CN108868043A - A grades of fireproofing inorganic heat insulation decoration integrated plates and its manufacturing method - Google Patents

A grades of fireproofing inorganic heat insulation decoration integrated plates and its manufacturing method Download PDF

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Publication number
CN108868043A
CN108868043A CN201811053382.9A CN201811053382A CN108868043A CN 108868043 A CN108868043 A CN 108868043A CN 201811053382 A CN201811053382 A CN 201811053382A CN 108868043 A CN108868043 A CN 108868043A
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inorganic
plate
grades
layer
heat
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CN201811053382.9A
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CN108868043B (en
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张璇
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0015Machines or methods for applying the material to surfaces to form a permanent layer thereon on multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/242Slab shaped vacuum insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)
  • Building Environments (AREA)

Abstract

The invention discloses A grades of fireproofing inorganic heat insulation decoration integrated plates and its manufacturing methods,By inorfil plate,Nanoporous aerogel plate,The vacuum insulation plate of various core materials is as core material plate,Core material plate is pasted on inorganic decorating panel using bonding mortar or various high-temperature plastics,Inorganic thermal insulation slurry is used again,It is rolled using equipment,Squeeze or be made smooth plate,By core material clad can,Reach and coats core material plate completely,Then inorganic sandwich formula heat insulation decoration integrated plate is made in drying,Inorganic heat-insulating decorative integrated board of the invention,Composition material is all made of inorganic material,Reach A grades of fire prevention,Due to using nanoporous aerogel plate,The contour effect thermal insulation material of vacuum insulation plate does the sandwich combination process of core material,Whole plate thermal coefficient is greatly reduced,Increase thermal resistance,Has good heat insulation effect,Making the integral thickness of insulation board significantly reduces,Inorganic fire heat insulation decoration integrated plate is high-efficiency insulated,Saving of labor,Material-saving and fire safety.

