CN108866775A - Two-sided circle compiles elastic fabric and its manufacture system and manufacturing method - Google Patents
Two-sided circle compiles elastic fabric and its manufacture system and manufacturing method Download PDFInfo
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- CN108866775A CN108866775A CN201710356276.7A CN201710356276A CN108866775A CN 108866775 A CN108866775 A CN 108866775A CN 201710356276 A CN201710356276 A CN 201710356276A CN 108866775 A CN108866775 A CN 108866775A
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- yarn
- elastic fabric
- sided
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- sided circle
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/38—Devices for supplying, feeding, or guiding threads to needles
- D04B15/48—Thread-feeding devices
- D04B15/50—Thread-feeding devices for elastic threads
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
The present invention discloses the two-sided circle of one kind and compiles elastic fabric and its manufacture system and manufacturing method.It includes surface structure, fabric and the intermediate structure being set between surface structure and fabric that two-sided circle, which compiles elastic fabric,.Surface structure includes that anti-plain weave knits section, and fabric includes that positive plain weave knits section, and intermediate structure includes knitting Duan Yuzheng plain weave and knitting the interlocking-type tuck of section connecting anti-plain weave to knit section.Two-sided circle disclosed in this invention, which compiles elastic fabric, has excellent elastic-restoring force, while maintaining its good sense of touch.
Description
Technical field
The present invention relates to a kind of elastic fabric and its manufacture systems and manufacturing method, compile bullet more particularly to a kind of two-sided circle
Property fabric and its manufacture system and manufacturing method.
Background technique
Weaving correlative technology field in, compared to general cloth, knitting cloth due to have it is soft, be easy it is ventilative
It is ventilative, elasticity is high, and the fast speed and high yield of the manufacturing the advantages that, have been widely used for mankind's wearing article with
And in daily necessity.For example, knitting cloth can be used to manufacture POLO shirt, T-Shirt (T-shirt), scarf, gloves, sweater,
Move clothing, swimming suit, personal clothing and weaving family's ornaments etc..Knitting cloth is broadly divided into round needle woven fabric, tWarp Knitted Fabrics
And the classifications such as horizontal needle woven fabric.Wherein, circle needle woven fabric in wire loop broadwise series winding, and can further discriminate between for facecloth,
Rib fabric, double-sided cloth, tmaterial etc..Based on its cloth characteristic, circle tricot is widely used in producing personal clothing product.
Double-sided cloth (INTERLOCK) in circle needle woven fabric is formed by least two layers of fabric unit, and double-sided cloth
Front and reverse side woven design all be present a rule it is straight to weavy grain.Double-sided cloth compared to rib fabric have it is lesser elasticity and compared with
It will not deform, therefore clothing of the manufacture with plastotype function, such as underwear or body modelling dress can be highly suitable for.So
And will circle needle woven fabric when being used to manufacture personal clothing product, the sense of touch of cloth, elasticity and wearing comfort are quite important.
In order to consider that the comfort of dress, circle needle woven fabric product there must be elasticity appropriate, but increase circle needle woven fabric product
The ratio of middle elastomeric yarn will cause the skin-friendly decline of product.
In addition to this, in the manufacturing process of double-sided cloth, the detail parameters of each manufacturing step also can substantially influence product
Cloth characteristic.Therefore, also have in relation to the structure of interlock and its manufacturing method with manufacture system in the prior art
Improve space.
Summary of the invention
Technical problem to be solved by the present invention lies in provide the two-sided circle volume elasticity of one kind in view of the deficiencies of the prior art and knit
Product, by structure design, material selection and manufacturing method the step of in parameter setting, can have excellent elasticity
Response rate and good sense of touch.
In order to solve the above technical problems, a wherein technical solution of the present invention is to provide a kind of two-sided circle
Compile elastic fabric comprising a surface structure, a fabric and be set to the surface structure and the fabric it
Between an intermediate structure.The surface structure includes that an anti-plain weave knits section, and the fabric includes that a positive plain weave knits section, and institute
Stating intermediate structure includes that one to connect, the anti-plain weave knits section and the positive plain weave knits the interlocking-type tuck of section and knits section.
