CN108872249A - The diagnostic device and diagnostic system of coke oven and coke oven doorframe - Google Patents
The diagnostic device and diagnostic system of coke oven and coke oven doorframe Download PDFInfo
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- CN108872249A CN108872249A CN201810707951.0A CN201810707951A CN108872249A CN 108872249 A CN108872249 A CN 108872249A CN 201810707951 A CN201810707951 A CN 201810707951A CN 108872249 A CN108872249 A CN 108872249A
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- coke oven
- doorframe
- carbonization chamber
- diagnostic device
- diagnostic
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- 239000000571 coke Substances 0.000 title claims abstract description 221
- 238000003763 carbonization Methods 0.000 claims abstract description 126
- 238000001816 cooling Methods 0.000 claims abstract description 41
- 230000005855 radiation Effects 0.000 claims description 9
- 238000009826 distribution Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 230000002194 synthesizing effect Effects 0.000 claims description 3
- 238000005452 bending Methods 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims 2
- 238000009877 rendering Methods 0.000 description 23
- 238000010586 diagram Methods 0.000 description 20
- 238000009434 installation Methods 0.000 description 18
- 230000015572 biosynthetic process Effects 0.000 description 11
- 238000003745 diagnosis Methods 0.000 description 11
- 238000003786 synthesis reaction Methods 0.000 description 11
- 238000010276 construction Methods 0.000 description 10
- 238000003860 storage Methods 0.000 description 8
- 239000011819 refractory material Substances 0.000 description 7
- 238000004891 communication Methods 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 5
- 238000013500 data storage Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000003610 charcoal Substances 0.000 description 3
- 208000037656 Respiratory Sounds Diseases 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003306 harvesting Methods 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 238000003384 imaging method Methods 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241001269238 Data Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010000 carbonizing Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/0044—Furnaces, ovens, kilns
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/48—Thermography; Techniques using wholly visual means
- G01J5/485—Temperature profile
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/90—Investigating the presence of flaws or contamination in a container or its contents
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/90—Investigating the presence of flaws or contamination in a container or its contents
- G01N21/9009—Non-optical constructional details affecting optical inspection, e.g. cleaning mechanisms for optical parts, vibration reduction
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/90—Investigating the presence of flaws or contamination in a container or its contents
- G01N21/9072—Investigating the presence of flaws or contamination in a container or its contents with illumination or detection from inside the container
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/90—Investigating the presence of flaws or contamination in a container or its contents
- G01N21/909—Investigating the presence of flaws or contamination in a container or its contents in opaque containers or opaque container parts, e.g. cans, tins, caps, labels
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J2005/0077—Imaging
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
- G01N2021/8887—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/90—Investigating the presence of flaws or contamination in a container or its contents
- G01N2021/9063—Hot-end container inspection
Abstract
The present invention relates to a kind of diagnostic device for coke oven and using the diagnostic system of same diagnostic device, and the diagnostic device for coke oven doorframe and the diagnostic system using same diagnostic device.The invention discloses a kind of diagnostic device of coke oven and diagnostic systems：Vertical stretchable photographic device to enter the inside photographing carbonization chamber of coke furnace carbonization chamber, and has camera cooling device；3D scanning means is located in the outer front side of coke oven door, bombardment with laser beams is dimensionally obtained 3D scan data into carbonization chamber, and have cooling device；And thermal imagery photographic device, it is located in the outer front side of coke oven door, by Infrared irradiation into carbonization chamber, obtaining thermal-image data, and there is cooling device.
Description
Technical field
The present invention relates to the diagnostic devices and diagnostic system of a kind of coke oven and coke oven doorframe.More particularly it relates to
The diagnostic device and diagnostic system of such a coke oven and coke oven doorframe, it is used for the interior shape of the carbonization chamber of Precise Diagnosis coke oven
State, the coke oven manufacture coke by charing coal, and the doorframe state for accurately diagnosing coke oven is to generate valid data.
Background technique
The inside of coke furnace carbonization chamber is operated in 1250 DEG C or higher hot environment, is had in carbonization chamber such
Environment：Refractory material in carbonization chamber due to continuous coke harvest and the continuous circulation of heating/cooling and deteriorate and damage.This
Outside, not only refractory material itself will not be caused to damage, but also the crackle in the refractory brick that extended, carbon is gathered in gap, made entire
The shape distortion of carbonization chamber.The variation of shape increases the punch load of cart when squeezing, and also makes some refractory surfaces
Shape lost heart by depth.Have demand by the local ceramic welding of refractory material abnormal area come extend coke oven use the longevity
Life, and similarly, the refractory material state of the carbonization chamber of the coke oven of such environment is exposed to by Precise Diagnosis, and pass through
Diagnostic result knows precisely the state of carbonization chamber.Coke oven diagnostic device of the development and application for this purpose.
In addition, when due to continuous coke harvest and heating/cooling continuously recycle cause the shape of coke oven door and frame with
The deformation of the global shape of carbonization chamber and when deforming, such a phenomenon occurs, when the tar and powder generated in carbonization chamber
When last coke is attached to door and doorframe, a variety of pernicious gases is caused to come out from the gap of generation.In order to avoid in this way
The phenomenon that, a plurality of types of doors and doorframe cleaner can be operated, but the most important shape of door and doorframe is only through manual record
Numerical value and monitor the basic skills of variation of the numerical value and detect.
In South Korea's patent of invention (date of registration is on October 2nd, 2008) that number of registration is 10-0862845, one is disclosed
The managing device of the inner wall of the carbonization chamber of kind coke oven.
