带动罗纹套转动,进而使得螺纹杆进行升降,同时带动升降架进行移动,使得下压辊的高度得到调整,通过调整下压辊的高度,使得布料通过进料辊传输至下压辊后,使得布料完全浸没在染色池内部的染液中,进行浸染,使染料与布料充分接触,当布料通过下压辊压入染液中后,随着挤压组件对布料进行挤压时,通过第三同步轮以及第四同步轮带动转动轴进行转动,进而使得转动圆柱进行转动,而与滑动槽滑动连接的连接滑杆随着转动圆柱的转动带动两根伸缩杆进行相反方向的移动,进而通过安装长杆带动两块搓揉板随着两根伸缩杆进行相反方向的移动,对布料进行搓揉,对布料进行多次按压小幅度揉搓浸染,通过揉搓组件将布料进行揉搓浸染后,驱动电机通过第一同步轮、第二同步轮带动下挤压辊进行转动,而在抵紧弹簧的作用下滑动块向下移动,进而使得上挤压辊与下挤压辊抵紧接触,使得通过上挤压辊与下挤压辊之间的布料进行挤压,将多余的染液挤出,通过过滤网过滤后进入集液池,再通过连接管与回流泵输送回染色池。Preferably, in a dyeing method of textile fabric dyeing equipment, by turning the handwheel, the rib sleeve is driven to rotate through the transmission wheel set, thereby causing the threaded rod to lift and lower, and at the same time driving the lifting frame to move, so that the height of the lower pressure roller is adjusted. By adjusting the height of the lower pressure roller, the fabric is transferred to the lower pressure roller through the feed roller, so that the fabric is completely immersed in the dye solution inside the dyeing tank, and the dye is fully contacted with the fabric. When the fabric passes through the lower pressure roller After being pressed into the dye liquor, as the extrusion component squeezes the fabric, the third synchronous wheel and the fourth synchronous wheel drive the rotating shaft to rotate, thereby causing the rotating cylinder to rotate, and the sliding connection with the sliding groove The sliding rod drives the two telescopic rods to move in opposite directions with the rotation of the rotating cylinder. Then, by installing a long rod, the two rubbing boards are driven to move in opposite directions along with the two telescopic rods to knead the cloth. After the cloth is kneaded and dyed by the kneading assembly, the driving motor drives the squeeze roller to rotate through the first synchronous wheel and the second synchronous wheel, and the sliding block moves toward the fabric under the action of the spring. Move downward, and then make the upper squeeze roller and the lower squeeze roller come into tight contact, so that the cloth between the upper squeeze roller and the lower squeeze roller is squeezed out, and the excess dye liquor is squeezed out and filtered through the filter. It enters the collection tank and is then transported back to the dyeing tank through the connecting pipe and reflux pump.
与现有技术相比,本发明提供了一种纺织布料染色设备,具备以下有益效果:Compared with the existing technology, the present invention provides a textile cloth dyeing equipment, which has the following beneficial effects:
该一种纺织布料染色设备,通过转动手轮,经过传动轮组带动罗纹套转动,进而使得螺纹杆进行升降,同时带动升降架进行移动,使得下压辊的高度得到调整,通过调整下压辊的高度,使得布料通过进料辊传输至下压辊后,使得布料完全浸没在染色池内部的染液中,进行浸染,使染料与布料充分接触。This kind of textile fabric dyeing equipment rotates the handwheel and drives the rib sleeve to rotate through the transmission wheel set, thereby causing the threaded rod to lift and lower, and at the same time driving the lifting frame to move, so that the height of the lower pressure roller can be adjusted. By adjusting the lower pressure roller The height allows the fabric to be transferred to the lower pressure roller through the feed roller, so that the fabric is completely immersed in the dye solution inside the dyeing tank, and dip dyeing is carried out so that the dye and the fabric are fully in contact.
