CN108890857B - Vertical spiral honeycomb ceramic vacuum continuous extruder - Google Patents

Vertical spiral honeycomb ceramic vacuum continuous extruder Download PDF

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Publication number
CN108890857B
CN108890857B CN201810965476.7A CN201810965476A CN108890857B CN 108890857 B CN108890857 B CN 108890857B CN 201810965476 A CN201810965476 A CN 201810965476A CN 108890857 B CN108890857 B CN 108890857B
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China
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vertical
water inlet
screw rod
cylinder
cooling water
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CN108890857A (en
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孔秋明
孔贵荣
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NANJING KERUI SPECIAL CERAMICS CO Ltd
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NANJING KERUI SPECIAL CERAMICS CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/22Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded by screw or worm
    • B28B3/224Twin screw extruders, e.g. double shaft extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/22Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded by screw or worm
    • B28B3/226Means for heating or cooling the screw

Abstract

The invention discloses a vertical spiral honeycomb ceramic vacuum continuous extruder; the technical problems to be solved are as follows: aiming at the technical problems of the prior horizontal mechanical spiral extrusion forming machine and the prior vertical hydraulic piston extrusion forming machine in the background art. The technical scheme is as follows: the vertical spiral honeycomb ceramic vacuum continuous extruder comprises a frame, a primary horizontal spiral conveying mechanism, a secondary horizontal spiral conveying mechanism and a primary vertical spiral extruding mechanism, wherein the primary horizontal spiral conveying mechanism and the secondary horizontal spiral conveying mechanism are arranged on the frame and are communicated, and the primary vertical spiral extruding mechanism is connected with the secondary horizontal spiral conveying mechanism and is communicated with the secondary horizontal spiral conveying mechanism. The advantages are that: the extruder combines the advantages of the horizontal extruder and the vertical extruder, greatly improves the production efficiency and increases the stability of the product quality.

Description

Vertical spiral honeycomb ceramic vacuum continuous extruder
Technical Field
The invention relates to a vertical spiral honeycomb ceramic vacuum continuous extruder.
Background
With the development of human society, people have stronger consciousness on environmental protection, not only guarding the earth's environment, but also wanting to create an ecological environment which can make people more vigorous. The honeycomb ceramic carrier is widely applied to the fields of various automobile tail gas treatments, purification of industrial kiln exhaust gas, filtration of various edible liquids and the like, and has higher and higher requirements on the quality and performance of the honeycomb ceramic carrier, in particular to a large-caliber honeycomb ceramic diesel vehicle carrier. At present, various types of honeycomb ceramic extruders can not completely meet the production process requirements of large-caliber honeycomb ceramic diesel vehicle carriers.
The honeycomb ceramic extrusion molding machine at home and abroad mainly comprises: horizontal mechanical screw extrusion and vertical hydraulic piston extrusion.
Horizontal mechanical screw extrusion type characteristics: high efficiency, good consistency of products and stability. The defect that the density of the middle point of the extruded product is poor, and the product is easy to open is formed, because the symmetrical spiral blades are extruded in a rotating way, mud is not discharged from the middle, a small point is arranged in the middle to form a mud discharging blind area, and the mud is extruded and filled by mud materials. The extruded pug is easy to generate heat, the vacuum chamber is easy to block, and only products with smaller caliber can be formed, because of the difficulty in transverse extrusion, transverse blank receiving and conveying, blank deformation is easy to cause, and large-diameter honeycomb ceramic products with the diameter exceeding 150mm are difficult to form.
Vertical hydraulic piston extrusion type characteristics: the extrusion pressure is large, the extrusion pressure and the speed are adjustable, the adaptability to mud materials is strong, products with various calibers can be produced, and the cleaning in the machine is easy and flexible. The defect is that intermittent extrusion, when intermittent mud adding section, air is inevitably brought into a charging barrel, if a vacuumizing device is not designed, when the brought air and mud are extruded at the same time under high pressure, the rapid expansion of air bubbles can destroy the extruded honeycomb ceramic product, the extrusion quality is seriously affected, and meanwhile, because the intermittent extrusion has lower working efficiency, the stability and consistency of the product are not as good as those of continuous extrusion.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: aiming at the technical problems of the prior horizontal mechanical spiral extrusion forming machine and the prior vertical hydraulic piston extrusion forming machine in the background art.
