CN220251710U - High-efficient panorama visual inspection machine - Google Patents
High-efficient panorama visual inspection machine Download PDFInfo
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- CN220251710U CN220251710U CN202321464162.1U CN202321464162U CN220251710U CN 220251710 U CN220251710 U CN 220251710U CN 202321464162 U CN202321464162 U CN 202321464162U CN 220251710 U CN220251710 U CN 220251710U
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- 238000011179 visual inspection Methods 0.000 title claims description 4
- 238000001514 detection method Methods 0.000 claims abstract description 32
- 238000006073 displacement reaction Methods 0.000 claims abstract description 19
- 238000005286 illumination Methods 0.000 claims abstract description 8
- 238000007689 inspection Methods 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 7
- 238000003860 storage Methods 0.000 abstract description 3
- 238000004891 communication Methods 0.000 description 5
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
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- 230000003287 optical effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- RVCKCEDKBVEEHL-UHFFFAOYSA-N 2,3,4,5,6-pentachlorobenzyl alcohol Chemical compound OCC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl RVCKCEDKBVEEHL-UHFFFAOYSA-N 0.000 description 1
- 241001270131 Agaricus moelleri Species 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
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- 238000007590 electrostatic spraying Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model discloses a high-efficiency panoramic vision detector, which comprises a machine body, wherein a detection cavity is arranged at the top of the machine body, a storage tray is fixedly connected to the bottom end of the inner wall of the detection cavity, a machine vision camera is fixedly arranged at four corners of the bottom of the inner wall of the detection cavity, an illumination light source is fixedly arranged at the top of one side of the inner wall of the detection cavity, a PC controller is fixedly arranged at the top of the other side of the inner wall of the detection cavity, a ZigBee module is fixedly arranged at the top of the other side of the inner wall of the detection cavity, a vertical box is fixedly connected to the middle part of one side of the machine body, a speed reducing motor is fixedly arranged at the top of the vertical box, a screw rod is fixedly connected to the output end of the speed reducing motor through the inner wall of the vertical box, and a displacement piece is sheathed on the surface thread of the screw rod.
Description
Technical Field
The utility model relates to the technical field of detectors, in particular to a high-efficiency panoramic vision detector.
Background
Visual inspection is to replace the human eye with a machine to make measurements and decisions.
However, the existing panoramic vision inspection machine has the following defects:
(1) The panoramic visual detection of the existing SMT post-industrial products is not rapid and accurate, and customers cannot be helped to carry out high quality control and large quantity detection on the products in a short time;
(2) The height of an operation key and a display screen on the existing panoramic vision detection machine cannot be adjusted according to the height of a worker, and the operation and observation are inconvenient due to the fact that the operation and the observation are not adapted.
Disclosure of Invention
The utility model aims to provide a high-efficiency panoramic vision detector, which aims to solve the problems that the panoramic vision detection of the existing SMT rear-end industry products provided in the background technology is not rapid and accurate, customers cannot be helped to carry out high-quality control and large-quantity detection on the products in a short time, the heights of operating keys and display screens on the panoramic vision detector cannot be adjusted according to the heights of workers, and the operation and observation are inconvenient due to the fact that the operating keys and the display screens are not adapted.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a high-efficient panorama vision detects machine, includes the organism, the top of organism is equipped with the detection chamber, the bottom fixedly connected with of detecting the intracavity wall puts the thing dish, the equal fixed mounting in four corners of detection intracavity wall bottom has the machine vision camera, the top fixed mounting who detects the intracavity wall has illumination light source, the top fixed mounting who detects intracavity wall one side has the PC controller, the top fixed mounting who detects intracavity wall opposite side has the zigBee module, the middle part fixedly connected with of organism one side erects the box, the top fixedly mounted who erects the box has gear motor, gear motor's output passes the inner wall fixedly connected with lead screw of erectting the box, the surface screw of lead screw has cup jointed the displacement piece, the positive fixedly connected with installation piece of displacement piece, the surface connection of installation piece has operation display mechanism.
When the high-efficiency panoramic vision detector of the technical scheme is used, an optical technology is used for capturing images so as to evaluate potential faults, quick and accurate inspection can be provided, high quality of products is ensured, the height of an operation display mechanism can be adjusted according to the height of a worker, and the operation is more convenient.
As a preferable technical scheme of the utility model, two ends of the screw rod are respectively and rotatably connected with the top end of the inner wall of the vertical box and the bottom end of the inner wall through bearings. The bearings enable the screw to rotate stably.
As a preferable technical scheme of the utility model, the front surface of the vertical box is provided with a displacement opening. The displacement opening plays a guiding role in the movement of the mounting block.
