CN112265352B - Manufacturing process of building external wall heat-insulation and decoration integrated plate - Google Patents
Manufacturing process of building external wall heat-insulation and decoration integrated plate Download PDFInfo
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- CN112265352B CN112265352B CN202011103297.6A CN202011103297A CN112265352B CN 112265352 B CN112265352 B CN 112265352B CN 202011103297 A CN202011103297 A CN 202011103297A CN 112265352 B CN112265352 B CN 112265352B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
Abstract
The invention relates to a manufacturing process of a building external wall heat-insulation and decoration integrated plate. The invention provides a manufacturing process of a heat-insulation and decoration integrated board for a building external wall, which can solve the problems that when the heat-insulation and decoration integrated board is manufactured manually and the heat-insulation and decoration integrated board is pressed manually, the decoration panel is difficult to be pressed completely on the surface of a heat-insulation material due to the fact that the length and the width of the heat-insulation and decoration board are large, the heat-insulation material and the decoration panel are easy to separate in the using process, and when the existing manufacturing equipment of the heat-insulation and decoration board for the building external wall is manufactured in a rolling mode, the groove and the lower part of the surface of the decoration panel are difficult to be rolled and attached, the heat-insulation material and the decoration panel are not.
Description
Technical Field
The invention relates to the technical field of building material manufacturing, in particular to a manufacturing process of a heat-insulation and decoration integrated board for an external wall of a building.
Background
The heat-insulating decorative plate is also called a heat-insulating decorative integrated plate, also called an integrated plate. The plate is composed of heat insulation materials, decoration panels and the like, and is a plate which is prefabricated and molded in a factory and has the functions of heat insulation and decoration of an outer wall. The decoration surface is mainly made of fluorocarbon metal, real stone paint, rock slice paint, pattern paint, texture pattern paint, imitation face brick and ancient brick. The heat-insulating decorative board is formed by compounding a heat-insulating material and a decorative material, is used for being attached to the outer wall surface of a building, and has heat-insulating and decorative functions. Generally, the fire-retardant type is non-combustible and flame-retardant, and can be classified into a sealed type and a non-sealed type according to the fire-retardant requirement.
When the existing equipment for manufacturing the building external wall heat-insulation decorative integrated board is used for manufacturing the building external wall heat-insulation decorative integrated board, the following problems often exist:
(1) when the thermal insulation material and the decoration panel are manually pressed into the building external wall thermal insulation decoration integrated plate, the thermal insulation material and the decoration panel are usually directly pressed by manual work, and the building external wall thermal insulation decoration plate has large length and width, so that the decoration panel is difficult to be completely pressed on the surface of the thermal insulation material by manual work, the thermal insulation material and the decoration panel are easy to separate in the using process, and the manufacturing quality of the building external wall thermal insulation decoration plate is unqualified;
(2) when current building outer wall insulation decorative board preparation equipment was making building outer wall insulation decorative board, it is usually direct with insulation material and decoration panel roll-in together, during the roll-in of roll body, only carry out the roll-in laminating in insulation material surface to decoration panel surface higher department, be difficult to the roll-in laminating of decoration panel recess and surperficial lower department, and the roll-in-process, do not carry out fixed treatment between insulation material and the decoration panel for take place the condition of sliding between insulation material and the decoration panel during the roll-in.
In order to make up the defects of the prior art, the invention provides a manufacturing process of a heat-insulating and decorating integrated board for an external wall of a building.