In order to solve the technical problems, the invention provides a vertical spiral honeycomb ceramic vacuum continuous extruder, which adopts the following technical scheme:
the vertical spiral honeycomb ceramic vacuum continuous extruder comprises a frame (13), a first-stage horizontal spiral conveying mechanism, a second-stage horizontal spiral conveying mechanism and a first-stage vertical spiral extruding mechanism, wherein the first-stage horizontal spiral conveying mechanism and the second-stage horizontal spiral conveying mechanism are arranged on the frame, the first-stage horizontal spiral conveying mechanism is communicated with the second-stage horizontal spiral conveying mechanism, and the first-stage vertical spiral extruding mechanism is connected with and communicated with the second-stage horizontal spiral conveying mechanism;
a horizontal axis cooling water device (19) for cooling the axis of the screw shaft is arranged on the first-stage horizontal spiral conveying mechanism and the second-stage horizontal spiral conveying mechanism;
the first-stage vertical screw extrusion mechanisms are respectively provided with a vertical axis cooling water device (24) for cooling the axis of the screw shaft;
the first-stage horizontal spiral conveying mechanism comprises a first motor (1), an upper cylinder body (4) and a first-stage spiral rod (5), wherein the upper cylinder body (4) is horizontally arranged on a frame (13), the first-stage spiral rod (5) is horizontally arranged in the upper cylinder body (4), one end of the first-stage spiral rod (5) extends out of the upper cylinder body (4) and is connected with a motor shaft of the first motor (1) through a coupler (2), and the first motor (1) is arranged on the frame (13); two porous plates (12) are vertically and alternately arranged in the upper cylinder (4), and a primary screw rod (5) penetrates through the two porous plates (12); the two porous plates (12) are sealed with the inner cylinder wall of the upper cylinder body (4); one porous plate (12) is positioned near the end of the first motor (1), and the other porous plate (12) is positioned at the other end of the primary screw rod (5); a charging opening (3) communicated with the upper cylinder (4) is arranged on the upper cylinder (4), and the charging opening (3) is positioned on the upper cylinder (4) close to the end of the first motor (1);
defining that the end of the upper cylinder (4) close to the first motor (1) is the head end of the upper cylinder (4), and the end far away from the first motor (1) is the tail end of the upper cylinder (4);
the tail end of the upper cylinder body (4) is connected with a vertical switching cylinder (28), and the vertical switching cylinder (28) is communicated with the upper cylinder body (4) through a porous plate (12) positioned at the other end of the primary screw rod (5); the end part of the other end of the primary screw rod (5) is provided with a mud scraping knife (9) for scraping the materials on the porous plate (12), and the mud scraping knife (9) is positioned in the vertical switching cylinder (28); a double-stick transmission mechanism (14) for conveying materials into the two-stage horizontal spiral conveying mechanism is arranged at the lower part of the vertical transfer cylinder (28); a sealed cavity is formed in the vertical transfer cylinder (28) after the double-rod transmission mechanism (14) and a porous plate (12) positioned at the other end of the primary screw rod (5) are filled with materials, an air suction port (6) is arranged on the vertical transfer cylinder (28), and the sealed cavity formed in the vertical transfer cylinder (28) sucks air in the sealed cavity through the air suction port (6) to form a vacuum chamber (8);
the double-roller transmission mechanism (14) comprises a driving gear (14-1), a driven gear (14-2), a transmission gear (14-3), a first pair of rollers (14-4) and a second pair of rollers (14-5), wherein the driving gear (14-1) is connected with the two-stage horizontal spiral conveying mechanism, the driving gear (14-1) is meshed with the driven gear (14-2), the driven gear (14-2) is arranged on a first rotating shaft of the first pair of rollers (14-4), the first pair of rollers (14-4) are arranged in a vertical switching cylinder (28) through the first rotating shaft, and two ends of the first rotating shaft are rotatably supported on the cylinder wall of the vertical switching cylinder (28); the driven gear (14-2) is meshed with the transmission gear (14-3), the transmission gear (14-3) is arranged on a second rotating shaft of the second pair of sticks (14-5), the second pair of sticks (14-5) are arranged in the vertical transfer cylinder (28) through the second rotating shaft, and two ends of the second rotating shaft are rotatably supported on the cylinder wall of the vertical transfer cylinder (28); the outer surfaces of the first pair of sticks (14-4) and the second pair of sticks (14-5) are respectively provided with a hobbing used for grabbing materials in the vertical transfer cylinder (28) into the two-stage horizontal spiral conveying mechanism;
the secondary horizontal spiral conveying mechanism comprises a second motor (20), a lower cylinder body (16) and a secondary spiral rod (17), wherein the lower cylinder body (16) is horizontally arranged on the frame (13), the secondary spiral rod (17) is horizontally arranged in the lower cylinder body (16), one end of the secondary spiral rod (17) is provided with an extension shaft (18) extending out of the lower cylinder body (16) in an extending manner, the driving gear (14-1) is connected with the extension shaft (18) through a key, and the free end part of the extension shaft (18) is connected with the second motor (20) through a coupling;
defining the end of the lower cylinder (16) close to the second motor (20) as the head end of the lower cylinder (16), and the end far away from the second motor (20) as the tail end of the lower cylinder (16); the head end of the lower cylinder (16) is communicated with the lower end of the vertical transfer cylinder (28);
the primary vertical screw extrusion mechanism comprises a vertical extrusion cylinder (29), a vertical screw rod (25), a honeycomb extrusion die head (27), a third motor (23) and a speed reducer (22), wherein the vertical extrusion cylinder (29) is connected with the frame (13), the vertical screw rod (25) is arranged in the vertical extrusion cylinder (29), and a screw She Pianxin on the vertical screw rod (25) is arranged; the upper end of the vertical screw rod (25) is connected with the output of a speed reducer (22), the input of the speed reducer (22) is connected with a third motor (23), the shell of the speed reducer (22) is connected with a vertical extrusion cylinder (29), and the shell of the third motor (23) is connected with the shell of the speed reducer (22); a porous plate (12) is arranged at the lower outlet of the vertical extrusion cylinder (29), the porous plate (12) is sealed with the inner cylinder wall of the vertical extrusion cylinder (29), and a honeycomb extrusion die head (27) is arranged at the outlet of the bottom end of the vertical extrusion cylinder (29).
According to the extruder, the two-stage horizontal spiral conveying one-stage vertical spiral extruding structure combines the advantages of bedroom and vertical extruding, so that the production efficiency is greatly improved, and the stability of the product quality is improved.
According to the extruder of the technical scheme, according to the horizontal mechanical spiral extrusion forming machine in the prior art, the defect that the product is easy to open inwards is overcome due to poor density of middle points of a spiral extruded product, and the original symmetrical spiral blades are designed into eccentric spiral blades, so that pugs are uniformly extruded and distributed, and the problem that the density of the middle points of the extruded product is poor is solved.
Preferably, the perforated plate (12) comprises a plate on which a plurality of holes for the passage of material are provided.