As a preferable technical scheme of the utility model, the top end of the detection cavity is hinged with a cavity cover. The cavity cover is used for sealing the detection cavity.
As a preferable technical scheme of the utility model, the middle part of the cavity cover is provided with an observation window. The arrangement of the viewing window allows viewing of the condition within the detection chamber.
As a preferable technical scheme of the utility model, the bottom of the front surface of the cavity cover is fixedly connected with a handle. The handle is arranged to facilitate the opening of the cavity cover.
As a preferable technical scheme of the utility model, the two ends of the two sides of the bottom end of the machine body are fixedly connected with the supporting legs. The support legs are arranged to support the machine body.
Compared with the prior art, the utility model has the beneficial effects that:
1. the high-performance vision camera is adopted, a clear image of a product can be rapidly captured by the system, the illumination light source utilizes 256-level gray scale of white light, light irradiates the surface of soldering tin/components, then the light is reflected into the lens, three-dimensional display of a two-dimensional image is generated to reflect the height and chromatic aberration of the soldering point/components, an optical technology is used for capturing the image to evaluate potential faults, rapid and accurate inspection can be provided, and high quality of the product is ensured;
2. the screw rod is driven to rotate by starting the gear motor, under the limit of the displacement opening, the displacement piece and the installation block can vertically move, and then the operation display mechanism is driven to lift, so that the height of the operation display mechanism can be adjusted according to the height of a worker, and the operation is more convenient.
Drawings
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is a cross-sectional view of the utility model at a detection chamber;
FIG. 3 is a top cross-sectional view of the utility model at a detection chamber;
fig. 4 is a cross-sectional view of the utility model at a vertical box.
In the figure: 1. a body; 2. a detection chamber; 3. a storage tray; 4. a machine vision camera; 5. an illumination light source; 6. a PC controller; 7. a ZigBee module; 8. a cavity cover; 9. a vertical box; 10. a speed reducing motor; 11. a bearing; 12. a screw rod; 13. a displacement member; 14. a mounting block; 15. a displacement port; 16. operating the display mechanism; 17. an observation window; 18. a handle; 19. and (5) supporting legs.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the utility model provides a high-efficiency panoramic vision inspection machine, which comprises a machine body 1, wherein the top of the machine body 1 is provided with an inspection cavity 2, the bottom end of the inner wall of the inspection cavity 2 is fixedly connected with a storage tray 3 for placing an inspected object, four corners of the bottom of the inner wall of the inspection cavity 2 are fixedly provided with machine vision cameras 4, the top end of the inner wall of the inspection cavity 2 is fixedly provided with an illumination light source 5, the top of one side of the inner wall of the inspection cavity 2 is fixedly provided with a PC controller 6 for controlling, the top of the other side of the inner wall of the inspection cavity 2 is fixedly provided with a ZigBee module 7 for wireless communication, the middle part of one side of the machine body 1 is fixedly connected with a vertical box 9, the top end of the vertical box 9 is fixedly provided with a gear motor 10, the output end of the gear motor 10 passes through the inner wall of the vertical box 9 and is fixedly connected with a lead screw 12, the surface thread of the lead screw 12 is sleeved with a displacement piece 13, the front surface of the displacement piece 13 is fixedly connected with an installation block 14, and the surface of the installation block 14 is connected with an operation display mechanism 16 for operating the equipment and displaying images.
When the device is used, based on PC control and program editing, the device can directly communicate with an enterprise MES system production device data acquisition server by means of a system self communication protocol and a communication network port without adding any hardware, a high-performance machine vision camera 4 is adopted, a clear image of a product can be captured by the system, an illumination light source 5 utilizes 256-level gray scale of white light, light irradiates the surface of soldering tin/components, then the light is reflected into a lens, and three-dimensional display of a two-dimensional image is generated to reflect the height and chromatic aberration of soldering spots/components;
the two ends of the screw rod 12 are respectively connected with the top end of the inner wall of the vertical box 9 and the bottom end of the inner wall in a rotating way through bearings 11, so that the stability is improved, the front surface of the vertical box 9 is provided with a displacement opening 15, the moving space is improved, and the two ends of the two sides of the bottom end of the machine body 1 are fixedly connected with supporting legs 19 for supporting;
when the device is used, the stand bar 19 is arranged to lift the machine body 1 from the influence of the humidity or the high temperature of the ground, the gear motor 10 can be started to drive the screw rod 12 to stably rotate under the cooperation of the bearing 11, and the displacement piece 13 and the mounting block 14 vertically move under the guidance of the displacement opening 15 so as to drive the operation display mechanism 16 to lift, so that the height of the operation display mechanism 16 can be adjusted according to the height of a worker;
the top end of the detection cavity 2 is hinged with a cavity cover 8 for sealing, the middle part of the cavity cover 8 is provided with an observation window 17 for observation, and the bottom of the front surface of the cavity cover 8 is fixedly connected with a handle 18 for facilitating the opening of the cavity cover 8;
when the device is used, a detected object is placed on the object placing disc 3, the cavity cover 8 is closed to seal the detection cavity 2, visual detection is carried out, the internal condition of the detection cavity 2 can be observed through the observation window 17, and after the detection, the handle 18 can be pulled to open the cavity cover 8, so that the detected object is taken out.