Description

A grades of fireproofing inorganic heat insulation decoration integrated plates and its manufacturing method
Technical field
The present invention relates to building thermal-insulation energy-saving Material Fields, heat insulation decoration integrated more particularly to a kind of A grades of fireproofing inorganic Plate and its manufacturing method.
Background technique
Since China requires building thermal-insulation energy-saving, external wall is as using fire caused by B grades of organic insulation materials Frequently occur to cause huge loss to people's lives and properties.Thus public security fire-fighting portion, live the portion of building issued a series of buildings Fire safety rules standard is designed, the buildings such as mandatory requirement public building, crowded place building, hundred meters of high levels are non-ignitable using A grades Thermal insulation material.Thermal insulation material A grades of inorganic heat insulation material kind negligible amounts at present, are far from satisfying the market demand.Market mesh Before be single homogeneous inorganic heat insulation material, this kind of inorganic heat insulation material is unable to reach ultra-low thermal conductivity, reaches good heat preservation Effect.And the existing heat insulation decoration integrated plate in building heat preservation market all does insulating layer using organic insulation material substantially at present, protects Warm nature up to standard can but be unable to satisfy fire protection requirement, and a small amount of decorative integrated plate fire prevention for doing insulating layer using rock wool heat-preservation material reaches Mark is but difficult to reach excellent thermal insulation property, and the thermal insulation property and fire protecting performance of insulation board can not get both.How insulation and decoration to be allowed Integrated board had both had A grades of non-ignitable fire protecting performances and excellent thermal insulation property, was the key subjects in building thermal-insulation energy-saving field, It is a great difficult problem.
Summary of the invention
To overcome the above-mentioned technology disadvantage present invention to provide a kind of A grades of inorganic heat-insulating decorative integrated board and its manufacturing method, it Include the following steps:
Step 1: preparing material, prepare core material plate, binder and inorganic decorating panel;
Step 2: production slave board, core material plate is pasted on the non-decorative cover of inorganic decorating panel by binder, and place 3 Hour or more, keep inorganic decorating panel sufficiently Nian Jie secured with core plate, forms slave board;
Step 3: production inorganic thermal insulation slurry, puts into blender for the dry material of inorganic heat insulation material, adds water and stirs into paste Or half fluffy slurry, and slurry is put into laminator feed bin;
Step 4: will be put into after the non-decorative cover brushing interfacial agents of slave board obtained in step 2 in step 3 equipped with inorganic heat preservation In the laminator of slurry;
Step 5: inorganic thermal insulation slurry is compressed in laminator on the non-decorative cover of slave board, overlay is formed;
Step 6: being dried the pressed plate of laminator is passed through in step 5, until obtaining A grades of nothings after water content≤1% Machine heat insulation decoration integrated plate;
Further, the core material plate in the step 1 be inorganic fiberboard, nanoscale aerogel plate, nanoscale aerogel blanket and One of vacuum heat-insulating plate.
Further, the bonding agent in the step 1 is one of bonding mortar and high-temperature plastic or a variety of.
Further, the inorganic heat insulation material in the step 3 is in alumina silicate, perlite, glass bead and silicate It is one or more.
Further, the weight ratio of the dry material of the inorganic heat insulation material in the step 3 and water is 1:4 to 1:6.
Further, the weight ratio of the dry material of the inorganic heat insulation material in the step 3 and water is 1:5.
Further, the heat preservation slurry overlay is coated on outside interface agent layer.
Further, drying temperature is 80 DEG C -120 DEG C in step 6, and drying time is greater than 3 hours.
A kind of A grades of inorganic heat-insulating decorative integrated board, it is layer structure, including inorganic decorating panel layer, adhesive layer, core material Layer, interface agent layer and heat preservation slurry overlay, wherein inorganic decorating panel layer includes decorative cover and faying face, and the core layer is logical It crosses adhesive layer to be bonded on faying face, heat preservation slurry overlay is coated in core layer by interface agent layer, and heat preservation slurry Overlay is by interface agent layer in conjunction with the faying face of inorganic decorating panel layer.
Further, the heat preservation slurry overlay geomery is consistent with inorganic decorating panel layer, and heat preservation slurry covers There is recess portion in surface layer, the receiving portion of core layer is collectively formed in the faying face of recess portion and inorganic decorating panel layer.
Further, the core layer size is less than the size of inorganic decorating panel layer, and core layer is arranged in inorganic dress Between decoration panel layer and heat preservation slurry overlay.
Further, the core layer is that inorganic fiberboard, nanoscale aerogel plate, nanoscale aerogel blanket and vacuum are exhausted One of hot plate.
