CN108866777B - Pure separation type fabric with double air layers for cutting - Google Patents
Pure separation type fabric with double air layers for cutting Download PDFInfo
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- CN108866777B CN108866777B CN201811084932.3A CN201811084932A CN108866777B CN 108866777 B CN108866777 B CN 108866777B CN 201811084932 A CN201811084932 A CN 201811084932A CN 108866777 B CN108866777 B CN 108866777B
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/10—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention relates to the technical field of fabric weaving, in particular to a pure-separation type-following fabric with double air layers, which is characterized in that: the thermal insulation plain weave fabric comprises an upper plain weave single face and a lower plain weave single face, wherein the upper plain weave single face and the lower plain weave single face are woven by 20D Japan Asahi synthetic spandex and 40S/1 Japan east ocean spinning acrylic yarn, spandex yarns are woven and connected between the upper plain weave single face and the lower plain weave single face to form a thermal insulation air layer, the spandex yarns are selected from Japan Asahi synthetic 30D spandex yarns, and the double-layer air layer pure separation type-following cut fabric is woven by a six-path circulation weaving method. The invention has the advantages that: the invention utilizes the spandex yarn to connect the upper and lower layers of gray cloth, does not adopt chemical adhesion promoter, and is environment-friendly and sanitary; the invention adopts a unique lock mesh structure, not only can be cut at will, but also solves the problem of edge curling of the cloth after cutting; a warm air layer is formed between the two layers of cloth, so that the fabric is more warm and has good air permeability.
Description
Technical Field
The invention relates to the technical field of fabric weaving, in particular to a pure-separation free-type cutting fabric with a double-layer air layer.
Background
At present, the market of the warm-keeping knitted fabric mainly achieves the warm-keeping effect through three modes: 1, increasing the thickness of the fabric; 2, an air layer of the double-sided fabric is increased by using a scientific principle to achieve the effect of keeping warm; 3 developing a novel thermal yarn raw material, mainly comprising acrylic blended yarns. The latter two processing modes have high requirements on production technology and excessively high raw material cost, so the market mostly adopts thickness increase to achieve the heat preservation effect, but the market mostly adopts a bonding mode to bond two finished single-sided fabrics together due to the limited thickness of the knitted fabric to achieve the purposes of thicker finished clothes and better heat preservation, but the process cannot realize a random clothes cutting process and has the defect that 1 the chemical glue auxiliary agent used for bonding is not environment-friendly; 2, the weight of the cloth is increased after the cloth is bonded by glue, so that the manufacturing cost of the ready-made clothes is increased; 3, the hand feeling of the cloth is hardened by using the glue, the middle air layer is lost, the air permeability is poor, and the wearing comfort of the ready-made clothes is not enough; 4, the problem of cloth edge curling of the existing cloth after cutting is serious, which brings trouble to the cutting of a clothing factory; 5, the product has high detachability and short service life after being processed into garments.
Disclosure of Invention
The invention provides a pure separation type-following cutting fabric with double air layers, which aims to adopt a unique weaving process to directly produce double-layer gray cloth (the thickness can reach about 2-2.5 mm) when the gray cloth is produced, and the middle of the double-layer gray cloth is provided with a sufficient air layer, and a type-following cutting process can be adopted by a finished cloth garment manufacturer, so that the finished garment is environment-friendly, warm-keeping, cost-saving and traceless and attractive.