该一种纺织布料染色设备,通过设置揉搓组件,当布料通过下压辊压入染液中后,随着挤压组件对布料进行挤压时,通过第三同步轮以及第四同步轮带动转动轴进行转动,进而使得转动圆柱进行转动,而与滑动槽滑动连接的连接滑杆随着转动圆柱的转动带动两根伸缩杆进行相反方向的移动,进而通过安装长杆带动两块搓揉板随着两根伸缩杆进行相反方向的移动,对布料进行搓揉,对布料进行多次按压小幅度揉搓浸染,即对厚布料有较好的浸染效果,在多次按压揉搓的作用下能使染料对布料充分浸染。This kind of textile cloth dyeing equipment is equipped with a kneading component. When the cloth is pressed into the dye solution through the lower pressure roller, as the extrusion component squeezes the cloth, it is driven to rotate by the third synchronous wheel and the fourth synchronous wheel. The shaft rotates, thereby causing the rotating cylinder to rotate, and the connecting sliding rod slidingly connected to the sliding groove drives the two telescopic rods to move in opposite directions with the rotation of the rotating cylinder, and then drives the two rubbing boards to move in the opposite direction by installing the long rod. Move the two telescopic rods in opposite directions to knead the fabric. Press the fabric multiple times and rub it in small increments for dyeing. That is, it has a better dyeing effect on thick fabrics. The dye can be dyed under the action of multiple times of pressing and rubbing. Dye the fabric thoroughly.
该一种纺织布料染色设备,通过揉搓组件将布料进行揉搓浸染后,驱动电机通过第一同步轮、第二同步轮带动下挤压辊进行转动,而在抵紧弹簧的作用下滑动块向下移动,进而使得上挤压辊与下挤压辊抵紧接触,使得通过上挤压辊与下挤压辊之间的布料进行挤压,将多余的染液挤出,通过过滤网过滤后进入集液池,再通过连接管与回流泵输送回染色池。In this kind of textile fabric dyeing equipment, after the fabric is kneaded and dyed through the kneading assembly, the driving motor drives the lower squeeze roller to rotate through the first synchronous wheel and the second synchronous wheel, and the sliding block moves downward under the action of the compression spring. Move, and then make the upper squeeze roller and the lower squeeze roller come into tight contact, so that the cloth between the upper squeeze roller and the lower squeeze roller is squeezed out, and the excess dye liquor is squeezed out and filtered through the filter screen before entering The liquid collection tank is then transported back to the dyeing tank through the connecting pipe and reflux pump.
附图说明Description of drawings
图1为本发明的整体结构示意图一;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的整体结构示意图二;Figure 2 is a schematic diagram 2 of the overall structure of the present invention;
图3为本发明的下压组件的结构示意图;Figure 3 is a schematic structural diagram of the pressing assembly of the present invention;
图4为本发明的集液池的结构示意图;Figure 4 is a schematic structural diagram of the liquid collection tank of the present invention;
图5为本发明的挤压组件的结构示意图;Figure 5 is a schematic structural diagram of the extrusion assembly of the present invention;
图6为本发明的揉搓组件的结构示意图;Figure 6 is a schematic structural diagram of the kneading assembly of the present invention;
图7为本发明的第三同步轮、第四同步轮的局部结构示意图;Figure 7 is a partial structural schematic diagram of the third synchronization wheel and the fourth synchronization wheel of the present invention;
图8为本发明的转动圆柱的结构示意图;Figure 8 is a schematic structural diagram of the rotating cylinder of the present invention;
图9为本发明的活动套筒的结构示意图。Figure 9 is a schematic structural diagram of the movable sleeve of the present invention.
图中:1、底座;2、染色池;3、集液池;4、挤压组件;41、驱动电机;42、安装架;43、第一同步轮;44、第一同步带;45、第二同步轮;46、下挤压辊;47、滑动块;48、上挤压辊;49、抵紧弹簧;5、下压组件;51、固定架;52、手轮;53、螺纹套;54、螺纹杆;55、升降架;56、传动轮组;57、下压辊;6、揉搓组件;61、第三同步轮;62、第二同步带;63、第四同步轮;64、转动轴;65、连接片;66、活动套筒;661、限位槽;67、伸缩杆;671、连接滑杆;68、安装长杆;69、搓揉板;610、转动圆柱;611、随动圆盘;612、插接圆杆;613、滑动槽;7、进料辊;8、过滤网;9、连接管;10、排液管;11、回流泵。In the picture: 1. Base; 2. Dyeing tank; 3. Liquid collecting tank; 4. Extrusion component; 41. Driving motor; 42. Mounting frame; 43. First synchronous wheel; 44. First synchronous belt; 45. Second synchronized wheel; 46, lower squeeze roller; 47, sliding block; 48, upper squeeze roller; 49, compression spring; 5, lower pressure component; 51, fixed frame; 52, handwheel; 53, threaded sleeve ; 54. Threaded rod; 55. Lifting frame; 56. Transmission wheel set; 57. Lower pressure roller; 6. Kneading component; 61. Third synchronous wheel; 62. Second synchronous belt; 63. Fourth synchronous wheel; 64 , Rotating shaft; 65. Connecting piece; 66. Movable sleeve; 661. Limiting groove; 67. Telescopic rod; 671. Connecting slide rod; 68. Installation of long rod; 69. Rubbing board; 610. Rotating cylinder; 611 , following disk; 612, plug-in round rod; 613, sliding groove; 7, feed roller; 8, filter; 9, connecting pipe; 10, drain pipe; 11, return pump.
