CN108889770A - Mattress disassembles screening installation and technique automatically - Google Patents
Mattress disassembles screening installation and technique automatically Download PDFInfo
- Publication number
- CN108889770A CN108889770A CN201810756823.5A CN201810756823A CN108889770A CN 108889770 A CN108889770 A CN 108889770A CN 201810756823 A CN201810756823 A CN 201810756823A CN 108889770 A CN108889770 A CN 108889770A
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- Prior art keywords
- conveyor
- mattress
- diced system
- metal
- diced
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000009434 installation Methods 0.000 title claims abstract description 8
- 238000012216 screening Methods 0.000 title claims abstract description 8
- 238000001514 detection method Methods 0.000 claims abstract description 31
- 239000002184 metal Substances 0.000 claims abstract description 31
- 238000006073 displacement reaction Methods 0.000 claims abstract description 26
- 238000000926 separation method Methods 0.000 claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 20
- 239000000428 dust Substances 0.000 claims abstract description 19
- 238000003825 pressing Methods 0.000 claims abstract description 16
- 229910052755 nonmetal Inorganic materials 0.000 claims abstract description 10
- 238000012545 processing Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 6
- 239000002699 waste material Substances 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 230000007246 mechanism Effects 0.000 abstract 1
- 238000007689 inspection Methods 0.000 description 2
- 231100000678 Mycotoxin Toxicity 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010782 bulky waste Substances 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002636 mycotoxin Substances 0.000 description 1
- 150000002843 nonmetals Chemical class 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Sorting Of Articles (AREA)
Abstract
The invention discloses a kind of mattresses to disassemble screening installation and technique, including multiple Conveyors, metal detection system, driving means, centering positioning system, displacement detection system, pressing device, mattress diced system, belt conveyor, separation sorting equipment, metal collection storehouse, non-metal collection storehouse, leftover pieces storage bin, deduster automatically；First Conveyor, metal detection system, the second Conveyor, third roll conveyer, the 4th Conveyor, the 5th Conveyor, the 6th Conveyor, the 7th Conveyor, separation sorting equipment are sequentially connected, other mechanisms are located at the top or two sides of whole processing line, and mattress diced system top is provided with dust excluding hood and dust excluding hood is connect by pipeline with pulse dust collector.Diced system of the invention can can efficiently dispose waste and old mattress cutting process, sorting separation system to material automatic sorting, deduster after cutting to the dust generated in shattering process, have the advantages that environmental protection, high degree of automation.
Description
Technical field
The present invention relates to waste and old mattress process fields, disassemble screening installation and technique automatically more particularly to a kind of mattress.
Background technique
With the continuous progress of urbanization process, the continuous improvement of Living consumption and quality, big part house refuse
Amount is also constantly in rising trend；Wherein waste and old mattress because its volume it is big, communications and transportation is inconvenient, artificial to disassemble the factors such as difficulty, occupies
The people do not know how this is handled again, arbitrarily abandon, are placed in public domain and make a very bad impression to environmental sanitation, cause of disease easy to breed
The harmful substances such as microorganism, mycotoxin, the processing of these mattresses are just becoming a great problem of puzzlement community.
It decomposes mattress and generallys use in the station of various regions Bulky Waste centralized recovery disposition at present：1, artificial dismantling, artificial dismantling make
Big with personnel amount, high labor cost disassembles low efficiency；2, it is crushed, it is directly broken due to containing a large amount of springs, steel wire in mattress
It is broken to will cause spring, steel wire and the winding of other fabrics, link, it is difficult to be completely separated, can not accomplish resource utilization.
In order to solve the above-mentioned technical problem, special to propose a kind of new technical solution.
Summary of the invention
It is an object of the present invention to provide a kind of mattresses that mechanical automation degree is high to disassemble screening installation automatically, solution
The problem of waste and old mattress of having determined processing.
It is another object of the present invention to provide a kind of clean and environmental protection, non-dusting mattresses to disassemble sorting process automatically.