The patent of invention be related to it is a kind of for managing the device of the inner wall of the carbonization chamber of coke oven, can be in coke furnace carbonization chamber
The cracking of the refractory material constructed and molten state carry out remote analysis.Described device is characterized in that：In the upper of extruder
Guiding movement beam is installed in portion, is moved forward and backward on guide rail by the first cylinder, is equipped with hook rack in front of guiding movement beam, with
Hook rack is caused to be rotated up and down by the second cylinder, image device is mounted on the front of the hook frame, by the carbonization chamber
Inner wall be detected as image data, image data is output to remote process computer, in remote reviewing carbonization chamber
Wall-like state, digital imaging apparatus are connected to the end of hook rack, and one end of the hook rack operates together with the arm of vertical rotary, and
Digital imaging apparatus is configured to general high-resolution rate DV, and is disposed towards on front side of carbonization chamber, collects carbonization chamber
Inner wall as digital picture, when the oven door opening of carbonization chamber, hook rack is vertically rotated.
It is to disclose one in 20-282938 Korean utility model patent (date of registration is on July 10th, 2002) in number of registration
Diagnostic device of the kind for the furnace wall of the carbonization chamber of coke oven.
The utility model patent is related to a kind of furnace wall diagnostic device of carbonization chamber for coke oven, it is by forward direction/backward
Device is constituted, and forward direction/backward device has head in distal end, and carries out forward and backward movement；Conveying device, including for into
The lifting device of row descending operation；Described image photographic device be arranged in the forward direction of the conveying device/after to the head of device
On, described image photographic device includes at least one camera, is used as figure for shooting the bricked state of inner wall of the carbonization chamber
Picture；The head of the front and back device of the conveying device is arranged in the wide measuring device of furnace, and described for measuring by least one
The wide laser range finder of the furnace of carbonization chamber is constituted；And computer, it calculates and deposits based on the data from image pickup device
Store up the wide information of furnace and the wide measuring device of the furnace of the image information and carbonization chamber of the inner wall of carbonization chamber, the wide measuring device of the furnace
It is moved before control to the position of/backward device and the lifting device of conveying device and exports stored information.
The utility model patent has such limitation：There is limitation for the crack of the furnace wall of Precise Diagnosis carbonization chamber
Property, it is obtained since image data is the inside of the carbonization chamber only shot in about 4 minutes by image pickup device, needs to solve
Certainly big, the at high cost problem of existing equipment volume.
In addition, the utility model patent registered has the device and measurement furnace shot to the inside of the carbonization chamber
Wide device shoots and measures by the way that the photographic device and the wide measuring device of the furnace are entered the carbonization chamber.However,
Since the wide measuring device of furnace needs to measure for a long time, furnace is wide, and the wide measuring device of furnace cannot bear about 1250 DEG C of high temperature, and
The crackle of the wide measuring device of the furnace described in Precise Diagnosis has carried out the furnace wall of accurate diagnosis carbonization chamber and the variation of furnace wall thickness,
The wide measurement data of image and furnace only shot.
Therefore, it is necessary to a kind of device and system with compact size, the sum that can be accurately positioned is by obtaining coke oven
The data of the shooting image of the internal protecting wall of carbonization chamber obtain the 3D of accurate carbonization chamber state by the 3D scanning inside carbonization chamber
Image obtains the thermal image of accurate carbonization chamber state by the thermal image infrared shooting inside carbonization chamber, by continuously diagnosing
The state of the frame of coke oven door fixes valid data simultaneously to carry out comprehensive diagnos.
Summary of the invention
Technical problem
In order to solve the problems in the relevant technologies, the object of the present invention is to provide a kind of diagnostic devices of coke oven and diagnosis system
System, it has compact size, can be accurately positioned and obtains accurate carbonization chamber state by the 3D scanning inside carbonization chamber
The comprehensive diagnos data of 3D rendering, and without enter carbonization chamber inside and obtain the inside of the carbonization chamber 3D scanning.
It is a further object to provide the diagnostic devices and diagnostic system of a kind of coke oven doorframe, it has compact ruler
Very little, the 3D rendering that acquisition precision gate frame-shaped state can be scanned by the 3D of coke oven doorframe diagnoses the state change of doorframe.
It is a further object to provide a kind of diagnostic device of coke oven and diagnostic systems, it has compact size,
It can be accurately positioned, and obtain the 3D rendering of accurate carbonization chamber state by the internal protecting wall for the carbonization chamber for shooting coke oven
Comprehensive diagnos data, and the 3D scanning of the inside of the carbonization chamber is obtained without the inside for entering carbonization chamber, and pass through charcoal
The thermal image infrared shooting for changing chamber interior obtains the thermal image of accurate carbonization chamber state.
Technical solution
As the technical solution for realizing the purpose of the present invention, according to the first aspect of the invention, the present invention is provided
A kind of diagnostic device of coke oven and coke oven doorframe：Erecting bed with mobile device and has predetermined altitude and top panel area；3D
Scanning means, the light beam for being mounted on erecting bed by radiation is obtained generates accurate 3D inside carbonization chamber and doorframe
The scan data of image；First support portion is arranged on the upside of the erecting bed, to support the 3D scanning means and hang down
Translation is dynamic and rotates horizontally the 3D scanning means；Photographic device is arranged on the upside of the erecting bed, to stretch length
Degree, and there is the cam device formed in its end；Second support portion is arranged on the upside of the erecting bed, with
It supports the photographic device and vertically moves and rotate horizontally the photographic device；And cooling device, for cooling down the 3D
Scanning means and the photographic device.
According to the second aspect of the invention, a kind of diagnostic device for coke oven and coke oven doorframe is provided, further includes：
Thermal imagery photographic device, it is provided at the upside of the erecting bed, by the structure described according to the first aspect of the invention
It makes irradiating infrared light and generates the accurate thermal imagery of the inside of the carbonization chamber and the doorframe.