实施方式Implementation
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1至图9,一种纺织布料染色设备,包括底座1,底座1的顶部固定安装有染色池2,染色池2的一侧一体设置有集液池3,染色池2的中部设置有下压组件5,染色池2的内部设置有位于下压组件5一侧的揉搓组件6,染色池2的另一侧设置有进料辊7,集液池3的顶部设置有挤压组件4。Please refer to Figures 1 to 9. A textile cloth dyeing equipment includes a base 1. A dyeing pool 2 is fixedly installed on the top of the base 1. A liquid collection pool 3 is integrally provided on one side of the dyeing pool 2, and a liquid collection pool 3 is provided in the middle of the dyeing pool 2. There is a pressing assembly 5, a kneading assembly 6 located on one side of the pressing assembly 5 is provided inside the dyeing tank 2, a feed roller 7 is provided on the other side of the dyeing tank 2, and an extrusion assembly is provided on the top of the liquid collection tank 3 4.
作为本发明的一种实施方式,下压组件5包括与染色池2外部固定安装的固定架51,以及位于固定架51内部的升降架55,固定架51顶部的一侧转动连接有手轮52,固定架51的顶部转动连接有螺纹套53,螺纹套53通过传动轮组56与手轮52传动连接,螺纹套53的内部贯穿螺纹连接有螺纹杆54,螺纹杆54的底部与升降架55的顶部固定连接,升降架55的底部转动连接有下压辊57,通过转动手轮52,经过传动轮组56带动罗纹套转动,进而使得螺纹杆54进行升降,同时带动升降架55进行移动,使得下压辊57的高度得到调整,通过调整下压辊57的高度,使得布料通过进料辊7传输至下压辊57后,使得布料完全浸没在染色池2内部的染液中,进行浸染,使染料与布料充分接触。As an embodiment of the present invention, the pressing down assembly 5 includes a fixed frame 51 fixedly installed with the outside of the dyeing tank 2, and a lifting frame 55 located inside the fixed frame 51. One side of the top of the fixed frame 51 is rotatably connected to a handwheel 52 , a threaded sleeve 53 is rotatably connected to the top of the fixed frame 51, and the threaded sleeve 53 is connected to the hand wheel 52 through a transmission wheel set 56. A threaded rod 54 is threaded through the interior of the threaded sleeve 53, and the bottom of the threaded rod 54 is connected to the lifting frame 55. The top of the lifting frame 55 is fixedly connected, and the bottom of the lifting frame 55 is rotatably connected to a lower pressure roller 57. By turning the handwheel 52, the rib sleeve is driven to rotate through the transmission wheel set 56, thereby causing the threaded rod 54 to lift and lower, and at the same time driving the lifting frame 55 to move. The height of the lower pressure roller 57 is adjusted. By adjusting the height of the lower pressure roller 57, the cloth is transferred to the lower pressure roller 57 through the feed roller 7, so that the cloth is completely immersed in the dye liquor inside the dyeing tank 2 for dip dyeing. , so that the dye fully contacts the fabric.
作为本发明的一种实施方式,挤压组件4包括与集液池3一侧固定安装的驱动电机41,以及与集液池3顶部固定安装的安装架42,驱动电机41的输出端固定安装有第一同步轮43,两个安装架42之间转动连接有下挤压辊46,安装架42的中部滑动连接有位于下挤压辊46上方的滑动块47,滑动块47的中部转动连接有上挤压辊48。As an embodiment of the present invention, the extrusion assembly 4 includes a drive motor 41 fixedly installed on one side of the liquid collecting tank 3, and a mounting bracket 42 fixedly installed on the top of the liquid collecting tank 3. The output end of the driving motor 41 is fixedly installed. There is a first synchronization wheel 43, and a lower squeeze roller 46 is rotatably connected between the two mounting brackets 42. The middle part of the mounting bracket 42 is slidingly connected to a sliding block 47 located above the lower squeeze roller 46. The middle part of the sliding block 47 is rotationally connected. There is an upper squeeze roller 48.