Preferably, it includes multiple yarn rings that the two-sided circle, which compiles elastic fabric, and multiple yarn rings respectively have between 0.01
Diameter between 0.05 centimetre.
Preferably, the positive plain weave that the anti-plain weave of the surface structure knits section and the fabric, which knits section, is all
It is formed by an inelastic yarn and one first elastomeric yarn Co-knit, and the interlocking-type tuck of the intermediate structure knits section
It is to be woven by one second elastomeric yarn, first elastomeric yarn and second elastomeric yarn are by identical or different material
Material is formed.
Preferably, the inelastic yarn is nylon, polyester fiber, acid fiber by polylactic, polypropylene terephthalate
At least one of fiber and cellulose fibre.
Preferably, first elastomeric yarn and second elastomeric yarn are by Si Pan get Ke Si elastic fibers
(Spandex), come at least one of gram fiber (Lycra), natural rubber and synthetic rubber to be formed.
Preferably, the weight summation of both first elastomeric yarn and described second elastomeric yarn and the non-elastic yarn
The ratio of the weight of line is between 4：6 to 8：Between 2.
Preferably, red Buddhist nun's number of first elastomeric yarn and second elastomeric yarn is between 60 to 80 red Buddhist nuns,
And red Buddhist nun's number of the inelastic yarn is between 20 to 40 red Buddhist nuns.
Preferably, it is described it is two-sided circle compile elastic fabric through being both greater than to elastic recovery rate and broadwise elastic recovery rate
95%.
Preferably, the Unit Weight of the two-sided circle volume elastic fabric is between 330 grams/yard between 680 grams/yard.
In order to solve the above technical problems, an other technical solution of the present invention is to provide a kind of manufacture system
System, the manufacture system compile elastic fabric for manufacturing two-sided circle as described above, and the manufacture system includes a weaving device
An and dyeing and finishing device.The weaving device includes a two-sided round volume machine, to by one first elastomeric yarn, one second elastomeric yarn
Line and an inelastic yarn are interlaced with one another and weave into a two-sided circle and weave elastic fabric.The dyeing and finishing device includes a dyeing and finishing pipe
Road, the dyeing and finishing pipeline weave elastic fabric to receive the two-sided circle from the weaving device.The weaving device with
The dyeing and finishing device is set on a production line.
Preferably, the two-sided round volume machine includes a yarn feeding unit, and the yarn feeding unit enters with a yarn feeding mouth and one
Yarn mouth, wherein one of the inelastic yarn, first elastomeric yarn and described second elastomeric yarn three between
One between 15 to 45 degree passes through the yarn feeding mouth, and the inelastic yarn, first elastomeric yarn and institute into yarn angle
It states one of second elastomeric yarn three and the yarn entering opening is entered with the yarn-entering angle degree between 10 to 45 degree.
Preferably, the dyeing and finishing pipeline is the cylinder dye for carrying a dyeing and finishing water flow and the two-sided circle weave elastic fabric
Cylinder, and the hydraulic pressure of the dyeing and finishing water flow in the cylinder dye vat is between 0.5 bar to 2 bars.
Preferably, the dyeing and finishing pipeline has the caliber between 4 to 10 inches.
Preferably, the weight summation of both first elastomeric yarn and described second elastomeric yarn and the non-elastic yarn
The ratio of the weight of line is between 4：6 to 8：Between 2.
In order to solve the above technical problems, other yet another aspect of the present invention is to provide a kind of two-sided
Circle compiles the manufacturing method of elastic fabric comprising：An at least inelastic yarn and an at least elastomeric yarn are imported into a two-sided circle
Volume machine；The inelastic yarn weaves into a two-sided circle by the two-sided round volume machine with the elastomeric yarn to be interlaced with one another
Weave elastic fabric；The two-sided circle is weaved elastic fabric to be sent into a dyeing and finishing device；And by the dyeing and finishing device to described
Two-sided circle weaves elastic fabric and carries out dyeing and finishing.