According to the third aspect of the present invention, the present invention provides the diagnostic systems of a kind of coke oven and coke oven doorframe, including：
First coke oven diagnostic device comprising with mobile device and with the erecting bed of predetermined altitude and top panel area；3D scanning dress
It sets, the light beam for being mounted on erecting bed by radiation is obtained generates accurate 3D rendering inside carbonization chamber and doorframe
Scan data；First support portion is arranged on the upside of the erecting bed, to support the 3D scanning means and vertically move
With the horizontal rotation 3D scanning means；Photographic device is arranged on the upside of the erecting bed, with tensile elongation, and
With the cam device formed in its end；Second support portion is arranged on the upside of the erecting bed, described in support
Photographic device simultaneously vertically moves and rotates horizontally the photographic device；Cooling device, for cooling down the 3D scanning means and institute
State photographic device；And computer installation, for controlling vertical movement and the water of the 3D scanning means and the photographic device
Flat rotation, and receive the scan data of the 3D scanning means and the image data of the photographic device, the computer installation
It is installed in first front side of the opening of the coke oven；
Second coke oven diagnostic device has configuration identical with the first coke oven diagnostic device, is mounted on coke
Second front side of first opposite side of furnace；
Computer is controlled, it is filled by wired or wireless communication device and the diagnosis of the first coke oven diagnostic device and the second coke oven
The computer installation set is connected, burnt from the first coke oven diagnostic device and second to generate analysis and 3D rendering, and similarly
Furnace diagnostic device receives sweeping for the captured image data of the coke furnace carbonization chamber and the 3D scanning means of the carbonization chamber and doorframe
Data are retouched, and control the driving of the 3D scanning means and photographic device of the first coke oven diagnostic device and the second coke oven diagnostic device；
And
Server is connected with control computer by communication, data needed for providing to control computer, and is received, deposited
Storage and management described image data and the 3D rendering data from the control computer.
According to the fourth aspect of the present invention, the diagnostic device of a kind of coke oven and coke oven doorframe is provided, further includes：Thermal imagery
Photographic device, it is the upside for being provided at the erecting bed, by the structure described according to the third aspect of the present invention
It makes irradiation infrared light and generates the accurate thermal imagery inside the carbonization chamber and the doorframe.
Beneficial effect
It is described according to the present invention, it can be accurately positioned and carry out comprehensive diagnos by obtaining following image：The charcoal of coke oven
The shooting image for changing indoor furnace wall is obtained the accurate 3D rendering of carbonization chamber state by 3D scanning inside carbonization chamber, passed through
The infrared photography of thermal image inside carbonization chamber and the thermal image for obtaining accurate carbonization chamber state；And the door by obtaining coke oven
Frame 3D scanning 3D rendering and thermal imagery photography thermal image fuse information and diagnose doorframe state change.
Detailed description of the invention
Fig. 1 is the schematic structure of the diagnostic device of coke oven of the present invention and a specific embodiment of diagnostic system
Figure.
Fig. 2 is the schematic plan of the diagnostic device of coke oven of the present invention and a specific embodiment of diagnostic system
Structure chart.
Fig. 3 is the schematic diagram for the one embodiment for installing the cooling shell of 3D scanning means, 3D scanning
Device is the major part of the diagnostic device of coke oven of the present invention and the specific embodiment of diagnostic system.
Fig. 4 is the schematic diagram of one embodiment of 3D scanning means, which is of the present invention
The major part of the specific embodiment of the diagnostic device and diagnostic system of coke oven.
Fig. 5 is the schematic diagram of one embodiment of the 3D scanner of 3D scanning means, which is this
The major part of the specific embodiment of the diagnostic device and diagnostic system of the invention coke oven.
Fig. 6 and Fig. 7 is the exemplary illustration figure of the light beam radiation of the 3D scanner of 3D scanning means, which is
The major part of the specific embodiment of the diagnostic device and diagnostic system of coke oven of the present invention.
Fig. 8 is the schematic diagram of one embodiment of photographic device, which is coke oven of the present invention
Diagnostic device and diagnostic system specific embodiment major part.
Fig. 9 is the schematic diagram of one embodiment of computer installation, which is of the present invention
The major part of the specific embodiment of the diagnostic device and diagnostic system of coke oven.
Figure 10 is the schematic diagram of one embodiment of carbonization chamber data processor, which is
The major part in control computer of the specific embodiment of the diagnostic device and diagnostic system of coke oven of the present invention.
Figure 11 is the signal of the diagnostic device of coke oven doorframe of the present invention and a specific embodiment of diagnostic system
Property structure chart.
Figure 12 is the schematic diagram of one embodiment of doorframe data processor, which is this hair
The major part in control computer of the specific embodiment of the diagnostic device and diagnostic system of the bright coke oven doorframe.
Figure 13 is the schematic diagram of one embodiment of drive control device, which is of the present invention
The major part in control computer of the specific embodiment of the diagnostic device and diagnostic system of coke oven doorframe.
Figure 14 is another of the diagnostic device of coke oven of the present invention shown in FIG. 1 and the major part of diagnostic system
The schematic diagram of embodiment.
Figure 15 is the schematic diagram of another embodiment of carbonization chamber data processor, the carbonization chamber data processor
Be coke oven of the present invention diagnostic device and diagnostic system specific embodiment control computer in major part.
Specific embodiment
Hereinafter, detailed description of the present invention specific embodiment will be carried out with reference to appended attached drawing.
In order to help to understand the detailed description of specific embodiments of the present invention, computer equipment of the present invention, control
The configuration of computer and server processed can be the computer program using hardware resource, be also possible to hardware itself.
Fig. 1 is the schematic structure of the diagnostic device of coke oven of the present invention and a specific embodiment of diagnostic system
Figure.As shown in Figure 1, in the diagnostic device and diagnostic system of coke oven of the present invention, firstly, being used for the diagnostic device of coke oven
It is such construction, it includes：Erecting bed 500 with mobile device and has predetermined altitude and top panel area；3D scanning means
100, for obtaining the inside of carbonization chamber and doorframe 20 in coke oven 3000 by radiating the light beam being mounted on erecting bed 500
Generate the scan data of accurate 3D rendering；Photographic device 200 is arranged on the erecting bed 500, energy tensile elongation,
And cam device is provided in its end；Driving unit 300, for driving the 3D scanning means 100 and the camera shooting to fill
200 are set to vertically move and rotate horizontally；And cooling device, for cooling down the 3D scanning means 100 and the camera shooting respectively
Device 200.