The invention is realized by the following modes:
the utility model provides a fabric is cut out to double-deck air bed pure separation free type, adopts 24G two-sided weft knitting circular knitting machine which characterized in that: the thermal insulation plain weave fabric comprises an upper plain weave single face and a lower plain weave single face, wherein the upper plain weave single face and the lower plain weave single face are woven by blended yarns of 20D spandex from Asahi Kasei and 40S/1 acrylic fiber from Asahi Kasei, spandex filaments are woven and connected between the upper plain weave single face and the lower plain weave single face to form a thermal insulation air layer, the spandex filaments are 30D spandex filaments from Asahi Kasei, and a double-layer air layer pure separation type cut fabric is woven by a six-path circular weaving method,
the six-path circular knitting method comprises the following steps: feeding the Japanese Asahi-type 30D spandex yarn arranged on a yarn guide into a first path of the spandex yarn through a yarn feeding nozzle, and simultaneously feeding the spandex yarn to a 2 nd stitch of an upper dial and a 2 nd stitch of a lower needle cylinder for loop-collecting knitting, wherein the 1 st stitch of the upper dial and the 1 st stitch of the lower needle cylinder do not participate in knitting;
the second path adopts double yarn guides to load 40S/1 acrylic blended yarns of Japan eastern China and Japan Asahi into 20D spandex, the yarns are simultaneously fed onto the 1 st stitch and the 2 nd stitch of the dial by a yarn feeding nozzle, and the 1 st stitch and the 2 nd stitch of the dial are simultaneously knitted in a loop;
the third path adopts double yarn guides to load 40S/1 acrylic blended yarns of Japan eastern China and Japan Asahi into 20D spandex, passes through a yarn feeding nozzle and simultaneously carries out loop knitting on the 1 st stitch and the 2 nd stitch of a lower dial, and simultaneously carries out loop knitting by the 1 st stitch and the 2 nd stitch of the lower dial;
fourthly, feeding the Japanese Asahi-style 30D spandex yarn loaded on the yarn guide into the first route from the 1 st upper dial and the 1 st lower needle cylinder through the yarn feeding nozzle simultaneously for carrying out loop-collecting knitting, wherein the 2 nd upper dial and the 2 nd lower needle cylinder do not participate in knitting;
the fifth path adopts double yarn guides to load 40S/1 acrylic blended yarns of Japan eastern spinning and 20D spandex formed by Japan Asahi, simultaneously loads the yarns on the 1 st stitch and the 2 nd stitch of the dial by a yarn feeding nozzle, and simultaneously carries out loop knitting by the 1 st stitch and the 2 nd stitch of the dial;
the sixth path adopts double yarn guides to load 40S/1 acrylic blended yarns of Japan east China spinning and Japan Asahi-made 20D spandex, passes through a yarn feeding nozzle and simultaneously carries out loop knitting on the 1 st stitch and the 2 nd stitch of a lower needle dial simultaneously by the 1 st stitch and the 2 nd stitch of the lower needle dial.
Further, the yarn feeding nozzles of the first path and the fourth path are provided with a yarn feeding wheel, and the yarn feeding nozzles of the second path, the third path, the fifth path and the sixth path are provided with a yarn feeding wheel and a yarn guiding column.
Further, the six-path circular knitting method needle arrangement mode is as follows: the triangle 2 needles of the first path of dial and the tuck 1 needle are not knitted, and the triangle 1 needle of the needle cylinder is not knitted and the tuck 2 needles are not knitted; the second path of dial cam 2 needles are looped and the 1 needle is looped, and the needle cylinder cam 1 needle does not knit and the 2 needles do not knit; the third path of dial cam 2 needles does not weave 1 needle and does not weave, and the needle cylinder cam 1 needle is looped and the needle cylinder cam 2 needles is looped; the triangle 2 needles of the fourth path of dial do not knit the tuck of the 1 needle, and the triangle 1 needle of the needle cylinder does not knit the tuck of the 2 needles; the triangle 2 needles of the fifth path dial are looped and the 1 needle is looped, and the triangle 1 needle of the needle cylinder is not knitted and the 2 needles are not knitted; the triangle 2 needle of the sixth path of dial does not weave 1 needle and does not weave, and the triangle 1 needle of the needle cylinder forms a loop with 2 needles.
The pure separation type-following cutting fabric with the double air layers has the advantages that:
(1) the invention utilizes the spandex yarn to connect the upper and lower layers of gray cloth, does not adopt chemical adhesion promoter, and is environment-friendly and sanitary;
(2) the invention adopts a unique lock mesh structure, not only can be cut at will, but also solves the problem of edge curling of the cloth after cutting;
(3) the spandex yarn is connected between the two layers of cloth to form a warm air layer, so that the fabric is more warm, does not have a stuffy feeling while keeping warm, and has good air permeability;
(4) the processed finished fabric is softer in hand feeling and more fluffy in texture;
(5) the finished fabric processed by the method can effectively reduce the gram weight of the finished product, and does not lose 'soft and thick' hand feeling, so that the cost is saved, and meanwhile, the free-type cutting process can be adopted to enable the ready-made clothes to be simple, attractive and elegant, the processing procedures are fewer, the processing efficiency is improved, and the cost for making the clothes is also effectively saved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a double-sided split pin header diagram of the present invention;
fig. 3 is a diagram of a double-sided split coil of the present invention.