Disclosure of Invention
The technical scheme adopted by the invention to solve the technical problem is as follows: a manufacturing process of a building external wall heat insulation and decoration integrated plate comprises the following specific steps:
s1, equipment inspection: before the building external wall heat-insulation decorative plate manufacturing equipment is started to manufacture the heat-insulation decorative plate, the building external wall heat-insulation decorative plate manufacturing equipment is checked
S2, discharging and gluing: after the equipment inspection is finished, manually placing a heat insulation material at the upper end of the working plate, and manually coating glue on the heat insulation material and then placing a decorative material at the upper end of the heat insulation material;
s3, feeding and fixing: after the heat-insulating material and the decorative material are placed, the groove of the heat-insulating decorative plate is clamped and fixed through the fixed clamping device and the movable clamping device;
s4, pressing treatment: after the heat insulation material and the decorative material are fed and fixed, the heat insulation material and the decorative material are pressed and fixed together through a pressing device, so that the building external wall heat insulation and decoration integrated plate is manufactured;
s5, blanking collection: after the pressing is finished, the fixed clamping device and the movable clamping device are manually loosened, so that the pressed building external wall heat-insulation and decoration integrated plate is taken down;
in the process of manufacturing the building exterior wall heat insulation and decoration integrated board in the steps S1-S5, the building exterior wall heat insulation and decoration integrated board is manufactured by adopting a specially designed device, the device specifically comprises a bottom plate, a working plate, a fixed clamping device, a movable clamping device and a pressing device, the working plate is installed in the middle of the upper end of the bottom plate, the fixed clamping device is installed on the left side of the upper end of the working plate, the movable clamping device is installed on the right side of the upper end of the bottom plate, the pressing device is arranged above the fixed clamping device, and the pressing device is installed on the left side of the upper; wherein:
fixed clamping device is including installing at the left fixed deflector in working plate upper end, fixed clamping mechanism is installed on fixed deflector right side, fixed clamping mechanism below is provided with the limiting plate, the limiting plate is installed in working plate upper end left side, and the fixed clamping mechanism upper end is passed through the bearing front and back symmetry and is installed adjusting bolt, the adjusting bolt downside passes through screw-thread fit's mode and installs in the working plate left side, concrete during operation, through artifical rotatory adjusting bolt, make adjusting bolt drive fixed clamping mechanism along fixed deflector lift, thereby make fixed clamping mechanism press from both sides tightly fixedly to the building outer wall heat preservation decorative board of different thickness specifications, and carry on spacingly through the limiting plate to insulation material and decoration panel, make things convenient for the laminating of the two material loading.
The fixed clamping mechanism comprises dovetail blocks which are symmetrically arranged in the fixed guide plate in a front-back manner in a sliding fit manner, a sliding plate is arranged at the right end of each dovetail block, chucks are uniformly arranged in the right side of each sliding plate from front to back in a sliding fit manner, a chuck plate is arranged at the upper end of each chuck, sliding rods are uniformly arranged at the left end of each chuck plate from front to back in a sliding fit manner, an extrusion spring is arranged between each sliding plate and each sliding rod, when the fixed clamping mechanism works, the chucks are manually stirred to enable the chucks and the sliding rods to compress the extrusion springs to move left, so that the chucks are separated from the chucks, the distance of the chucks on the sliding plates is manually adjusted, the chucks are enabled to tightly press and fix decorative panels of different specifications, and the adjusting bolts are manually rotated to enable the adjusting bolts to drive the sliding plates to lift along, thereby make the dop compress tightly fixedly to decoration panel groove for the decoration panel laminating is on the insulation material surface, thereby conveniently presses synthetic outer wall building insulation decoration intergral template with insulation material and decoration panel.
The movable clamping device comprises a T-shaped block arranged inside the right side of a working plate in a sliding fit mode, a movable guide plate is arranged at the upper end of the T-shaped block, a movable clamping mechanism is arranged at the left end of the movable guide plate, a locking mechanism is arranged on the lower side of the right end of the movable guide plate, sliding locking blocks are symmetrically arranged on the left side of the movable guide plate in a sliding fit mode in a front-back mode, guide blocks are symmetrically arranged on the front-back side of the sliding locking blocks in a front-back mode, the guide blocks are arranged inside the working plate in a sliding fit mode, clamping bolts are symmetrically arranged on the upper end of the movable clamping mechanism in a front-back mode through bearings, the lower sides of the clamping bolts are arranged in the sliding locking blocks in a threaded fit mode, when the movable clamping device works, the movable guide plate is moved along the working, locking and fixing the sliding locking block on the working plate through the locking mechanism, and manually rotating the clamping bolt to enable the clamping bolt to drive the movable clamping mechanism to ascend and descend along the movable guide plate, so that the movable guide plate can clamp and fix the building external wall heat-insulation decorative plates with different thickness specifications, the clamping bolt drives the movable clamping mechanism to move, the sliding locking block moves along the working plate through the guide block, and the sliding locking block is enabled to adapt to the clamping bolts at different positions.