The diagnostic system of coke oven of the present invention includes the diagnostic device for coke oven, which includes：First
Coke oven diagnostic device 1000 comprising with mobile device and with the erecting bed 500 of predetermined altitude and top panel area；3D scanning
Device 100, the light beam for being mounted on erecting bed 500 by radiation obtain carbonization chamber 10 and doorframe 20 in coke oven 3000
Inside generate the scan data of accurate 3D rendering；Photographic device 200 is arranged on the erecting bed 500, can be stretched
Length, and cam device is formed in its end；Driving unit 300, for driving the 3D scanning means 100 and described
Photographic device 200 is vertically moved and is rotated horizontally；And cooling device, for cooling down the 3D scanning means 100 and institute respectively
Photographic device 200 is stated, first 20 front side opened in coke oven 3000 is provided at；
Second coke oven diagnostic device 2000, it has configuration identical with the first coke oven diagnostic device 1000, it is mounted
In second 30 front side of the opening for first 20 opposite side for being located at coke oven 3000；
Computer 600 is controlled, it is burnt by wired or wireless communication device and the first coke oven diagnostic device 1000 and second
The computer installation 400 of furnace diagnostic device 2000 is connected, and is similarly examined from first coke oven with generating analysis and 3D rendering
Disconnected device 1000 and the second coke oven diagnostic device 2000 receive the captured image data and 3D of the carbonization chamber 10 of the coke oven 3000
Scanning means and controls the first coke oven diagnostic device 1000 and the second coke oven and examines for the scan data of the carbonization chamber and doorframe
The driving of the 3D scanning means 100 and photographic device 200 of disconnected device 2000；And
Server, it is communicatively connected to control computer 600, to provide required data to control computer 600, and
It receives, image data and 3D rendering data of the storage and management from control computer 600.
Fig. 2 is the schematic plan of the diagnostic device of coke oven of the present invention and a specific embodiment of diagnostic system
Structure chart.As shown in Fig. 2, the diagnostic device and diagnostic system of coke oven of the present invention are such constructions, including：Driver
300, first 20 front side of it and coke oven 3000 is separated by scheduled distance, and is installed in the erecting bed with mobile device
On 500；3D scanning means 100, for by eradiation white light three-dimensional in the carbonization chamber 10 of the coke oven 3000 (hereinafter,
Referred to as " light beam " or " laser beam ") the indoor 3D scan data of charing is obtained, with preset distance and 300 interval of driver
It opens；The first coke oven diagnostic device 1000 includes photographic device 200, for by the way that CCD camera is entered coke oven 3000
The inside of carbonization chamber 10 obtains the image inside the carbonization chamber, which has stretching device and cooling device；It is described
Second coke oven diagnostic device 2000 has configuration identical with the first coke oven diagnostic device 1000, the first coke oven diagnosis
Device 1000 is spaced apart with preset distance with first 20 of the coke oven 3,000 second 30 front side；Control computer
600, by the first and second coke oven diagnostic devices of communication connection, receive image data and scan data, and server 700 passes through logical
Letter is connected with control computer 600.
Fig. 3 is the schematic diagram for the one embodiment for installing the cooling shell of 3D scanning means, 3D scanning
Device is the major part of the diagnostic device of coke oven of the present invention and the specific embodiment of diagnostic system.
As shown in figure 3, the cooling shell of 3D scanning means 100 of the present invention is such construction, including：With pre-
Fixed width degree and the housing unit of height 110；Transparency window 120 is mounted in the front surface of housing unit 110；Cooling device list
Member 140, for cooling down the inside of housing unit 110；First height adjusting unit 150 is mounted on the housing unit 110
Bottom part down to support the housing unit 110, and vertically adjusts the height of the housing unit 110；And first angle
Unit 160 is adjusted, is installed between the bottom of the housing unit 110 and first height adjusting unit 150, so that institute
It states housing unit 110 horizontally to rotate, and adjusts the angle of the housing unit 110.
Fig. 4 is the schematic diagram of one embodiment of 3D scanning means, which is of the present invention
The major part of the specific embodiment of the diagnostic device and diagnostic system of coke oven.As shown in figure 4,3D scanning dress of the present invention
Setting 100 is such construction, including：3D scanner 130 is mounted above the housing unit of the cooling shell of described Fig. 3
The top of 110 bottoms, and 3D scan data is fixed by dimensionally laser beam radiation, which is arranged close to transparency window
The position of 120 sides；And CCTV 160, it is mounted below the upper surface of the housing unit 110, by described transparent
The driving image of the diagnostic device of the fixed coke oven of window.
Fig. 5 is the schematic diagram of one embodiment of the 3D scanner of 3D scanning means, which is this
The major part of the specific embodiment of the diagnostic device and diagnostic system of the invention coke oven.As shown in figure 5, tool of the invention
3D scanner 130 described in body embodiment is such construction, including：Beam projector 131, used in laser beam to be irradiated to
The heart；Light-beam generator 132 is installed in the side of beam projector 131；And beam receiver 133 and fixator 134, quilt
It is installed as towards the light-beam generator 132, the beam projector 131 is inserted in beam receiver 133 and light-beam generator
Between 132.
Photon of the number in terms of million is emitted to body surface by the 3D scanner 130 used in the present invention, only receives some light
Son, the reflectivity of sweep object depend on the color or brightness of object.White surface reflects larger amount of light, and dark surface is only reflected
A small amount of light.In order to be modeled to an object, need to scan in a different direction several times to tens of or hundreds of times.Due to
These scan images are the data of specific part, and 3D scanner 130 can be by merging and converting image into a coordinate system
Calibration or registration process, by it is many combination arrange data sets be merged into the merging process of a data and obtain 3D scanning number
According to.
For example, 3D scanner 130 used by the present invention can be used：The swashing with ± 0.2mm tolerance at 25m
Light, the resolution ratio of highest 1.5mm at 10m, measuring speed is about 10,000 points/second, wavelength 1550nm, grade 1.
Fig. 6 and Fig. 7 is the exemplary illustration figure of the light beam radiation of the 3D scanner of 3D scanning means, which is
The major part of the specific embodiment of the diagnostic device and diagnostic system of coke oven of the present invention.
