CN108891185B - A kind of automatic crystal bead series connection method - Google Patents
A kind of automatic crystal bead series connection method Download PDFInfo
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- B44—DECORATIVE ARTS
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- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
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Abstract
Description
技术领域technical field
本发明属于水晶串珠自动化生产技术领域,具体涉及一种全自动水晶珠串接方法。The invention belongs to the technical field of automatic production of crystal beads, and in particular relates to an automatic crystal bead string connection method.
背景技术Background technique
双孔水晶八角珠是一种十分受欢迎的中国传统手工编织品,其凭借精巧的外观设计,多样的款式风格,在窗帘装饰,灯具装饰等装修领域深受广大顾客的欢迎。但在传统手工加工方式中,串珠一般只能以针线的方式进行连结,不仅生产效率低下,而且人工成本较高,极大地限制了它的市场发展。虽然在电商平台上出现了一些自动串珠机,但这类串珠机自动化极低,需要大量的人工辅助,且串珠的款式也受到了极大的限制,生产效率相对于手工并没有太大的提升。Double-hole crystal octagonal bead is a very popular traditional Chinese hand-woven product. With its exquisite appearance design and various styles, it is very popular among customers in the field of curtain decoration, lamp decoration and other decoration. However, in the traditional manual processing method, the beads can only be connected by needle and thread, which not only has low production efficiency, but also has high labor costs, which greatly limits its market development. Although some automatic beading machines have appeared on the e-commerce platform, these beading machines are extremely low in automation, require a lot of manual assistance, and the styles of beading are also greatly limited, and the production efficiency is not much higher than that of manual work. promote.
鉴于上述情况,一些集成度以及自动化程度更高的全自动串珠机应运而生。如专利申请号为CN104057760A的专利公开了一种窗帘吊坠自动串珠打结机,其主要通过串珠钩穿过珠孔来实现串珠串联。该装置主要由固定,传动,上珠,打结这四个模块组成,其具有部件更换方便,可减少人工工作量,并能够对串珠进行顺序排列等优点。但其缺点也是十分明显的,其只能实现串珠的垒叠,且难以实现较为复杂的打结方式,但串珠的连结并不只存在丝线连结这种。其次由于其的工作原理,对其串珠的孔洞尺寸上也存在了较大的限制。并且随着机器的老化,磨损,钩针较难像一开始一样较为精确地勾住吊绳。因此,发明一种能简便快捷实现串珠串联的自动化装置显得尤为重要。In view of the above situation, some fully automatic beading machines with a higher degree of integration and automation have emerged. For example, the patent application number CN104057760A discloses an automatic beading and knotting machine for curtain pendants, which mainly realizes beading in series by passing a beading hook through a bead hole. The device is mainly composed of four modules: fixing, transmission, beading, and knotting. It has the advantages of convenient replacement of parts, reduced manual workload, and the ability to sequentially arrange beads. However, its shortcomings are also very obvious. It can only realize the stacking of beads, and it is difficult to realize a more complicated knotting method. However, the connection of beads is not limited to silk connection. Secondly, due to its working principle, there is also a big limitation on the hole size of its beads. And as the machine ages and wears out, it becomes more difficult for the crochet hook to hook the sling as accurately as it did at the beginning. Therefore, it is particularly important to invent an automatic device that can easily and quickly realize the beading in series.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种全自动水晶珠串接方法。The purpose of the present invention is to provide a fully automatic crystal bead series connection method.
本发明采用的串珠装置,包括底板、振盘出料机构、旋转移料机构、移料机械臂、四工位夹持机构和绕丝打圈机构。所述的振盘出料机构包括振动盘、直振器、输送轨条、出料块、挡料块和挡料弹簧。所述的振动盘固定在底板上。所述的输送轨条与振动盘固定。输送轨条的顶面开设有输送滑槽。输送轨条的底面与直振器固定。输送滑槽的入口端与振动盘的出料口连通。出料块的入口端与输送滑槽的出口端固定。出料块的顶面开设有出料槽。出料槽底面的出口端开设有让位通槽。让位通槽与出料块的出口端端面连通。两个挡料块对中设置在出料块的出口端;两个挡料块的间距小于出料槽的槽宽;两根挡料弹簧的一端与两个挡料块的一端分别固定,另一端均与出料块固定。The bead stringing device adopted in the present invention includes a bottom plate, a vibrating disc discharging mechanism, a rotating material moving mechanism, a material moving mechanical arm, a four-station clamping mechanism and a wire winding and looping mechanism. The vibrating disc discharging mechanism includes a vibrating disc, a straight vibrator, a conveying rail, a discharging block, a blocking block and a blocking spring. The vibrating plate is fixed on the bottom plate. The conveying rail is fixed with the vibrating plate. The top surface of the conveying rail is provided with a conveying chute. The bottom surface of the conveying rail is fixed with the straight vibrator. The inlet end of the conveying chute is communicated with the material outlet of the vibrating plate. The inlet end of the discharge block is fixed with the outlet end of the conveying chute. The top surface of the discharge block is provided with a discharge slot. The outlet end of the bottom surface of the discharge trough is provided with a passing groove. The passing through groove communicates with the end face of the outlet end of the discharge block. The two blocking blocks are centrally arranged at the outlet end of the discharging block; the distance between the two blocking blocks is smaller than the groove width of the discharging chute; one end of the two blocking springs is fixed with one end of the two blocking blocks respectively, and the other One end is fixed with the discharge block.
所述的旋转移料机构包括移料架、移料电机、同步带、同步带轮、张紧块、张紧轴、移料板、滑台气缸、上撑座、下撑座、上夹管、下夹管、光纤激光对射传感器和旋位电机。所述的移料架固定在底板上。所述的张紧块与移料架构成滑动副,并通过紧定螺钉固定。所述的张紧轴固定在张紧块上。移料电机固定在移料架上,其输出轴与一个同步带轮同轴固定。另一个同步带轮支承在张紧轴上。两个同步带轮通过同步带连接。移料板与移料架构成滑动副,并与同步带固定。所述的滑台气缸与移料板固定。所述的上撑座、下撑座与滑台气缸的两个滑块分别固定。上夹管的顶端与上撑座构成转动副。旋位电机与下撑座固定。所述旋位电机的输出轴与下夹管的底端固定。上夹管与下夹管同轴设置。所述光纤激光对射传感器的发射器、接收器分别固定在上撑座、下撑座上。The rotating material-moving mechanism includes a material-moving frame, a material-moving motor, a synchronous belt, a synchronous pulley, a tension block, a tension shaft, a material-moving plate, a sliding table cylinder, an upper support seat, a lower support seat, and an upper clamping tube. , lower clamping tube, fiber laser beam sensor and rotary motor. The moving frame is fixed on the bottom plate. The tensioning block and the moving frame form a sliding pair and are fixed by a set screw. The tensioning shaft is fixed on the tensioning block. The moving motor is fixed on the moving frame, and its output shaft is fixed coaxially with a synchronous pulley. The other synchronous pulley is supported on the tension shaft. The two timing pulleys are connected by a timing belt. The moving plate and the moving frame form a sliding pair and are fixed with the synchronous belt. The sliding table cylinder is fixed with the material moving plate. The upper support seat, the lower support seat and the two sliding blocks of the sliding table cylinder are respectively fixed. The top end of the upper clamp tube and the upper support seat constitute a rotating pair. The rotary motor is fixed with the lower support base. The output shaft of the rotary motor is fixed with the bottom end of the lower clamping tube. The upper pinch pipe and the lower pinch pipe are coaxially arranged. The transmitter and the receiver of the optical fiber laser beam sensor are respectively fixed on the upper support base and the lower support base.
所述的移料机械臂包括升降电机、升降轮、升降挡轮盘、方轴、滑座、升降座、连接板、转移电机和气动夹爪。所述的滑座及升降电机均通过连接板固定在移料架上。所述升降电机的输出轴水平设置,且与升降轮偏心固定。方轴与滑座构成滑动副。两个升降挡轮盘均固定在方轴上。升降挡轮盘上设置有升降移板。升降轮位于两个升降挡轮盘内的升降移板之间。升降轮的直径等于两块升降移板的间距。升降座与方轴的底端固定。转移电机固定在升降座上。转移电机的输出轴竖直设置,且与气动夹爪固定。The material moving mechanical arm includes a lift motor, a lift wheel, a lift stop wheel, a square shaft, a sliding seat, a lift seat, a connecting plate, a transfer motor and a pneumatic gripper. The sliding seat and the lifting motor are all fixed on the moving frame through the connecting plate. The output shaft of the lift motor is arranged horizontally and fixed eccentrically with the lift wheel. The square shaft and the sliding seat form a sliding pair. Both lifter discs are fixed on the square shaft. A lifting and moving plate is arranged on the lifting and lowering wheel disc. The lift wheels are located between the lift plates in the two lift wheel discs. The diameter of the lift wheel is equal to the distance between the two lift plates. The lifting seat is fixed with the bottom end of the square shaft. The transfer motor is fixed on the lift seat. The output shaft of the transfer motor is arranged vertically and fixed with the pneumatic gripper.
所述的四工位夹持机构包括转轴组件、工位转换驱动组件、夹珠驱动组件和夹持架。所述的夹持架与绕丝打圈机构内的打圈架固定。所述的转轴组件包括中心转轴、转筒、内安装柱、外安装盘和水晶珠夹具。中心转轴的内端支承在夹持架上,中部与内安装柱固定,外端与外安装盘固定。内安装柱的端面上开设有沿内安装柱轴线周向均布的四个第一安装槽。转筒套在内安装柱的外侧,并与内安装柱固定。所述外安装盘的外端端面上开设有沿外安装盘轴线周向均布的四个第二安装槽。第二安装槽横截面与第一安装槽的横截面完全相同。四个第一安装槽与四个第二安装槽分别位置对应。The four-station clamping mechanism includes a rotating shaft assembly, a station switching drive assembly, a ball-clamping drive assembly and a clamping frame. The clamping frame is fixed with the looping frame in the wire winding and looping mechanism. The rotating shaft assembly includes a central rotating shaft, a rotating drum, an inner mounting column, an outer mounting plate and a crystal bead clamp. The inner end of the central rotating shaft is supported on the clamping frame, the middle part is fixed with the inner mounting post, and the outer end is fixed with the outer mounting plate. The end surface of the inner installation column is provided with four first installation grooves uniformly distributed along the circumference of the inner installation column axis. The rotating drum is sleeved on the outer side of the inner mounting column and fixed with the inner mounting column. The outer end face of the outer mounting plate is provided with four second mounting grooves uniformly distributed along the circumference of the axis of the outer mounting plate. The cross-section of the second installation groove is exactly the same as the cross-section of the first installation groove. The four first installation grooves correspond to the four second installation grooves respectively.
所述的水晶珠夹具包括滑轨、定夹块、动夹块、夹珠弹簧和卡位销。所述滑轨工作侧面的内端设置有限位凸起,外端与定夹块固定。动夹块与滑轨工作侧面的中部构成滑动副。夹珠弹簧的两端与限位凸起、动夹块的相对端端面分别固定。卡位销的内端与动夹块固定。水晶珠夹具共有四个。四个水晶珠夹具分别固定在四个第一安装槽、第二安装槽内。The crystal bead clamp includes a slide rail, a fixed clamp block, a movable clamp block, a ball clamp spring and a detent pin. The inner end of the working side surface of the sliding rail is provided with a limiting protrusion, and the outer end is fixed with the fixed clamping block. The movable clamping block and the middle part of the working side of the sliding rail form a sliding pair. The two ends of the ball clamping spring are respectively fixed with the limiting protrusion and the opposite end faces of the movable clamping block. The inner end of the locking pin is fixed with the movable clamping block. There are four crystal bead fixtures. The four crystal bead clamps are respectively fixed in the four first installation grooves and the second installation grooves.