The pressing device comprises an air pump arranged on the left side of the upper end of the bottom plate, a U-shaped mounting plate is arranged on the left side of the upper end of the bottom plate through an electric push rod, an air cylinder is arranged on the upper end of the inner side of the U-shaped mounting plate, a mounting frame is arranged at the extending end of the air cylinder, guide rods are symmetrically arranged on the front and back of the upper end of the mounting frame, the upper end of each guide rod is slidably arranged in the U-shaped mounting plate, a supporting roller is arranged on the inner side of the mounting frame through a bearing, pressing mechanisms are uniformly arranged on the supporting rollers from front to back, and scraping mechanisms are symmetrically arranged at the left end and the right end of the mounting frame, the decoration panel and the heat-insulating material are strickled by the strickle mechanism, so that the untight pressing condition caused by dislocation in the pressing process of the decoration panel and the heat-insulating material is avoided.
The pressing mechanism comprises a sleeve sleeved on the outer side of the supporting roller, sliding blocks are uniformly arranged on the inner side of the sleeve along the circumferential direction of the sleeve, the sliding blocks are arranged on the inner side of the supporting roller in a sliding fit mode, arc-shaped pressing plates are uniformly arranged on the outer side of the sleeve along the circumferential direction of the sleeve in a sliding fit mode, a reset spring is arranged between each arc-shaped pressing plate and the sleeve, an adjusting sleeve is arranged at the front end of the sleeve, a locking bolt is arranged on the outer side of the adjusting sleeve in a threaded connection, the locking bolt is manually rotated to separate the adjusting sleeve from the supporting roll, so that the adjusting sleeve drives the sleeve to move along the supporting roll through the sliding block, the pressing position of the arc-shaped pressing plate is further adjusted, so that the arc-shaped pressing plate performs pressing treatment on the groove of the decorative panel, the reset spring is extruded by the arc-shaped pressing plate, thereby avoid the condition that the decorative panel dislocation is leaded to excessively extrude when arc pressfitting board pressfitting.
As a preferred technical scheme of the invention, the locking mechanism comprises a locking plate arranged on the lower side of the left end of the movable guide plate, a U-shaped frame is arranged at the upper end of the locking plate, a locking rod is arranged at the upper end of the U-shaped frame in a sliding fit manner, the lower end of the locking rod penetrates through the locking plate and is clamped on the inner side of the working plate, a locking spring is sleeved at the upper end of the locking rod, and the locking spring is arranged at the inner side of the U-shaped frame, when in specific work, the locking rod is pulled out upwards by manpower to separate the locking plate from the working plate, thereby adjusting the position of the movable guide plate through the locking plate, manually loosening the locking rod after the position of the movable guide plate is determined, leading the locking spring to drive the locking rod to reset, leading the locking rod to be inserted into the working plate, thereby will remove the deflector and fix on the working plate through locking plate locking for remove clamping mechanism and press from both sides tightly fixedly to the building outer wall heat preservation decorative board of different length specifications.
According to a preferable technical scheme, the scraping mechanism comprises support frames which are symmetrically arranged on the outer side of the mounting frame in the front-back direction, an adjusting rod is arranged in the middle of each support frame in a sliding fit mode, the upper side of each adjusting rod is connected with the corresponding support frame through an adjusting spring, and a scraping plate is arranged at the lower end of each adjusting rod.
As a preferable aspect of the present invention, the fixed clamping mechanism and the movable clamping mechanism have the same shape and size.
According to a preferable technical scheme, the middle of the upper end of the sliding plate is provided with a sliding groove, the middle of the upper end of the clamping plate is provided with a shifting block, the shifting block is arranged in the sliding groove in a sliding fit mode, and the shifting block is manually shifted to the left side, so that the clamping plate drives the sliding rod to compress the extrusion spring to move to the left, the clamping head is separated from the clamping plate, and the position of the clamping head is conveniently adjusted.
According to a preferable technical scheme, the right side of the clamping plate is uniformly provided with adjusting holes from front to back, the lower end of the inner side of the clamping head is provided with an adjusting pin, the adjusting pin is clamped in the adjusting holes, the adjusting pin is manually clamped in the adjusting holes at different positions, and therefore the position of the clamping head on the clamping plate is quickly adjusted, and the clamping head can tightly press and fix decorative panels of different specifications.
As a preferred technical scheme of the invention, the rubber layer is arranged on the outer side of the arc-shaped laminated plate, and the rubber layer prevents the surface of the decorative panel from being scratched in the laminating process of the arc-shaped laminated plate.