Just as shown in Figure 6 and Figure 7, in the 3D scanner 130 being used in the present invention, the radiation scope of laser beam can have
There is the horizontal extent 136 of 300 ° of vertical range 135 and 360 °.
Fig. 8 is the schematic diagram of one embodiment of photographic device, which is coke oven of the present invention
Diagnostic device and diagnostic system specific embodiment major part.
As shown in Figure 8, photographic device of the present invention is such construction, including：Cam device comprising：
It is mounted on the cam device of 300 top of driver, driver 300 is installed on erecting bed 500, to drive 3D scanning means
100 and photographic device 200 vertically and horizontally rotation；Further include camera 220, is provided at the predetermined portions of end, and
CCD camera and camera bracket 210 including the carbonization chamber 10 for coke oven, which is to be made of stainless steel, and can be set
It sets for moving up and down camera 220, further includes cooling device；Camera mounting portion 230, for install the photographic device and
Drive the cam device；Second angle adjusts unit 240, is installed in the bottom of the camera mounting portion 230, drives
The horizontal rotation of the camera mounting portion 230 is moved, to adjust the angle of the cam device；And the second height adjustment list
Member 250 is mounted on the second angle and adjusts between the lower part of unit 240 and the upper surface of the driver 300, and described second
Height adjusting unit 250 supports the camera installation section 230 vertically to adjust the height of the camera installation section 230.
The first height adjusting unit 150 and the second height adjusting unit 250 of 3D scanning means 100 and photographic device 200
By the way that vertical height is adjusted using such as hydraulic, compressed air and motor equal power device.
The first angle of the 3D scanning means 100 adjusts unit 140 and second angle adjusts unit 240 and described takes the photograph
As device 200 can be rotated horizontally by using electric devices such as motor to adjust the angle.
In addition, cam device can be carried out by using such as hydraulic, compressed air and motor equal power device
Image the stretched vertically movement of head support member 210.
In addition, cooling water and compressed air can be used to cool down cam device for the cooling device of cam device.When taking the photograph
When being cooled by the cooling device as head device, which can use at 1250 DEG C.Therefore, which enters institute
The inside of carbonization chamber is stated, and can be shot about 4 minutes.
In addition, cam device of the present invention can be used for the camera shooting that length is 3 to 4 meters when by largest extension
The camera that head bracket and shooting angle are 0 to 90 °.
Fig. 9 is the schematic diagram of one embodiment of computer installation, which is of the present invention
The major part of the specific embodiment of the diagnostic device and diagnostic system of coke oven.
Just as shown in FIG. 9, computer installation 400 according to the present invention is such a configuration, including：First
Carbonization chamber image receiving unit 401, for receiving the carbonization chamber shot by the photographic device 200 of the first coke oven diagnostic device 1000
Image data in 10；Second carbonization chamber image receiving unit 402, for receiving by the camera shooting of the second coke oven diagnostic device 2000
Image data in the carbonization chamber of device shooting；First carbonization chamber scan data receiving unit 403, for receiving by the first coke oven
The 3D scan data inside carbonization chamber 10 that the 3D scanning means 100 of diagnostic device 1000 scans；Second carbonization chamber scan data
Receiving unit 404, for receiving the 3D inside the carbonization chamber 10 by the 3D scanning means scanning of the second coke oven diagnostic device 2000
Scan data；Doorframe scan data receiving unit 405 is diagnosed for receiving by the first coke oven diagnostic device 1000 and the second coke oven
The 3D scan data of first 20 and second 30 frame of the coke oven 3000 of the 3D scanning means scanning of device 2000；CCTV figure
As receiving unit 406, shot for receiving by the CCTV of the first coke oven diagnostic device 1000 and the second coke oven diagnostic device 2000
Image；Scanning means operates drive control device 407, for controlling the first coke oven diagnostic device 1000 and the second coke oven diagnosis dress
Set the driving of the operations such as scanning, height adjustment and the horizontal rotation of 2000 3D scanning means；Photographic device operation is driven
Movement controller 408, for control the first coke oven diagnostic device 1000 and the second coke oven diagnostic device 2000 photographic device it is all
Such as driving of shooting, height adjustment and horizontal rotation operation；Scanning means cools down drive control device 409, for controlling the
Cooling driving of the 3D scanning means of one coke oven diagnostic device 1000 and the second coke oven diagnostic device 2000 in cooling shell；It takes the photograph
As the cooling drive control device 410 of device, for controlling the first coke oven diagnostic device 1000 and the second coke oven diagnostic device 2000
The cooling driving of cam device；CCTV drive control device 411, for controlling the first coke oven diagnostic device 1000 and the second coke oven
The driving of the shooting of the CCTV of diagnostic device 2000；Data communication units 412, for being calculated in computer equipment 400 and control
Sending and receiving data between machine 600；Image storage unit 413, for storing the first coke oven diagnostic device 1000 and described second
The photographic device of coke oven diagnostic device 2000 and the shooting image of CCTV；Scan data storage unit 414, for storing by first
The carbonization chamber scan data and doorframe of the 3D scanning means of coke oven diagnostic device 1000 and the second coke oven diagnostic device 2000 scanning
Scan data.
Figure 10 is the schematic diagram of one embodiment of carbonization chamber data processor, which is
The major part in control computer of the specific embodiment of the diagnostic device and diagnostic system of coke oven of the present invention.
