CN108867089A - 一种透气布及该布的制作工艺 - Google Patents

一种透气布及该布的制作工艺 Download PDF

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CN108867089A
CN108867089A CN201710356381.0A CN201710356381A CN108867089A CN 108867089 A CN108867089 A CN 108867089A CN 201710356381 A CN201710356381 A CN 201710356381A CN 108867089 A CN108867089 A CN 108867089A
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breathable cloth
drying
base fabric
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汝凯杰
萧裕昌
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Suzhou Mao Mao Textile Finishing Co Ltd
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    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
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    • D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
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Abstract

本发明公开了一种透气布及该布的制作工艺，包括涤纶格子布基布，制作步骤如下：步骤1，将基布浸入防水剂溶液防水处理。步骤2，将防水处理的基布轧压处理后烘干，烘干温度为60‑170℃。步骤3，将烘干的基布一面或双面均匀上胶至少一次，每次上胶后烘干，最终烘干制成透气布。本发明的透气布通过一面或两面涂抹适量的PU树脂涂层，通过适当的气压，使布料的经纬线在涂层胶的控制下，能张开适当的空隙，以达到准确恒定控制透气量的目的。本发明的通过涂胶层的涂胶量，在测试额定充气量不小于500m³/min时，透气布在测试或者形成封闭充气袋时能维持气压为100‑2000mm汞柱。可使透气量完全可恒定准确控制在一定范围内。

Description

一种透气布及该布的制作工艺
技术领域
本发明涉及一种透气布、该布的制作工艺及应用。
背景技术
特殊情况下使用的透气布，要求布料围成封闭的环境，在透气的同时，还要求能维持一定的气压，以便于作为支撑。现有的透气布多通过需要尽可能的均匀、密集制造排气小孔，以便于最大程度的气体从排气小孔中溢出。密集排气小孔，需要通过后续的冲孔工艺冲孔。考虑到布料的强度，冲孔不能过于密集，这样就难以将排气控制的很均匀。而冲孔的布料，其强度会受到一定影响。总而言之，现有透气布生产工艺复杂，其透气均匀性、强度不佳。
发明内容
本发明为解决现有的透气布在使用中存在着制作工艺复杂，透气不均匀等问题，提供一种便于制造、透气更为均匀可靠的透气布及制作工艺。
本发明解决现有问题的技术方案是：一种透气布的制作工艺，包括涤纶格子布基布，制作步骤如下：步骤1，将基布浸入防水剂溶液防水处理。步骤2，将防水处理的基布轧压处理后烘干，烘干温度为60-170℃。步骤3，将烘干的基布一面或双面均匀上胶至少一次，每次上胶后烘干，最终烘干制成透气布，其中，烘干温度为60-170℃，最终烘干后胶含量为0.5-20g/㎡。所述的步骤3中，胶为1-1.5液型PU树脂用占总质量比为20%-50%的溶剂稀释，所述的获得的透气布在额定充气量不小于500m³/min时，透气布在测试或者形成封闭充气袋时能维持气压100-2000mm汞柱。
作为优选的，所述的步骤3中，将烘干的基布一面或双面均匀上胶一次，上胶后烘干，最终烘干制成透气布，其中，烘干温度为60-170℃，最终烘干后胶含量为0.5-10g/㎡。
作为优选的，所述的步骤3中，将烘干的基布一面或双面均匀上胶两次，每次上胶后烘干，最终烘干制成透气布，其中，烘干温度为60-170℃，最终烘干后胶含量为1-20g/㎡。
作为优选的，所述的步骤3中，将烘干的基布一面或双面均匀上胶两次，每次上胶后烘干，最终烘干制成透气布，其中，烘干温度为60-170℃，最终烘干后胶含量为5-10g/㎡。
作为优选的，所述的步骤2烘干过程车速为30-80y/min，烘干时间为30-70s。
作为优选的，所述的溶剂为DMF和甲苯。所述的步骤1中防水剂含量为3%-5%，余量为水。
本发明还公开了一种透气布，包括涤纶格子布基布，所述的基布一面或双面设有均匀的PU树脂涂层，所述的PU树脂涂层的涂胶量为0.5-20g/㎡，所述的设有涂层的基布额定充气量不小于500m³/min，时透气布在测试或者形成封闭充气袋时能维持气压为100-2000mm汞柱。
作为优选的，所述的PU树脂涂层为1-1.5液型。
作为优选的，所述的PU树脂涂层的涂胶量为5-10g/㎡，所述的设有涂层的基布额定充气量不小于500m³/min时，透气布在测试或者形成封闭充气袋时能维持气压为300-1500mm汞柱。
本发明的透气布通过一面或两面涂抹适量的PU树脂涂层，通过适当的气压，使布料的经纬线在涂层胶的控制下，能张开适当的空隙，以达到准确恒定控制透气量的目的。本发明的通过涂胶层的涂胶量，在测试额定充气量不小于500m³/min时，透气布在测试或者形成封闭充气袋时能维持气压为100-2000mm汞柱。可使透气量完全可恒定准确控制在一定范围内，完全可满足诸如医疗等方面的需要，以代替现有的物理冲孔的透气布料。
本发明由于保持布料的完成性，以及加上PU树脂涂层，增强了布料的强度，却又可以有效的恒定控制透气。
本发明的透气布制作工艺简单，仅仅通过给基布均匀上胶就可控制准确控制布料的精准透气量，布料后续不需要机械冲孔。
具体实施方式
本实施案例的透气布包括涤纶格子布基布，基布一面或双面设有均匀的PU树脂涂层， PU树脂涂层的涂胶量为0.5-20g/㎡，设有涂层的基布在额定充气量不小于500m³/min时，透气布在测试或者形成封闭充气袋时能维持气压为100-2000mm汞柱。PU树脂涂层优选为1-1.5液型。
PU树脂涂层的涂胶量优选为为5-10g/㎡，设有涂层的基布额定充气量不小于500m³/min时，透气布在测试或者形成封闭充气袋时能维持气压为300-1500mm汞柱。
额定充气量不小于500m³/min为满足相关领域测试的充气量。涂胶量与透气布维持气压测试如下表：
PU涂胶量（单位：g/㎡） 维持气压（mm汞柱高度）
0.5 100
1 150
2 200
5 400
6 600
8 900
10 1100
12 1200
15 1500
18 1600
20 2000
下述为本发明透气布的制作工艺。
实施案例1，一种透气布的制作工艺，包括涤纶格子布基布，制作步骤如下：
步骤1，将基布浸入防水剂溶液防水处理，其中防水剂为涤纶格子布可通用的防水剂。例如但不限于环保型防水剂，可选用丙烯酸氟烷基酯共聚物、超支化树状大分子和聚合物的ECO、阳离子、C-H结构。如果防水剂为无氟聚合物，防水剂溶液包括4%-15%重量的防水剂、2%-4%重量的交联剂和2%-4%重量的渗透剂，其余量为水。如果防水剂为含氟聚合物，防水剂溶液包括2%-6%重量的防水剂，其余量为水。
步骤2，将防水处理的基布轧压处理后烘干，烘干温度为60-170℃。
步骤3，将烘干的基布一面或双面均匀上胶一次，上胶后烘干，最终烘干制成透气布，其中，烘干温度为60-170℃，最终烘干后胶含量为0.5-10g/㎡。
其中， 步骤3中，胶为1-1.5液型PU树脂用占总质量比为20%-50%的溶剂稀释，所获得的透气布在额定充气量不小于500m³/min时，透气布在测试或者形成封闭充气袋时能维持气压为100-2000mm汞柱。
上述的步骤2烘干过程车速为30-80y/min，烘干时间为30-70s。溶剂为DMF和甲苯。步骤1中防水剂含量可优选为3%-5%，余量为水。
实施案例2，仅替换实施案例1的步骤3，将烘干的基布一面或双面均匀上胶两次，每次上胶后烘干，最终烘干制成透气布，其中，烘干温度为60-170℃，最终烘干后胶含量为1-20g/㎡。
实施案例3，仅替换实施案例1的步骤3，将烘干的基布一面或双面均匀上胶两次，每次上胶后烘干，最终烘干制成透气布，其中，烘干温度为60-170℃，最终烘干后胶含量为1-20g/㎡。
实施案例4，仅替换实施案例1的步骤3，将烘干的基布一面或双面均匀上胶两次，每次上胶后烘干，最终烘干制成透气布，其中，烘干温度为60-170℃，最终烘干后胶含量为1-10g/㎡。
实施案例5，仅替换实施案例1的步骤3，将烘干的基布一面或双面均匀上胶两次，每次上胶后烘干，最终烘干制成透气布，其中，烘干温度为60-170℃，最终烘干后胶含量为5-10g/㎡。