As a preferred technical scheme, the middle part of the right side of the working plate is uniformly provided with locking holes from left to right, the lower ends of the locking rods are clamped in the locking holes, chamfers are arranged at the lower ends of the locking rods, the lower ends of the locking rods are clamped in the locking holes at different positions, so that the position of the movable clamping mechanism is quickly adjusted, and the locking rods are conveniently clamped in the locking holes through the chamfers arranged at the lower ends of the locking rods.
As a preferable technical scheme of the invention, the lower end of the scraping plate is uniformly provided with sliding balls, and the sliding balls are convenient for the scraping plate to slide on the surface of the decorative panel.
Compared with the prior art, the invention has the following advantages:
1. according to the manufacturing process of the building external wall heat insulation and decoration integrated plate, the decoration panel is locked and fixed on the surface of a heat insulation material in a dot matrix fixing mode, and then the groove of the decoration panel is rolled, so that the groove of the decoration panel is tightly attached to the lower part of the surface, the situation that the heat insulation material and the decoration panel are easily separated after being manually pressed is reduced while the situation that the heat insulation material and the decoration panel slide during rolling is avoided;
2. according to the manufacturing process of the building external wall heat insulation and decoration integrated plate, the clamping plate is moved leftwards, so that the distance of the clamping head on the sliding plate is manually adjusted, the clamping head is enabled to tightly press and fix the grooves of decoration panels with different specifications, the heat insulation material and the decoration panels are prevented from sliding during rolling, the position of the clamping head on the clamping plate is rapidly adjusted through the adjusting holes uniformly formed in the right side of the clamping plate from front to back, and the manufacturing efficiency of the heat insulation and decoration plate is improved;
3. according to the manufacturing process of the building external wall heat insulation and decoration integrated plate, the adjusting sleeve is separated from the supporting roll through the locking bolt, so that the adjusting sleeve drives the sleeve to move along the supporting roll through the sliding block, the pressing position of the arc-shaped pressing plate is adjusted, the arc-shaped pressing plate performs pressing treatment on decorative panel grooves of different specifications, and the applicability of equipment is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the operation of the present invention;
FIG. 2 is a schematic perspective view of the present invention in its working state;
FIG. 3 is a top plan view of the working condition of the present invention;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3 in accordance with the present invention;
FIG. 5 is a cross-sectional view taken along line B-B of FIG. 3 in accordance with the present invention;
FIG. 6 is a cross-sectional view taken along line C-C of FIG. 3 in accordance with the present invention;
FIG. 7 is an enlarged schematic view of the invention in the X-direction of FIG. 4;
FIG. 8 is an enlarged, fragmentary view in the Y-direction of FIG. 4 of the present invention;
FIG. 9 is an enlarged view of a portion of the invention in the Z-direction of FIG. 4;
fig. 10 is an enlarged view of a portion of the invention from the direction of M of fig. 6.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 10.
A manufacturing process of a building external wall heat insulation and decoration integrated plate comprises the following specific steps:
s1, equipment inspection: before the building external wall heat-insulation decorative plate manufacturing equipment is started to manufacture the heat-insulation decorative plate, the building external wall heat-insulation decorative plate manufacturing equipment is checked
S2, discharging and gluing: after the equipment inspection is finished, manually placing a heat insulation material at the upper end of the working plate 2, and manually coating glue on the heat insulation material and then placing a decorative material at the upper end of the heat insulation material;
s3, feeding and fixing: after the heat-insulating material and the decorative material are placed, the groove of the heat-insulating decorative plate is clamped and fixed through the fixed clamping device 3 and the movable clamping device 4;
s4, pressing treatment: after the heat insulation material and the decorative material are fed and fixed, the heat insulation material and the decorative material are pressed and fixed together through a pressing device 5, so that the building external wall heat insulation and decoration integrated plate is manufactured;
s5, blanking collection: after the pressing is finished, the fixed clamping device 3 and the movable clamping device 4 are loosened manually, so that the pressed building external wall heat-insulation and decoration integrated board is taken down;
in the process of manufacturing the building outer wall heat-insulation and decoration integrated board in the steps S1-S5, the building outer wall heat-insulation and decoration integrated board is manufactured by adopting a specially designed device, the device specifically comprises a bottom plate 1, a working plate 2, a fixed clamping device 3, a movable clamping device 4 and a pressing device 5, the working plate 2 is installed in the middle of the upper end of the bottom plate 1, the fixed clamping device 3 is installed on the left side of the upper end of the working plate 2, the movable clamping device 4 is installed on the right side of the upper end of the bottom plate 1, the pressing device 5 is arranged above the fixed clamping device 3, and the pressing device 5 is installed on the left side of the upper; wherein:
fixed clamping device 3 is including installing at the left fixed deflector 31 in working plate 2 upper end, fixed clamping mechanism 32 is installed on fixed deflector 31 right side, fixed clamping mechanism 32 below is provided with limiting plate 33, limiting plate 33 is installed in working plate 2 upper end left side, and fixed clamping mechanism 32 upper end installs adjusting bolt 34 through bearing longitudinal symmetry, adjusting bolt 34 downside passes through screw-thread fit's mode and installs in working plate 2 left side, concrete during operation, through artifical rotatory adjusting bolt 34, make adjusting bolt 34 drive fixed clamping mechanism 32 go up and down along fixed deflector 31, thereby make fixed clamping mechanism 32 press from both sides tightly fixedly to the building outer wall heat preservation decorative board of different thickness specifications, and carry on spacingly to insulation material and decoration panel through limiting plate 33, make things convenient for the laminating of the two material loadings.