To achieve the above object, the technical solution of the invention is as follows：
The present invention is that a kind of mattress disassembles screening installation, including the first Conveyor, metal detection system, the second roller automatically
Conveyer, the first driving means, third roll conveyer, the first centering positioning system, the 4th Conveyor, the first displacement inspection
Examining system, the first pressing device, the first diced system, the first belt conveyor, the 5th Conveyor, the second driving means,
6th Conveyor, the second centering positioning system, the 7th Conveyor, second displacement detection system, the second pressing device,
Second diced system, the second belt conveyor, separation sorting equipment, metal collection storehouse, non-metal collection storehouse, leftover pieces storing
Storehouse, deduster；First Conveyor, metal detection system, the second Conveyor, third roll conveyer,
Four Conveyors, the 5th Conveyor, the 6th Conveyor, the 7th Conveyor, separation sorting equipment successively connect
It connects；First centering positioning system is located at the two sides of third roll conveyer, for being centered about for various sizes of mattress；
First displacement detection system is located at the two sides of the 4th Conveyor, is directed to various sizes of mattress for detecting, the
Displacement required for one diced system；First pressing device is located at the top of the 4th Conveyor, is used for first
Mattress is fixed when diced system cuts mattress；First diced system is located at the conveying of the 4th roller
The two sides of machine；First belt conveyor is located at below the first diced system, for the leftover pieces cut down into
Row collects conveying；Second driving means is located at one end of the 5th Conveyor, for pushing and changing the defeated of mattress
Send direction；Second centering positioning system is located at the two sides of the 6th Conveyor, for the placed in the middle of various sizes of mattress
Positioning；The second displacement detection system is located at the two sides of the 7th Conveyor, is directed to various sizes of bed for detecting
It pads, displacement required for the second diced system；Second pressing device is located at the top of the 7th Conveyor, is used for
Second diced system is fixed mattress when cutting to mattress；Second diced system is located at the 7th roller
The two sides of conveyer；Second belt conveyor is located at below the second diced system, for the corner cut down
Material is collected conveying；The separation sorting equipment is located at the 7th Conveyor tail portion, for the mattress after cutting into
The fabric on row surface, palm, felt ... and steel wire, the separation of spring and sorting；The metal collection storehouse, non-metal collection
Position in storehouse is in the two sides of separation sorting equipment；The first mattress diced system, the second mattress diced system top are provided with and remove
Dust hood；The dust excluding hood upper end is connect by pipeline with pulse dust collector.
The present invention is that a kind of mattress disassembles sorting process automatically, is included the following steps：
1）Mattress is placed on the first Conveyor and conveys, detects by metal detection system by the conveying of mattress
Afterwards, metal detection system feedback signal intercept to the mattress containing metal and be filled by the first push to the second Conveyor
It sets and pushes to third roll conveyer（Metal-free mattress continues to be conveyed by the second Conveyor, separately does and locates after collection
Reason）, the 4th Conveyor is delivered to third roll conveyer；
2）Displacement detecting is carried out on the 4th Conveyor, by the first displacement detection system automatic identification mattress size and is fed back
For signal to the first diced system and the first pressing device, the first diced system is moved to cut point, the first pressure based on the feedback signal
Tight device is based on the feedback signal fixed mattress；
3）First diced system first cuts two sides of mattress, after the completion with the 4th Conveyor continue to be fed forward to
5th Conveyor, and mattress is changed into conveying direction by the second driving means, it is delivered to the 6th Conveyor；With laggard
Enter the second diced system to cut mattress two other side；
4）Through step 3）After processing, the corner material cut down is delivered to through the first belt conveyor and the second belt conveyor
Leftover pieces storage bin；Pulse dust collector is extracted out the exhaust gas on mattress diced system top by pipeline simultaneously, and exhaust gas is after dedusting
Discharge；
5）Through step 4）Surrounding cut after mattress, steel wire, spring and fabric, palm, felt ... be only surface attachment,
Metal and nonmetallic separation are carried out to it by separating sorting equipment, and are sorted to metal collection storehouse and non-metal collection storehouse.