所述的工位转换驱动组件包括工位转换电机、编码盘和工位检测传感器。所述的工位检测传感器采用光电传感器。所述的工位转换电机与夹持架固定。工位转换电机的其中一根输出轴与中心转轴的内端固定。所述工位转换电机的另一根输出轴与编码盘固定。所述的编码盘上开设有沿自身轴线周向均布的四个检测孔。所述的工位检测传感器与夹持架固定。工位检测传感器的检测头朝向编码盘设置,且到编码盘轴线的距离等于检测孔轴线到编码盘轴线的距离。The station conversion drive assembly includes a station conversion motor, an encoder disk and a station detection sensor. The work position detection sensor adopts a photoelectric sensor. The station conversion motor is fixed with the clamping frame. One of the output shafts of the station conversion motor is fixed with the inner end of the central rotating shaft. The other output shaft of the station conversion motor is fixed with the encoder disc. The encoding disc is provided with four detection holes uniformly distributed along the circumference of its axis. The station detection sensor is fixed with the clamping frame. The detection head of the station detection sensor is arranged towards the encoder disk, and the distance from the axis of the encoder disk is equal to the distance from the axis of the detection hole to the axis of the encoder disk.
所述的夹珠驱动组件包括第一气缸、第二气缸、第一拨板和第二拨板。所述的第一气缸及第二气缸均与夹持架固定。第一气缸、第二气缸的推出杆与第一拨板、第二拨板分别固定。第一拨板位于转轴组件的正上方。第二拨板位于转轴组件的一侧。第一拨板、第二拨板到中心转轴轴线的距离小于卡位销外端端面到中心转轴轴线的距离。The ball clamping drive assembly includes a first air cylinder, a second air cylinder, a first dial and a second dial. The first air cylinder and the second air cylinder are both fixed with the clamping frame. The push-out rods of the first air cylinder and the second air cylinder are respectively fixed with the first dial plate and the second dial plate. The first dial is located just above the rotating shaft assembly. The second dial is located on one side of the shaft assembly. The distance from the first dial plate and the second dial plate to the axis of the central rotating shaft is smaller than the distance from the outer end face of the detent pin to the axis of the central rotating shaft.
四个水晶珠夹具对应四个工位。四个工位分别为沿中心转轴的周向依次排列成环形的上料工位、第一穿丝工位、第二穿丝工位、下料工位。处于上料工位的水晶珠夹具内滑轨的工作侧面朝向正上方。Four crystal bead fixtures correspond to four workstations. The four stations are respectively a loading station, a first threading station, a second threading station and a cutting station which are arranged in a ring shape along the circumferential direction of the central rotating shaft. The working side of the slide rail in the crystal bead fixture at the loading station faces straight up.
所述的绕丝打圈机构包括打圈切断组件、碾直组件、打圈架和打圈切断驱动组件。所述的打圈架固定在底板上。所述的碾直组件包括调整螺栓、调整滑块和U型轴承和碾直架。所述的碾直架上设置有沿碾直架长度方向依次排列的n个调整滑块,3≤n≤20。所有调整滑块均与碾直架构成沿碾直架宽度方向滑动的滑动副。碾直架上设置有n个调整螺栓组。调整螺栓组由两个调整螺栓组成。n个调整螺栓组与n个调整滑块一一对应。同一调整螺栓组内的两个调整螺栓分别位于碾直架的两侧,且分别抵住对应调整滑块的两端。n个调整滑块上均支承有U型轴承。对n个调整滑块沿碾直架长度方向依次排序。序号为奇数的调整滑块为第一调整滑块。序号为偶数的调整滑块为第二调整滑块。所有第一调整滑块上的U型轴承在碾直架的宽度方向对齐。所有第二调整滑块上的U型轴承在碾直架的宽度方向对齐。第一调整滑块上的U型轴承与第二调整滑块上的U型轴承在碾直架的宽度方向错开设置。The wire winding and looping mechanism includes a looping cutting assembly, a rolling straightening assembly, a looping frame and a looping cutting driving assembly. The ring frame is fixed on the bottom plate. The straightening assembly includes adjusting bolts, adjusting sliding blocks, U-shaped bearings and straightening frames. The rolling and straightening frame is provided with n adjusting sliders arranged in sequence along the length direction of the rolling and straightening frame, 3≤n≤20. All adjustment sliders and the straightening frame form a sliding pair that slides along the width direction of the straightening frame. The straightening frame is provided with n adjusting bolt groups. The adjusting bolt set consists of two adjusting bolts. The n adjusting bolt groups correspond to the n adjusting sliders one by one. The two adjusting bolts in the same adjusting bolt group are respectively located on both sides of the straightening frame, and are respectively pressed against the two ends of the corresponding adjusting sliding block. U-shaped bearings are supported on each of the n adjusting sliders. Sort the n adjustment sliders in sequence along the length of the straightening frame. The adjustment slider with an odd number is the first adjustment slider. The adjustment slider with an even number is the second adjustment slider. The U-shaped bearings on all first adjustment slides are aligned in the width direction of the straightening frame. The U-shaped bearings on all second adjustment slides are aligned across the width of the straightening frame. The U-shaped bearing on the first adjusting slide block and the U-shaped bearing on the second adjusting slide block are staggered in the width direction of the rolling frame.
所述的碾直组件共有两个。两个碾直组件内U型轴承的轴线互相垂直。两个碾直组件的碾压目标线重合。碾直组件的碾压目标线为横向碾压目标面与纵向碾压目标面的交线。横向碾压目标面为U型轴承两端面的对称面。纵向碾压目标面为到所有U型轴承轴线的距离均相等的平面。There are two rolling and straightening components. The axes of the U-shaped bearings in the two straightening assemblies are perpendicular to each other. The rolling target lines of the two straightening components coincide. The rolling target line of the rolling and straightening component is the intersection line of the horizontal rolling target surface and the vertical rolling target surface. The target surface of lateral rolling is the symmetrical plane of the two ends of the U-shaped bearing. The target surface for longitudinal rolling is a plane that is equidistant from the axis of all U-shaped bearings.
所述的打圈切断组件包括调节螺栓、压紧弹簧、调节块、第一碾轮、第二碾轮、切断凸轮、切断摇臂、刀具安装块、打圈刀、复位弹簧、第一导丝架和第二导丝架。所述的第二碾轮支承在打圈架上。调节块与打圈架构成滑动副。调节螺栓与打圈架螺纹连接。压紧弹簧的两端与调节块、调节螺栓分别固定。第一碾轮支承在调节块上。第一碾轮位于第二碾轮的正上方。第一导丝架及第二导丝架均固定在打圈架上,且相对端分别靠近第一碾轮与第二碾轮的间隙处。第一导丝架及第二导丝架上均开设有导丝孔。第一导丝架、第二导丝架上导丝孔的轴线均与两个碾直组件的碾压目标线重合。The circle cutting assembly includes an adjusting bolt, a compression spring, an adjusting block, a first roller, a second roller, a cutting cam, a cutting rocker arm, a cutter mounting block, a circle cutter, a return spring, and a first guide wire. frame and second wire guide frame. The second roller is supported on the ring frame. The adjusting block and the ring frame form a sliding pair. The adjusting bolt is threadedly connected with the ring frame. Both ends of the compression spring are respectively fixed with the adjusting block and the adjusting bolt. The first roller is supported on the adjusting block. The first roller is directly above the second roller. The first wire guide frame and the second wire guide frame are both fixed on the ring frame, and the opposite ends are respectively close to the gap between the first roller and the second roller. Both the first wire guide frame and the second wire guide frame are provided with wire guide holes. The axes of the wire guide holes on the first wire guide frame and the second wire guide frame are both coincident with the rolling target lines of the two rolling straightening assemblies.
所述的刀具安装块与打圈架构成滑动副。所述复位弹簧的两端与刀具安装块、打圈架分别固定。打圈刀固定在刀具安装块的顶部。打圈刀上开设有第一打圈槽和第二打圈槽。第一打圈槽及第二打圈槽均呈弧形,且紧靠在一起。第一打圈槽、第二打圈槽的中心线在同一条特征螺旋线上。The cutter mounting block and the ring frame form a sliding pair. Both ends of the return spring are respectively fixed with the tool mounting block and the ring frame. The ring cutter is attached to the top of the cutter mounting block. The looping knife is provided with a first looping groove and a second looping groove. The first looping groove and the second looping groove are both arc-shaped and close to each other. The centerlines of the first looping groove and the second looping groove are on the same characteristic helix.
所述的切断凸轮支承在打圈架上。所述切断摇臂的中部与打圈架构成转动副。切断摇臂的一端固定有圆形安装块,另一端抵住刀具安装块的底部。圆形安装块与切断凸轮的侧面接触。所述的打圈切断驱动组件包括打圈驱动件和切断驱动件。第一碾轮、第二碾轮均由打圈驱动件驱动。切断凸轮由切断驱动件驱动。该全自动串珠方法包括前置准备方法、上料方法、移料方法和穿丝方法。The cutting cam is supported on the ring frame. The middle part of the cutting rocker arm and the ring frame form a rotating pair. One end of the cutting rocker arm is fixed with a circular mounting block, and the other end is pressed against the bottom of the tool mounting block. The circular mounting block contacts the side of the cut-off cam. The looping and cutting drive assembly includes a looping driving member and a cutting driving member. Both the first roller and the second roller are driven by a ring driving member. The cutting cam is driven by the cutting drive. The fully automatic bead stringing method includes a pre-preparation method, a material feeding method, a material moving method and a wire threading method.
前置准备方法具体如下:The pre-preparation method is as follows:
将双孔水晶八角珠装入振动盘。将铁丝的加工端穿过两个碾直组件内第一调整滑块上U型轴承与第二调整滑块U型轴承之间,并穿过第一导丝架及第二导丝架上的导丝孔后,抵在打圈刀上第一打圈槽的入口端。Load the double-hole crystal octagonal beads into the vibrating plate. Pass the machined end of the iron wire between the U-shaped bearing on the first adjustment slider and the U-shaped bearing of the second adjustment slider in the two straightening assemblies, and pass through the first wire frame and the second wire frame. After the guide wire hole, touch the inlet end of the first looping groove on the looping knife.
上料方法具体如下:The feeding method is as follows:
步骤一、振动盘及直振器启动。双孔水晶八角珠在振动盘的驱动下,逐个排列地进入输送轨条和出料块上。位于最远离振动盘处的双孔水晶八角珠到达上夹管与下夹管之间,Step 1. Start the vibrating plate and the direct vibrator. Driven by the vibrating disc, the double-hole crystal octagonal beads enter the conveyor rail and the discharge block one by one. The double-hole crystal octagonal bead located farthest from the vibrating plate reaches between the upper clamping tube and the lower clamping tube,
步骤二、滑台气缸启动,使得上夹管与下夹管相向滑动,夹住双孔水晶八角珠。Step 2: Activate the cylinder of the sliding table, so that the upper clamping tube and the lower clamping tube slide toward each other, and clamp the double-hole crystal octagonal beads.
步骤三、移料电机正转,使得移料板向移料机械臂滑动。被夹住的双孔水晶八角珠离开出料槽。Step 3: The material-moving motor rotates forward, so that the material-moving plate slides toward the material-moving mechanical arm. The clamped double-hole crystal octagonal beads leave the discharge chute.
移料板滑动的过程中,若光纤激光对射传感器的接收器检测不到发射器射出的光线,则旋位电机转动,直至光纤激光对射传感器的接收器检测到发射器射出的光线。During the sliding process of the moving plate, if the receiver of the fiber laser beam sensor cannot detect the light emitted by the transmitter, the rotation motor rotates until the receiver of the fiber laser beam sensor detects the light emitted by the transmitter.