The fixed clamping mechanism 32 comprises dovetail blocks 321 symmetrically arranged in the fixed guide plate 31 in a front-back manner in a sliding fit manner, a sliding plate 322 is arranged at the right end of each dovetail block 321, clamping heads 323 are uniformly arranged in the right side of the sliding plate 322 in a front-back manner in a sliding fit manner, clamping plates 324 are arranged at the upper ends of the clamping heads 323, sliding rods 325 are uniformly arranged at the left ends of the clamping plates 324 in a front-back manner, the sliding rods 325 are arranged in the sliding plate 322 in a sliding fit manner, extrusion springs 326 are arranged between the sliding plate 322 and the sliding rods 325, when the fixed clamping mechanism works, the clamping plates 324 and the sliding rods 325 compress the extrusion springs 326 to move left, so that the clamping heads 323 are separated from the clamping plates 324, the distance of the clamping heads 323 on the sliding plate 322 is adjusted manually, the clamping heads 323 compress and fix decorative panels of different specifications, make adjusting bolt 34 drive sliding plate 322 and go up and down along fixed deflector 31 through dovetail 321 to make dop 323 compress tightly fixedly to decoration panel groove, make the decoration panel laminating on the insulation material surface, thereby conveniently press into outer wall building insulation decoration intergral template with insulation material and decoration panel.
The middle part of the upper end of the sliding plate 322 is provided with a sliding groove, the middle part of the upper end of the clamping plate 324 is provided with a shifting block, the shifting block is installed in the sliding groove in a sliding fit mode, and the shifting block is manually shifted to the left side, so that the clamping plate 324 drives the sliding rod 325 to compress the extrusion spring 326 to move to the left, the clamping head 323 is separated from the clamping plate 324, and the position of the clamping head 323 can be conveniently adjusted.
The movable clamping device 4 comprises a T-shaped block 41 arranged inside the right side of the working plate 2 in a sliding fit mode, a movable guide plate 42 is arranged at the upper end of the T-shaped block 41, a movable clamping mechanism 43 is arranged at the left end of the movable guide plate 42, a locking mechanism 44 is arranged on the lower side of the right end of the movable guide plate 42, a sliding locking block 45 is symmetrically arranged on the left side of the movable guide plate 42 in a sliding fit mode in the front-back direction, guide blocks 46 are symmetrically arranged on the front-back direction of the sliding locking block 45 in the front-back direction, the guide blocks 46 are arranged inside the working plate 2 in a sliding fit mode, clamping bolts 47 are symmetrically arranged on the upper end of the movable clamping mechanism 43 in the front-back direction through bearings in the front-back direction, the lower side of the clamping bolt 47 is arranged inside the sliding locking block 45 in a thread fit mode, during specific work, the movable guide plate 42 moves along, after the position of the movable clamping mechanism 43 is determined, the movable clamping mechanism 43 is locked and fixed on the working plate 2 through the locking mechanism 44, and the clamping bolt 47 is rotated manually, so that the clamping bolt 47 drives the movable clamping mechanism 43 to ascend and descend along the movable guide plate 42, the movable guide plate 42 clamps and fixes the building outer wall heat-insulation decorative plates with different thickness specifications, the clamping bolt 47 drives the movable clamping mechanism 43 to move, the sliding locking block 45 moves along the working plate 2 through the guide block 46, and the sliding locking block 45 adapts to the clamping bolts 47 at different positions.