After adopting the above scheme, the beneficial effect of technical solution of the present invention is：
1）Since the present invention has Conveyor, centering positioning system, displacement detection system, automatic identification and difference can be handled
The mattress of size；
2）Since the present invention has automatic cutting system, waste and old mattress can be carried out to automation cutting dismantling, and effectively control is cut
Cut rear metal steel wire spring sizes；
3）Sorting equipment is automatically separated, it can be achieved that the separation of different material divides in mattress after automatic cutting since the present invention has
It picks, high degree of automation；
4）Due to all connecting pulse dust collector, pulse dust removal by pipeline on the first diced system of the invention and the second diced system
Device efficiently disposes the dust generated in cutting process, and live air cleaner is disassembled in cutting, does not generate secondary pollution.
The present invention is further illustrated in the following with reference to the drawings and specific embodiments.
Detailed description of the invention
Fig. 1 is top view of the invention；
Fig. 2 is left view of the invention；
Fig. 3 is process flow chart of the invention.
Specific embodiment
As shown in Fig. 1-Fig. 3, the present invention is that a kind of mattress disassembles screening installation automatically, including the first Conveyor 1,
Metal detection system 2, the first driving means 3, the second Conveyor 4, third roll conveyer 5, the first centering positioning system
6, the 4th Conveyor 10, the first displacement detection system 7, the first pressing device 24, the first diced system 11, the first belt are defeated
Send machine 22, the 5th Conveyor 12, the second driving means 21, the 6th Conveyor 14, the second centering positioning system 13,
Seven Conveyors 15, second displacement detection system 17, the second pressing device 16, the second diced system 18, the second Belt Conveying
Machine 23, separation sorting equipment 19, metal collection storehouse 28, non-metal collection storehouse 27, leftover pieces storage bin（It is not regarded in figure）, deduster
8。
First Conveyor 1, metal detection system 2, the second Conveyor 4, third roll conveyer 5,
4th Conveyor 10, the 5th Conveyor 12, the 6th Conveyor 14, the 7th Conveyor 15, separation sorting
Device 19 is sequentially connected according to processing step；First centering positioning system 6 is located at the two sides of third roll conveyer 5, is used for
Various sizes of mattress is centered about；First displacement detection system 7 is located at the two sides of the 4th Conveyor 10, uses
It is directed to various sizes of mattress in detection, determines displacement required for the first diced system 11；First pressing device
24 are located at the top of the 4th Conveyor 10, compress when cutting for the first diced system 11 to mattress to mattress
It is fixed；First diced system 11 is located at the two sides of the 4th Conveyor 10；First belt conveyor 22
Below the first diced system 11, for being collected conveying to the leftover pieces cut down；Second driving means
21 are located at one end of the 5th Conveyor 12, for pushing and changing the conveying direction of mattress；Described second is centered about and is
System 13 is located at the two sides of the 6th Conveyor 14, for being centered about for various sizes of mattress；The second displacement inspection
Examining system 17 is located at the two sides of the 7th Conveyor 15, is directed to various sizes of mattress for detecting, determines the second cutting system
Displacement required for system 18；Second pressing device 16 is located at the top of the 7th Conveyor 15, cuts for second
It cuts when system 18 cuts mattress and mattress is fixed；It is defeated that second diced system 18 is located at the 7th roller
Send the two sides of machine 15；Second belt conveyor 23 is located at below the second diced system 18, for cutting down
Leftover pieces are collected conveying；The separation sorting equipment 19 is located at 15 tail portion of the 7th Conveyor, after to cutting
Mattress carry out the fabric on surface, palm, felt ... and steel wire, the separation of spring and sorting；The metal collection storehouse 28,
Non-metal collection storehouse 27 is located at the two sides of separation sorting equipment 19；The first mattress diced system 11, the cutting of the second mattress
18 top of system is provided with dust excluding hood 9；The dust excluding hood upper end is connect by pipeline with pulse dust collector 8.