步骤四、移料板到达气动夹爪的回转轨迹上后,移料电机停转。若气动夹爪不在初始位置,则上夹管及下夹管保持静止,等待气动夹爪到达初始位置。若气动夹爪位于初始位置,则气动夹爪夹住双孔水晶八角珠的两条对边。滑台气缸驱动上夹管与下夹管相背滑动,松开双孔水晶八角珠。进入步骤五。Step 4. After the moving plate reaches the rotation track of the pneumatic gripper, the moving motor stops. If the pneumatic gripper is not in the initial position, the upper and lower gripping pipes remain stationary and wait for the pneumatic gripper to reach the initial position. If the pneumatic gripper is in the initial position, the pneumatic gripper clamps the two opposite sides of the double-hole crystal octagonal bead. The cylinder of the sliding table drives the upper clamping tube and the lower clamping tube to slide opposite to each other, releasing the double-hole crystal octagonal beads. Go to step five.
步骤五、移料电机反转,使得移料板复位,并重复执行步骤二、三和四。Step 5: Reverse the feeding motor to reset the feeding plate, and repeat
移料方法具体如下:The transfer method is as follows:
步骤一、若气动夹爪上夹持有双孔水晶八角珠,则转移电机正转,使得气动夹爪上的双孔水晶八角珠,到达上料工位处的水晶珠夹具上方。Step 1. If the double-hole crystal octagonal bead is clamped on the pneumatic gripper, the transfer motor rotates forward, so that the double-hole crystal octagonal bead on the pneumatic gripper reaches the top of the crystal bead fixture at the feeding station.
步骤二、若上料工位处的水晶珠夹具上夹持有双孔水晶八角珠,则气动夹爪保持静止,等待未夹持双孔水晶八角珠的水晶珠夹具进入上料工位。Step 2: If the crystal bead clamp at the feeding station holds the double-hole crystal octagonal bead, the pneumatic gripper remains stationary, waiting for the crystal bead clamp that does not hold the double-hole crystal octagonal bead to enter the feeding station.
若上料工位处的水晶珠夹具未夹持双孔水晶八角珠,则上料工位处水晶珠夹具的第一气缸缩回,使得上料工位处的水晶珠夹具内动夹块向背离定夹块的方向滑动。If the crystal bead clamp at the feeding station does not hold the double-hole crystal octagonal bead, the first cylinder of the crystal bead clamp at the feeding station is retracted, so that the inner movable clamping block of the crystal bead clamp at the feeding station moves toward the Slide away from the direction of the fixed clamp.
步骤三、升降电机正转,使得方轴向下滑动,气动夹爪上的双孔水晶八角珠到达上料工位处水晶珠夹具内的动夹块与定夹块之间。Step 3: The lifting motor rotates forward, so that the square shaft slides downward, and the double-hole crystal octagonal beads on the pneumatic gripper reach between the moving and fixed clamping blocks in the crystal bead fixture at the feeding station.
步骤四、第一气缸推出,使得上料工位处的水晶珠夹具内动夹块与定夹块夹住双孔水晶八角珠。Step 4: The first cylinder is pushed out, so that the inner movable clamping block and the fixed clamping block of the crystal bead clamp at the feeding station clamp the double-hole crystal octagonal beads.
步骤五、气动夹爪松开双孔水晶八角珠,升降电机反转,使得方轴向上滑动复位。进入步骤六。Step 5. The pneumatic gripper loosens the double-hole crystal octagonal bead, and the lifting motor reverses, so that the square shaft slides up and resets. Go to step six.
步骤六、转移电机反转,气动夹爪复位,并重复执行步骤一、二、三、四和五。Step 6: The transfer motor is reversed, the pneumatic gripper is reset, and steps 1, 2, 3, 4 and 5 are repeated.
穿丝方法具体如下:The threading method is as follows:
步骤一、若上料工位处的水晶珠夹具未夹持双孔水晶八角珠,则等待气动夹爪将双孔水晶八角珠装入上料工位处的水晶珠夹具。Step 1. If the crystal bead fixture at the feeding station does not hold the double-hole crystal octagonal bead, wait for the pneumatic gripper to load the double-hole crystal octagonal bead into the crystal bead fixture at the feeding station.
若上料工位处的水晶珠夹具上夹持有双孔水晶八角珠,则工位转换电机转动,使得上料工位处的水晶珠夹具到达第一穿丝工位。之后执行步骤二。If the crystal bead clamp at the feeding station is clamped with a double-hole crystal octagonal bead, the station switching motor rotates so that the crystal bead clamp at the feeding station reaches the first threading station. Then go to step two.
步骤二、若第二穿丝工位上的水晶珠夹具未夹持双孔水晶八角珠,则再次执行步骤一。Step 2: If the crystal bead clamp on the second threading station does not hold the double-hole crystal octagonal bead, perform step 1 again.
若第一穿丝工位及第二穿丝工位上的水晶珠夹具均夹持有双孔水晶八角珠,则进入步骤三。If the crystal bead clamps on the first threading station and the second threading station both hold double-hole crystal octagonal beads, go to step three.
步骤三、送丝电机及出丝电机转动,第一碾轮及第二碾轮驱动铁丝的加工端滑上第一打圈槽的入口端。铁丝在第一打圈槽内发生弯曲后从第一打圈槽的出口端滑出并穿过第一穿丝工位及第二穿丝工位上双孔水晶八角珠的穿丝孔。铁丝绕成环形后,滑入第二打圈槽的入口端。Step 3: The wire feeding motor and the wire discharging motor rotate, and the processing end of the first roller and the second roller drive the iron wire to slide on the inlet end of the first ring groove. After the iron wire is bent in the first looping groove, it slides out from the outlet end of the first looping groove and passes through the double-hole crystal octagonal beads on the first wire-threading station and the second wire-threading station. After the wire is looped, it is slid into the inlet end of the second looping groove.
步骤四、铁丝的加工端到达第二打圈槽的出口端后,送丝电机及出丝电机停转,切断电机转动,使得打圈刀向上滑动,铁丝被从第一打圈槽的入口端处切断。Step 4. After the processing end of the iron wire reaches the exit end of the second looping groove, the wire feeding motor and the wire discharging motor stop, and the rotation of the cutting motor is cut off, so that the looping knife slides upward, and the iron wire is removed from the entrance end of the first looping groove. cut off.
步骤五、若上料工位处的水晶珠夹具未夹持双孔水晶八角珠,则等待气动夹爪将双孔水晶八角珠装入上料工位处的水晶珠夹具。Step 5. If the crystal bead fixture at the feeding station does not hold the double-hole crystal octagonal bead, wait for the pneumatic gripper to load the double-hole crystal octagonal bead into the crystal bead fixture at the feeding station.
若上料工位处的水晶珠夹具上夹持有双孔水晶八角珠,则工位转换电机转动,使得第二穿丝工位处的水晶珠夹具到达下料工位。If the crystal bead clamp at the feeding station is clamped with a double-hole crystal octagonal bead, the station switching motor rotates so that the crystal bead clamp at the second threading station reaches the unloading station.
步骤六、第二气缸缩回,使得下料工位处的水晶珠夹具内动夹块向背离定夹块的方向滑动,下料工位处的水晶珠夹具夹持的双孔水晶八角珠掉落下来。进入步骤七。Step 6. The second cylinder is retracted, so that the inner movable clamping block of the crystal bead clamp at the blanking station slides in the direction away from the fixed clamping block, and the double-hole crystal octagonal bead held by the crystal bead clamp at the blanking station falls off. Falling. Go to step seven.
步骤七、第二气缸推出,使得下料工位处的水晶珠夹具内的动夹块复位。重复执行步骤二、三、四、五和六。
进一步地,本发明采用的串珠装置还包括送丝机构。所述的送丝机构包括出丝电机、送丝盘、送丝支架、装丝杆、外导柱、外导套、导丝杆、出丝组件和检测组件。所述的送丝盘支承在送丝支架上。所述出丝电机固定在送丝支架上。出丝电机的输出轴与送丝盘同轴安装。送丝盘上开设有四道沿送丝盘径向设置的调节槽,沿送丝盘周向均布的四根装丝杆的底端分别固定在送丝盘的四道调节槽内。沿送丝盘周向均布的四根外导柱的底端均与送丝支架的顶部固定。四个外导套与四根外导柱分别构成滑动副,且分别通过紧定螺钉固定。四个外导套与四根导丝杆的底端分别固定。四根导丝杆的顶端均设置有第一导丝圈。出丝组件位于其中两根相邻的导丝杆之间。出丝组件包括出丝壳、摇杆和出丝弹簧。出丝壳与送丝支架固定。摇杆的内端与出丝壳铰接。出丝弹簧的两端与送丝支架、摇杆分别固定。摇杆的外端设置有第二导丝圈。Further, the bead stringing device adopted in the present invention also includes a wire feeding mechanism. The wire feeding mechanism includes a wire feeding motor, a wire feeding disc, a wire feeding bracket, a wire loading rod, an outer guide post, an outer guide sleeve, a wire guide rod, a wire feeding assembly and a detection assembly. The wire feeding tray is supported on the wire feeding bracket. The wire discharging motor is fixed on the wire feeding bracket. The output shaft of the wire outlet motor is installed coaxially with the wire feeder. The wire feeding reel is provided with four adjusting grooves arranged along the radial direction of the wire feeding reel. The bottom ends of the four outer guide columns evenly distributed along the circumference of the wire feeding tray are all fixed with the top of the wire feeding bracket. The four outer guide sleeves and the four outer guide posts respectively constitute sliding pairs, which are respectively fixed by tightening screws. The four outer guide sleeves are respectively fixed with the bottom ends of the four guide screw rods. The top ends of the four wire guide rods are all provided with a first wire guide ring. The wire exit assembly is located between two adjacent guide rods. The wire output assembly includes a wire casing, a rocker and a wire spring. The wire outlet shell is fixed with the wire feeding bracket. The inner end of the rocker is hinged with the wire casing. Both ends of the wire spring are respectively fixed with the wire feed bracket and the rocker. The outer end of the rocker is provided with a second wire loop.
所述的检测组件包括无丝检测件和出丝滞后检测件。无丝检测件包括由四个环状霍尔传感器组成。四个环状霍尔传感器的检测口与四根导丝杆上的第一导丝圈同轴固定。出丝滞后检测件包括检测金属块和两个滞后霍尔传感器;所述的检测金属块固定在摇杆上;所述的两个滞后霍尔传感器均固定在出丝壳内;检测金属块及两个滞后霍尔传感器到摇杆、出丝壳铰接轴的距离相等。两个滞后霍尔传感器与摇杆、出丝壳铰接轴的连线成120°角。在摇杆外端不受力的状态下,检测金属块靠近其中一个滞后霍尔传感器。另一个滞后霍尔传感器位于摇杆靠近碾直组件的一侧。The detection assembly includes a wire-free detection piece and a wire-out lag detection piece. The wireless detection part consists of four annular Hall sensors. The detection ports of the four annular Hall sensors are coaxially fixed with the first guide wire loops on the four guide wire rods. The wire lag detection piece includes a detection metal block and two lag Hall sensors; the detection metal block is fixed on the rocker; the two lag Hall sensors are fixed in the wire outlet shell; the detection metal block and The distances from the two hysteresis Hall sensors to the joystick and the hinge shaft of the wire casing are equal. The two hysteresis Hall sensors form an angle of 120° with the connection line between the rocker and the hinge shaft of the wire casing. When the outer end of the rocker is not stressed, the detection metal block is close to one of the hysteresis Hall sensors. Another hysteresis Hall sensor is located on the side of the rocker near the straightening assembly.
进一步地,所述出料块的出口端端面上对中设置有两片挡料弹簧片。两片挡料弹簧片的间距小于出料槽的槽宽。Further, two material blocking spring sheets are centered on the end face of the outlet end of the discharging block. The distance between the two retaining spring sheets is smaller than the groove width of the discharge chute.