Detailed Description
To further clarify the objects, features and functions of the present invention, a review board will be provided with the following description taken in conjunction with the accompanying drawings in which:
referring to fig. 1-3, which are schematic structural views of the present invention, the present invention is a pure separation type-following cutting fabric with a double-layer air layer, which adopts a 24G double-sided weft knitting circular knitting machine, and is characterized in that: the thermal insulation plain weave fabric comprises an upper plain weave single face and a lower plain weave single face, wherein the upper plain weave single face and the lower plain weave single face are woven by blended yarns of 20D spandex from Asahi Kasei and 40S/1 acrylic fiber from Asahi Kasei, spandex filaments are woven and connected between the upper plain weave single face and the lower plain weave single face to form a thermal insulation air layer, the spandex filaments are 30D spandex filaments from Asahi Kasei, and a double-layer air layer pure separation type cut fabric is woven by a six-path circular weaving method,
the six-path circular knitting method comprises the following steps: feeding the Japanese Asahi-type 30D spandex yarn arranged on a yarn guide into a first path of the spandex yarn through a yarn feeding nozzle, and simultaneously feeding the spandex yarn to a 2 nd stitch of an upper dial and a 2 nd stitch of a lower needle cylinder for loop-collecting knitting, wherein the 1 st stitch of the upper dial and the 1 st stitch of the lower needle cylinder do not participate in knitting;
the second path adopts double yarn guides to load 40S/1 acrylic blended yarns of Japan eastern China and Japan Asahi into 20D spandex, the yarns are simultaneously fed onto the 1 st stitch and the 2 nd stitch of the dial by a yarn feeding nozzle, and the 1 st stitch and the 2 nd stitch of the dial are simultaneously knitted in a loop;
the third path adopts double yarn guides to load 40S/1 acrylic blended yarns of Japan eastern China and Japan Asahi into 20D spandex, passes through a yarn feeding nozzle and simultaneously carries out loop knitting on the 1 st stitch and the 2 nd stitch of a lower dial, and simultaneously carries out loop knitting by the 1 st stitch and the 2 nd stitch of the lower dial;
fourthly, feeding the Japanese Asahi-style 30D spandex yarn loaded on the yarn guide into the first route from the 1 st upper dial and the 1 st lower needle cylinder through the yarn feeding nozzle simultaneously for carrying out loop-collecting knitting, wherein the 2 nd upper dial and the 2 nd lower needle cylinder do not participate in knitting;
the fifth path adopts double yarn guides to load 40S/1 acrylic blended yarns of Japan eastern spinning and 20D spandex formed by Japan Asahi, simultaneously loads the yarns on the 1 st stitch and the 2 nd stitch of the dial by a yarn feeding nozzle, and simultaneously carries out loop knitting by the 1 st stitch and the 2 nd stitch of the dial;
the sixth path adopts double yarn guides to load 40S/1 acrylic blended yarns of Japan east China spinning and Japan Asahi-made 20D spandex, passes through a yarn feeding nozzle and simultaneously carries out loop knitting on the 1 st stitch and the 2 nd stitch of a lower needle dial simultaneously by the 1 st stitch and the 2 nd stitch of the lower needle dial.
The fabric is knitted into the pure separation type-following cutting fabric with double air layers by circulating the steps.
Further, the yarn feeding nozzles of the first path and the fourth path are provided with a yarn feeding wheel, and the yarn feeding nozzles of the second path, the third path, the fifth path and the sixth path are provided with a yarn feeding wheel and a yarn guiding column.
As shown in fig. 2, further, the six-pass circular knitting needle arrangement method: the triangle 2 needles of the first path of dial and the tuck 1 needle are not knitted, and the triangle 1 needle of the needle cylinder is not knitted and the tuck 2 needles are not knitted; the second path of dial cam 2 needles are looped and the 1 needle is looped, and the needle cylinder cam 1 needle does not knit and the 2 needles do not knit; the third path of dial cam 2 needles does not weave 1 needle and does not weave, and the needle cylinder cam 1 needle is looped and the needle cylinder cam 2 needles is looped; the triangle 2 needles of the fourth path of dial do not knit the tuck of the 1 needle, and the triangle 1 needle of the needle cylinder does not knit the tuck of the 2 needles; the triangle 2 needles of the fifth path dial are looped and the 1 needle is looped, and the triangle 1 needle of the needle cylinder is not knitted and the 2 needles are not knitted; the triangle 2 needle of the sixth path of dial does not weave 1 needle and does not weave, and the triangle 1 needle of the needle cylinder forms a loop with 2 needles.