Further, the heat preservation slurry overlay is inorganic thermal insulation slurry overlay.
Further, the adhesive layer is bonding mortar and/or high-temperature plastic.
Further, lines is provided on the faying face.
Further, right angle inflection point is provided on the lines.
Further, recess breakpoint is provided on the lines, the recess breakpoint setup is in right angle inflection point two sides.
By implementing this inorganic heat-insulating decorative integrated board with excellent fire retardancy energy disclosed by the invention, its fire prevention Ability can reach A grades of fire prevention, simultaneously because using the contour effect of vacuum insulation plate of nanoporous aerogel plate, various core materials Thermal insulation material does the sandwich combination process of core material, and whole plate thermal coefficient is greatly reduced, and increases thermal resistance, has good heat preservation Effect significantly reduces the integral thickness of insulation board, largely saves material utilization amount while increasing architectural surface, reduces Exterior-wall heat insulation operational procedure, reduces cost of labor, shortens the duration, which has efficiently Heat preservation, saving of labor, material-saving and fire safety, weather-proof lasting, the A grade inorganic heat-insulating decorative integrated board obtained using the present invention, Under 25 DEG C of environment, the thermal coefficient of core layer and overlay is between 0.012 ~ 0.038 W/mK, and thermal coefficient is low, thermal resistance Height, and have good heat insulation effect, between 230-280KG/M3, the integral thickness of integrated board is significantly reduced, is substantially saved density Material saving simultaneously, and prevent fires it is non-ignitable, weather-proof persistently, in addition the firmness of integrated board is also promoted.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is schematic perspective view of the invention;
Fig. 3 is inorganic decorating panel schematic diagram of a layer structure of the present invention;
Fig. 4 is the structural schematic diagram of the invention with textured inorganic decorating panel layer;
Fig. 5 is the second structural representation of the invention with textured inorganic decorating panel layer.
Legend:1. inorganic decorating panel layer;11. decorative cover;12. faying face;13. lines;131. right angle inflection point;132. Recess breakpoint;2. adhesive layer;3. core layer;4. interface agent layer;5. heat preservation slurry overlay.
Specific embodiment
Below with reference to embodiment, the present invention will be further described, but is not limited to the content on specification.
Embodiment 1
As shown in Figure 1, Figure 2 and Figure 3, the invention discloses a kind of A grades of inorganic heat-insulating decorative integrated board, it is stepped construction, packet Inorganic decorating panel layer 1, adhesive layer 2, core layer 3, interface agent layer 4 and heat preservation slurry overlay 5 are included, wherein inorganic decorating face Plate layer 1 includes decorative cover 11 and faying face 12, and core layer 3 is bonded on faying face 12 by adhesive layer 2, heat preservation slurry clad can Layer 5 is coated in core layer 3 completely by interface agent layer 4,5 geomery of heat preservation slurry overlay and inorganic decorating panel layer one It causes, 3 size of core layer is less than the size of inorganic decorating panel layer, and core layer 3 is nanoscale aerogel plate, nanoscale airsetting One of rubber mat and vacuum heat-insulating plate, heat preservation slurry overlay 5 are inorganic thermal insulation slurry overlay, and the adhesive layer 2 is One of bonding mortar and various high-temperature plastics are a variety of.
It needs herein illustratively, core layer 3 and heat preservation slurry overlay 5 is only arranged in interface agent layer 4 In combined area and on the binding site of heat preservation slurry overlay 5 and inorganic decorating panel layer 1, core layer 3 and inorganic decorating face Adhesive layer 2 is set between plate layer 1.
By the way that plate body is carried out above-mentioned setting, the integral thickness of plate body can be made to significantly reduce, substantially save material simultaneously, It is non-ignitable, weather-proof lasting to prevent fires again.
The manufacturing method of A grades of inorganic heat-insulating decorative integrated boards, it includes the following steps:
Step 1: preparing core material layer material, binder layer material and inorganic decorating panel layer material, wherein core layer is nanoscale One of aerogel plate, nanoscale aerogel blanket and vacuum heat-insulating plate, bonding agent are one in bonding mortar and high-temperature plastic Kind is a variety of;
Step 2: production slave board, core material plate is pasted on the faying face of inorganic decorating panel by binder or high-temperature plastic, And place 3 hours or more, keep inorganic decorating panel sufficiently Nian Jie secured with core material plate, forms slave board;
Step 3: production inorganic thermal insulation slurry, puts into blender, inorganic heat insulation material choosing for the dry material of inorganic heat insulation material With one of alumina silicate, perlite, glass bead, silicate etc. or a variety of, water is added to stir 5- with 40-200 revs/min of speed 20 minutes formation pastes or half fluffy slurry, depending on amount of water and mixing time are according to different heat preservation slurries, and by slurry It puts into laminator feed bin;
