A kind of vertical banded extruder of single screw rod
Technical field
A kind of vertical banded extruder of single screw rod is the utility model is related to, suitable for catalyst preparation industry field.
Background technology
Existing shaping of catalyst technology is to use extrusion moulding more.Principle is by the kneaded plastic material of tool
It is added in the hopper of banded extruder, by the conveying of screw rod, compression, material is squeezed out from the orifice plate of discharge end, formation has
The extrusion bar of definite shape.Banded extruder is to produce the most frequently used equipment of strip catalyst.
Currently, the most frequently used pressure banded extruder can be divided into 3 kinds:Horizontal double screw banded extruder, horizontal single-screw extruder and
The vertical banded extruder of plunger type.
1st, double screw banded extruder lacks automatic pressing material device, and feed poor performance, can be sent out especially for the harder material of bulk
Phenomenon is maked somebody a mere figurehead in raw arch camber, it is not easy to feeds extrusion.The harder material of bulk need to be crushed by artificial binder, to meet that charging will
Ask.
2nd, the horizontal banded extruder of single screw rod, automatic continuous charging can be realized equipped with eccentric swage, solves the problems, such as artificial binder.
In process of production, easy pole or returning charge when the gouache ratio of material is excessive.
3rd, plunger type bar extruder production efficiency is extremely low, is intermittently added material, intermittently operated, is unsuitable for producing in enormous quantities.
Double screw banded extruder, single-screw extruder discharging direction and extrusion direction are in 90 degree, from the extrusion bar of orifice plate extrusion
(orifice plate top), under gravity, bending tenesmus, other extrusion bars (template middle and lower part) are caused to stop, make extrusion bar
Clot (being in spring-like) phenomenon occurs, influences product yield.
Other existing pressure banded extruder, in the course of work is extruded, can produce substantial amounts of heat so that device temperature is drastically
Rise, influence to extrude effect and service life.
The content of the invention
The utility model provides a kind of vertical banded extruder of single screw rod, and continuous with input and output material, template is easily changed, extrusion is pressed
The characteristics of power is big, big suitable for gouache ratio, extrusion bar is easy to the extrusion operation being adhered, and reduces extrusion bar spiral and bending, lowers
Equipment heating.
Technical solutions of the utility model are as follows:A kind of vertical banded extruder of single screw rod, including horizontal promote expect screw rod system with erecting
Push bar screw rod system, it is characterised in that horizontal promote expects that screw rod system includes;The variable-frequency motor (1) that is connected successively,
Reductor 2, gear-box 3, it is horizontal push away screw rod 4, the horizontal screw rod 4 that pushes away is arranged in the horizontal cylinder 6 of threeway extruded tube 5, described horizontal to push away spiral shell
Bar 4 is equidistant screw rod;The feeding chamber 7 is arranged on the upper wall of horizontal cylinder 6 of the threeway extruded tube 5 and connected with its inside, described
Automatic pressing material device 8 is set in feeding chamber 7, and the top of feeding chamber 7 sets charge door 9;
The perpendicular pushing bar screw rod system includes:The variable-frequency motor (1) that is connected successively, reductor 2, perpendicular push away screw rod
14, it is described it is perpendicular to push away screw rod 14 be Variable pitch screw, described erect pushes away screw rod 14 and is located in the column 10 of the threeway extruded tube 5, thereon
End connection transmission main shaft 16;The outer wall of column 10 is cased with forming drop between the cooling water jacket 11 of tubular and the outer wall of the column 10
The annular tubular water cavity 23 of temperature, the cooling water jacket 11 are provided with water inlet 12, delivery port 13;
It is described horizontal to push away screw rod 4, perpendicular push away the center of screw rod 14 and be provided with cooled screw aquaporin 17.
Resistance material screw rod 18 is symmetrical arranged in the barrel of horizontal cylinder 6, resistance material screw rod 18 described in side presses close to the horizontal tooth for pushing away screw rod 4
Tooth 19 simultaneously gos deep into teeth groove 20.
Resistance material screw rod 18 is symmetrical arranged in the barrel of column 10, resistance material screw rod 18 described in side, which is pressed close to erect, pushes away screw rod 14
Teeth 19 are simultaneously goed deep into teeth groove 20.