The spandex is preferably Japanese Asahi synthetic spandex, which is characterized by: the product is soft, elastic and good in recovery, can be stretched by 3-4 times of the length of the product, and has the recovery rate of over 90 percent; acid and alkali resistance, sweat resistance and wear resistance; high shaping property and deodorizing function.
The number of the spandex filaments D connecting the two surfaces is necessarily larger than that of the spandex filaments D connecting the plain grain surfaces of the two surfaces, so that enough elasticity can be provided, the plain grain surfaces of the two surfaces can be firmly connected together, and the upper and lower layers of gray cloth are locked and combined through a mechanical interaction principle to solve the problem of edge curling, thereby achieving the clothes tailoring process according to types.
The 40S/1 acrylic blended yarn is preferably a Japanese east ocean spinning acrylic blended yarn: the denier of the acrylic fiber is controlled to be 08-1.0 denier, so that the textile of the yarn is softer, fluffy and warm, and has the effects of antibiosis and moth prevention; the acrylic fiber and other raw materials can effectively improve the defect that the acrylic fiber is easy to fluff and pilling by blending, so that the textile fabric is more attractive and comfortable to wear.
Through scientific verification, the optimal heat-insulating layer is an air layer, the air layer in the middle of the double-sided cloth is increased by adopting the separated design of the upper and lower gray cloth, the thickness of the gray cloth can reach about 2-2.5mm, but the gram weight is only 340g, other cloth types reach the thickness, and the weight is far more than 340g, so that the effects of 'thicker but not heavier', heat insulation and moisture preservation are achieved.
It should be understood that the above description is only exemplary of the present invention, and is not intended to limit the scope of the present invention, so that modifications equivalent to the principles of the present invention are included in the scope of the present invention.
Claims (3)
1. The utility model provides a fabric is cut out to double-deck air bed pure separation free type, adopts 24G two-sided weft knitting circular knitting machine which characterized in that: the thermal insulation plain weave fabric comprises an upper plain weave single face and a lower plain weave single face, wherein the upper plain weave single face and the lower plain weave single face are woven by blended yarns of 20D spandex and 40S/1 Japan east ocean spinning acrylic fibers, spandex yarns are woven and connected between the upper plain weave single face and the lower plain weave single face to form a thermal insulation air layer, the spandex yarns are 30D spandex yarns from Japan Asahi formation, the double-layer air layer pure separation type-following fabric is woven by a six-path circular weaving method,
the six-path circular knitting method comprises the following steps:
feeding the Japanese Asahi-type 30D spandex yarn arranged on a yarn guide into a first path of the spandex yarn through a yarn feeding nozzle, and simultaneously feeding the spandex yarn to a 2 nd stitch of an upper dial and a 2 nd stitch of a lower needle cylinder for loop-collecting knitting, wherein the 1 st stitch of the upper dial and the 1 st stitch of the lower needle cylinder do not participate in knitting;
the second path adopts double yarn guides to load 40S/1 acrylic blended yarns of Japan eastern China and Japan Asahi into 20D spandex, the yarns are simultaneously fed onto the 1 st stitch and the 2 nd stitch of the dial by a yarn feeding nozzle, and the 1 st stitch and the 2 nd stitch of the dial are simultaneously knitted in a loop;
the third path adopts a double yarn guide to load the 40S/1 acrylic blended yarn from Japan eastern China and the 20D spandex formed from Japan Asahi, passes through a yarn feeding nozzle and simultaneously goes over the 1 st stitch and the 2 nd stitch of the lower needle cylinder, and simultaneously carries out loop knitting by the 1 st stitch and the 2 nd stitch of the lower needle cylinder;
fourthly, feeding the Japanese Asahi-style 30D spandex yarn loaded on the yarn guide into the first route from the 1 st upper dial and the 1 st lower needle cylinder through the yarn feeding nozzle simultaneously for carrying out loop-collecting knitting, wherein the 2 nd upper dial and the 2 nd lower needle cylinder do not participate in knitting;
the fifth path adopts a double yarn guide to load the 40S/1 acrylic blended yarn from Japan east China spinning and the 20D spandex formed from Japan Asahi, the yarn is simultaneously fed on the 1 st stitch and the 2 nd stitch of the dial by a yarn feeding nozzle, and the 1 st stitch and the 2 nd stitch of the dial are simultaneously knitted in a loop;
and a sixth path adopts a double yarn guide to load 40S/1 acrylic blended yarns of Japan eastern spinning and Japan Asahi-formation 20D spandex, passes through a yarn feeding nozzle and simultaneously carries out stitch knitting on the 1 st stitch and the 2 nd stitch of the lower needle cylinder by the 1 st stitch and the 2 nd stitch of the lower needle cylinder.