Preferably, the mud scraping knife (9) comprises a rotating shaft sleeve, the rotating shaft sleeve is connected to the end part of the primary screw rod (5) through a key, and the rotating shaft sleeve is locked on the primary screw rod (5) through a locking nut at the end part of the primary screw rod (5);
the first-stage mud scraping knife is arranged on the rotating shaft sleeve in a crisscross manner;
the second-stage mud scraping knife is arranged on the rotating shaft sleeve in a crisscross manner, and the first-stage mud scraping knife and the second-stage mud scraping knife are arranged in a staggered manner;
the three-stage mud scraping knife is arranged on the rotating shaft sleeve in a crisscross manner, and the three-stage mud scraping knife and the two-stage mud scraping knife are arranged in a staggered manner.
Preferably, a transparent vacuum chamber penetration window (10) for observing the position of the material in the vacuum chamber (8) is arranged on the side wall of the vacuum chamber (8).
Preferably, a material loading level and a material unloading level are selected in the vacuum chamber (8), an upper infrared level detector is arranged at the material loading level, and a lower infrared level detector is arranged at the material unloading level. According to the shortcoming that the vacuum chamber of the horizontal screw extruder is easy to block, transparent windows are designed on the left side and the right side of the vacuum chamber, an infrared material level detector is installed on the vacuum chamber, when the material level reaches a certain height, the first screw rod stops rotating, and after the material level descends, the first screw rod starts to start, so that the problem of the vacuum chamber blocking is solved.
Preferably, the horizontal axis cooling water device (19) comprises a water inlet chamber (19-1), a first water outlet chamber (19-2) and a first cooling water built-in water inlet pipe (19-3); a first deep hole (19-4) for cooling water to enter and exit is formed in the axial direction of the axes of the primary screw rod (5) and the secondary screw rod (17), a first cooling water built-in water inlet pipe (19-3) is arranged in the first deep hole (19-4), a first water outlet channel (19-5) is reserved between the outer wall of the first cooling water built-in water inlet pipe (19-3) and the wall of the first deep hole (19-4), and a water outlet gap is reserved between the end part of the first cooling water built-in water inlet pipe (19-3) and the bottom of the first deep hole (19-4); the water inlet chamber (19-1) and the first water outlet chamber (19-2) are sleeved on a screw rod, a sealing ring (19-6) is arranged on the contact surface of the water inlet chamber (19-1) and the first water outlet chamber (19-2) with the screw rod, the screw rod rotates relative to the water inlet chamber (19-1) and the first water outlet chamber (19-2) through the sealing ring (19-6), and a positioning ring (19-8) for limiting the axial positions of the water inlet chamber (19-1) and the first water outlet chamber (19-2) is arranged on the screw rod; the water inlet end of the first cooling water built-in water inlet pipe (19-3) penetrates through a hollow shaft water inlet (19-10) arranged on the screw rod corresponding to the water inlet chamber (19-1) and is connected with a water inlet chamber cooling water inlet (19-7) on the water inlet chamber (19-1) through a water inlet joint, and the first cooling water built-in water inlet pipe (19-3) is suspended in the first deep hole (19-4); the end part of the first water outlet channel (19-5) on the screw rod is provided with a hollow shaft water outlet (19-9) communicated with the first water outlet chamber (19-2); the cooling water inlet (19-7) of the water inlet chamber is connected with the water outlet (15-1) of the external cooling water unit (15) through a pipeline, and the cooling water outlet (19-12) of the first water outlet chamber (19-2) is connected with the water inlet (15-2) of the external cooling water unit (15) through a pipeline.
Preferably, the vertical axis cooling water device (24) comprises a second water outlet chamber (24-1) and a second cooling water built-in water inlet pipe (24-2); a second deep hole (24-3) for cooling water to enter and exit is formed in the axial direction of the axis of the vertical screw rod (25), a second cooling water built-in water inlet pipe (24-2) is arranged in the second deep hole (24-3), a second water outlet channel (24-4) is reserved between the outer wall of the second cooling water built-in water inlet pipe (24-2) and the wall of the second deep hole (24-3), and a water outlet gap is reserved between the end part of the second cooling water built-in water inlet pipe (24-2) and the bottom of the second deep hole (24-3); the second water outlet chamber (24-1) is arranged on the screw rod in a sleeved mode, a sealing ring (19-6) is arranged on the contact surface of the second water outlet chamber (24-1) and the vertical screw rod (25), the vertical screw rod (25) rotates relative to the second water outlet chamber (24-1) through the sealing ring (19-6), and a positioning ring (19-8) for limiting the axial position of the second water outlet chamber (24-1) is arranged on the vertical screw rod (25); the water inlet end of the second cooling water built-in water inlet pipe (24-2) is connected with the water outlet (15-1) of the external cooling water unit (15) through a water inlet joint, and the second cooling water built-in water inlet pipe (24-2) is suspended in the second deep hole (24-3); the end part of the second water outlet channel (24-4) on the vertical screw rod (25) is provided with a hollow shaft water outlet communicated with the second water outlet chamber (24-1), and a cooling water outlet (19-12) of the second water outlet chamber (24-1) is connected with a water inlet (15-2) of an external cooling water unit (15) through a pipeline.
Preferably, the inlet chamber (19-1), the first outlet chamber (19-2) and the second outlet chamber (24-1) are each formed by an upper semicircular cutting sleeve and a lower semicircular cutting sleeve. The water inlet chamber (19-1) and the first water outlet chamber (19-2) are arranged on a horizontal screw shaft, the water inlet chamber and the first water outlet chamber are separated by a middle partition plate and are divided into a water inlet chamber and a water outlet chamber, and water inlets and water outlets on the water inlet chamber and the first water outlet chamber are designed on a lower clamping sleeve. The horizontal screw shaft in the technical scheme of the invention adopts a hollow shaft structure, 2 water inlets and water outlets are designed on the hollow shaft and respectively correspond to the water inlet chamber and the first water outlet chamber, and the water inlet of the hollow shaft is provided with a water inlet pipe which is communicated to the forefront end of the shaft. The horizontal screw shaft is limited and fixed by the front positioning ring and the rear positioning ring, so that the sealing water chamber does not move back and forth.