进一步地,所述的旋转移料机构还包括触片、起点限位传感器和终点限位传感器。所述的起点限位传感器、终点限位传感器均采用光电传感器,且均固定在移料架上。移料板的顶部与触片的一端固定。Further, the rotating material transfer mechanism also includes a contact piece, a starting point limit sensor and an end point limit sensor. The starting point limit sensor and the end point limit sensor are both photoelectric sensors and are fixed on the moving rack. The top of the moving plate is fixed with one end of the contact piece.
所述光纤激光对射传感器的发射器的激光发射头与上夹管轴线的距离等于双孔水晶八角珠上穿丝孔轴线到双孔水晶八角珠中心轴线的距离。The distance between the laser emitting head of the transmitter of the optical fiber laser beam sensor and the axis of the upper clamping tube is equal to the distance from the axis of the threading hole on the double-hole crystal octagonal bead to the central axis of the double-hole crystal octagonal bead.
进一步地,所述上夹管、下夹管位于终点极限位置的状态下,上夹管、下夹管之间的双孔水晶八角珠位于气动夹爪上爪体的回转轨迹上。上料工位处的水晶珠夹具位于气动夹爪上爪体的回转轨迹上。Further, when the upper clamp pipe and the lower clamp pipe are located at the extreme position of the end point, the double-hole crystal octagonal ball between the upper clamp pipe and the lower clamp pipe is located on the rotation track of the upper jaw body of the pneumatic clamping jaw. The crystal bead fixture at the feeding station is located on the rotation track of the upper jaw body of the pneumatic gripper.
进一步地,所述的第一安装槽为通槽,且横截面呈方形。所述外安装盘的侧面上开设有沿自身轴线周向均布的四个安装孔。四个安装孔的底端与四个第一安装槽分别连通。内安装柱的侧面上开设有沿自身轴线周向均布的四个卡销滑槽。四个卡销滑槽的底端与四个第二安装槽分别连通。所述转筒的侧面上开设有沿自身轴线周向均布的四个限位滑槽。四个限位滑槽与四个卡销滑槽分别沿转筒的周向位置对应。Further, the first installation groove is a through groove, and the cross section is square. The side surface of the outer mounting plate is provided with four mounting holes uniformly distributed along the circumference of its own axis. The bottom ends of the four installation holes are respectively communicated with the four first installation grooves. Four bayonet sliding grooves uniformly distributed along the circumference of its own axis are provided on the side surface of the inner mounting column. The bottom ends of the four bayonet sliding grooves are respectively communicated with the four second installation grooves. The side surface of the rotating drum is provided with four limit chute uniformly distributed along the circumference of its axis. The four limit chute and the four bayonet chute respectively correspond to the circumferential positions of the drum.
所述动夹块的外侧面上开设有插杆孔。定夹块的外侧面上开设有螺纹孔。四个水晶珠夹具内滑轨的工作侧面均朝向背离中心转轴轴线的方向。四个端部螺栓分别穿过外安装盘上的四个安装孔,并与四个水晶珠夹具内定夹块的螺纹孔分别螺纹连接。四个水晶珠夹具的卡位销内端分别穿过四个卡销滑槽并伸入对应插杆孔。四个水晶珠夹具的卡位销的外端分别伸出四个限位滑槽外。卡位销的中部设置有环形凸起。卡位销的环形凸起位于转筒与内安装柱之间。A rod insertion hole is opened on the outer surface of the movable clamping block. A threaded hole is opened on the outer surface of the fixed clamping block. The working sides of the slide rails in the four crystal bead fixtures all face the direction away from the axis of the central rotating shaft. The four end bolts respectively pass through the four mounting holes on the outer mounting plate, and are respectively threadedly connected with the threaded holes of the inner fixed clamping block of the four crystal bead clamps. The inner ends of the detent pins of the four crystal bead clamps respectively pass through the four detent chutes and extend into the corresponding insertion rod holes. The outer ends of the detent pins of the four crystal bead clamps protrude out of the four limit chute respectively. The middle part of the locking pin is provided with an annular protrusion. The annular protrusion of the detent pin is located between the rotating drum and the inner mounting post.
所述动夹块与定夹块的相对端端面的两侧边缘均设置有锁珠块。动夹块上两个锁珠块远离动夹块的侧面上相互邻近的边缘上开设有锁珠槽。定夹块上两个锁珠块远离定夹块的侧面上相互邻近的边缘上开设有锁珠槽。Locking ball blocks are provided on both side edges of the opposite end faces of the movable clamping block and the fixed clamping block. Locking bead grooves are provided on mutually adjacent edges on the side surfaces of the two locking ball blocks on the movable clamping block that are away from the movable clamping block. Locking grooves are provided on mutually adjacent edges on the sides of the two locking ball blocks on the fixed clamping block that are away from the fixed clamping block.
进一步地,所述的第一拨板及第二拨板均位于四根卡位销靠近外安装盘的一侧。Further, the first dial plate and the second dial plate are both located on the side of the four detent pins close to the outer mounting plate.
进一步地,打圈刀位于下极点的状态下,第二导丝架上导丝孔远离第一导丝架的那端正对第一打圈槽的入口端。打圈刀位于上极点的状态下,第二导丝架上导丝孔远离第一导丝架的那端低于第一打圈槽的入口端。Further, when the looping knife is located at the lower pole, the end of the wire guide hole on the second wire guide that is away from the first wire guide is facing the inlet end of the first looping groove. When the looping knife is at the upper pole, the end of the wire guide hole on the second wire guide that is far away from the first wire guide is lower than the inlet end of the first looping groove.
进一步地,所述的打圈驱动件包括第一传动轴、第二传动轴、送丝电机、第一带轮、第二带轮、第一齿轮和第二齿轮。所述的第一传动轴及第二传动轴均支承在打圈架上。所述的送丝电机固定在打圈架上。第一传动轴的一端与第一齿轮固定,另一端与第一碾轮固定。第二传动轴的一端与第二齿轮及第二带轮固定,另一端与第二碾轮固定。第二齿轮与第一齿轮啮合。送丝电机的输出轴与第一带轮固定。第一带轮与第二带轮通过第一传动带连接。Further, the looping driving member includes a first transmission shaft, a second transmission shaft, a wire feeding motor, a first pulley, a second pulley, a first gear and a second gear. The first transmission shaft and the second transmission shaft are both supported on the ring frame. The wire feeding motor is fixed on the ring frame. One end of the first transmission shaft is fixed with the first gear, and the other end is fixed with the first roller. One end of the second transmission shaft is fixed with the second gear and the second pulley, and the other end is fixed with the second roller. The second gear meshes with the first gear. The output shaft of the wire feeding motor is fixed with the first pulley. The first pulley and the second pulley are connected by a first transmission belt.
所述的切断驱动件包括第三传动轴、切断电机、第三带轮和第四带轮。所述的第三传动轴支承在打圈架上。所述的切断电机固定在打圈架上。第三传动轴的一端与第四带轮固定,另一端与凸轮固定。切断电机的输出轴与第三带轮固定。第三带轮与第四带轮通过第二传动带连接。The cutting drive member includes a third transmission shaft, a cutting motor, a third pulley and a fourth pulley. The third transmission shaft is supported on the ring frame. The cutting motor is fixed on the ring frame. One end of the third transmission shaft is fixed with the fourth pulley, and the other end is fixed with the cam. Cut off the output shaft of the motor and fix it with the third pulley. The third pulley and the fourth pulley are connected by the second transmission belt.
进一步地,所述的特征螺旋线为圆柱螺旋线。第一导丝架、第二导丝架上导丝孔的直径、第一碾轮与第二碾轮的间距和特征螺旋线的导程相等。所述的第一穿丝工位、第二穿丝工位处的水晶珠夹具均夹持有双孔水晶八角珠,且双孔水晶八角珠的两颗穿丝孔分别位于对应水晶珠夹具两侧的状态下,存在一个特征圆同时穿过第一穿丝工位、第二穿丝工位处水晶珠夹具上双孔水晶八角珠互相临近的那个穿丝孔。特征圆的直径等于特征螺旋线的直径,且圆心在特征螺旋线的中心轴线上。特征圆与第一打圈槽或第二打圈槽相交。Further, the characteristic helix is a cylindrical helix. The diameters of the wire guide holes on the first wire guide frame and the second wire guide frame, the distance between the first roller and the second roller, and the lead of the characteristic helix are equal. The crystal bead fixtures at the first threading station and the second threading station both hold double-hole crystal octagonal beads, and the two threading holes of the double-hole crystal octagonal bead are respectively located at the two sides of the corresponding crystal bead fixture. In the side state, there is a characteristic circle that simultaneously passes through the first threading station and the threading hole where the double-hole crystal octagonal beads on the crystal bead fixture are adjacent to each other at the first threading station and the second threading station. The diameter of the characteristic circle is equal to the diameter of the characteristic helix, and the center of the circle is on the central axis of the characteristic helix. The feature circle intersects the first loop slot or the second loop slot.
本发明具有的有益效果是:The beneficial effects that the present invention has are:
1、本发明能够实现双孔水晶八角珠的逐个连续串连,实现了双孔水晶八角珠串连的高度自动化。1. The present invention can realize the continuous series connection of double-hole crystal octagonal beads one by one, and realizes a high degree of automation of the double-hole crystal octagonal bead series connection.
2、本发明中的四工位夹持机构能够使得上料、串珠、下料同步进行。2. The four-station clamping mechanism in the present invention can make material feeding, bead stringing, and material unloading to be carried out synchronously.
3、本发明中的旋转移料机构能够检测并调整双孔水晶八角珠的空间位姿,无需人工筛选物料。3. The rotating material transfer mechanism in the present invention can detect and adjust the spatial position and posture of the double-hole crystal octagonal beads without manual screening of materials.
4、本发明能够将双孔水晶八角珠逐个排列输送到旋转移料机构。4. The present invention can transport the double-hole crystal octagonal beads one by one to the rotating material transfer mechanism.
5、本发明中的送丝机构能够检测铁丝有无及出丝是否滞后。5. The wire feeding mechanism in the present invention can detect whether there is iron wire and whether the wire output is delayed.
附图说明Description of drawings
图1为本发明采用的串珠装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the bead stringing device adopted in the present invention;
图2为本发明采用的串珠装置中振盘出料机构的立体图;Fig. 2 is the perspective view of the vibrating disc discharging mechanism in the bead stringing device adopted in the present invention;
图3为本发明采用的串珠装置中出料块的立体图;Fig. 3 is the perspective view of the discharging block in the bead stringing device adopted in the present invention;
图4为本发明采用的串珠装置中旋转移料机构的立体图;Fig. 4 is the perspective view of the rotating material transfer mechanism in the bead stringing device adopted in the present invention;
图5为本发明采用的串珠装置中移料机械臂的立体图;5 is a perspective view of a material-moving robotic arm in the bead stringing device adopted in the present invention;
图6为本发明采用的串珠装置中四工位夹持机构的立体图;6 is a perspective view of a four-station clamping mechanism in the bead stringing device adopted in the present invention;
图7为本发明采用的串珠装置中转轴组件的立体图;7 is a perspective view of a rotating shaft assembly in the bead stringing device adopted in the present invention;
图8为本发明采用的串珠装置中水晶珠夹具的立体图;8 is a perspective view of a crystal bead fixture in the bead stringing device adopted in the present invention;
图9为本发明采用的串珠装置中工位转换驱动组件与夹珠驱动组件的装配示意图;Fig. 9 is the assembly schematic diagram of the station switching drive assembly and the bead clamping drive assembly in the bead stringing device adopted in the present invention;
图10为本发明采用的串珠装置中绕丝打圈机构的立体图;Figure 10 is a perspective view of the wire-winding and looping mechanism in the bead stringing device adopted in the present invention;
图11为本发明采用的串珠装置中碾直组件的立体图;Figure 11 is a perspective view of the straightening assembly in the bead stringing device adopted in the present invention;
图12为本发明采用的串珠装置中打圈切断组件的立体图;Figure 12 is a perspective view of the circular cutting assembly in the bead stringing device adopted in the present invention;
图13为本发明采用的串珠装置中打圈切断驱动组件的立体图;Figure 13 is a perspective view of the ring-cutting drive assembly in the bead stringing device adopted in the present invention;
图14为本发明采用的串珠装置中送丝机构的立体图。14 is a perspective view of the wire feeding mechanism in the bead stringing device used in the present invention.