Preferably, wherein the two-sided round volume machine includes one first yarn feeding unit of sequential, one second yarn feeding list
Member, a third yarn feeding unit, one the 4th yarn feeding unit, one the 5th yarn feeding unit and one the 6th yarn feeding unit, and described non-
Elastomeric yarn and the elastomeric yarn are interlaced with one another to weave into the two-sided circle and compile elasticity by the two-sided round volume machine and be knitted
In the step of object, still further comprise：By both at least one inelastic yarn and one first elastomeric yarn by described
Both one yarn feeding unit and the 4th yarn feeding unit import the two-sided round volume machine and knit section to be respectively formed an anti-plain weave；It is near
Few both an inelastic yarn and first elastomeric yarn are by the second yarn feeding unit and the 5th yarn feeding
Both units import the two-sided round volume machine and knit section to be respectively formed a positive plain weave；And by one second elastomeric yarn by described
Both three yarn feeding units and the 6th yarn feeding unit import the two-sided round volume machine and are knitted with being respectively formed an interlocking-type tuck
Section, wherein each interlocking-type tuck knit section connection wherein an anti-plain weave knit section and wherein a positive plain weave knit section with
Form a three-layer weave unit.
Preferably, the elastomeric yarn comprising first elastomeric yarn and second elastomeric yarn with it is described non-
Ratio between the weight of elastomeric yarn is between 4：6 to 8：Between 2.
The beneficial effects of the present invention are two-sided circle provided by technical solution of the present invention compiles elastic fabric and its manufacture system
System and manufacturing method, can be by the way that " intermediate structure includes that one to connect, the anti-plain weave knits section and the positive plain weave knits section
Interlocking-type tuck knits section " or " each other by first elastomeric yarn, second elastomeric yarn and the inelastic yarn
Interweave and weave and weave elastic fabric at the two-sided circle, and the inelastic yarn and the elastomeric yarn pass through the two-sided circle
Volume machine weaves into be interlaced with one another a two-sided circle and weaves elastic fabric " technical characteristic, compile elastic fabric to promote two-sided circle
Elastic recovery rate and sense of touch.
Be further understood that feature and technology contents of the invention to be enabled, please refer to below in connection with it is of the invention specifically
Bright and attached drawing, however provided attached drawing is merely provided for reference and description, is not intended to limit the present invention.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that two-sided circle compiles elastic fabric provided by a wherein embodiment of the invention；
Fig. 2 is the microphoto for the fabric that two-sided circle compiles elastic fabric provided by a wherein embodiment of the invention；
Fig. 3 is the microphoto for the surface structure that two-sided circle compiles elastic fabric provided by a wherein embodiment of the invention；
Fig. 4 is the side microphoto that two-sided circle compiles elastic fabric provided by a wherein embodiment of the invention；
Fig. 5 is the microphoto of the partial enlargement of Fig. 4；
Fig. 6 is the microphoto that two-sided circle compiles elastic fabric provided by a wherein embodiment of the invention；
Fig. 7 is the microphoto of the partial enlargement of Fig. 6；
Fig. 8 is the block diagram for the manufacture system that two-sided circle compiles elastic fabric provided by a wherein embodiment of the invention；
Fig. 9 is the yarn feeding unit that two-sided circle compiles in the manufacture system of elastic fabric provided by a wherein embodiment of the invention
Structural schematic diagram；
Figure 10 is that the dyeing and finishing that two-sided circle is compiled in the manufacture system of elastic fabric provided by a wherein embodiment of the invention fills
The structural schematic diagram set；
Figure 11 is the dyeing and finishing device that two-sided circle compiles in the manufacture system of elastic fabric provided by another embodiment of the present invention
Structural schematic diagram；
Figure 12 is the flow chart for the manufacturing method that two-sided circle compiles elastic fabric provided by a wherein embodiment of the invention；With
And
Figure 13 is that two-sided circle provided by a wherein embodiment of the invention is compiled used in the manufacturing method of elastic fabric
The institutional framework of method for weaving.