作为本发明的一种实施方式,下挤压辊46的一端固定安装有位于安装架42外侧的第二同步轮45,第二同步轮45与第一同步轮43通过第一同步带44传动连接,滑动块47的顶部设置有抵紧弹簧49,抵紧弹簧49的顶部与安装架42抵紧安装,下挤压辊46的另一端与揉搓组件6传动连接。As an embodiment of the present invention, a second synchronous wheel 45 located outside the mounting frame 42 is fixedly installed on one end of the lower squeeze roller 46 . The second synchronous wheel 45 and the first synchronous wheel 43 are drivingly connected through a first synchronous belt 44 , the top of the sliding block 47 is provided with a compression spring 49, the top of the compression spring 49 is mounted against the mounting bracket 42, and the other end of the lower squeeze roller 46 is drivingly connected to the kneading assembly 6.
作为本发明的一种实施方式,揉搓组件6包括与下挤压辊46另一端固定安装的第三同步轮61,以及与染色池2侧壁密封贯穿转动连接的转动轴64,转动轴64的一端固定安装有位于染色池2外部的第四同步轮63,第四同步轮63与第三同步轮61通过第二同步带62传动连接。As an embodiment of the present invention, the kneading assembly 6 includes a third synchronization wheel 61 fixedly installed with the other end of the lower squeeze roller 46, and a rotating shaft 64 that is sealed and rotatably connected to the side wall of the dyeing tank 2. A fourth synchronous wheel 63 located outside the dyeing pool 2 is fixedly installed at one end. The fourth synchronous wheel 63 and the third synchronous wheel 61 are connected through a second synchronous belt 62 .
作为本发明的一种实施方式,转动轴64的另一端一体连接有位于染色池2内部的转动圆柱610,转动轴64套设有位于染色池2内壁与转动圆柱610之间的连接片65,连接片65的两端一体连接有位于转动圆柱610两侧的活动套筒66,活动套筒66的内部滑动连接有伸缩杆67。As an embodiment of the present invention, the other end of the rotating shaft 64 is integrally connected to the rotating cylinder 610 located inside the dyeing tank 2, and the rotating shaft 64 is sleeved with a connecting piece 65 located between the inner wall of the dyeing tank 2 and the rotating cylinder 610. Both ends of the connecting piece 65 are integrally connected with movable sleeves 66 located on both sides of the rotating cylinder 610 , and a telescopic rod 67 is slidably connected inside the movable sleeve 66 .
作为本发明的一种实施方式,活动套筒66朝向转动圆柱610的一侧开设有限位槽661,伸缩杆67位于活动套筒66内部的一端一体连接有与限位槽661贯穿滑动连接的连接滑杆671,伸缩杆67的另一端已连接有安装长杆68,两个安装长杆68的相对面固定安装有搓揉板69。As an embodiment of the present invention, a limiting groove 661 is provided on one side of the movable sleeve 66 facing the rotating cylinder 610. One end of the telescopic rod 67 located inside the movable sleeve 66 is integrally connected with a sliding connection through the limiting groove 661. The sliding rod 671 and the other end of the telescopic rod 67 have been connected with a long installation rod 68, and a rubbing plate 69 is fixedly installed on the opposite surface of the two long installation rods 68.