具体实施方式Detailed ways
以下结合附图对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings.
如图1、2和3所示,一种全自动水晶珠串接方法采用的串珠装置,包括底板1、振盘出料机构2、旋转移料机构3、移料机械臂4、四工位夹持机构5、绕丝打圈机构6和送丝机构。振盘出料机构2包括振动盘2-1、直振器、输送轨条2-2、出料块2-3、挡料块2-5和挡料弹簧。振动盘2-1内放置有多个待穿丝的双孔水晶八角珠。振动盘2-1固定在底板1上。输送轨条2-2与振动盘2-1固定。输送轨条2-2的顶面开设有输送滑槽。输送滑槽的槽宽等于双孔水晶八角珠两条相对边的距离。输送滑槽与输送轨条2-2的底面不连通。输送轨条2-2的底面上固定有直振器。输送滑槽的入口端与振动盘2-1的出料口连通。出料块2-3的入口端与输送滑槽的出口端固定。出料块2-3的顶面开设有出料槽。输送轨条2-2上的输送滑槽的出口端与出料块2-3上出料槽的入口端连通。出料槽的截面形状与输送滑槽相同。出料槽底面的出口端开设有让位通槽2-4。让位通槽2-4与出料块2-3的出口端端面连通。出料块2-3的出口端对中设置有两个挡料块2-5。挡料块2-5的中部与出料块2-3铰接。两根挡料弹簧的一端与两个挡料块2-5的一端分别固定,另一端均与出料块固定。两个挡料块2-5的间距小于出料槽的槽宽,从而使得挡料块2-5能够阻挡出料槽上的双孔水晶八角珠,使得双孔水晶八角珠无法在直振器的作用下滑出掉落。As shown in Figures 1, 2 and 3, a bead stringing device used in a fully automatic crystal bead stringing method includes a base plate 1, a vibrating
如图1和4所示,旋转移料机构3包括移料架3-1、移料电机、同步带3-3、张紧块、张紧轴、同步带轮3-4、移料板3-5、滑台气缸3-6、上撑座3-7、下撑座3-8、上夹管3-9、下夹管3-10、光纤激光对射传感器3-11、触片、起点限位传感器3-12、终点限位传感器3-13和旋位电机3-2。起点限位传感器3-12、终点限位传感器3-13均采用光电传感器。等高设置的起点限位传感器3-12与终点限位传感器3-13均固定在移料架3-1上。移料架3-1固定在底板1上。张紧块与移料架构成滑动副,并通过紧定螺钉固定。张紧轴固定在张紧块上。移料电机固定在移料架上,其输出轴与一个同步带轮同轴固定。另一个同步带轮3-4支承在张紧轴上。两个同步带轮3-4通过同步带连接。通过调节张紧块的位置,能够实现同步带3-3的张紧。移料板3-5与移料架3-1构成滑动副,并与同步带3-3固定。As shown in Figures 1 and 4, the rotating material transfer mechanism 3 includes a material transfer frame 3-1, a material transfer motor, a synchronous belt 3-3, a tension block, a tension shaft, a synchronous pulley 3-4, and a material transfer plate 3 -5, slide cylinder 3-6, upper support 3-7, lower support 3-8, upper clamp 3-9, lower clamp 3-10, fiber laser beam sensor 3-11, contact piece, Start limit sensor 3-12, end limit sensor 3-13 and rotary motor 3-2. The starting point limit sensor 3-12 and the end point limit sensor 3-13 all use photoelectric sensors. Both the starting point limit sensor 3-12 and the end point limit sensor 3-13 set at the same height are fixed on the moving frame 3-1. The moving frame 3-1 is fixed on the base plate 1. The tension block and the moving frame form a sliding pair and are fixed by set screws. The tension shaft is fixed on the tension block. The moving motor is fixed on the moving frame, and its output shaft is fixed coaxially with a synchronous pulley. Another timing pulley 3-4 is supported on the tensioning shaft. The two timing pulleys 3-4 are connected by a timing belt. By adjusting the position of the tension block, the tension of the timing belt 3-3 can be realized. The moving plate 3-5 and the moving frame 3-1 form a sliding pair, and are fixed with the synchronous belt 3-3.
移料板3-5的顶部与触片的一端固定。移料板3-5移动到起点极限位置的状态下,触片的另一端靠近起点限位传感器3-12。移料板3-5移动到终点极限位置的状态下,触片的另一端靠近终点限位传感器3-13。触片与起点限位传感器3-12、终点限位传感器3-13在竖直方向上对齐。The top of the moving plate 3-5 is fixed with one end of the contact piece. When the moving plate 3-5 moves to the starting point limit position, the other end of the contact piece is close to the starting point limit sensor 3-12. When the moving plate 3-5 moves to the end limit position, the other end of the contact piece is close to the end limit sensor 3-13. The contact pieces are vertically aligned with the starting point limit sensor 3-12 and the end point limit sensor 3-13.
滑台气缸3-6的型号为MHF2-16D。滑台气缸3-6与移料板3-5固定。上撑座3-7、下撑座3-8与滑台气缸3-6的两个滑块分别固定。上夹管3-9的顶端与上撑座3-7构成转动副。旋位电机3-2与下撑座3-8固定。旋位电机3-2的输出轴与下夹管3-10的底端固定。上夹管3-9与下夹管3-10同轴设置。The model of slide cylinder 3-6 is MHF2-16D. The sliding table cylinder 3-6 is fixed with the moving plate 3-5. The upper support seat 3-7, the lower support seat 3-8 and the two sliding blocks of the sliding table cylinder 3-6 are respectively fixed. The top end of the upper clamp tube 3-9 and the upper support seat 3-7 constitute a rotating pair. The rotary motor 3-2 is fixed with the lower support base 3-8. The output shaft of the rotary motor 3-2 is fixed with the bottom end of the lower clamping tube 3-10. The upper clamping pipe 3-9 and the lower clamping pipe 3-10 are arranged coaxially.
光纤激光对射传感器3-11的发射器、接收器分别固定在上撑座3-7、下撑座3-8上。光纤激光对射传感器3-11的发射器与接收器为上下排布。光纤激光对射传感器3-11的发射器的激光发射头与上夹管3-9轴线的距离等于双孔水晶八角珠上穿丝孔轴线到双孔水晶八角珠中心轴线的距离。两个滑台气缸3-6分别用于驱动上撑座3-7、下撑座3-8相向或相背滑动,进而使得上夹管3-9与下夹管3-10夹住输送轨道出口端的双孔水晶八角珠。旋位电机3-2用于驱动双孔水晶八角珠绕自身轴线转动。若光纤激光对射传感器3-11的接收器检测到发射器射出的红外光,则双孔水晶八角珠上的穿丝孔到达光纤激光对射传感器3-11的接收器与发射器之间,视为双孔水晶八角珠达到预设空间位姿。从而使得每个双孔水晶八角珠都能以完全相同的空间位姿被输送到移料机械臂4。The transmitter and receiver of the fiber laser beam sensor 3-11 are respectively fixed on the upper support 3-7 and the lower support 3-8. The transmitter and receiver of the fiber laser beam sensor 3-11 are arranged up and down. The distance between the laser head of the transmitter of the fiber laser beam sensor 3-11 and the axis of the upper clamping tube 3-9 is equal to the distance from the axis of the threading hole on the double-hole crystal octagonal bead to the center axis of the double-hole crystal octagonal bead. The two sliding table cylinders 3-6 are respectively used to drive the upper support seat 3-7 and the lower support seat 3-8 to slide toward or away from each other, so that the upper clamp pipe 3-9 and the lower clamp pipe 3-10 are clamped to the conveying track. Double-hole crystal octagonal beads on the outlet side. The rotary motor 3-2 is used to drive the double-hole crystal octagonal bead to rotate around its own axis. If the receiver of the fiber laser beam sensor 3-11 detects the infrared light emitted by the transmitter, the threading hole on the double-hole crystal octagonal bead reaches between the receiver and the transmitter of the fiber laser beam sensor 3-11. It is regarded as the double-hole crystal octagonal beads reaching the preset spatial pose. Therefore, each double-hole crystal octagonal bead can be transported to the material-moving robotic arm 4 in the exact same spatial pose.
如图1和5所示,移料机械臂4包括升降电机4-1、升降轮4-2、升降挡轮盘4-3、方轴4-4、滑座4-5、升降座4-6、转移电机4-7和气动夹爪4-8。滑座4-5及升降电机4-1均通过连接板固定在移料架3-1上。升降电机4-1的输出轴水平设置,且与升降轮4-2偏心固定。升降轮4-2的横截面呈圆形。滑座4-5上开设有中心轴线竖直设置的方形孔。方轴4-4与滑座4-5上的方形孔构成滑动副。两个升降挡轮盘4-3均固定在方轴4-4上。升降挡轮盘4-3上设置有升降移板。升降轮4-2位于两个升降挡轮盘4-3内的升降移板之间。且升降轮4-2的直径等于两块升降移板的间距。由于升降电机4-1的输出轴与升降轮4-2偏心设置,故当升降电机4-1驱动升降轮4-2转动时,两个升降挡轮盘4-3将带动方轴4-4上下滑动。升降座4-6与方轴4-4的底端固定。转移电机4-7固定在升降座4-6上。转移电机4-7的输出轴竖直设置,且与气动夹爪4-8固定。As shown in Figures 1 and 5, the material moving arm 4 includes a lift motor 4-1, a lift wheel 4-2, a lift stop wheel 4-3, a square shaft 4-4, a sliding seat 4-5, and a lifting seat 4- 6. Transfer motor 4-7 and pneumatic gripper 4-8. Both the sliding seat 4-5 and the lifting motor 4-1 are fixed on the moving frame 3-1 through the connecting plate. The output shaft of the lift motor 4-1 is arranged horizontally and fixed eccentrically with the lift wheel 4-2. The cross section of the lift wheel 4-2 is circular. The sliding seat 4-5 is provided with a square hole whose central axis is vertically arranged. The square shaft 4-4 and the square hole on the sliding seat 4-5 constitute a sliding pair. The two lifting gear wheels 4-3 are both fixed on the square shaft 4-4. A lifting and moving plate is arranged on the lifting and lowering wheel disc 4-3. The lifting wheel 4-2 is located between the lifting and moving plates in the two lifting and lowering wheel discs 4-3. And the diameter of the lift wheel 4-2 is equal to the distance between the two lift plates. Since the output shaft of the lift motor 4-1 and the lift wheel 4-2 are eccentrically arranged, when the lift motor 4-1 drives the lift wheel 4-2 to rotate, the two lift wheel discs 4-3 will drive the square shaft 4-4 Swipe up and down. The lifting seat 4-6 is fixed with the bottom end of the square shaft 4-4. The transfer motor 4-7 is fixed on the lift base 4-6. The output shaft of the transfer motor 4-7 is arranged vertically and fixed with the pneumatic gripper 4-8.
当上夹管、下夹管位于终点极限位置的状态下,上夹管、下夹管之间的双孔水晶八角珠位于气动夹爪4-8上爪体的回转轨迹上。When the upper clamp pipe and the lower clamp pipe are at the extreme position of the end point, the double-hole crystal octagonal ball between the upper clamp pipe and the lower clamp pipe is located on the rotation track of the upper jaw body of the pneumatic clamping jaw 4-8.