As shown in Figure 10, the charing data processor of control computer of the present invention is such a configuration, including：
First image data receiving unit 601, for receiving the charcoal sent from the computer installation 400 of the first coke oven diagnostic device 1000
Change the captured image data of chamber interior；Second image data receiving unit 602, for receiving from the second coke oven diagnostic device 2000
Computer installation send carbonization chamber inside captured image data；Carbonization chamber image storage unit 620, for storing from the
The image data of one image data receiving unit 601 and the received carbonization chamber of the second image data receiving unit 602；First scanning
Data receipt unit 603, inside the carbonization chamber for receiving the computer installation 400 from the first coke oven diagnostic device 1000
3D scan data；Second scan data receiving unit 604 is sent for receiving from the computer installation of the second coke oven diagnostic device
Carbonization chamber inside 3D scan data；First scan data analytical unit 605, for being connect by receiving from the first scan data
The received scan data of unit 603 is received to carry out calibrated to scan data and merge；Second scan data analytical unit 606, is used for
The calibrated of scan data and merging are executed by receiving from the received scan data of the second scan data receiving unit 604；The
One three-dimensional modeling unit 607, for being built by receiving the scan data handled by the first scan data analytical unit 605 progress 3D
Mould；Second three-dimensional modeling unit 608, for by receive the scan data handled by the second scan data analytical unit 606 into
Row 3D modeling；First and second modeling synthesis units 609, first for being handled by synthesis by the first 3D modeling unit 607
3D modeling data and the second 3D modeling data handled by the second 3D modeling unit 608, generate a 3D modeling；Round carbonization chamber
Comparing unit 610, for round carbonization chamber data to be modeled synthesis unit 609 with by the first modeling synthesis unit 609 and second
The synthesis 3D modeling of generation is compared；3D analyzes result generation unit 611, the ratio based on circulation carbonization chamber comparing unit 610
Compared with as a result, the problem of generating current carbonization chamber state, and generate based on it 3D rendering of carbonization chamber；And carbonization chamber 3D rendering is deposited
Storage unit 630, for storing the data and 3D rendering of the carbonization chamber generated by 3D analysis result generation unit 611.
Charing data processor can also include temperature information for obtaining carbonization chamber shape information, refractory material and
By the dress for analyzing the temperature distribution information by the received shooting image of the first and second image datas receiving unit
It sets.
Carbonizing data processor can also include for three by being synthesized by the first and second three-dimensional modeling synthesis units
Dimension models and obtains the shape letter of the thickness information of the furnace wall of carbonization chamber, the width information of carbonization chamber, contour line and refractory material
The device of breath.
Figure 11 is the signal of the diagnostic device of coke oven doorframe of the present invention and a specific embodiment of diagnostic system
Property structure chart.As shown in Figure 11, shown in the diagnostic device of coke oven doorframe of the present invention and the construction and Fig. 1 of diagnostic system
The diagnostic device of coke oven and the construction of diagnostic system be identical.However, the diagnosis of partial about coke oven, shown in Fig. 1
In the diagnostic device and diagnostic system of coke oven, by being become using 3D scanning means and photographic device to the state of carbonization chamber internal protecting wall
Change and carries out comprehensive diagnostic, and in the diagnostic device and the diagnostic system for coke oven doorframe described in Figure 11, it utilizes
3D scanning means diagnoses the state change of coke oven two frames.
Therefore, the diagnosis dress of coke oven doorframe shown in the diagnostic device of coke oven shown in FIG. 1 and diagnostic system and Figure 11
It sets and is not respectively configured with diagnostic system, by the diagnostic device and diagnostic system using coke oven doorframe, can be diagnosed simultaneously
The carbonization chamber of coke oven and the frame of coke oven door.
Figure 12 is the schematic diagram of one embodiment of doorframe data processor, which is this hair
The major part in control computer of the specific embodiment of the diagnostic device and diagnostic system of the bright coke oven doorframe.
Just as shown in Figure 12, the doorframe data processor of control computer of the present invention is such a structure
It makes, including：Doorframe scan data receiving unit 640, for receiving by the first coke oven diagnostic device and the second coke oven diagnostic device
3D scanning means scanning coke oven two kinds of doorframes 3D scan data；Scan data processor 641, for by from doorframe
The 3D scan data that scan data receiving unit 640 receives doorframe carrys out the calibration and merging of processing scan data；Doorframe 3D modeling
Unit 642 carries out 3D modeling for the scan data by receiving the doorframe that scan data analytical unit 641 is handled；Round door
The 3D modeling of frame comparing unit 643, the synthesis doorframe for generating round door frame data and doorframe 3D modeling unit 642 carries out
Compare；3D doorframe analyzes result generation unit 644, for the comparison result based on round doorframe comparing unit 643, generates current
The problem of doorframe state change, and doorframe 3D rendering is generated based on the problem；And frame 3D rendering storage unit 645, it is used for
The 3D rendering of data and doorframe that storage is generated by 3D doorframe analysis result generation unit 644.
Figure 13 is the schematic diagram of one embodiment of drive control device, which is of the present invention
The major part in control computer of the specific embodiment of the diagnostic device and diagnostic system of coke oven doorframe.
Just as shown in Figure 13, the drive control device of control computer of the present invention is such a construction, packet
It includes：Display unit 650, for showing the figure transmitted from the first coke oven diagnostic device and the second coke oven diagnostic device
Picture, 3D rendering, diagnostic data and the like；CCTV image receiving unit 651 is used for real-time reception coke oven diagnostic device and coke
The CCTV image of the current state of firedoor frame diagnostic device and carbonization chamber；CCTV image display controller 652, being used for will be from CCTV
The received image of image receiving unit 651 is shown on display unit 650；Photographic device drive control device 653, for remotely controlling
Make the driving of the photographic device, for example, the coke oven diagnostic device photographic device ON/OFF, and the control camera
Camera site of the device in carbonization chamber；3D scanning means drive control device 654, for remotely controlling the drive of 3D scanning means
It is dynamic, such as the ON/OFF of the 3D scanning means of coke oven diagnostic device, in the doorframe for controlling the carbonization chamber or the 3D scanning means
Scan position；Image display controller 655, the image in carbonization chamber for will be shot by the photographic device of coke oven diagnostic device
It is output to display unit 650；3D rendering display controller 656, for exporting the 3D scanning means scanning by coke oven diagnostic device
And the 3D rendering or 3D rendering of the door frame generated are to display unit 650；And data communication units 657, in the calculating
Sending and receiving data between machine device and the control computer of the coke oven diagnostic device.