When the efficient panoramic vision detector is particularly used, the equipment adopts a firm sheet metal structure, the surface adopts an electrostatic spraying process, the equipment is controlled and edited based on a PC (personal computer) program, the equipment can directly communicate with a data acquisition server of production equipment of an enterprise MES (manufacturing execution system) system by means of a communication protocol and a communication network port of the system without adding any hardware, software on the server performs data display, statistics, analysis and management, operating software uses a Chinese-English bilingual version, the operation software can be automatically switched according to the requirements of a user, the efficient panoramic vision detector is simple and convenient, a high-performance machine vision camera 4 is adopted, a clear image of a product can be captured by a rapid capturing system, an illumination light source 5 utilizes 256-level gray scales of white light, light irradiates the surface of soldering tin/components, and then the light is reflected into a lens to generate three-dimensional display of a two-dimensional image, the height and chromatic aberration of welding spots/components are reflected, people see and know that objects are judged by reflecting light, the reflecting quantity is bright, the reflecting quantity is dark, a PCBA product is automatically scanned by a high-definition camera, images are collected, tested detection points are compared with qualified parameters in a database, defects on target products are checked through image processing, the defects are displayed/marked by a display or an automatic mark for repair personnel to repair and engineering personnel to improve the process, a reducing motor 10 is started to drive a screw 12 to rotate, under the limitation of a displacement opening 15, the displacement piece 13 and a mounting block 14 can be vertically moved, and an operation display mechanism 16 is driven to be lifted, so that the height of the operation display mechanism 16 can be adjusted according to the height of a worker, and the operation is more convenient.
Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.
Claims (7)
1. High-efficient panorama visual inspection machine, including organism (1), its characterized in that: the utility model discloses a camera, including organism (1), including detection chamber (2), detection chamber (2) inner wall, bottom fixedly connected with thing dish (3) are put to the top of organism (1), the equal fixed mounting in four corners of detection chamber (2) inner wall bottom has machine vision camera (4), the top fixed mounting of detection chamber (2) inner wall has illumination light source (5), the top fixed mounting of detection chamber (2) inner wall one side has PC controller (6), the top fixed mounting of detection chamber (2) inner wall opposite side has zigBee module (7), the middle part fixedly connected with of organism (1) one side erects box (9), the top fixedly connected with gear motor (10) of erectting box (9), the output of gear motor (10) passes the inner wall fixedly connected with lead screw (12) of erectting box (9), the surface screw cup joints displacement piece (13), the positive fixedly connected with installation piece (14) of displacement piece (13), the surface connection of installation piece (14) has operation display mechanism (16).
2. The high efficiency panoramic vision inspection machine of claim 1, wherein: the two ends of the screw rod (12) are respectively connected with the top end of the inner wall of the vertical box (9) and the bottom end of the inner wall in a rotating way through bearings (11).
3. The high efficiency panoramic vision inspection machine of claim 1, wherein: the front of the vertical box (9) is provided with a displacement opening (15).
4. The high efficiency panoramic vision inspection machine of claim 1, wherein: the top end of the detection cavity (2) is hinged with a cavity cover (8).
5. The high efficiency panoramic vision inspection machine of claim 4, wherein: an observation window (17) is arranged in the middle of the cavity cover (8).
6. The high efficiency panoramic vision inspection machine of claim 4, wherein: the bottom of the front face of the cavity cover (8) is fixedly connected with a handle (18).
7. The high efficiency panoramic vision inspection machine of claim 1, wherein: the two ends of the two sides of the bottom end of the machine body (1) are fixedly connected with supporting legs (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321464162.1U CN220251710U (en) | 2023-06-09 | 2023-06-09 | High-efficient panorama visual inspection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321464162.1U CN220251710U (en) | 2023-06-09 | 2023-06-09 | High-efficient panorama visual inspection machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220251710U true CN220251710U (en) | 2023-12-26 |
Family
ID=89228267
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321464162.1U Active CN220251710U (en) | 2023-06-09 | 2023-06-09 | High-efficient panorama visual inspection machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220251710U (en) |
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2023
- 2023-06-09 CN CN202321464162.1U patent/CN220251710U/en active Active
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