2. The pure separation type-following fabric for a double-layer air layer according to claim 1, wherein: the yarn feeding device is characterized in that the yarn feeding nozzles of the first path and the fourth path are provided with a yarn feeding wheel, and the yarn feeding nozzles of the second path, the third path, the fifth path and the sixth path are provided with a yarn feeding wheel and a yarn guiding column.
3. The pure separation type-following fabric for a double-layer air layer according to claim 1, wherein: the six-path circular knitting method needle arrangement mode comprises the following steps:
the triangle 2 needles of the first path of dial and the tuck 1 needle are not knitted, and the triangle 1 needle of the needle cylinder is not knitted and the tuck 2 needles are not knitted; the second path of dial cam 2 needles are looped and the 1 needle is looped, and the needle cylinder cam 1 needle does not knit and the 2 needles do not knit; the third path of dial cam 2 needles does not weave 1 needle and does not weave, and the needle cylinder cam 1 needle is looped and the needle cylinder cam 2 needles is looped; the triangle 2 needles of the fourth path of dial do not knit the tuck of the 1 needle, and the triangle 1 needle of the needle cylinder does not knit the tuck of the 2 needles; the triangle 2 needles of the fifth path dial are looped and the 1 needle is looped, and the triangle 1 needle of the needle cylinder is not knitted and the 2 needles are not knitted; the triangle 2 needle of the sixth path of dial does not weave 1 needle and does not weave, and the triangle 1 needle of the needle cylinder forms a loop with 2 needles.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811084932.3A CN108866777B (en) | 2018-09-18 | 2018-09-18 | Pure separation type fabric with double air layers for cutting |
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| CN201811084932.3A CN108866777B (en) | 2018-09-18 | 2018-09-18 | Pure separation type fabric with double air layers for cutting |
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| CN108866777B true CN108866777B (en) | 2020-02-18 |
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| CN110344164A (en) * | 2019-07-16 | 2019-10-18 | 无锡红豆纺织服装有限公司 | The method for weaving and underwear of the super warm soft highly-elastic type fever seamless fabric of suede |
| CN113106613A (en) * | 2021-03-23 | 2021-07-13 | 荆州市红叶针织服饰有限公司 | Coarse knitted wool heating fabric and knitting method thereof |
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| US7776421B2 (en) * | 1998-08-28 | 2010-08-17 | Mmi-Ipco, Llc | Multi-layer flame retardant fabric |
| US7611999B2 (en) * | 2002-11-16 | 2009-11-03 | Mcmurray Brian | Decorative faced multi-layer weft knit spacer fabric, method, and articles made therefrom |
| CN202079866U (en) * | 2011-04-29 | 2011-12-21 | 东莞德永佳纺织制衣有限公司 | Elastic fabric with air interlayer |
| CN205974920U (en) * | 2016-08-26 | 2017-02-22 | 江苏新凯盛企业发展有限公司 | Multi -functional elasticity surface fabric of cool sense |
| CN206858755U (en) * | 2017-05-03 | 2018-01-09 | 绍兴中柱针纺织有限公司 | A kind of novel air shell fabric |
| CN206858750U (en) * | 2017-05-03 | 2018-01-09 | 绍兴中柱针纺织有限公司 | A kind of air layer face fabric |
| CN207512368U (en) * | 2017-10-29 | 2018-06-19 | 浙江三德纺织服饰有限公司 | A kind of peelable wool fabric |
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