Mattress diced system in the present invention includes the first mattress diced system 11, the second mattress diced system 18, and two
Mattress diced system structure is identical, and all there are two symmetrically arranged saw blades for tool, carries out surrounding cutting to mattress.
As shown in Figure 1-Figure 3, the present invention is that a kind of mattress disassembles sorting process automatically, is included the following steps：
1）Mattress is placed on the first Conveyor 1 and conveys by the conveying of mattress, detects by metal detection system 2
Afterwards, 2 feedback signal of metal detection system intercept and by the first push to the mattress containing metal to the second Conveyor 4
Device 3 pushes to third roll conveyer 5（Metal-free mattress continuation is conveyed by the second Conveyor 4, is separately done after collection
Processing）, the 4th Conveyor 10 is delivered to third roll conveyer 5；
2）Displacement detecting is carried out on the 4th Conveyor 10, simultaneously by 7 automatic identification mattress size of the first displacement detection system
Feedback signal to the first diced system 11 and the first pressing device 24, the first diced system 11 is moved to cutting based on the feedback signal
Point, the first pressing device 24 are based on the feedback signal fixed mattress；
3）First diced system 11 first cuts two sides of mattress, continues after the completion with the 4th Conveyor 10 defeated forward
It send to the 5th Conveyor 12, and mattress is changed into conveying direction by the second driving means 21, be delivered to the conveying of the 6th roller
Machine 14；The second diced system 18 is subsequently entered to cut mattress two other side；
4）Through step 3）After processing, the corner material cut down is defeated through the first belt conveyor 22 and the second belt conveyor 23
It send to leftover pieces storage bin；Pulse dust collector 8 is extracted out the exhaust gas on mattress diced system top by pipeline simultaneously, and exhaust gas is through removing
It is discharged after dirt；
5）Through step 3）Surrounding cut after mattress, steel wire, spring and fabric, palm, felt ... be only surface attachment,
Metal and nonmetallic separation are carried out to it by separating sorting equipment 19, and are sorted to metal collection storehouse 28 and non-metal collection
Storehouse 27.
The above is only the preferred embodiment of the present invention, therefore cannot be limited the scope of implementation of the present invention with this, i.e., according to
Equivalent changes and modifications made by scope of the present invention patent and description should still belong to the model that the invention patent covers
In enclosing.
Claims (2)
1. a kind of mattress disassembles screening installation automatically, it is characterised in that：Including the first Conveyor, metal detection system,
Two Conveyors, the first driving means, third roll conveyer, the first centering positioning system, the 4th Conveyor, first
Displacement detection system, the first pressing device, the first diced system, the first belt conveyor, the 5th Conveyor, the second push
Device, the 6th Conveyor, the second centering positioning system, the 7th Conveyor, second displacement detection system, second compress
Device, the second diced system, the second belt conveyor, separation sorting equipment, metal collection storehouse, non-metal collection storehouse, leftover pieces
Storage bin, deduster；First Conveyor, metal detection system, the second Conveyor, third roll conveying
Machine, the 4th Conveyor, the 5th Conveyor, the 6th Conveyor, the 7th Conveyor, separation sorting equipment according to
Processing step is sequentially connected；First centering positioning system is located at the two sides of third roll conveyer, for various sizes of
Mattress is centered about；First displacement detection system is located at the two sides of the 4th Conveyor, for detecting for not
Displacement required for mattress and the first diced system of determination with size；It is defeated that first pressing device is located at the 4th roller
The top for sending machine is fixed mattress when cutting for the first diced system to mattress；First cutting
System is located at the two sides of the 4th Conveyor；First belt conveyor is located at below the first diced system, is used for
Conveying is collected to the leftover pieces cut down；Second driving means is located at one end of the 5th Conveyor, uses
In the conveying direction for pushing and changing mattress；Second centering positioning system is located at the two sides of the 6th Conveyor, is used for
Various sizes of mattress is centered about；The second displacement detection system is located at the two sides of the 7th Conveyor, is used for
Detection is for various sizes of mattress and determines displacement required for the second diced system；Second pressing device is located at
The top of 7th Conveyor is fixed mattress when cutting for the second diced system to mattress；It is described
The second diced system be located at the two sides of the 7th Conveyor；Second belt conveyor is located at the second diced system
In the following, for being collected conveying to the leftover pieces cut down；The separation sorting equipment is located at the 7th Conveyor
Tail portion, for the mattress after cutting to be separated and sorted；The metal collection storehouse, non-metal collection position in storehouse are in separation point
Pick the two sides of device；The first mattress diced system, the second mattress diced system top are provided with dust excluding hood；Described removes
Dust hood upper end is connect by pipeline with pulse dust collector.