Step 4: by being put into step 3 after the faying face brushing of slave board obtained in step 2 or spraying interfacial agents equipped with inorganic In the laminator of heat preservation slurry;
Step 5: inorganic thermal insulation slurry is compressed in laminator on the faying face of slave board, inorganic heat preservation overlay, nothing are formed Machine heat preservation overlay coats core material plate completely, and the pressing mode of laminator can be rolling, extruding or vertical compression mode;
It is dried Step 6: the pressed plate of laminator will be passed through in step 5 and be put into drying kiln, in 80 DEG C~120 DEG C temperature The lower drying of degree 3 hours or more, until water content≤1% obtains A grades of inorganic heat-insulating decorative integrated boards after water content reaches national standard;
Wherein, during making inorganic thermal insulation slurry in step 3, the dry material of inorganic heat insulation material and the weight ratio of water are 1:4 to 1:Between 6, preferably 1:5, the inorganic thermal insulation slurry made in this way can not only be normally carried out subsequent processing, It can also guarantee can there is suitable moisture content to carry out drying operation by the heat preservation slurry overlay 5 that its production is formed, this The design that water object matches with drying temperature, drying time and plate body structure is combined together, and plate body can be made in drying operation Middle heat preservation slurry overlay 5 is oven-dried to state up to standard, and the temperature of interface agent layer 4 does not exceed 80 DEG C always, this is also It is drying temperature at 80 DEG C -120 DEG C, the temperature of interface agent layer 4 is not above 80 DEG C, and interface agent layer 4 first is arranged on plate Internal portion, contained component heating conduction also functions to certain effect, third in the second heat preservation slurry overlay 5, and heat preservation slurry covers The water content of surface layer 5 enables to A grades of inorganic heat-insulating decorative integrated boards when drying with the evaporation interface oxidant layer 4 of moisture Temperature be maintained at 80 DEG C hereinafter, if its structure is changed, or by the materials of heat preservation slurry overlay 5 or object water ratio It is adjusted, also or is to be changed drying temperature or drying time that all standard compliant A grades of inorganic heat preservation can not be obtained Decorative integrated plate.
Using A made from preparation method of the present invention grades of inorganic heat-insulating decorative integrated board, core material uses nanoporous aerogel Material and the best vacuum heat-insulating plate of thermal insulation property, significantly reduce the thermal coefficient of heat insulation decoration integrated plate, increase heat preservation Performance;Clad can layer material uses heat preservation slurry, and the work of heat preservation insulation is again served to while playing a protective role to core layer With.Architectural surface and core layer, overlay are in multilayer sandwich composite construction, improve the globality and intensity of integrated board.It breaks through Thermal insulation material fire prevention is difficult to unified application problem with energy-efficient, and in fire safety, material-saving, saving of labor, time saving aspect is far excellent In common used material currently on the market.It is an important breakthrough in energy-saving building materials field.
Embodiment 2
The structure and manufacture craft of A grades of inorganic fire heat insulation decoration integrated plates in the present embodiment reference implementation example 1, with embodiment 1 Unlike middle scheme, as shown in Figure 4, Figure 5, lines 13 is provided on faying face 12, while also setting up on the lines 13 There is right angle inflection point 131, and be additionally provided with recess breakpoint 132 in 131 two sides of right angle inflection point, the effect using this structure is The combination effect that setting lines 13 can increase faying face 12 on faying face 12 first is further arranged on lines 13 Right angle inflection point 131 that inorganic decorating panel layer 1 can be made to be able to bear on the angular bisector direction of right angle inflection point 131 is bigger Horizontal force is in other words namely more solid secured.
After right angle inflection point 131 is arranged, the firmness in horizontal direction is improved, but at the inflection point of right angle inflection point 131, It is exactly often to generate slurries at right-angled apices and do not fill, so that the problem of combining effect is influenced, at this time by right angle inflection point 131 The recess breakpoint 132 of 1cm long is set at the 1cm of two sides, can be made straight under the premise of not influencing intensity does not influence horizontal firmness Full slurries are easier in angle inflection point 131, to be finally reached the effect for increasing plate body firmness.
Finally it should be noted that the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, although reference Preferred embodiment describes the invention in detail, those skilled in the art should understand that, it can be to of the invention Technical solution is modified or replaced equivalently, and without departing from the spirit and scope of the technical solution of the present invention, should all be covered In scope of the presently claimed invention.