如图1、6和7所示,四工位夹持机构5包括转轴组件7、工位转换驱动组件8、夹珠驱动组件9和夹持架10。夹持架10与绕丝打圈机构内的打圈架固定。转轴组件7包括中心转轴7-1、转筒7-2、内安装柱7-3、外安装盘7-4和水晶珠夹具7-5。中心转轴7-1的内端支承在夹持架10上,中部与内安装柱7-3固定,外端与外安装盘7-4固定。内安装柱7-3的外端端面上开设有沿内安装柱7-3轴线周向均布的四个第一安装槽。第一安装槽为通槽,且横截面呈方形。转筒7-2套在内安装柱7-3的外侧,并与内安装柱7-3固定。As shown in FIGS. 1 , 6 and 7 , the four-station clamping mechanism 5 includes a
外安装盘7-4的外端端面上开设有沿外安装盘7-4轴线周向均布的四个第二安装槽。第二安装槽横截面与第一安装槽的横截面完全相同。四个第一安装槽与四个第二安装槽分别位置对应。外安装盘7-4的侧面上开设有沿自身轴线周向均布的四个安装孔。四个安装孔的底端与四个第一安装槽分别连通。内安装柱7-3的侧面上开设有沿自身轴线周向均布的四个卡销滑槽。四个卡销滑槽的底端与四个第二安装槽分别连通。转筒7-2的侧面上开设有沿自身轴线周向均布的四个限位滑槽。四个限位滑槽与四个卡销滑槽分别位置对应。The outer end face of the outer mounting plate 7-4 is provided with four second mounting grooves uniformly distributed along the circumference of the axis of the outer mounting plate 7-4. The cross-section of the second installation groove is exactly the same as the cross-section of the first installation groove. The four first installation grooves correspond to the four second installation grooves respectively. The side surface of the outer mounting plate 7-4 is provided with four mounting holes uniformly distributed along the circumferential direction of its axis. The bottom ends of the four installation holes are respectively communicated with the four first installation grooves. Four bayonet chutes uniformly distributed along the circumference of its axis are provided on the side surface of the inner mounting post 7-3. The bottom ends of the four bayonet sliding grooves are respectively communicated with the four second installation grooves. The side surface of the rotating drum 7-2 is provided with four limit chute uniformly distributed along the circumference of its axis. The four limit chutes correspond to the four bayonet chutes respectively.
如图1、6、7和8所示,水晶珠夹具7-5包括滑轨7-5-1、定夹块7-5-2、动夹块7-5-3、夹珠弹簧和卡位销7-5-4。滑轨7-5-1工作侧面的内端设置有限位凸起,外端与定夹块7-5-2固定。动夹块7-5-3与滑轨7-5-1工作侧面的中部构成滑动副。夹珠弹簧的两端与限位凸起、动夹块7-5-3的相对端端面分别固定。动夹块7-5-3与定夹块7-5-2的相对端端面的两侧边缘均设置有锁珠块。动夹块7-5-3上两个锁珠块远离动夹块7-5-3的侧面上相互邻近的边缘上开设有锁珠槽。定夹块7-5-2上两个锁珠块远离定夹块7-5-2的侧面上相互邻近的边缘上开设有锁珠槽。定夹块7-5-2的外侧面上开设有螺纹孔。动夹块7-5-3的外侧面上开设有插杆孔。水晶珠夹具7-5拆去卡位销7-5-4后的横截面与第一安装槽的横截面完全相同。As shown in Figures 1, 6, 7 and 8, the crystal bead clamp 7-5 includes a slide rail 7-5-1, a fixed clamp block 7-5-2, a movable clamp block 7-5-3, a bead clamp spring and a clamp Bit pins 7-5-4. The inner end of the working side of the slide rail 7-5-1 is provided with a limit protrusion, and the outer end is fixed with the fixed clamping block 7-5-2. The movable clamping block 7-5-3 and the middle part of the working side of the slide rail 7-5-1 constitute a sliding pair. The two ends of the ball-clamping spring are respectively fixed with the limit protrusion and the opposite end faces of the movable clamp block 7-5-3. Locking ball blocks are provided on both side edges of the opposite end faces of the movable clamping block 7-5-3 and the fixed clamping block 7-5-2. Locking bead grooves are provided on the mutually adjacent edges on the sides of the two locking ball blocks on the movable clamping block 7-5-3 away from the movable clamping block 7-5-3. Locking grooves are provided on the mutually adjacent edges of the two ball locking blocks on the fixed clamping block 7-5-2 away from the fixed clamping block 7-5-2. A threaded hole is provided on the outer surface of the fixed clamping block 7-5-2. A rod insertion hole is provided on the outer side of the movable clamp block 7-5-3. The cross-section of the crystal bead clamp 7-5 after the detent pin 7-5-4 is removed is exactly the same as the cross-section of the first installation groove.
水晶珠夹具7-5共有四个。四个水晶珠夹具7-5分别伸入四个第一安装槽、第二安装槽内。四个水晶珠夹具7-5内滑轨7-5-1的工作侧面均朝向背离中心转轴7-1轴线的方向。四个端部螺栓分别穿过外安装盘7-4上的四个安装孔,并与四个水晶珠夹具7-5内定夹块7-5-2的螺纹孔分别螺纹连接。四个水晶珠夹具7-5的卡位销7-5-4内端分别穿过四个卡销滑槽并伸入对应插杆孔。四个水晶珠夹具7-5的卡位销7-5-4的外端分别伸出四个限位滑槽外。卡位销7-5-4的中部设置有环形凸起。卡位销7-5-4的环形凸起位于转筒7-2与内安装柱7-3之间。There are four crystal bead fixtures 7-5 in total. The four crystal bead clamps 7-5 respectively extend into the four first installation grooves and the second installation grooves. The working sides of the inner slide rails 7-5-1 of the four crystal bead fixtures 7-5 are all facing away from the axis of the central rotating shaft 7-1. The four end bolts respectively pass through the four mounting holes on the outer mounting plate 7-4, and are respectively threadedly connected with the threaded holes of the inner fixed clamping block 7-5-2 of the four crystal bead clamps 7-5. The inner ends of the detent pins 7-5-4 of the four crystal bead fixtures 7-5 respectively pass through the four detent chutes and extend into the corresponding insertion rod holes. The outer ends of the detent pins 7-5-4 of the four crystal bead fixtures 7-5 respectively protrude out of the four limit chutes. The middle part of the locking pin 7-5-4 is provided with an annular protrusion. The annular protrusion of the locking pin 7-5-4 is located between the rotating drum 7-2 and the inner mounting post 7-3.
如图1、6和9所示,工位转换驱动组件8包括工位转换电机8-1、编码盘8-2和工位检测传感器8-3。工位检测传感器8-3采用漫反射式光电传感器。工位转换电机8-1为双输出轴电机。工位转换电机8-1与夹持架10固定。工位转换电机8-1的其中一根输出轴与中心转轴7-1的内端固定,使得工位转换电机8-1可以驱动中心转轴7-1转动。工位转换电机8-1的另一根输出轴与编码盘8-2固定。编码盘8-2上开设有沿自身轴线周向均布的四个检测孔。工位检测传感器8-3与夹持架10固定。工位检测传感器8-3的检测头朝向编码盘8-2设置,且到编码盘8-2轴线的距离等于检测孔轴线到编码盘8-2轴线的距离。当工位检测传感器8-3从检测不到检测孔变为检测到检测孔时,视为完成一次工位切换。As shown in Figures 1, 6 and 9, the station switching
夹珠驱动组件9包括第一气缸9-1、第二气缸9-4、第一拨板9-2和第二拨板9-3。第一气缸9-1及第二气缸9-4均与夹持架10固定。第一气缸9-1、第二气缸9-4的推出杆与第一拨板9-2、第二拨板9-3分别固定。第一拨板9-2位于转轴组件7的正上方。第二拨板9-3位于转轴组件7的一侧。第一拨板9-2、第二拨板9-3到中心转轴7-1轴线的距离小于卡位销7-5-4外端端面到中心转轴7-1轴线的距离。第一拨板9-2及第二拨板9-3均位于四根卡位销7-5-4靠近外安装盘7-4的一侧。通过第一气缸9-1、第二气缸9-4的伸缩,能够推动位于正上方的水晶珠夹具7-5、第二拨板9-3对应的水晶珠夹具7-5内卡位销7-5-4运动,进而实现动夹块7-5-3的滑动。The ball clamping drive assembly 9 includes a first air cylinder 9-1, a second air cylinder 9-4, a first dial 9-2 and a second dial 9-3. Both the first cylinder 9 - 1 and the second cylinder 9 - 4 are fixed to the clamping
四个水晶珠夹具7-5对应四个工位。四个工位分别为沿中心转轴7-1的周向依次排列成环形的上料工位、第一穿丝工位、第二穿丝工位、下料工位。处于上料工位的水晶珠夹具7-5内滑轨7-5-1的工作侧面朝向正上方。上料工位与第一拨板9-2位置对应。下料工位与第二拨板9-3位置对应。上料工位处的水晶珠夹具7-5位于气动夹爪4-8上爪体的回转轨迹上。Four crystal bead fixtures 7-5 correspond to four workstations. The four stations are respectively a feeding station, a first threading station, a second threading station, and an unloading station which are arranged in a ring shape along the circumferential direction of the central rotating shaft 7-1. The working side of the slide rail 7-5-1 in the crystal bead fixture 7-5 in the feeding station is facing upward. The feeding station corresponds to the position of the first dial 9-2. The blanking station corresponds to the position of the second dial 9-3. The crystal bead fixture 7-5 at the feeding station is located on the rotation track of the upper jaw body of the pneumatic gripper 4-8.
如图1、10和11所示,绕丝打圈机构6包括打圈切断组件11、碾直组件12、打圈架13和打圈切断驱动组件14。打圈架13固定在底板上。碾直组件12包括调整螺栓12-1、调整滑块12-2和U型轴承12-3和碾直架12-4。碾直架12-4上设置有沿碾直架12-4长度方向依次排列的七个调整滑块12-2。所有调整滑块12-2均与碾直架12-4构成沿碾直架12-4宽度方向滑动的滑动副。碾直架12-4上设置有七个调整螺栓组。调整螺栓组由两个调整螺栓12-1组成。七个调整螺栓12-1组与七个调整滑块12-2一一对应。同一调整螺栓12-1组内的两个调整螺栓12-1分别位于碾直架12-4的两侧,且分别抵住对应调整滑块12-2的两端。七个调整滑块12-2上均支承有U型轴承12-3。对七个调整滑块12-2沿碾直架12-4长度方向依次排序。序号为奇数的调整滑块12-2为第一调整滑块。序号为偶数的调整滑块12-2为第二调整滑块。所有第一调整滑块上的U型轴承12-3在碾直架12-4的宽度方向对齐。所有第二调整滑块上的U型轴承12-3在碾直架12-4的宽度方向对齐。第一调整滑块上的U型轴承12-3与第二调整滑块上的U型轴承12-3在碾直架12-4的宽度方向错开设置。As shown in FIGS. 1 , 10 and 11 , the wire looping mechanism 6 includes a loop cutting assembly 11 , a
通过转动同一调整螺栓12-1组内的两个调整螺栓12-1能够调整调整滑块12-2的位置,从而调整第一调整滑块上的U型轴承12-3与第二调整滑块上的U型轴承12-3的错开程度,改变U型轴承12-3对铁丝的夹紧程度。The position of the adjustment slider 12-2 can be adjusted by rotating the two adjustment bolts 12-1 in the same adjustment bolt 12-1 group, thereby adjusting the U-shaped bearing 12-3 on the first adjustment slider and the second adjustment slider The staggered degree of the U-shaped bearing 12-3 on the upper part changes the clamping degree of the U-shaped bearing 12-3 to the iron wire.