Specific embodiment
It is to illustrate presently disclosed related " two-sided circle volume elastic fabric and its system by specific specific example below
Make system and manufacturing method " embodiment, those skilled in the art can by content disclosed in this specification understand the present invention
The advantages of and effect.The present invention can be implemented or be applied by other different specific embodiments, the items in this specification
Details may be based on different viewpoints and application, carry out various modifications and change without departing from the spirit of the present invention.In addition, this hair
Bright attached drawing is only simple schematically illustrate, not according to the description of actual size, states in advance.The following embodiments and the accompanying drawings will be further
The relevant technologies content that the present invention will be described in detail, but the protection scope that disclosure of that is not intended to limit the invention.
Firstly, please referring to Fig. 1 to Fig. 5.Fig. 1 is that two-sided circle provided by a wherein embodiment of the invention compiles elastic fabric
Structural schematic diagram；And Fig. 2 to 5 is the microphoto that two-sided circle compiles elastic fabric provided by a wherein embodiment of the invention.This
Wherein two-sided circle provided by an embodiment compiles elastic fabric it includes surface structure 1, fabric 2 and is set to table for invention
Intermediate structure 3 between layer structure 1 and fabric 2.Fig. 2 to 5 is please referred to, surface structure 1 includes that anti-plain weave knits section 11, bottom
Structure 2 includes that positive plain weave knits section 21, and intermediate structure 3 includes to connect the interlocking that anti-plain weave knits section 11 and positive plain weave knits section 21
Formula tuck knits section 31.In other words, it is the surface structure by knitting section (knitting technology weave) with difference that two-sided circle, which compiles elastic fabric F,
1, fabric 2 and intermediate structure 3 are formed.
Specifically, two-sided circle compiles the surface structure 1 of elastic fabric F and fabric 2 all includes that plain weave knits section
(plain weave, also known as plain weave).Plain weave, which knits section, to be continuously staggeredly composed up and down by each warp and weft.Surface layer
Plain weave included by structure 1 and fabric 2 knit section the difference is that, table is respectively formed by different yarn feeding units
It is that above dials eats yarn, bottom cylinder empty needle does not eat yarn and generates the anti-flat of surface structure 1 with list when layer structure 1 and fabric 2
Line knits section 11, and yarn is eaten with single bottom cylinder, the positive plain weave that upper dials does not eat yarn and generates fabric 2 knits section 21.
It is by the yarn feeding list different from described in leading portion in addition, compiling the intermediate structure 3 of elastic fabric F for two-sided circle
Upper coverer and bottom cylinder needle are formed by two groups of plain weaves and knit section (i.e. anti-plain weave knits section 11 and positive plain weave knits section 21) each other by member
Front and back connection, and then form two-sided circle and compile elastic fabric F.It is to pass through extension that interlocking-type tuck included by intermediate structure 3, which knits section 31,
Needle (tuck stich) weave and two groups of plain weaves are knitted into connection before and after section.
Specifically, it is a kind of with double thread tissue that two-sided circle provided by the present invention, which compiles elastic fabric F,
(interlock) fabric is a kind of change type of rib-loop structure (rib knit).Double thread tissue fabric structure and general
Plain weave cloth (jersey knit) the difference is that the front and back sides of two-sided rib stitch's fabric having the same can knit
Line.The thickness of such fabric is more thick and solid, and due to have very smooth surface, can provide the excellent sense of touch of wearer and
Feel.
Next, please referring to Fig. 6 and Fig. 7.Fig. 6 is that two-sided circle provided by a wherein embodiment of the invention compiles elastic fabric
Microphoto, and Fig. 7 be Fig. 6 partial enlarged view.As shown in fig. 7, it includes multiple yarn ring L that two-sided circle, which compiles elastic fabric F,.?
In the present invention, multiple yarn ring L respectively have the diameter between 0.01 to 0.05 centimetre.
In an embodiment of the present invention, the anti-plain weave of surface structure 1 knits section 11 and the positive plain weave of fabric 2 knits section 21 all
It is to be formed by inelastic yarn and elastomeric yarn Co-knit, and it is by elastomeric yarn that the interlocking-type tuck of intermediate structure 3, which knits section 31,
Line weaves.Specifically, the positive plain weave for knitting section 11 and fabric 2 for the anti-plain weave of woven surface structure 1 knits section 21
Elastomeric yarn to knit the elastomeric yarn of section 31 with the interlocking-type tuck for weaving intermediate structure 3 can be identical or different material
Material.