The embodiment of invention described above is not limited to the description.It should be appreciated that for realizing base of the invention
The embodiment expection of this technology thought is included in the range of embodiments of the invention described above.
It will be operated referring to the specific embodiment detailed description of the present invention of above-mentioned Fig. 1 to 13.
In first 20 of the coke side of coke oven 3000 and second 30 state being all opened of cart side, the present invention
The first coke oven diagnostic device 1000 and the second coke oven diagnostic device 2000 be located in the available space of mobile device T vehicle and P vehicle.
It is burnt to open first for CCTV image on display unit described in drive control device real-time display by drive control computer 600
The CCTV of furnace diagnostic device 1000 and the second coke oven diagnostic device 2000.The camera bracket of photographic device passes through first 20 He
It protrudes into carbonization chamber for second 30, opens the first coke oven diagnostic device 1000 and the second coke oven diagnostic device 2000, while checking aobvious
Show the CCTV image of unit and drives photographic device drive control device 653.In this example, the adjustable cam device
Position, while checking the position of the CCTV image or the adjustable cam device, while checking from photographic device
The received carbonization chamber image of institute, and be shown on the display unit.By opening the first coke oven diagnostic device 1000 and second
The 3D scanning means of coke oven diagnostic device 2000, while checking the CCTV image of display unit and 3D laser beam is irradiated to charing
In room, 3D scan data is received.In this example, the state of adjustable laser beam direction of illumination and three-dimensional scanner, simultaneously
The state of CCTV image or adjustable laser beam direction of illumination and three-dimensional scanner is detected, while detecting and being scanned from 3D
The 3D rendering of the received carbonization chamber of device, and be shown on the display unit.
In addition, the position of adjustment the first coke oven diagnostic device 1000 and the second coke oven diagnostic device 2000,3D is scanned
The 3D bombardment with laser beams of device is scanned by using 3D and is filled to first 20 frame and second 30 frame of coke oven 3000
The 3D scan data for obtaining first 20 frame and second 30 frame is set, to diagnose the state change of door frame.
Figure 14 is another of the diagnostic device of coke oven of the present invention shown in FIG. 1 and the major part of diagnostic system
The schematic diagram of embodiment.
Just as shown in Figure 14, in the present invention, complicated image acquisition device 900,130 He of 3D scanning means are provided
Thermal imagery photographic device 800 is installed in shell.Thermal imagery photographic device 800 is the housing section 110 of the cooling shell of above-mentioned Fig. 3
Bottom upper part, for being mounted on the infrared light of 120 side of transparent window by radiating and fixing the heat of charing chamber interior
Picture.Preferably, even if can also accurately realize thermal image in small temperature change.
It is fixed when synthesis (duplication) by the fixed 3D modeling image of 3D scanning means 130 and by thermal imagery photographic device 800
When thermal image, the shape and Temperature Distribution of same position can be accurately determined, and can the heating result to carbonization chamber supervise
Control, not only it is understood that mechanical configurations problem (bending, expansion, breakage etc.), further includes the Temperature Distribution inside carbonization chamber.
Figure 15 is the schematic diagram of another embodiment of carbonization chamber data processor, the carbonization chamber data processor
Be coke oven of the present invention diagnostic device and diagnostic system specific embodiment control computer in major part.
As shown in Figure 15, carbonization chamber data processor of the present invention is such a construction, including：First scan data connects
Unit 603 is received, the 3D scanning inside the carbonization chamber for receiving the computer installation 400 from the first coke oven diagnostic device 1000
Data；Second scan data receiving unit 604, for receiving from the transmission of the computer installation of the second coke oven diagnostic device 2000
3D scan data inside carbonization chamber；First scan data analytical unit 605, for being received by receiving from the first scan data
The received scan data of unit 603 is calibrated and is merged to scan data；Second scan data analytical unit 606, for leading to
Reception is crossed by the received scan data of the second scan data receiving unit 604, scan data is calibrated and is merged；One or three
Modeling unit 607 is tieed up, for carrying out 3D modeling by the scan data that the first scan data analytical unit 605 is handled by receiving；
Second three-dimensional modeling unit 608, for carrying out 3D by the scan data that the second scan data analytical unit 606 is handled by receiving
Modeling；First thermal-image data receiving unit 801 is filled for receiving to be shot by thermal imagery photographic device 800 and diagnosed from the first coke oven
Set the thermographic image data of the inside of the carbonization chamber of 1000 transmission of computer installation 400；Second thermal-image data receiving unit 802,
For receiving the carbonization chamber for being shot by thermal imagery photographic device and being sent from the computer installation 400 of the second coke oven diagnostic device 2000
Internal thermographic image data；First thermal-image data storage unit 803 and the second thermal image storage unit 804, for storing from the
One thermographic image data receiving unit 801 and the received thermal-image data of the second thermographic image data receiving unit 802；First 3D modeling and
Thermographic image data synthesis unit 810 comes from first by receiving for synthesizing (duplication) first three-dimensional modeling and thermographic image data
First three-dimensional modeling of three-dimensional modeling unit 607 simultaneously receives thermographic image data by the first thermal-image data receiving unit 801；Second
3D modeling and thermographic image data synthesis unit 820 pass through the two or three for synthesizing (duplication) second 3D modeling and thermographic image data
Modeling unit 608 is tieed up to receive the second 3D modeling and receive thermal-image data by the second thermal-image data receiving unit 802；And first
Generated data storage unit 830 and the second generated data storage unit 840, for being closed from the first three-dimensional modeling and thermographic image data
Generated data is received and stored at unit 810 and the second three-dimensional modeling and thermal image synthesis unit 820.
The embodiment of invention described above is only some embodiments in various embodiments.Skill of the invention
Various embodiments included by art scheme both correspond to the scope of the present invention comprising：Photographic device, be stretched to front side and
Rear side has camera cooling device and 3D scanning means, institute to shoot carbonization chamber by the inside for entering carbonization chamber
The external front side for stating coke oven door obtains 3D scan data by the inside of three-dimensional radiation laser beam to carbonization chamber, and has cooling
Device.