Claims (10)

1. a kind of manufacturing method of A grades of inorganic heat-insulating decorative integrated board, which is characterized in that it includes the following steps:
Step 1: preparing material, prepare core material plate, binder and inorganic decorating panel;
Step 2: production slave board, core material plate is pasted on the non-decorative cover of inorganic decorating panel by binder, and place 3 Hour or more, keep inorganic decorating panel sufficiently Nian Jie secured with core plate, forms slave board;
Step 3: production inorganic thermal insulation slurry, puts into blender for the dry material of inorganic heat insulation material, adds water and stirs into paste Or half fluffy slurry, and slurry is put into laminator feed bin;
Step 4: will be put into after the non-decorative cover brushing interfacial agents of slave board obtained in step 2 in step 3 equipped with inorganic heat preservation In the laminator of slurry;
Step 5: inorganic thermal insulation slurry is compressed in laminator on the non-decorative cover of slave board, overlay is formed;
Step 6: being dried the pressed plate of laminator is passed through in step 5, until obtaining A grades of nothings after water content≤1% Machine heat insulation decoration integrated plate.
2. the manufacturing method of A grades of inorganic heat-insulating decorative integrated board according to claim 1, which is characterized in that the step Core material plate in one is one of inorganic fiberboard, nanoscale aerogel plate, nanoscale aerogel blanket and vacuum heat-insulating plate.
3. the manufacturing method of A grades of inorganic heat-insulating decorative integrated board according to claim 1, which is characterized in that the step Bonding agent in one is one of bonding mortar and high-temperature plastic or a variety of.
4. the manufacturing method of A grades of inorganic heat-insulating decorative integrated board according to claim 1, which is characterized in that the step Inorganic heat insulation material in three is one of alumina silicate, perlite, glass bead and silicate or a variety of.
5. a kind of A grades of inorganic heat-insulating decorative integrated board, which is characterized in that it is laminated construction, including inorganic decorating panel layer (1), adhesive layer(2), core layer(3), interface agent layer(4)With heat preservation slurry overlay(5), wherein inorganic decorating panel layer (1)Including decorative cover(11)And faying face(12), the core layer(3)Pass through adhesive layer(2)It is bonded in faying face(12)On, Heat preservation slurry overlay(5)Pass through interface agent layer(4)It is coated on core layer(3)On, and heat preservation slurry overlay(5)Pass through interface Oxidant layer(4)With inorganic decorating panel layer(1)Faying face(12)In conjunction with.
6. A grades of inorganic heat-insulating decorative integrated board according to claim 5, which is characterized in that the heat preservation slurry overlay (5)Geomery and inorganic decorating panel layer(1)Unanimously, and heat preservation slurry overlay(5)On have recess portion, recess portion and inorganic decorating Panel layer(1)Faying face(12)Core layer is collectively formed(3)Receiving portion.
7. A grades of inorganic heat-insulating decorative integrated board according to claim 5, which is characterized in that the core layer(3)Size is small In inorganic decorating panel layer(1)Size, and core layer(3)It is arranged in inorganic decorating panel layer(1)With heat preservation slurry overlay (5)Between.
8. A grades of inorganic heat-insulating decorative integrated board according to claim 5, which is characterized in that the core layer(3)For nanometer One of grade aerogel plate, nanoscale aerogel blanket and vacuum heat-insulating plate.
9. A grades of inorganic heat-insulating decorative integrated board according to claim 5, which is characterized in that the heat preservation slurry overlay (5)For inorganic thermal insulation slurry overlay.
10. A grades of inorganic heat-insulating decorative integrated board according to claim 5, which is characterized in that the adhesive layer(2)For Bonding mortar and/or high-temperature plastic.
CN201811053382.9A 2018-09-11 2018-09-11 A-level fireproof inorganic heat-insulating and decorating integrated plate and manufacturing method thereof Active CN108868043B (en)

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CN112265352A (en) * 2020-10-15 2021-01-26 储小燕 Manufacturing process of building external wall heat-insulation and decoration integrated plate

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Publication number Priority date Publication date Assignee Title
CN112265352A (en) * 2020-10-15 2021-01-26 储小燕 Manufacturing process of building external wall heat-insulation and decoration integrated plate
CN112265352B (en) * 2020-10-15 2021-06-15 龙元明筑科技有限责任公司 Manufacturing process of building external wall heat-insulation and decoration integrated plate

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