Claims (10)

1.一种透气布的制作工艺，包括涤纶格子布基布，其特征在于：制作步骤如下 步骤1，将基布浸入防水剂溶液防水处理； 步骤2，将防水处理的基布轧压处理后烘干，烘干温度为60-170℃； 步骤3，将烘干的基布一面或双面均匀上胶至少一次，每次上胶后烘干，最终烘干制成透气布，其中，烘干温度为60-170℃，最终烘干后胶含量为0.5-20g/㎡； 所述的步骤3中，胶为1-1.5液型PU树脂用占总质量比为20%-50%的溶剂稀释，所述的获得的透气布在额定充气量不小于500m³/min时，透气布在测试或者形成封闭充气袋时能维持气压为100-2000mm汞柱。
2.如权利要求1所述的透气布，其特征在于：所述的步骤3中，将烘干的基布一面或双面均匀上胶一次，上胶后烘干，最终烘干制成透气布，其中，烘干温度为60-170℃，最终烘干后胶含量为0.5-10g/㎡。
3.如权利要求1所述的透气布，其特征在于：所述的步骤3中，将烘干的基布一面或双面均匀上胶两次，每次上胶后烘干，最终烘干制成透气布，其中，烘干温度为60-170℃，最终烘干后胶含量为1-20g/㎡。
4.如权利要求1、2或3所述的透气布，其特征在于：所述的烘干过程车速为30-80y/min，烘干时间为30-70s。
5.如权利要求1所述的透气布的制作工艺，其特征在于：所述的溶剂为DMF和甲苯。
6.如权利要求1所述的透气布的制作工艺，其特征在于：所述的步骤3中，将烘干的基布一面或双面均匀上胶两次，每次上胶后烘干，最终烘干制成透气布，其中，烘干温度为60-170℃，最终烘干后胶含量为5-10g/㎡。
7.如权利要求1所述的透气布的制作工艺，其特征在于：所述的步骤1中防水剂含量为3%-5%，余量为水。
8.一种如权1-7任意一项工艺制造的透气布，包括涤纶格子布基布，其特征在于：所述的基布一面或双面设有均匀的PU树脂涂层，所述的PU树脂涂层的涂胶量为0.5-20g/㎡，所述的设有涂层的基布在额定充气量不小于500m³/min时，透气布在测试或者形成封闭充气袋时能维持气压为100-2000mm汞柱。
9.如权利要求6所述的透气布，其特征在于：所述的PU树脂涂层的涂胶量为5-10g/㎡，所述的设有涂层的基布在额定充气量不小于500m³/min时，透气布在测试或者形成封闭充气袋时能维持气压为300-1500mm汞柱。
10.如权利要求6所述的透气布，其特征在于：所述的PU树脂涂层为1-1.5液型。
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