如图1、10和12所示,碾直组件共有两个。两个碾直组件内U型轴承12-3的轴线互相垂直。两个碾直组件的碾压目标线重合。碾直组件的碾压目标线为横向碾压目标面与纵向碾压目标面的交线。横向碾压目标面为该碾直组件内U型轴承12-3两端面的对称面。纵向碾压目标面为到该碾直组件内所有U型轴承12-3轴线的距离均相等的平面。As shown in Figures 1, 10 and 12, there are two straightening assemblies. The axes of the U-shaped bearings 12-3 in the two straightening assemblies are perpendicular to each other. The rolling target lines of the two straightening components coincide. The rolling target line of the rolling and straightening component is the intersection line of the horizontal rolling target surface and the vertical rolling target surface. The target surface of transverse rolling is the symmetrical plane of the two end surfaces of the U-shaped bearing 12-3 in the rolling and straightening assembly. The longitudinal rolling target surface is a plane that is equidistant from the axes of all U-shaped bearings 12-3 in the rolling assembly.
打圈切断组件11包括调节螺栓、压紧弹簧、调节块、第一碾轮11-1、第二碾轮11-2、切断凸轮11-3、切断摇臂11-4、刀具安装块11-5、打圈刀11-6、复位弹簧、第一导丝架11-7和第二导丝架11-8。第二碾轮11-2支承在打圈架13上。调节块与打圈架构成滑动副。调节螺栓与打圈架螺纹连接。压紧弹簧的两端与调节块、调节螺栓分别固定。调节螺栓位于调节块的正上方。第一碾轮11-1支承在调节块上。第一碾轮11-1位于第二碾轮11-2的正上方。通过转动调节螺栓,能够改变调节螺栓与调节块的间距,进而改变压紧弹簧对第一碾轮的压力,改变第一碾轮11-1和第二碾轮11-2挤压铁丝的力。第一碾轮11-1和第二碾轮11-2的转动将带动待打圈铁丝向打圈刀11-6输送。The circular cutting assembly 11 includes adjustment bolts, compression springs, adjustment blocks, a first roller 11-1, a second roller 11-2, a cutting cam 11-3, a cutting rocker arm 11-4, and a tool mounting block 11- 5. Loop knife 11-6, return spring, first wire guide 11-7 and second wire guide 11-8. The second drum 11 - 2 is supported on the
第一导丝架11-7及第二导丝架11-8均固定在打圈架13上,且相对端分别靠近第一碾轮11-1与第二碾轮11-2的间隙处。第一导丝架11-7及第二导丝架11-8上均开设有导丝孔。第一导丝架11-7、第二导丝架11-8上导丝孔的轴线均与两个碾直组件的碾压目标线重合。The first wire guide frame 11-7 and the second wire guide frame 11-8 are both fixed on the
刀具安装块11-5与打圈架13构成沿竖直方向滑动的滑动副。复位弹簧的两端与刀具安装块11-5、打圈架13分别固定。打圈刀11-6固定在刀具安装块11-5的顶部。打圈刀11-6上开设有第一打圈槽和第二打圈槽。第一打圈槽及第二打圈槽均呈弧形,且紧靠在一起。第一打圈槽、第二打圈槽的中心线在同一条特征螺旋线上。特征螺旋线为导程等于待打圈铁丝的直径,直径等于待打圈铁丝所需打成圈的直径的圆柱螺旋线。The cutter mounting block 11-5 and the
切断凸轮11-3支承在打圈架13上。切断摇臂11-4的中部与打圈架13构成转动副。切断摇臂11-4的一端固定有圆形安装块,另一端抵住刀具安装块11-5的底部。圆形安装块与切断凸轮11-3的侧面接触。通过切断凸轮11-3的转动能够驱动打圈刀11-6上下滑动。打圈刀11-6位于下极点的状态下,第二导丝架11-8上导丝孔远离第一导丝架11-7的那端正对第一打圈槽的入口端。打圈刀11-6位于上极点的状态下,第二导丝架11-8上导丝孔远离第一导丝架11-7的那端低于第一打圈槽的入口端。切断凸轮11-3推动圆形安装块向远离切断凸轮11-3的回转轴线运动时,切断摇臂11-4将推动刀具安装块11-5向上滑动,从而使得打圈刀11-6的入口处切断铁丝。The cutting cam 11 - 3 is supported on the
如图1、10和13所示,打圈切断驱动组件14包括第一传动轴、第二传动轴、第三传动轴、送丝电机14-4、切断电机14-5、第一带轮14-6、第二带轮14-7、第三带轮14-8、第四带轮14-3、第一齿轮14-1和第二齿轮14-2。第一传动轴、第二传动轴及第三传动轴均支承在打圈架13内。送丝电机14-4及切断电机14-5均固定在打圈架13内。第一传动轴的一端与第一齿轮14-1固定,另一端与第一碾轮11-1固定。第二传动轴的一端与第二齿轮14-2及第二带轮14-7固定,另一端与第二碾轮11-2固定。第二齿轮14-2与第一齿轮14-1啮合。第三传动轴的一端与第四带轮14-3固定,另一端与凸轮固定。送丝电机14-4的输出轴与第一带轮14-6固定。第一带轮14-6与第二带轮14-7通过第一传动带连接。切断电机14-5的输出轴与第三带轮14-8固定。第三带轮14-8与第四带轮14-3通过第二传动带连接。As shown in FIGS. 1 , 10 and 13 , the looping and cutting
第一穿丝工位、第二穿丝工位处的水晶珠夹具7-5均夹持有双孔水晶八角珠,且双孔水晶八角珠的两颗穿丝孔分别位于对应水晶珠夹具7-5两侧的状态下,存在一个特征圆同时穿过第一穿丝工位、第二穿丝工位处水晶珠夹具7-5上双孔水晶八角珠互相临近的那个穿丝孔。特征圆的直径等于特征螺旋线的直径,且圆心在特征螺旋线的中心轴线上。特征圆与第一打圈槽或第二打圈槽相交。因此,打圈刀11-6加工出的铁丝圈将直接穿过两个双孔水晶八角珠上的穿丝孔,从而将两个双孔水晶八角珠连起来。The crystal bead fixtures 7-5 at the first threading station and the second threading station both hold a double-hole crystal octagonal bead, and the two threading holes of the double-hole crystal octagonal bead are respectively located in the corresponding
如图1和14所示,送丝机构包括出丝电机15-1、送丝盘15-2、送丝支架15-3、装丝杆15-4、外导柱15-5、外导套15-6、导丝杆15-7、出丝组件15-8和检测组件。送丝支架15-3与底板1固定。送丝盘15-2支承在送丝支架15-3上。出丝电机15-1固定在送丝支架15-3上。出丝电机15-1的输出轴与送丝盘15-2同轴安装。送丝盘上开设有四个沿送丝盘径向设置的调节槽,沿送丝盘15-2周向均布的四根装丝杆15-4的底端均与送丝盘15-2的顶面固定。沿送丝盘15-2周向均布的四根外导柱15-5的底端分别固定在送丝支架15-3的四个调节槽内。四个外导套15-6与四根外导柱15-5分别构成滑动副,且分别通过紧定螺钉固定。四个外导套15-6与四根导丝杆15-7的底端分别固定。四根导丝杆15-7的顶端均设置有第一导丝圈。四根导丝杆15-7第一导丝圈沿送丝盘15-2周向依次增高。出丝组件15-8位于最高的导丝杆15-7与最低的导丝杆15-7之间。出丝组件15-8包括出丝壳、摇杆和出丝弹簧。出丝壳与送丝支架15-3固定。摇杆的内端与出丝壳铰接。出丝弹簧的两端与送丝支架15-3、摇杆分别固定。摇杆的外端设置有第二导丝圈。As shown in Figures 1 and 14, the wire feeding mechanism includes a wire feeding motor 15-1, a wire feeding disc 15-2, a wire feeding bracket 15-3, a wire rod 15-4, an outer guide post 15-5, and an outer guide sleeve 15-6, guide screw 15-7, wire outlet assembly 15-8 and detection assembly. The wire feeding bracket 15 - 3 is fixed to the base plate 1 . The wire feed reel 15-2 is supported on the wire feed bracket 15-3. The wire feeding motor 15-1 is fixed on the wire feeding bracket 15-3. The output shaft of the wire discharging motor 15-1 is coaxially installed with the wire feeding disc 15-2. There are four adjusting grooves arranged along the radial direction of the wire feeding tray on the wire feeding tray. face fixed. The bottom ends of the four outer guide posts 15-5 evenly distributed along the circumference of the wire feeding tray 15-2 are respectively fixed in the four adjusting grooves of the wire feeding bracket 15-3. The four outer guide sleeves 15-6 and the four outer guide posts 15-5 constitute sliding pairs respectively, and are respectively fixed by set screws. The bottom ends of the four outer guide sleeves 15-6 and the four guide screw rods 15-7 are respectively fixed. The top ends of the four thread guide rods 15-7 are all provided with a first thread guide ring. The first wire loops of the four wire guide rods 15-7 are successively increased in height along the circumferential direction of the wire feeding disc 15-2. The wire exit assembly 15-8 is located between the uppermost guide screw 15-7 and the lowermost guide screw 15-7. The wire outlet assembly 15-8 includes a wire outlet casing, a rocker lever and a wire outlet spring. The wire outlet shell is fixed with the wire feeding bracket 15-3. The inner end of the rocker is hinged with the wire casing. Both ends of the wire spring are respectively fixed with the wire feed bracket 15-3 and the rocker. The outer end of the rocker is provided with a second wire loop.
检测组件包括无丝检测件和出丝滞后检测件。无丝检测件包括由四个环状霍尔传感器组成。四个环状霍尔传感器的检测口与四根导丝杆上的第一导丝圈同轴固定。铁丝从环状霍尔传感器的检测口中穿过,当无丝或断丝时,环状霍尔传感器能够输出信号。出丝滞后检测件包括检测金属块和两个滞后霍尔传感器;所述的检测金属块固定在摇杆上;所述的两个滞后霍尔传感器均固定在出丝壳内;检测金属块及两个滞后霍尔传感器到摇杆、出丝壳铰接轴的距离相等。两个滞后霍尔传感器到摇杆、出丝壳铰接轴的连线成120°角。在摇杆外端不受力的状态下,检测金属块靠近其中一个滞后霍尔传感器。另一个滞后霍尔传感器位于摇杆靠近碾直组件的一侧。当出丝滞后时,摇杆受力发生转动,带动检测金属块从一个滞后霍尔传感器偏转至另一个滞后霍尔传感器输出信号;当出丝不再滞后时,摇杆在弹簧作用下复位,使金属块偏转会原来的滞后霍尔传感器处。The detection component includes a wireless detection piece and a wire lag detection piece. The wireless detection part consists of four annular Hall sensors. The detection ports of the four annular Hall sensors are coaxially fixed with the first guide wire loops on the four guide wire rods. The iron wire passes through the detection port of the ring-shaped hall sensor. When there is no wire or the wire is broken, the ring-shaped hall sensor can output a signal. The wire lag detection piece includes a detection metal block and two lag Hall sensors; the detection metal block is fixed on the rocker; the two lag Hall sensors are fixed in the wire outlet shell; the detection metal block and The distances from the two hysteresis Hall sensors to the joystick and the hinge shaft of the wire casing are equal. The connection lines of the two hysteresis Hall sensors to the rocker and the hinge shaft of the wire casing form an angle of 120°. When the outer end of the rocker is not stressed, the detection metal block is close to one of the hysteresis Hall sensors. Another hysteresis Hall sensor is located on the side of the rocker near the straightening assembly. When the wire lag is delayed, the rocker is forced to rotate, which drives the detection metal block to deflect from one lag Hall sensor to the output signal of another lag Hall sensor; when the wire is no longer delayed, the rocker is reset under the action of the spring, Deflecting the metal block would be at the original hysteresis Hall sensor.
该全自动串珠方法包括前置准备方法、上料方法、移料方法和穿丝方法。The fully automatic bead stringing method includes a pre-preparation method, a material feeding method, a material moving method and a wire threading method.