The fixed clamp mechanism 32 and the movable clamp mechanism 43 have the same shape and size.
The locking mechanism 44 comprises a locking plate 441 arranged at the lower side of the left end of the movable guide plate 42, a U-shaped frame 442 is arranged at the upper end of the locking plate 441, a locking rod 443 is arranged at the upper end of the U-shaped frame 442 in a sliding fit manner, the lower end of the locking rod 443 penetrates through the locking plate 441 to be clamped at the inner side of the working plate 2, a locking spring 444 is sleeved at the upper end of the locking rod 443, the locking spring 444 is arranged at the inner side of the U-shaped frame 442, and during specific work, by manually pulling up the locking lever 443, the locking plate 441 is separated from the working plate 2, so that the position of the moving guide plate 42 is adjusted by the locking plate 441, and after the position of the moving guide plate 42 is determined, the locking lever 443 is manually released, so that the locking spring 444 drives the locking lever 443 to return, so that the locking lever 443 is inserted into the operating plate 2, therefore, the movable guide plate 42 is locked and fixed on the working plate 2 through the locking plate 441, and the movable clamping mechanism 43 is used for clamping and fixing the building external wall heat-insulation decorative plates with different length specifications.
The middle part of the right side of the working plate 2 is uniformly provided with locking holes from left to right, the lower end of the locking rod 443 is clamped in the locking holes, the lower end of the locking rod 443 is provided with a chamfer, the lower end of the locking rod 443 is clamped in the locking holes at different positions, so that the position of the clamping mechanism 43 can be quickly adjusted and moved, and the chamfer arranged at the lower end of the locking rod 443 facilitates the locking rod 443 to be clamped into the locking holes.
The pressing device 5 comprises an air pump 51 arranged on the left side of the upper end of the bottom plate 1, a U-shaped mounting plate 52 is arranged on the left side of the upper end of the bottom plate 1 through an electric push rod, an air cylinder 53 is arranged on the upper end of the inner side of the U-shaped mounting plate 52, a mounting frame 54 is arranged at the extending end of the air cylinder 53, guide rods 55 are symmetrically arranged on the front and back of the upper end of the mounting frame 54, the upper end of each guide rod 55 is slidably arranged in the U-shaped mounting plate 52, a supporting roller 56 is arranged on the inner side of the mounting frame 54 through a bearing, pressing mechanisms 57 are uniformly arranged on the supporting rollers 56 from front to back, scraping mechanisms 58 are symmetrically arranged at the left and right ends of the mounting frame 54, during the concrete work, the air pump 51 drives the extending end of the air cylinder 53 to descend, so that the mounting frame 54, in the pressing process, the decoration panel and the heat insulation material are subjected to strickle processing through the strickle mechanism 58, so that the situation that the pressing is untight due to dislocation in the pressing process of the decoration panel and the heat insulation material is avoided.
The pressing mechanism 57 comprises a sleeve 571 sleeved outside the supporting roller 56, sliding blocks 572 are uniformly installed on the inner side of the sleeve 571 along the circumferential direction of the sleeve 571, the sliding blocks 572 are installed on the inner side of the supporting roller 56 in a sliding fit manner, an arc-shaped pressing plate 573 is uniformly installed on the outer side of the sleeve 571 along the circumferential direction of the sleeve 571 in a sliding fit manner, a return spring 574 is arranged between the arc-shaped pressing plate 573 and the sleeve 571, an adjusting sleeve 575 is installed at the front end of the sleeve 571, a locking bolt 576 is installed on the outer side of the adjusting sleeve 575 in a threaded connection manner, during specific work, the locking bolt 576 is manually rotated to separate the adjusting sleeve 575 from the supporting roller 56, so that the adjusting sleeve 575 drives the sleeve 571 to move along the supporting roller 56 through the sliding block 572, and further adjust the pressing position of the arc-shaped pressing plate 573, so that the arc-shaped pressing, thereby excessively extrude the condition that the decoration panel leads to the decoration panel dislocation when avoiding arc pressfitting plate 573 pressfitting.