According to the technical scheme of the invention, according to the defect that pugs of the screw extruder are easy to heat, cooling water systems are respectively arranged on three screw shafts, so that temperature control of pugs contact positions is ensured, and the problem of pugs heating is solved.
The honeycomb extrusion die mentioned in the technical scheme of the invention is a die for extruding a honeycomb ceramic green body with a required shape in the technical field, and the invention is not described in detail in the conventional technology.
Compared with the prior art, the invention has the beneficial effects that:
the vertical spiral honeycomb ceramic vacuum continuous extruder adopts a two-stage horizontal spiral conveying structure and a one-stage vertical spiral extruding structure, and three motors are respectively used for controlling respective spiral rods to rotate, so that the rotating speed of each spiral can be set according to the fluidity of mud materials, the defects of insufficient mud supply, too fast mud supply and the like are avoided, and the continuous extrusion stability of equipment is ensured.
The vertical spiral honeycomb ceramic vacuum continuous extruder combines the advantages of the horizontal extruder and the vertical extruder, greatly improves the production efficiency and increases the stability of the product quality.
Drawings
FIG. 1 is a schematic diagram of a vertical screw honeycomb ceramic vacuum continuous extruder.
Fig. 2 is a schematic structural view of the mud scraper.
Fig. 3 is a schematic structural view of a two-stick transmission.
Fig. 4 is a cross-sectional view of the stick.
Fig. 5 is a system block diagram of a horizontal axis cooling water device and a vertical axis cooling water device.
Fig. 6 is a front view of the intake chamber.
Fig. 7 is an axial view of the inlet chamber and the first outlet chamber.
Detailed Description
The technical scheme of the present invention is described in detail below, but the scope of the present invention is not limited to the embodiments.
In order to make the contents of the present invention more comprehensible, the present invention is further described with reference to fig. 1 to 7 and the detailed description.
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in FIG. 1, the vertical spiral honeycomb ceramic vacuum continuous extruder comprises a frame 13, a primary horizontal spiral conveying mechanism, a secondary horizontal spiral conveying mechanism and a primary vertical spiral extruding mechanism, wherein the primary horizontal spiral conveying mechanism and the secondary horizontal spiral conveying mechanism are arranged on the frame, the primary horizontal spiral conveying mechanism is communicated with the secondary horizontal spiral conveying mechanism, and the primary vertical spiral extruding mechanism is connected with and communicated with the secondary horizontal spiral conveying mechanism.
The extruder of this embodiment, the horizontal screw transportation one-level of vertical spiral extrusion structure of two-stage combines bedroom, and vertical extrusion advantage, has improved production efficiency greatly, has increased product quality's stability.
As shown in fig. 1, the primary horizontal screw conveying mechanism comprises a first motor 1, an upper cylinder 4 and a primary screw rod 5, wherein the upper cylinder 4 is horizontally arranged on a frame 13, the primary screw rod 5 is horizontally arranged in the upper cylinder 4, one end of the primary screw rod 5 extends out of the upper cylinder 4 and is connected with a motor shaft of the first motor 1 through a coupling 2, and the first motor 1 is arranged on the frame 13; two perforated plates 12 are vertically and at intervals arranged in the upper cylinder 4, the perforated plates 12 comprise plates, and a plurality of holes for the penetration of materials are formed in the plates. The primary screw rod 5 penetrates through the two porous plates 12; the two porous plates 12 are sealed with the inner wall of the upper cylinder 4; one perforated plate 12 is positioned near the end of the first motor 1, and the other perforated plate 12 is positioned at the other end of the primary screw rod 5; the upper cylinder 4 is provided with a feed inlet 3 communicated with the upper cylinder 4, and the feed inlet 3 is positioned on the upper cylinder 4 near the end of the first motor 1.
The end of the upper cylinder 4 close to the first motor 1 is defined as the head end of the upper cylinder 4, and the end remote from the first motor 1 is defined as the tail end of the upper cylinder 4.
The tail end of the upper cylinder body 4 is connected with a vertical switching cylinder 28, and the vertical switching cylinder 28 is communicated with the upper cylinder body 4 through a porous plate 12 positioned at the other end of the primary screw rod 5; a mud scraper 9 for scraping the materials on the porous plate 12 is arranged at the end part of the other end of the primary screw rod 5, and the mud scraper 9 is positioned in the vertical transfer cylinder 28; a double-stick transmission mechanism 14 for conveying materials into the secondary horizontal spiral conveying mechanism is arranged at the lower part of the vertical transfer cylinder 28; when the double-rod transmission mechanism 14 and the porous plate 12 positioned at the other end of the primary screw rod 5 are filled with materials in the vertical transfer cylinder 28, a sealed cavity is formed in the vertical transfer cylinder 28, the air suction port 6 is arranged on the vertical transfer cylinder 28, and the sealed cavity formed in the vertical transfer cylinder 28 sucks air in the sealed cavity through the air suction port 6 to form the vacuum chamber 8.
A transparent vacuum chamber penetration window 10 for observing the position of the material in the vacuum chamber 8 is provided on the side wall of the vacuum chamber 8. The vacuum chamber 8 is provided with a material loading position and a material unloading position, an upper infrared material level detector is arranged at the material loading position, and a lower infrared material level detector is arranged at the material unloading position. According to the shortcoming that the vacuum chamber of the horizontal screw extruder is easy to block, transparent windows are designed on the left side and the right side of the vacuum chamber, an infrared material level detector is installed on the vacuum chamber, when the material level reaches a certain height, the first screw rod stops rotating, and after the material level descends, the first screw rod starts to start, so that the problem of the vacuum chamber blocking is solved.