前置准备方法具体如下:The pre-preparation method is as follows:
将多个双孔水晶八角珠装入振动盘2-1。将铁丝的加工端穿过四根导丝杆15-7上的第一导丝圈、摇杆上的第二导丝圈、两个碾直组件12内第一调整滑块上U型轴承12-3与第二调整滑块U型轴承12-3之间,并穿过第一导丝架11-7及第二导丝架11-8上的导丝孔,并被第一碾轮和第二碾轮压紧后,抵在打圈刀11-6上第一打圈槽的入口端。Load multiple double-hole crystal octagonal beads into the vibrating plate 2-1. Pass the machined end of the iron wire through the first wire ring on the four guide rods 15-7, the second wire ring on the rocker, and the
上料方法具体如下:The feeding method is as follows:
步骤一、振动盘2-1及直振器启动。双孔水晶八角珠在振动盘2-1的驱动下,逐个排列地进入输送轨条2-2和出料块2-3上。位于最远离振动盘处的双孔水晶八角珠到达上夹管3-9与下夹管3-10之间,Step 1. Start the vibrating plate 2-1 and the direct vibrator. Driven by the vibrating plate 2-1, the double-hole crystal octagonal beads enter the conveying rail 2-2 and the discharging block 2-3 one by one. The double-hole crystal octagonal bead located farthest from the vibrating plate reaches between the upper clamping tube 3-9 and the lower clamping tube 3-10,
步骤二、滑台气缸3-6启动,使得上夹管3-9与下夹管3-10相向滑动,夹住双孔水晶八角珠。Step 2: The sliding table cylinder 3-6 is activated, so that the upper clamping pipe 3-9 and the lower clamping pipe 3-10 slide toward each other and clamp the double-hole crystal octagonal beads.
步骤三、移料电机正转,使得移料板3-5向移料机械臂4滑动。被夹住的双孔水晶八角珠在移料板推动两个挡料块2-5转动。夹住的双孔水晶八角珠离开出料槽。Step 3: The material-moving motor rotates forward, so that the material-moving plate 3-5 slides toward the material-moving mechanical arm 4 . The clamped double-hole crystal octagonal beads push the two stoppers 2-5 to rotate on the moving plate. The clamped double-hole crystal octagonal beads leave the discharge chute.
移料板3-5滑动的过程中,若光纤激光对射传感器3-11的接收器检测不到发射器射出的光线,则旋位电机3-2转动,直至光纤激光对射传感器3-11的接收器检测到发射器射出的光线。此时上夹管3-9与下夹管3-10之间的双孔水晶八角珠达到预设空间位姿。During the sliding process of the moving plate 3-5, if the receiver of the fiber laser beam sensor 3-11 cannot detect the light emitted by the transmitter, the rotary motor 3-2 rotates until the fiber laser beam sensor 3-11 The receiver detects the light emitted by the transmitter. At this time, the double-hole crystal octagonal beads between the upper clamping pipe 3-9 and the lower clamping pipe 3-10 reach the preset spatial posture.
步骤四、终点限位传感器3-13检测到移料板3-5上的触片后,移料电机停转。若气动夹爪4-8不在初始位置,则上夹管3-9及下夹管3-10保持静止,等待气动夹爪4-8到达初始位置。若气动夹爪4-8位于初始位置,则移料电机转动,使得上夹管3-9与下夹管3-10之间的双孔水晶八角珠到达气动夹爪4-8的夹持范围内,气动夹爪4-8夹住双孔水晶八角珠的两条对边。滑台气缸3-6驱动上夹管3-9与下夹管3-10相背滑动,松开双孔水晶八角珠。进入步骤五。Step 4. After the end limit sensor 3-13 detects the contact piece on the moving plate 3-5, the moving motor stops. If the pneumatic gripper 4-8 is not in the initial position, the upper gripper 3-9 and the lower gripper 3-10 remain stationary, waiting for the pneumatic gripper 4-8 to reach the initial position. If the pneumatic gripper 4-8 is at the initial position, the moving motor rotates so that the double-hole crystal octagonal ball between the upper gripper 3-9 and the lower gripper 3-10 reaches the gripping range of the pneumatic gripper 4-8 Inside, the pneumatic clamping jaws 4-8 clamp the two opposite sides of the double-hole crystal octagonal bead. The sliding table cylinder 3-6 drives the upper clamping tube 3-9 and the lower clamping tube 3-10 to slide opposite to each other, releasing the double-hole crystal octagonal beads. Go to step five.
步骤五、移料电机反转,使得移料板3-5复位,并重复执行步骤二、三和四。Step 5: The material-moving motor is reversed, so that the material-moving plate 3-5 is reset, and steps 2, 3 and 4 are repeated.
移料方法具体如下:The transfer method is as follows:
步骤一、若气动夹爪4-8上夹持有双孔水晶八角珠,则转移电机4-7正转,使得气动夹爪4-8上的双孔水晶八角珠,到达上料工位处的水晶珠夹具7-5上方。Step 1. If the double-hole crystal octagonal beads are clamped on the pneumatic clamping jaws 4-8, the transfer motor 4-7 rotates forward, so that the double-hole crystal octagonal beads on the pneumatic clamping jaws 4-8 reach the feeding station above the crystal bead fixture 7-5.
步骤二、若上料工位处的水晶珠夹具7-5上夹持有双孔水晶八角珠,则气动夹爪4-8保持静止,等待未夹持双孔水晶八角珠的水晶珠夹具7-5进入上料工位。
若上料工位处的水晶珠夹具7-5未夹持双孔水晶八角珠,则上料工位处水晶珠夹具7-5的第一气缸9-1缩回,使得上料工位处的水晶珠夹具7-5内动夹块7-5-3向背离定夹块的方向滑动。If the crystal bead clamp 7-5 at the feeding station does not hold the double-hole crystal octagonal bead, the first cylinder 9-1 of the crystal bead clamp 7-5 at the feeding station is retracted, so that the The crystal bead clamp 7-5 and the inner movable clamp block 7-5-3 slide in the direction away from the fixed clamp block.
步骤三、升降电机4-1正转,使得方轴4-4向下滑动,气动夹爪4-8上的双孔水晶八角珠到达上料工位处水晶珠夹具7-5内的动夹块7-5-3与定夹块之间。Step 3. The lifting motor 4-1 rotates forward, so that the square shaft 4-4 slides down, and the double-hole crystal octagonal beads on the pneumatic gripper 4-8 reach the moving clamp in the crystal bead fixture 7-5 at the feeding station Between block 7-5-3 and the fixed clamping block.
步骤四、第一气缸9-1推出,使得上料工位处的水晶珠夹具7-5内动夹块7-5-3与定夹块夹住双孔水晶八角珠。Step 4. The first cylinder 9-1 is pushed out, so that the crystal bead clamp 7-5 at the feeding station and the inner movable clamp block 7-5-3 and the fixed clamp block clamp the double-hole crystal octagonal beads.
步骤五、气动夹爪4-8松开双孔水晶八角珠,升降电机4-1反转,使得方轴4-4向上滑动复位。进入步骤六。Step 5. Pneumatic gripper 4-8 loosens the double-hole crystal octagonal bead, and lift motor 4-1 is reversed, so that square shaft 4-4 slides up and resets. Go to step six.
步骤六、转移电机4-7反转,气动夹爪4-8复位,并重复执行步骤一、二、三、四和五。Step 6: The transfer motor 4-7 is reversed, the pneumatic gripper 4-8 is reset, and steps 1, 2, 3, 4 and 5 are repeated.
穿丝方法具体如下:The threading method is as follows:
步骤一、若上料工位处的水晶珠夹具7-5未夹持双孔水晶八角珠,则等待气动夹爪4-8将双孔水晶八角珠装入上料工位处的水晶珠夹具7-5。Step 1. If the crystal bead clamps 7-5 at the feeding station do not hold the double-hole crystal octagonal beads, wait for the pneumatic clamping jaws 4-8 to load the double-hole crystal octagonal beads into the crystal bead clamps at the feeding station. 7-5.
若上料工位处的水晶珠夹具7-5上夹持有双孔水晶八角珠,则工位转换电机8-1转动,使得上料工位处的水晶珠夹具7-5到达第一穿丝工位。之后执行步骤二。If the crystal bead clamp 7-5 at the feeding station is clamped with double-hole crystal octagonal beads, the station conversion motor 8-1 rotates, so that the crystal bead clamp 7-5 at the feeding station reaches the first thread wire station. Then go to step two.
步骤二、若第一穿丝工位上的水晶珠夹具7-5、第二穿丝工位上的水晶珠夹具7-5中有一个未夹持双孔水晶八角珠,则再次执行步骤一。
若第一穿丝工位及第二穿丝工位上的水晶珠夹具7-5均夹持有双孔水晶八角珠,则进入步骤三。If the crystal bead clamps 7-5 on the first threading station and the second threading station both hold the double-hole crystal octagonal bead, go to step three.
步骤三、送丝电机14-4及出丝电机15-1转动,第一碾轮11-1及第二碾轮11-2驱动铁丝的加工端滑上第一打圈槽的入口端。铁丝在第一打圈槽内发生弯曲后从第一打圈槽的出口端滑出并穿过第一穿丝工位及第二穿丝工位上双孔水晶八角珠的穿丝孔。铁丝绕成环形后,滑入第二打圈槽的入口端。Step 3: The wire feeding motor 14-4 and the wire discharging motor 15-1 rotate, and the first roller 11-1 and the second roller 11-2 drive the processing end of the wire to slide on the inlet end of the first looping groove. After the iron wire is bent in the first looping groove, it slides out from the outlet end of the first looping groove and passes through the double-hole crystal octagonal beads on the first wire-threading station and the second wire-threading station. After the wire is looped, it is slid into the inlet end of the second looping groove.
步骤四、铁丝的加工端到达第二打圈槽的出口端后,送丝电机14-4及出丝电机15-1停转,切断电机14-5转动,使得打圈刀向上滑动,铁丝被从第一打圈槽的入口端处切断。铁丝的切断处成为新的加工端。Step 4. After the processing end of the iron wire reaches the outlet end of the second looping groove, the wire feeding motor 14-4 and the wire discharging motor 15-1 stop rotating, and the cutting motor 14-5 rotates, so that the looping knife slides upward, and the iron wire is removed. Cut from the inlet end of the first loop groove. The cut of the wire becomes the new processing end.
步骤五、若上料工位处的水晶珠夹具7-5未夹持双孔水晶八角珠,则等待气动夹爪4-8将双孔水晶八角珠装入上料工位处的水晶珠夹具7-5。Step 5. If the crystal bead clamps 7-5 at the feeding station do not hold the double-hole crystal octagonal beads, wait for the pneumatic clamping jaws 4-8 to load the double-hole crystal octagonal beads into the crystal bead clamps at the feeding station. 7-5.
若上料工位处的水晶珠夹具7-5上夹持有双孔水晶八角珠,则工位转换电机8-1转动,使得第二穿丝工位处的水晶珠夹具7-5到达下料工位。If the crystal bead clamp 7-5 at the feeding station is clamped with double-hole crystal octagonal beads, the station conversion motor 8-1 rotates, so that the crystal bead clamp 7-5 at the second threading station reaches the bottom. material station.
步骤六、第二气缸缩回,使得下料工位处的水晶珠夹具7-5内动夹块7-5-3向背离定夹块的方向滑动,下料工位处的水晶珠夹具7-5夹持的双孔水晶八角珠掉落下来。进入步骤七。Step 6. The second cylinder is retracted, so that the crystal bead clamp 7-5 at the blanking station slides the inner moving clamp block 7-5-3 away from the fixed clamp block, and the
步骤七、第二气缸推出,使得下料工位处的水晶珠夹具7-5内的动夹块7-5-3复位。重复执行步骤二、三、四、五和六。
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