The rubber layer is arranged on the outer side of the arc-shaped laminated plate 573, and the rubber layer prevents the surface of the decorative panel from being scratched in the laminating process of the arc-shaped laminated plate 573.
Sliding balls are uniformly arranged at the lower end of the scraping plate 584, and the sliding balls facilitate the sliding of the scraping plate 584 on the surface of the decoration panel.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. A manufacturing process of a building external wall heat-insulation and decoration integrated board is characterized by comprising the following steps: the specific manufacturing process comprises the following steps:
s1, equipment inspection: before the building external wall heat-insulation decorative plate manufacturing equipment is started to manufacture the heat-insulation decorative plate, the building external wall heat-insulation decorative plate manufacturing equipment is checked
S2, discharging and gluing: after the equipment inspection is finished, the heat insulation material is manually placed at the upper end of the working plate (2), and the decorative material is manually placed at the upper end of the heat insulation material after the glue is coated on the heat insulation material;
s3, feeding and fixing: after the heat insulation material and the decorative material are placed, the groove of the heat insulation decorative plate is clamped and fixed through the fixed clamping device (3) and the movable clamping device (4);
s4, pressing treatment: after the heat insulation material and the decorative material are fed and fixed, the heat insulation material and the decorative material are pressed and fixed together through a pressing device (5), so that the building external wall heat insulation and decoration integrated plate is manufactured;
s5, blanking collection: after the pressing is finished, the fixed clamping device (3) and the movable clamping device (4) are loosened manually, so that the pressed building external wall heat-insulation and decoration integrated board is taken down;
in the process of manufacturing the building outer wall heat-insulation and decoration integrated board in the steps S1-S5, the building outer wall heat-insulation and decoration integrated board is manufactured by adopting specially designed equipment, the equipment specifically comprises a bottom plate (1), a working plate (2), a fixed clamping device (3), a movable clamping device (4) and a pressing device (5), the working plate (2) is installed in the middle of the upper end of the bottom plate (1), the fixed clamping device (3) is installed on the left side of the upper end of the working plate (2), the movable clamping device (4) is installed on the right side of the upper end of the bottom plate (1), the pressing device (5) is arranged above the fixed clamping device (3), and the pressing device (5) is installed on the left side of the upper end; wherein:
the fixed clamping device (3) comprises a fixed guide plate (31) arranged on the left side of the upper end of the working plate (2), a fixed clamping mechanism (32) is arranged on the right side of the fixed guide plate (31), a limiting plate (33) is arranged below the fixed clamping mechanism (32), the limiting plate (33) is arranged on the left side of the upper end of the working plate (2), adjusting bolts (34) are symmetrically arranged on the front and back of the upper end of the fixed clamping mechanism (32) through bearings, and the lower side of each adjusting bolt (34) is arranged on the left side of the working plate (2) in a thread fit mode;
the fixed clamping mechanism (32) comprises dovetail blocks (321) which are symmetrically arranged inside the fixed guide plate (31) in a front-back mode in a sliding fit mode, a sliding plate (322) is arranged at the right end of each dovetail block (321), clamping heads (323) are uniformly arranged inside the right side of each sliding plate (322) from front to back in a sliding fit mode, clamping plates (324) are arranged at the upper ends of the clamping heads (323), sliding rods (325) are uniformly arranged at the left ends of the clamping plates (324) from front to back, the sliding rods (325) are arranged in the sliding plates (322) in a sliding fit mode, and extrusion springs (326) are arranged between the sliding plates (322) and the sliding rods (325);
the movable clamping device (4) comprises a T-shaped block (41) which is arranged inside the right side of the working plate (2) in a sliding fit mode, a movable guide plate (42) is arranged at the upper end of the T-shaped block (41), a movable clamping mechanism (43) is arranged at the left end of the movable guide plate (42), a locking mechanism (44) is arranged on the lower side of the right end of the movable guide plate (42), sliding locking blocks (45) are symmetrically arranged on the left side of the movable guide plate (42) in a sliding fit mode in a front-back mode, guide blocks (46) are symmetrically arranged on the front-back side of the sliding locking blocks (45), the guide blocks (46) are arranged inside the working plate (2) in a sliding fit mode, clamping bolts (47) are symmetrically arranged on the front-back side of the upper end of the movable clamping mechanism (43) through bearings, and the lower sides of the;