As shown in fig. 2, the mud scraper 9 comprises a rotating shaft sleeve, is connected to the end part of the primary screw rod 5 through a key, and is locked on the primary screw rod 5 through a locking nut at the end part of the primary screw rod 5; the first-stage mud scraping knife is arranged on the rotating shaft sleeve in a crisscross manner; the second-stage mud scraping knife is arranged on the rotating shaft sleeve in a crisscross manner, and the first-stage mud scraping knife and the second-stage mud scraping knife are arranged in a staggered manner; the three-stage mud scraping knife is arranged on the rotating shaft sleeve in a crisscross manner, and the three-stage mud scraping knife and the two-stage mud scraping knife are arranged in a staggered manner.
As shown in fig. 3 and 4, the dual-rod transmission mechanism 14 comprises a driving gear 14-1, a driven gear 14-2, a transmission gear 14-3, a first pair of rods 14-4 and a second pair of rods 14-5, wherein the driving gear 14-1 is connected with the two-stage horizontal spiral conveying mechanism, the driving gear 14-1 is meshed with the driven gear 14-2, the driven gear 14-2 is arranged on a first rotating shaft of the first pair of rods 14-4, the first pair of rods 14-4 are arranged in the vertical transfer cylinder 28 through the first rotating shaft, and two ends of the first rotating shaft are rotatably supported on the cylinder wall of the vertical transfer cylinder 28; the driven gear 14-2 is meshed with the transmission gear 14-3, the transmission gear 14-3 is arranged on a second rotating shaft of the second pair of sticks 14-5, the second pair of sticks 14-5 are arranged in the vertical transfer cylinder 28 through the second rotating shaft, and two ends of the second rotating shaft are rotatably supported on the cylinder wall of the vertical transfer cylinder 28; hobbing teeth for grabbing the material in the vertical transfer cylinder 28 into the secondary horizontal screw conveyor mechanism are arranged on the outer surfaces of the first pair of sticks 14-4 and the second pair of sticks 14-5.
As shown in fig. 1, the secondary horizontal screw conveying mechanism comprises a second motor 20, a lower cylinder 16 and a secondary screw rod 17, wherein the lower cylinder 16 is horizontally arranged on the frame 13, the secondary screw rod 17 is horizontally arranged in the lower cylinder 16, one end of the secondary screw rod 17 is provided with an extension shaft 18 extending out of the lower cylinder 16 in an extending manner, the driving gear 14-1 is connected with the extension shaft 18 through a key, and the free end of the extension shaft 18 is connected with the second motor 20 through a coupling.
By definition, the end of the lower cylinder 16 that is close to the second motor 20 is the head end of the lower cylinder 16, and the end that is far from the second motor 20 is the tail end of the lower cylinder 16; the head end of the lower cylinder 16 communicates with the lower end of the vertical transfer cylinder 28.
As shown in FIG. 1, the first-stage vertical screw extrusion mechanism comprises a vertical extrusion cylinder 29, a vertical screw rod 25, a honeycomb extrusion die head 27, a third motor 23 and a speed reducer 22, wherein the vertical extrusion cylinder 29 is connected with a frame 13, the vertical screw rod 25 is arranged in the vertical extrusion cylinder 29, extrusion screw blades on the vertical screw rod 25 are eccentrically arranged, and according to the defect that the density of middle points of a screw extrusion product is poor and the defect of opening the product is easy to occur in a horizontal mechanical screw extrusion forming machine in the prior art, the original symmetrical extrusion screw blades are designed into eccentric screw blades, so that pug extrusion distribution is uniform, and the problem that the density of middle points of the extrusion product is poor is solved. The upper end of the vertical screw rod 25 is connected with the output of the speed reducer 22, the input of the speed reducer 22 is connected with the third motor 23, the shell of the speed reducer 22 is connected with the vertical extrusion cylinder 29, and the shell of the third motor 23 is connected with the shell of the speed reducer 22; a porous plate 12 is provided at the lower outlet of the vertical extrusion cylinder 29, the porous plate 12 is sealed with the inner cylinder wall of the vertical extrusion cylinder 29, and a honeycomb extrusion die 27 is provided at the outlet of the bottom end of the vertical extrusion cylinder 29. The honeycomb extrusion die 27 is a die used in the art to extrude green honeycomb ceramics of a desired shape, and is conventional in the art and the present invention will not be described in detail.
According to the embodiment, as shown in fig. 5, according to the defect that the pug of the screw extruder is easy to heat, cooling water systems are respectively arranged on three screw shafts, so that the temperature control of the pug contact part is ensured, and the pug heating problem is solved.
A horizontal axis cooling water device 19 for cooling the axis of the screw shaft is arranged on the first-stage horizontal screw conveying mechanism and the second-stage horizontal screw conveying mechanism; the first-stage vertical screw extrusion mechanisms are provided with vertical axis cooling water devices 24 for cooling the axes of the screw shafts.
As shown in fig. 5, 6 and 7, the horizontal axis cooling water device 19 in the first-stage horizontal screw conveyor and the second-stage horizontal screw conveyor in this embodiment is fed from the side of the side-lying screw rod.