The automatic pressing material device 8 is symmetrical arranged two, and the automatic pressing material device 8 is roll profile, and the roller appearance is equal
The pressing plate of the multiple rows of protrusion of cloth, it is axially disposed multiple per row pressure plate;The automatic pressing material device 8 is driven by eccentric swage gear 30 respectively
Synchronous backward rotates.
One of spindle drive mainshaft gear 29, the engaged transmission of the mainshaft gear 29 eccentric swage gear 30 and guiding tooth
Wheel 31, another described eccentric swage gear 30 of the guide gear engaged transmission.
Hollow cooling water pipe 26, the outer wall of cooling water pipe 26 and the cooling water are set in the cooling-water duct 17
Annular water chamber passage 27 is formed between passage 17;The upper end of cooling-water duct 17 sets out the mouth of a river 13, and its lower end closed is described cold
But water pipe upper end sets the lower ending opening of water inlet 12, and its lower end and the blind end of cooling-water duct 17 are spaced.
The advantages of the utility model:
The horizontal propulsion material screw rod system that the utility model is set pushes bar screw rod system with perpendicular, continuous with input and output material, and two
The characteristics of secondary pressurization extrusion pressure is big, horizontal cylinder, column set resistance material screw rod to be applied to gouache ratio is big, what extrusion bar was easy to be adhered squeezes
Bar operation, reduces extrusion bar spiral and bending, template are easily changed, the setting of annular the tubular water cavity and cooling-water duct of cooling
Recirculated cooling water reduces equipment heating, ensure that the quality of extruded product, improves equipment service efficiency.
Brief description of the drawings
Fig. 1 is the utility model overall structure schematic perspective view;
Fig. 2 is the utility model overall structure floor map;
Fig. 3 is the utility model cross section structure diagram;
Fig. 4 is the utility model entirety schematic cross-sectional view;
Fig. 5 is the utility model column schematic cross-sectional view;
Fig. 6 is the utility model cooling-water duct schematic cross-sectional view;
Fig. 7 is the utility model cooling-water duct enlarged section schematic diagram;
Fig. 8 is that the utility model automatic pressing material device is driven schematic perspective view;
Fig. 9 is that the utility model automatic pressing material device is driven schematic top plan view;
Figure 10 is that the utility model automatic pressing material device is driven schematic side view;
Figure 11 is that the utility model automatic pressing material device is driven schematic front view;
Detailed description of main elements:
1 variable-frequency motor, 2 reductors, 3 gear-boxes, 4 horizontal screw rod, 5 threeway extruded tubes, 6 horizontal cylinders, 7 feeding chambers, 8 of pushing away are from dynamic pressure
Glassware, 9 charge doors, 10 columns, 11 cooling water jackets, 12 water inlets, 13 delivery ports, 14, which are erected, pushes away screw rod, the connection of 15 column flanges, 16
Transmission main shaft, 17 cooling-water ducts, 18 resistance material screw rods, 19 teeth, 20 teeth groove, 21 cooling water pipes, 22 seals, 23 water cavities 23,
24 eccentric swage axles, 25 bearings, 26 cooling water pipes, 27 water cavity passages, 28 swivel joints, 29 mainshaft gears, 30 eccentric swage gears, 31
Guide gear
Embodiment
The utility model is further described below in conjunction with accompanying drawing:Squeezed referring to shown in Fig. 1-5, a kind of single screw rod is vertical
Bar machine, including horizontal promote expect that screw rod system pushes bar screw rod system with perpendicular, it is characterised in that horizontal promote expects screw rod system bag
Include;The variable-frequency motor 1 that is connected successively, reductor 2, gear-box 3, it is horizontal push away screw rod 4, the horizontal screw rod 4 that pushes away is arranged on threeway
In the horizontal cylinder 6 of extruded tube 5, the horizontal screw rod 4 that pushes away is equidistant screw rod;The feeding chamber 7 is arranged on the horizontal stroke of the threeway extruded tube 5
6 upper walls of cylinder simultaneously connect with its inside, set the top of feeding chamber 7 described in automatic pressing material device 8 to set charge door 9 in the feeding chamber 7;
The perpendicular pushing bar screw rod system includes:The variable-frequency motor 1 that is connected successively, reductor 2, it is perpendicular push away screw rod 14,
It is described it is perpendicular to push away screw rod 14 be Variable pitch screw, it is described it is perpendicular push away screw rod 14 and be located in the column 10 of the threeway extruded tube 5, its upper end company
Connect transmission main shaft 16;The outer wall of column 10 is cased with forming cooling between the cooling water jacket 11 of tubular and the outer wall of the column 10
Annular tubular water cavity 23, the cooling water jacket 11 are provided with water inlet 12, delivery port 13;
It is described horizontal to push away screw rod 4, perpendicular push away the center of screw rod 14 and be provided with cooled screw aquaporin 17.