In the above-described embodiments, photographic device and 3D scanning means are to be installed in an erecting bed, but the present invention is not
It is limited to this.It can also include the photographic device and 3D scanning means being separated from each other in a specific embodiment kind.In addition, also retouching
It states：Other various cooling hands can be used using cooling shell, however, the present invention is not limited thereto in the cooling device of 3D scanning means
Section.
The explanation of appended drawing reference and number
100：3D scanning means
200：Photographic device
300：Driver
400：Computer installation
500：Erecting bed
600：Control computer
700：Server
800：Thermal imagery photographic device
900：Complicated image acquisition device
1000：First coke oven diagnostic device
2000：Second coke oven diagnostic device
3000：Coke oven
Claims (9)
1. a kind of coke oven diagnostic device, including：
Photographic device enters the inside of the carbonization chamber of coke oven by back-and-forth motion device and vertical height adjustment device to shoot
Carbonization chamber, and there is self cooling device of camera；3D scanning means is adjusted by vertical height adjustment device and level angle
The 3D scanning means is positioned at the outer front side of coke oven door by device, so that laser beam is illuminated into the carbonization chamber, and
The 3D scan data inside the carbonization chamber is obtained, also there is cooling device；And
Thermal imagery photographic device is positioned the thermal imagery photographic device by vertical height adjustment device and level angle regulating device
In the outer front side of the door of coke oven, so that infrared light is illuminated to enter the carbonization chamber, and the heat inside the carbonization chamber is obtained
As data, and there is cooling device；
Wherein, the photographic device determines shape and Temperature Distribution at the same position in the carbonization chamber of the coke oven, passes through
Using by synthesizing captured image, 3D modeling image (by using the 3D of 3D scan data generation to build in 3D scanning means
Mould image) and thermal image (passing through the thermographic image data obtained in thermal image photographic device thermal image obtained) produced by
Image, determine the mechanical configurations problem such as breakage inside bending, expansion and carbonization chamber, and by know Temperature Distribution come
Monitor the heating result of carbonization chamber.
2. coke oven diagnostic device according to claim 1, it is characterised in that：The photographic device includes can vertical telescopic
Camera bracket and the cam device that the camera bracket end is set, wherein the cam device passes through setting
Cooling device in the camera bracket carries out cooling.
3. coke oven diagnostic device according to claim 1, it is characterised in that：The 3D scanning means includes having cooling dress
The housing parts set and the 3D scanner being arranged in the housing parts.
4. coke oven diagnostic device according to claim 1, it is characterised in that：The thermal imagery photographic device includes having cooling
The housing parts of device and the thermal imagery infrared camera being arranged in the housing section.
5. coke oven diagnostic device according to claim 1, which is characterized in that further include：
For installing the erecting bed of the photographic device, the 3D scanning means and the thermal imagery photographic device；And for examining
Look into the CCTV of the driving condition of the photographic device, the 3D scanning means and the thermal imagery photographic device.
6. coke oven diagnostic device according to claim 1, it is characterised in that：The 3D scanning means is by using vertical spoke
Penetrate the laser white light that range is 300 ° and horizontal radiation range is 360 ° and the 3D scan data for obtaining carbonization chamber.
7. a kind of coke oven doorframe diagnostic device, including：
3D scanning means, by vertical height adjustment device and level angle regulating device be positioned at coke oven door it is outer before
Laser beam is dimensionally irradiated in coke oven door by side, obtains the 3D doorframe scan data of coke oven door, and have cooling device；
And the computer of the driving of the control 3D scanning means, the computer includes doorframe data processing equipment；
Wherein, the doorframe data processing equipment includes doorframe 3D modeling unit, for scanning number by receiving the 3D doorframe
It is calibrated and is merged to execute the 3D modeling of the doorframe according to and to the doorframe；And round doorframe comparing unit, it is used for
The 3D modeling for the doorframe that round door frame data and doorframe 3D modeling unit generate is compared, and more single according to round doorframe
The comparison result of member diagnoses current doorframe state change.
8. a kind of coke oven diagnostic system, including：
First coke oven diagnostic device according to any one of claim 1 to 6 and the second coke oven diagnostic device, described first
Coke oven diagnostic device and the second coke oven diagnostic device are located in the outside far from two doors of coke oven, and be separated from each other pre- spacing
From；And
Computer is controlled, is transmitted for receiving and analyzing from the first coke oven diagnostic device and the second coke oven diagnostic device
The captured image data of the coke furnace carbonization chamber come and the 3D scan data and thermographic image data of coke furnace carbonization chamber, and to described first
Coke oven diagnostic device and the second coke oven diagnostic device send driving control signal.
9. a kind of coke oven doorframe diagnostic system, including：
First coke oven doorframe diagnostic device according to claim 7 and the second coke oven doorframe diagnostic device, described first is burnt
Firedoor frame diagnostic device and the second coke oven doorframe diagnostic device are located in the outside far from two doors of coke oven, are separated from each other pre-
Set a distance；And
Computer is controlled, is diagnosed for receiving and analyzing from the first coke oven doorframe diagnostic device and the second coke oven doorframe
The 3D scan data for the coke oven doorframe that device transmission comes, and to the first coke oven doorframe diagnostic device and described second burnt
Firedoor frame diagnostic device sends driving control signal.
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| CN201810707951.0A CN108872249A (en) | 2018-07-02 | 2018-07-02 | The diagnostic device and diagnostic system of coke oven and coke oven doorframe |
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| CN201810707951.0A CN108872249A (en) | 2018-07-02 | 2018-07-02 | The diagnostic device and diagnostic system of coke oven and coke oven doorframe |
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| CN113092527A (en) * | 2021-04-09 | 2021-07-09 | 河北大有镁业有限责任公司 | Multi-dimensional test system for high-temperature oxidation behavior and flame retardant property of multi-flame-retardant-element magnesium alloy |
| CN114088210A (en) * | 2020-08-04 | 2022-02-25 | 宝山钢铁股份有限公司 | Method for measuring surface temperature distribution of coke oven carbonization chamber wall |
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