As shown in fig. 5, 6 and 7, the horizontal axis cooling water device 19 comprises a water inlet chamber 19-1, a first water outlet chamber 19-2 and a first cooling water built-in water inlet pipe 19-3; a first deep hole 19-4 for cooling water to enter and exit is formed in the axial direction at the axial centers of the primary screw rod 5 and the secondary screw rod 17, a first cooling water built-in water inlet pipe 19-3 is arranged in the first deep hole 19-4, a first water outlet channel 19-5 is reserved between the outer wall of the first cooling water built-in water inlet pipe 19-3 and the wall of the first deep hole 19-4, and a water outlet gap is reserved between the end part of the first cooling water built-in water inlet pipe 19-3 and the bottom of the first deep hole 19-4; the water inlet chamber 19-1 and the first water outlet chamber 19-2 are sleeved on a screw rod, a sealing ring 19-6 is arranged on the contact surface of the water inlet chamber 19-1 and the first water outlet chamber 19-2 with the screw rod, the screw rod rotates relative to the water inlet chamber 19-1 and the first water outlet chamber 19-2 through the sealing ring 19-6, and a positioning ring 19-8 for limiting the axial positions of the water inlet chamber 19-1 and the first water outlet chamber 19-2 is arranged on the screw rod; the water inlet end of the first cooling water built-in water inlet pipe 19-3 penetrates out of a hollow shaft water inlet 19-10 arranged corresponding to the water inlet chamber 19-1 on the screw rod and is connected with a water inlet chamber cooling water inlet 19-7 on the water inlet chamber 19-1 through a water inlet joint, and the first cooling water built-in water inlet pipe 19-3 is suspended in the first deep hole 19-4; the end part of the first water outlet channel 19-5 on the screw rod is provided with a hollow shaft water outlet 19-9 communicated with the first water outlet chamber 19-2; the cooling water inlet 19-7 of the water inlet chamber is connected with the water outlet 15-1 of the external cooling water unit 15 through a pipeline, and the cooling water outlet 19-12 of the first water outlet chamber 19-2 is connected with the water inlet 15-2 of the external cooling water unit 15 through a pipeline.
In the horizontal axis cooling water device 19 in this embodiment, the water inlet chamber 19-1 and the first water outlet chamber 19-2 are formed by an upper semicircular cutting sleeve and a lower semicircular cutting sleeve. The water inlet chamber 19-1 and the first water outlet chamber 19-2 are arranged on the horizontal screw shaft, the water inlet chamber and the first water outlet chamber are separated by a middle partition plate and are divided into a water inlet chamber and a water outlet chamber, and water inlet and outlet ports on the water inlet chamber and the first water outlet chamber are designed on the lower cutting sleeve. Two water inlets and two water outlets are designed on the hollow shaft and correspond to the water inlet chamber and the first water outlet chamber respectively, and the water inlet of the hollow shaft is provided with a water inlet pipe which is communicated to the forefront end of the shaft. The horizontal screw shaft is limited and fixed by the front positioning ring and the rear positioning ring, so that the sealing water chamber does not move back and forth.
As shown in fig. 5, 6 and 7, the vertical axis cooling water device 24 in the one-stage vertical screw extrusion mechanism in this embodiment is top water intake.
As shown in fig. 5, 6 and 7, the vertical axis cooling water device 24 comprises a second water outlet chamber 24-1 and a second cooling water built-in water inlet pipe 24-2; a second deep hole 24-3 for cooling water to enter and exit is arranged at the axis of the vertical screw rod 25 along the axial direction, a second cooling water built-in water inlet pipe 24-2 is arranged in the second deep hole 24-3, a second water outlet channel 24-4 is reserved between the outer wall of the second cooling water built-in water inlet pipe 24-2 and the hole wall of the second deep hole 24-3, and a water outlet gap is reserved between the end part of the second cooling water built-in water inlet pipe 24-2 and the bottom of the second deep hole 24-3; the second water outlet chamber 24-1 is arranged on a screw rod in a sleeved mode, a sealing ring 19-6 is arranged on the contact surface of the second water outlet chamber 24-1 and the vertical screw rod 25, the vertical screw rod 25 rotates relative to the second water outlet chamber 24-1 through the sealing ring 19-6, and a positioning ring 19-8 for limiting the axial position of the second water outlet chamber 24-1 is arranged on the vertical screw rod 25; the water inlet end of the second cooling water built-in water inlet pipe 24-2 is connected with the water outlet 15-1 of the external cooling water unit 15 through a water inlet joint, and the second cooling water built-in water inlet pipe 24-2 is suspended in the second deep hole 24-3; the end of the second water outlet channel 24-4 on the vertical screw rod 25 is provided with a hollow shaft water outlet communicated with the second water outlet chamber 24-1, and the cooling water outlet 19-12 of the second water outlet chamber 24-1 is connected with the water inlet 15-2 of the external cooling water unit 15 through a pipeline.
In the vertical axis cooling water device 24 in this embodiment, the second water outlet chamber 24-1 is formed by an upper semicircular cutting sleeve and a lower semicircular cutting sleeve. The second water outlet chamber 24-1 is arranged on the vertical screw rod 25, and a water inlet and a water outlet on the second water outlet chamber 24-1 are designed on the lower cutting sleeve. The vertical axis cooling water device 24 is limited and fixed by the front and rear positioning rings, so that the sealed water chamber does not move back and forth.
The invention is not related in part to the same as or can be practiced with the prior art.