作为本发明的一种实施方式,转动圆柱610的外周面开设有滑动槽613,滑动槽613与连接滑杆671的末端滑动连接,染色池2内部的另一侧转动连接有随动圆盘611,随动圆盘611的一侧一体连接有插接圆杆612,插接圆杆612与安装长杆68的另一端贯穿滑动连接,通过设置揉搓组件6,当布料通过下压辊57压入染液中后,随着挤压组件4对布料进行挤压时,通过第三同步轮61以及第四同步轮63带动转动轴64进行转动,进而使得转动圆柱610进行转动,而与滑动槽613滑动连接的连接滑杆671随着转动圆柱610的转动带动两根伸缩杆67进行相反方向的移动,进而通过安装长杆68带动两块搓揉板69随着两根伸缩杆67进行相反方向的移动,对布料进行搓揉,对布料进行多次按压小幅度揉搓浸染,即对厚布料有较好的浸染效果,在多次按压揉搓的作用下能使染料对布料充分浸染。As an embodiment of the present invention, a sliding groove 613 is provided on the outer circumferential surface of the rotating cylinder 610. The sliding groove 613 is slidingly connected to the end of the connecting slide rod 671, and the other side inside the dyeing tank 2 is rotationally connected to a following disk 611. , one side of the following disk 611 is integrally connected with a plug-in round rod 612, and the plug-in round rod 612 is slidingly connected to the other end of the installation long rod 68. By setting the kneading assembly 6, when the cloth is pressed in through the lower pressure roller 57 After the dye solution is in the dye liquid, as the extrusion assembly 4 squeezes the cloth, the third synchronization wheel 61 and the fourth synchronization wheel 63 drive the rotation shaft 64 to rotate, thereby causing the rotation cylinder 610 to rotate and interact with the sliding groove 613 The sliding connecting rod 671 drives the two telescopic rods 67 to move in opposite directions with the rotation of the rotating cylinder 610, and then drives the two rubbing plates 69 to move in opposite directions along with the two telescopic rods 67 by installing the long rod 68. Move, rub the fabric, press and rub the fabric multiple times in small increments to soak the fabric, that is, it has a better dyeing effect on thick fabrics, and the dye can fully dye the fabric under the action of multiple pressing and rubbing.
作为本发明的一种实施方式,两块搓揉板69的相对面相互抵紧接触,两块搓揉板69的相对面开设有与搓揉板69长度方向垂直的搓揉槽。As an embodiment of the present invention, the opposite surfaces of the two rubboards 69 are in tight contact with each other, and the opposite surfaces of the two rubboards 69 are provided with kneading grooves perpendicular to the length direction of the rubboards 69 .
作为本发明的一种实施方式,集液池3的内部固定安装有过滤网8,集液池3的底部固定安装有连接管9,连接管9的另一端与染色池2固定连接,连接管9的中部设置有与集液池3外侧固定安装的回流泵11,染色池2的底部设置有排液管10,通过揉搓组件6将布料进行揉搓浸染后,驱动电机41通过第一同步轮43、第二同步轮45带动下挤压辊46进行转动,而在抵紧弹簧49的作用下滑动块47向下移动,进而使得上挤压辊48与下挤压辊46抵紧接触,使得通过上挤压辊48与下挤压辊46之间的布料进行挤压,将多余的染液挤出,通过过滤网8过滤后进入集液池3,再通过连接管9与回流泵11输送回染色池2。As an embodiment of the present invention, a filter 8 is fixedly installed inside the liquid collecting tank 3. A connecting pipe 9 is fixedly installed at the bottom of the liquid collecting tank 3. The other end of the connecting pipe 9 is fixedly connected to the dyeing tank 2. The connecting pipe The middle part of 9 is provided with a return pump 11 fixedly installed with the outside of the collecting tank 3. The bottom of the dyeing tank 2 is provided with a drain pipe 10. After the cloth is kneaded and dyed by the kneading assembly 6, the drive motor 41 passes through the first synchronization wheel 43. The second synchronizing wheel 45 drives the lower extrusion roller 46 to rotate, and the sliding block 47 moves downward under the action of the compression spring 49, thereby causing the upper extrusion roller 48 to be in tight contact with the lower extrusion roller 46, so that through The cloth between the upper squeezing roller 48 and the lower squeezing roller 46 is squeezed, and the excess dye liquor is squeezed out, filtered through the filter screen 8 and then enters the liquid collecting tank 3, and is then transported back through the connecting pipe 9 and the return pump 11 Dye pool 2.