Resistance material screw rod 18 is symmetrical arranged in the barrel of horizontal cylinder 6, resistance material screw rod 18 described in side presses close to the horizontal tooth for pushing away screw rod 4
Tooth 19 simultaneously gos deep into teeth groove 20.Referring to resistance material screw rod 18 is symmetrical arranged in the barrel of column described in Fig. 6 10, structure setting is identical.
Resistance material screw rod 18 is symmetrical arranged in the barrel of column 10, resistance material screw rod 18 described in side, which is pressed close to erect, pushes away screw rod 14
Teeth 19 are simultaneously goed deep into teeth groove 20.
Referring to Fig. 8-11, the automatic pressing material device 8 is symmetrical arranged two, and the automatic pressing material device 8 is roll profile, described
The pressing plate of the uniform multiple rows of protrusion of roller appearance, it is axially disposed multiple per row pressure plate;The automatic pressing material device 8 is respectively by eccentric swage
The drive coordination of gear 30 reversely rotates.
One of spindle drive mainshaft gear 29, the engaged transmission of the mainshaft gear 29 eccentric swage gear 30 and guiding tooth
Wheel 31, another described eccentric swage gear 30 of the guide gear engaged transmission.
Referring to Fig. 6-7, hollow cooling water pipe 26 is set in the cooling-water duct 17, the outer wall of cooling water pipe 26 with
Annular water chamber passage 27 is formed between the cooling-water duct 17;The upper end of cooling-water duct 17 sets out the mouth of a river 13, its lower end
Closing, the cooling water pipe upper end set the lower ending opening of water inlet 12, and its lower end and the blind end of cooling-water duct 17 are spaced.
It is described it is horizontal push away screw rod 4, it is perpendicular that to push away the centrally disposed cooling water circulation passage of screw rod 14 be the same.The circulating path of cooling water:It is cold
But water enters cooling water pipe from cooling water pipe upper end water inlet 12, flows downwardly into its bottom nozzle and enters the cooling-water duct
17 turn back, and from annular water chamber passage 27 to upstream, flow to the upper end delivery port 13 of cooling-water duct 17 and flow out.
Operation principle of the present utility model is as follows:
1st, by it is horizontal push away feed worm, it is perpendicular push bar screw rod, be passed through cycle down warm water in threeway extruded tube column water jacket,
2nd, erect and push bar screw rod installation material discharging mould, fixed with template cutting ferrule.
3rd, perpendicular bar screw rod, the horizontal feed worm that pushes away pushed is started to setting running frequency.
4th, the material after adding kneading to the horizontal charging aperture for pushing away feed worm, material is in the presence of eccentric swage, lasting pressure
Enter it is horizontal push away screw rod, rotated screw rod transmission enters threeway extruded tube horizontal stroke cylinder (horizontal segment);It is (horizontal in threeway extruded tube horizontal stroke cylinder
Section) in, material is once pressurizeed, and it is (vertical to enter threeway extruded tube column after extruding the cut-out with blanking bolt, mixing
Section).
5th, into the material of threeway extruded tube column (vertical section), in the perpendicular promotion for pushing bar Variable pitch screw, squeezing action
Under, material is extruded through secondary pressurized from the orifice plate on material discharging mould.Extrude bar vertical drop under gravity, bar with
Separated each other between bar, be not in the situation of adhesion.
6th, orifice plate is blocked, extrusion bar it is obvious less, it is necessary to stop it is horizontal push away feed worm and it is perpendicular push bar screw rod, more swap out
Expect the orifice plate in template.
7th, jarring template cutting ferrule, template cutting ferrule is departed from threeway extruded tube column (vertical section) end face, draw off discharging mode
Plate.
The utility model Aided design start-stop logic control of vertical banded extruder, so as to play protection equipment.During startup,
Perpendicular bar screw rod of pushing first is run, and the horizontal feed worm that pushes away reruns;During stoppage in transit, the horizontal feed worm that pushes away first stops, and erects and pushes bar screw rod
Stop again.