As described above, although the present invention has been shown and described with reference to certain preferred embodiments, it is not to be construed as limiting the invention itself. Various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (6)

1. The vertical spiral honeycomb ceramic vacuum continuous extruder is characterized by comprising a frame (13), a primary horizontal spiral conveying mechanism, a secondary horizontal spiral conveying mechanism and a primary vertical spiral extruding mechanism, wherein the primary horizontal spiral conveying mechanism and the secondary horizontal spiral conveying mechanism are arranged on the frame, the primary horizontal spiral conveying mechanism is communicated with the secondary horizontal spiral conveying mechanism, and the primary vertical spiral extruding mechanism is connected with and communicated with the secondary horizontal spiral conveying mechanism;
a horizontal axis cooling water device (19) for cooling the axis of the screw shaft is arranged on the first-stage horizontal spiral conveying mechanism and the second-stage horizontal spiral conveying mechanism;
the first-stage vertical screw extrusion mechanisms are respectively provided with a vertical axis cooling water device (24) for cooling the axis of the screw shaft;
the first-stage horizontal spiral conveying mechanism comprises a first motor (1), an upper cylinder body (4) and a first-stage spiral rod (5), wherein the upper cylinder body (4) is horizontally arranged on a frame (13), the first-stage spiral rod (5) is horizontally arranged in the upper cylinder body (4), one end of the first-stage spiral rod (5) extends out of the upper cylinder body (4) and is connected with a motor shaft of the first motor (1) through a coupler (2), and the first motor (1) is arranged on the frame (13); two porous plates (12) are vertically and alternately arranged in the upper cylinder (4), and a primary screw rod (5) penetrates through the two porous plates (12); the two porous plates (12) are sealed with the inner cylinder wall of the upper cylinder body (4); one porous plate (12) is positioned near the end of the first motor (1), and the other porous plate (12) is positioned at the other end of the primary screw rod (5); a charging opening (3) communicated with the upper cylinder (4) is arranged on the upper cylinder (4), and the charging opening (3) is positioned on the upper cylinder (4) close to the end of the first motor (1);
defining that the end of the upper cylinder (4) close to the first motor (1) is the head end of the upper cylinder (4), and the end far away from the first motor (1) is the tail end of the upper cylinder (4);
the tail end of the upper cylinder body (4) is connected with a vertical switching cylinder (28), and the vertical switching cylinder (28) is communicated with the upper cylinder body (4) through a porous plate (12) positioned at the other end of the primary screw rod (5); the end part of the other end of the primary screw rod (5) is provided with a mud scraping knife (9) for scraping the materials on the porous plate (12), and the mud scraping knife (9) is positioned in the vertical switching cylinder (28); a double-stick transmission mechanism (14) for conveying materials into the two-stage horizontal spiral conveying mechanism is arranged at the lower part of the vertical transfer cylinder (28); a sealed cavity is formed in the vertical transfer cylinder (28) after the double-rod transmission mechanism (14) and a porous plate (12) positioned at the other end of the primary screw rod (5) are filled with materials, an air suction port (6) is arranged on the vertical transfer cylinder (28), and the sealed cavity formed in the vertical transfer cylinder (28) sucks air in the sealed cavity through the air suction port (6) to form a vacuum chamber (8);
the double-roller transmission mechanism (14) comprises a driving gear (14-1), a driven gear (14-2), a transmission gear (14-3), a first pair of rollers (14-4) and a second pair of rollers (14-5), wherein the driving gear (14-1) is connected with the two-stage horizontal spiral conveying mechanism, the driving gear (14-1) is meshed with the driven gear (14-2), the driven gear (14-2) is arranged on a first rotating shaft of the first pair of rollers (14-4), the first pair of rollers (14-4) are arranged in a vertical switching cylinder (28) through the first rotating shaft, and two ends of the first rotating shaft are rotatably supported on the cylinder wall of the vertical switching cylinder (28); the driven gear (14-2) is meshed with the transmission gear (14-3), the transmission gear (14-3) is arranged on a second rotating shaft of the second pair of sticks (14-5), the second pair of sticks (14-5) are arranged in the vertical transfer cylinder (28) through the second rotating shaft, and two ends of the second rotating shaft are rotatably supported on the cylinder wall of the vertical transfer cylinder (28); the outer surfaces of the first pair of sticks (14-4) and the second pair of sticks (14-5) are respectively provided with a hobbing used for grabbing materials in the vertical transfer cylinder (28) into the two-stage horizontal spiral conveying mechanism;
the secondary horizontal spiral conveying mechanism comprises a second motor (20), a lower cylinder body (16) and a secondary spiral rod (17), wherein the lower cylinder body (16) is horizontally arranged on the frame (13), the secondary spiral rod (17) is horizontally arranged in the lower cylinder body (16), one end of the secondary spiral rod (17) is provided with an extension shaft (18) extending out of the lower cylinder body (16) in an extending manner, the driving gear (14-1) is connected with the extension shaft (18) through a key, and the free end part of the extension shaft (18) is connected with the second motor (20) through a coupling;
defining the end of the lower cylinder (16) close to the second motor (20) as the head end of the lower cylinder (16), and the end far away from the second motor (20) as the tail end of the lower cylinder (16); the head end of the lower cylinder (16) is communicated with the lower end of the vertical transfer cylinder (28);
the primary vertical screw extrusion mechanism comprises a vertical extrusion cylinder (29), a vertical screw rod (25), a honeycomb extrusion die head (27), a third motor (23) and a speed reducer (22), wherein the vertical extrusion cylinder (29) is connected with the frame (13), the vertical screw rod (25) is arranged in the vertical extrusion cylinder (29), and a screw She Pianxin on the vertical screw rod (25) is arranged; the upper end of the vertical screw rod (25) is connected with the output of a speed reducer (22), the input of the speed reducer (22) is connected with a third motor (23), the shell of the speed reducer (22) is connected with a vertical extrusion cylinder (29), and the shell of the third motor (23) is connected with the shell of the speed reducer (22); a porous plate (12) is arranged at the lower outlet of the vertical extrusion cylinder (29), the porous plate (12) is sealed with the inner cylinder wall of the vertical extrusion cylinder (29), and a honeycomb extrusion die head (27) is arranged at the outlet of the bottom end of the vertical extrusion cylinder (29);
the porous plate (12) comprises a plate, and a plurality of holes for the penetration of materials are formed in the plate;
the mud scraping knife (9) comprises a rotating shaft sleeve, is connected to the end part of the primary screw rod (5) through a key, and locks the rotating shaft sleeve on the primary screw rod (5) through a lock nut at the end part of the primary screw rod (5);
the first-stage mud scraping knife is arranged on the rotating shaft sleeve in a crisscross manner;
the second-stage mud scraping knife is arranged on the rotating shaft sleeve in a crisscross manner, and the first-stage mud scraping knife and the second-stage mud scraping knife are arranged in a staggered manner;
the three-stage mud scraping knife is arranged on the rotating shaft sleeve in a crisscross manner, and the three-stage mud scraping knife and the two-stage mud scraping knife are arranged in a staggered manner.