2. a kind of mattress according to claim 1 disassembles sorting process automatically, it is characterised in that：Include the following steps：
1）Mattress is placed on the first Conveyor and conveys by the conveying of mattress, after metal detection system detects,
Metal detection system feedback signal intercept and by the first driving means to the mattress containing metal to the second Conveyor
Push to third roll conveyer（Metal-free mattress continues to be conveyed by the second Conveyor, separately processes after collection）,
The 4th Conveyor is delivered to third roll conveyer；
2）Displacement detecting is carried out on the 4th Conveyor, by the first displacement detection system automatic identification mattress size and is fed back
For signal to the first diced system and the first pressing device, the first diced system is moved to cut point, the first pressure based on the feedback signal
Tight device is based on the feedback signal fixed mattress；
3）First diced system first cuts two sides of mattress, after the completion with the 4th Conveyor continue to be fed forward to
5th Conveyor, and mattress is changed into conveying direction by the second driving means, it is delivered to the 6th Conveyor；With laggard
Enter the second diced system to cut mattress two other side；
4）Through step 3）After processing, the corner material cut down is delivered to through the first belt conveyor and the second belt conveyor
Leftover pieces storage bin；Pulse dust collector is extracted out the exhaust gas on mattress diced system top by pipeline simultaneously, and exhaust gas is after dedusting
Discharge；
5）Through step 4）Surrounding cut after mattress, steel wire, spring and fabric, palm, felt are only surface attachment, are passed through
Separation sorting equipment carries out metal and nonmetallic separation to it, and is sorted to metal collection storehouse and non-metal collection storehouse.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810756823.5A CN108889770B (en) | 2018-07-11 | 2018-07-11 | Automatic mattress disassembling and sorting equipment and process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810756823.5A CN108889770B (en) | 2018-07-11 | 2018-07-11 | Automatic mattress disassembling and sorting equipment and process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108889770A true CN108889770A (en) | 2018-11-27 |
| CN108889770B CN108889770B (en) | 2024-01-05 |
Family
ID=64348649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810756823.5A Active CN108889770B (en) | 2018-07-11 | 2018-07-11 | Automatic mattress disassembling and sorting equipment and process |
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| Country | Link |
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| CN (1) | CN108889770B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110216128A (en) * | 2019-05-28 | 2019-09-10 | 环创(厦门）科技股份有限公司 | Feed separation mechanism applied to mattress device for disassembling |
| CN111319099A (en) * | 2020-02-24 | 2020-06-23 | 浙江虎哥环境有限公司 | Automatic disassembling device for water-cutting waste mattress |
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| CN101632994A (en) * | 2008-07-23 | 2010-01-27 | 蒋裔高 | Totally-closed automatic crushing and sorting technical device of domestic garbage and resource-based product production |
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|---|---|---|---|---|
| CN110216128A (en) * | 2019-05-28 | 2019-09-10 | 环创(厦门）科技股份有限公司 | Feed separation mechanism applied to mattress device for disassembling |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108889770B (en) | 2024-01-05 |
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