the pressing device (5) comprises an air pump (51) arranged on the left side of the upper end of the base plate (1), a U-shaped mounting plate (52) is mounted at the upper end of the base plate (1) through an electric push rod, an air cylinder (53) is mounted at the upper end of the inner side of the U-shaped mounting plate (52), a mounting frame (54) is mounted at the extending end of the air cylinder (53), guide rods (55) are symmetrically mounted at the front and back of the upper end of the mounting frame (54), the upper end of each guide rod (55) is slidably mounted in the U-shaped mounting plate (52), a supporting roller (56) is mounted at the inner side of the mounting frame (54) through a bearing, pressing mechanisms (57) are uniformly mounted;
the pressing mechanism (57) comprises a sleeve (571) sleeved on the outer side of the supporting roller (56), sliding blocks (572) are uniformly installed on the inner side of the sleeve (571) along the circumferential direction of the sleeve, the sliding blocks (572) are installed on the inner side of the supporting roller (56) in a sliding fit mode, an arc-shaped pressing plate (573) is uniformly installed on the outer side of the sleeve (571) along the circumferential direction of the sleeve in a sliding fit mode, a return spring (574) is arranged between the arc-shaped pressing plate (573) and the sleeve (571), an adjusting sleeve (575) is installed at the front end of the sleeve (571), and a locking bolt (576) is installed on the outer side of the.
2. The manufacturing process of the building external wall heat-insulation and decoration integrated plate according to claim 1, characterized in that: locking mechanism (44) are including installing locking plate (441) at removal deflector (42) left end downside, and U-shaped frame (442) is installed to locking plate (441) upper end, and lock bar (443) is installed through sliding fit's mode in U-shaped frame (442) upper end, and lock bar (443) lower extreme passes locking plate (441) joint inboard in working plate (2), and lock bar (443) upper end cover is equipped with locking spring (444), and locking spring (444) sets up inboard at U-shaped frame (442).
3. The manufacturing process of the building external wall heat-insulation and decoration integrated plate according to claim 1, characterized in that: strickle mechanism (58) including front and back symmetry install support frame (581) in mounting bracket (54) outside, adjust pole (582) are installed through sliding fit's mode in support frame (581) middle part, adjust pole (582) upside and link to each other with support frame (581) through adjusting spring (583), adjust pole (582) lower extreme and install and scrape flat board (584).
4. The manufacturing process of the building external wall heat-insulation and decoration integrated plate according to claim 1, characterized in that: the fixed clamping mechanism (32) and the movable clamping mechanism (43) are of the same structure in shape and size.
5. The manufacturing process of the building external wall heat-insulation and decoration integrated plate according to claim 1, characterized in that: the middle part of the upper end of the sliding plate (322) is provided with a sliding groove, the middle part of the upper end of the clamping plate (324) is provided with a shifting block, and the shifting block is arranged in the sliding groove in a sliding fit mode.
6. The manufacturing process of the building external wall heat-insulation and decoration integrated plate according to claim 1, characterized in that: the right side of the clamping plate (324) is evenly provided with adjusting holes from front to back, the lower end of the inner side of the clamping head (323) is provided with an adjusting pin, and the adjusting pin is clamped in the adjusting holes.
7. The manufacturing process of the building external wall heat-insulation and decoration integrated plate according to claim 1, characterized in that: and a rubber layer is arranged on the outer side of the arc-shaped laminated plate (573).
8. The manufacturing process of the building external wall heat-insulation and decoration integrated plate according to claim 2, characterized in that: the middle part of the right side of the working plate (2) is uniformly provided with locking holes from left to right, the lower end of the locking rod (443) is clamped in the locking holes, and the lower end of the locking rod (443) is provided with a chamfer.
9. The manufacturing process of the building external wall heat-insulation and decoration integrated plate according to claim 3, characterized in that: and sliding balls are uniformly arranged at the lower end of the scraping plate (584).
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| CN113818583A (en) * | 2021-10-28 | 2021-12-21 | 江苏阿路美格新材料股份有限公司 | Fireproof structure with single-layer metal layer |
| CN115230289B (en) * | 2022-06-27 | 2023-06-16 | 河北福洛斯建材集团有限公司 | Laminating device for heat-insulating and decorating integrated plate |
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