2. A vertical screw honeycomb ceramic vacuum continuous extruder as claimed in claim 1, characterized in that a transparent vacuum chamber through window (10) for observing the position of the material in the vacuum chamber (8) is provided on the side wall of the vacuum chamber (8).
3. A vertical screw honeycomb ceramic vacuum continuous extruder as claimed in claim 1, characterized in that a material loading level and a material unloading level are selected in the vacuum chamber (8), an upper infrared level detector is provided at the material loading level, and a lower infrared level detector is provided at the material unloading level.
4. The vertical spiral honeycomb ceramic vacuum continuous extruder of claim 1, wherein the horizontal axis cooling water device (19) comprises a water inlet chamber (19-1), a first water outlet chamber (19-2) and a first cooling water built-in water inlet pipe (19-3); a first deep hole (19-4) for cooling water to enter and exit is formed in the axial direction of the axes of the primary screw rod (5) and the secondary screw rod (17), a first cooling water built-in water inlet pipe (19-3) is arranged in the first deep hole (19-4), a first water outlet channel (19-5) is reserved between the outer wall of the first cooling water built-in water inlet pipe (19-3) and the wall of the first deep hole (19-4), and a water outlet gap is reserved between the end part of the first cooling water built-in water inlet pipe (19-3) and the bottom of the first deep hole (19-4); the water inlet chamber (19-1) and the first water outlet chamber (19-2) are sleeved on a screw rod, a sealing ring (19-6) is arranged on the contact surface of the water inlet chamber (19-1) and the first water outlet chamber (19-2) with the screw rod, the screw rod rotates relative to the water inlet chamber (19-1) and the first water outlet chamber (19-2) through the sealing ring (19-6), and a positioning ring (19-8) for limiting the axial positions of the water inlet chamber (19-1) and the first water outlet chamber (19-2) is arranged on the screw rod; the water inlet end of the first cooling water built-in water inlet pipe (19-3) penetrates through a hollow shaft water inlet (19-10) arranged on the screw rod corresponding to the water inlet chamber (19-1) and is connected with a water inlet chamber cooling water inlet (19-7) on the water inlet chamber (19-1) through a water inlet joint, and the first cooling water built-in water inlet pipe (19-3) is suspended in the first deep hole (19-4); the end part of the first water outlet channel (19-5) on the screw rod is provided with a hollow shaft water outlet (19-9) communicated with the first water outlet chamber (19-2); the cooling water inlet (19-7) of the water inlet chamber is connected with the water outlet (15-1) of the external cooling water unit (15) through a pipeline, and the cooling water outlet (19-12) of the first water outlet chamber (19-2) is connected with the water inlet (15-2) of the external cooling water unit (15) through a pipeline.
5. The vertical spiral honeycomb ceramic vacuum continuous extruder of claim 4, wherein the vertical axial cooling water device (24) comprises a second water outlet chamber (24-1) and a second cooling water built-in water inlet pipe (24-2); a second deep hole (24-3) for cooling water to enter and exit is formed in the axial direction of the axis of the vertical screw rod (25), a second cooling water built-in water inlet pipe (24-2) is arranged in the second deep hole (24-3), a second water outlet channel (24-4) is reserved between the outer wall of the second cooling water built-in water inlet pipe (24-2) and the wall of the second deep hole (24-3), and a water outlet gap is reserved between the end part of the second cooling water built-in water inlet pipe (24-2) and the bottom of the second deep hole (24-3); the second water outlet chamber (24-1) is arranged on the screw rod in a sleeved mode, a sealing ring (19-6) is arranged on the contact surface of the second water outlet chamber (24-1) and the vertical screw rod (25), the vertical screw rod (25) rotates relative to the second water outlet chamber (24-1) through the sealing ring (19-6), and a positioning ring (19-8) for limiting the axial position of the second water outlet chamber (24-1) is arranged on the vertical screw rod (25); the water inlet end of the second cooling water built-in water inlet pipe (24-2) is connected with the water outlet (15-1) of the external cooling water unit (15) through a water inlet joint, and the second cooling water built-in water inlet pipe (24-2) is suspended in the second deep hole (24-3); the end part of the second water outlet channel (24-4) on the vertical screw rod (25) is provided with a hollow shaft water outlet communicated with the second water outlet chamber (24-1), and a cooling water outlet (19-12) of the second water outlet chamber (24-1) is connected with a water inlet (15-2) of an external cooling water unit (15) through a pipeline.
6. The vertical screw honeycomb ceramic vacuum continuous extruder of claim 5, wherein the intake chamber (19-1), the first outlet chamber (19-2) and the second outlet chamber (24-1) are each formed of an upper semicircular cutting sleeve and a lower semicircular cutting sleeve.
CN201810965476.7A 2018-08-23 2018-08-23 Vertical spiral honeycomb ceramic vacuum continuous extruder Active CN108890857B (en)

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CN110509403A (en) * 2019-07-31 2019-11-29 山东国瓷功能材料股份有限公司 Vacuum extruding device

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GB412248A (en) * 1932-11-23 1934-06-25 Gomer Lewis Watkins Improvements relating to the preparation of plastic materials for extrusion mouldingor other subsequent treatment
DE2244452A1 (en) * 1972-09-11 1974-03-21 Netzsch Maschinenfabrik Ceramic material screw extruder - has easily replaceable breaking up grid between the parallel feed and extrusion screws
JP2001058346A (en) * 1999-08-20 2001-03-06 I K G Kk Vented single screw extruder
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