需要说明的是,使用时,转动手轮52,经过传动轮组56带动罗纹套转动,进而使得螺纹杆54进行升降,同时带动升降架55进行移动,使得下压辊57的高度得到调整,通过调整下压辊57的高度,使得布料通过进料辊7传输至下压辊57后,使得布料完全浸没在染色池2内部的染液中,进行浸染,使染料与布料充分接触,当布料通过下压辊57压入染液中后,随着挤压组件4对布料进行挤压时,通过第三同步轮61以及第四同步轮63带动转动轴64进行转动,进而使得转动圆柱610进行转动,而与滑动槽613滑动连接的连接滑杆671随着转动圆柱610的转动带动两根伸缩杆67进行相反方向的移动,进而通过安装长杆68带动两块搓揉板69随着两根伸缩杆67进行相反方向的移动,对布料进行搓揉,对布料进行多次按压小幅度揉搓浸染,通过揉搓组件6将布料进行揉搓浸染后,驱动电机41通过第一同步轮43、第二同步轮45带动下挤压辊46进行转动,而在抵紧弹簧49的作用下滑动块47向下移动,进而使得上挤压辊48与下挤压辊46抵紧接触,使得通过上挤压辊48与下挤压辊46之间的布料进行挤压,将多余的染液挤出,通过过滤网8过滤后进入集液池3,再通过连接管9与回流泵11输送回染色池2。It should be noted that when in use, the handwheel 52 is turned to drive the rib sleeve to rotate through the transmission wheel set 56, thereby causing the threaded rod 54 to lift and lower, and at the same time driving the lifting frame 55 to move, so that the height of the lower pressure roller 57 is adjusted. Adjust the height of the lower pressure roller 57 so that after the cloth is transferred to the lower pressure roller 57 through the feed roller 7, the cloth is completely immersed in the dye solution inside the dyeing tank 2, and dip dyeing is carried out so that the dye is in full contact with the cloth. When the cloth passes After the lower pressure roller 57 is pressed into the dye liquor, as the extrusion assembly 4 squeezes the cloth, the third synchronization wheel 61 and the fourth synchronization wheel 63 drive the rotation shaft 64 to rotate, thereby causing the rotation cylinder 610 to rotate. , and the connecting sliding rod 671 that is slidingly connected to the sliding groove 613 drives the two telescopic rods 67 to move in opposite directions with the rotation of the rotating cylinder 610, and then drives the two rubbing plates 69 to telescopically follow the two telescopic rods by installing the long rod 68. The rod 67 moves in the opposite direction to knead the cloth, and presses the cloth several times in small increments to knead and dye it. After the cloth is kneaded and dyed through the kneading assembly 6, the drive motor 41 passes through the first synchronous wheel 43 and the second synchronous wheel. 45 drives the lower squeeze roller 46 to rotate, and the sliding block 47 moves downward under the action of the compression spring 49, thereby causing the upper squeeze roller 48 to be in tight contact with the lower squeeze roller 46, so that the upper squeeze roller 48 passes through It is squeezed with the cloth between the lower squeeze roller 46 to squeeze out the excess dye liquor, filter it through the filter screen 8 and then enter the liquid collecting tank 3, and then transport it back to the dyeing tank 2 through the connecting pipe 9 and the return pump 11.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations are mutually exclusive. any such actual relationship or sequence exists between them. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present invention. scope.
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| CN202310846976.XA CN116770529A (en) | 2023-07-11 | 2023-07-11 | Textile fabric dyeing equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117702392A (en) * | 2024-02-05 | 2024-03-15 | 江苏梓恒新材料有限公司 | Teflon cloth continuous dipping processing equipment |
| CN118326636A (en) * | 2024-06-12 | 2024-07-12 | 江苏欧斯曼纺织科技有限公司 | Dyeing mechanism for spinning |
| CN118516820A (en) * | 2024-07-23 | 2024-08-20 | 江苏澳洋纺织实业有限公司 | Dyeing device and dyeing process for wool fabric |
| CN120683671A (en) * | 2025-06-23 | 2025-09-23 | 厦门理工学院 | Fabric dyeing device and method for clothing production |
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2023
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117702392A (en) * | 2024-02-05 | 2024-03-15 | 江苏梓恒新材料有限公司 | Teflon cloth continuous dipping processing equipment |
| CN117702392B (en) * | 2024-02-05 | 2024-05-03 | 江苏梓恒新材料有限公司 | Teflon cloth continuous dipping processing equipment |
| CN118326636A (en) * | 2024-06-12 | 2024-07-12 | 江苏欧斯曼纺织科技有限公司 | Dyeing mechanism for spinning |
| CN118516820A (en) * | 2024-07-23 | 2024-08-20 | 江苏澳洋纺织实业有限公司 | Dyeing device and dyeing process for wool fabric |
| CN118516820B (en) * | 2024-07-23 | 2024-11-15 | 江苏澳洋纺织实业有限公司 | Dyeing device and dyeing process for wool fabric |
| CN120683671A (en) * | 2025-06-23 | 2025-09-23 | 厦门理工学院 | Fabric dyeing device and method for clothing production |
| CN120683671B (en) * | 2025-06-23 | 2026-02-03 | 厦门理工学院 | Fabric dyeing device and method for clothing production |
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