In other words, in an embodiment of the present invention, the anti-plain weave of surface structure 1 knits the just flat of section 11 and fabric 2
It is to be formed by inelastic yarn and the first elastomeric yarn Co-knit, and the interlocking-type tuck of intermediate structure 3 is knitted that line, which knits section 21 all,
Section 31 is woven by the second elastomeric yarn.First elastomeric yarn and the second elastomeric yarn are by identical or different material institute shape
At.
From the above, inelastic yarn is nylon (Nylon), polyester fiber, acid fiber by polylactic, poly terephthalic acid the third two
Alcohol ester (PET) at least one of fiber and cellulose fibre.Elastomeric yarn is by Si Pan get Ke Si elastic fibers
(Spandex), come at least one of gram fiber (Lycra), natural rubber and synthetic rubber to be formed.For example, exist
It is of the invention in one embodiment, be to use nylon as inelastic yarn, and use and come gram fiber (Lycra) as the
One elastomeric yarn and the second elastomeric yarn.The item number (filament) of inelastic yarn can also be adjusted according to demand,
It for example, in one embodiment of the invention, is to use item number non-resilient to be formed for 12 PET fiber (30D/12F)
Yarn.In general, the item number of yarn is higher, and made product feel is better.
It is worth noting that, having excellent elastic recovery to make two-sided circle provided by the present invention compile elastic fabric F
Rate, other than selecting above-mentioned listed fibrous material appropriate, it is necessary to accurately control two-sided circle and compile elasticity in elastic fabric F
Weight ratio between yarn and inelastic yarn.Specifically, the weight of the weight and inelastic yarn of elastomeric yarn
Ratio between 4：6 to 8：Between 2.More specifically, the weight summation of both the first elastomeric yarn and second elastomeric yarn
And the ratio of the weight of inelastic yarn is between 4：6 to 8：Between 2.In other words, the weight ratio of inelastic yarn is to be situated between
Between 60% to 20%, and the weight ratio of elastomeric yarn is between 40% to 80%, and the two weight summation is
100%.It for example, is the inelastic yarn and 60 weights using 40 weight % in a wherein embodiment of the invention
The elastomeric yarn of % is measured to form two-sided circle and compile elastic fabric F.
Specifically, in the manufacturing process that two-sided circle compiles elastic fabric F, if improving the weight ratio of elastomeric yarn, by
Two-sided circle made of it is manufactured compiles elastic fabric F can elasticity with higher.However, the elastomeric yarn of high level can make
The feel of product reduces, that is, the material (such as PET) of inelastic yarn has rubber feel, and skin-friendly is lower.Therefore, non-ballistic
Property yarn ratio need corresponding manufacturing method can also be selected to walk by accuracy controlling, and in response to the ratio of thread material
It is rapid to compile elastic fabric F to produce two-sided circle, to obtain preferable product characteristic.
In addition to this, red Buddhist nun's number of inelastic yarn is between 20 to 40 red Buddhist nuns, and elastomeric yarn (including the first elasticity
Yarn and the second elastomeric yarn) red Buddhist nun's number between 60 to 80 red Buddhist nuns.In addition to adjustment elastomeric yarn and non-elastic yarn
Except the weight ratio of line, red Buddhist nun's number of both materials and the feel of made product and elasticity are also related.It lifts
It is the elastomeric yarn of the inelastic yarn and 70 red Buddhist nuns using 30 red Buddhist nuns in a wherein embodiment of the invention for example
Elastic fabric F is compiled to form two-sided circle.
In addition, it is to have excellent elastic recovery rate that two-sided circle, which compiles elastic fabric F, provided by the embodiment of the present invention.Specifically
For, it is two-sided circle compile elastic fabric through being all greater than 95% to elastic recovery rate and broadwise elastic recovery rate.By accurate
The selection of material and its parameter of weaving mode and dyeing and finishing step in ratio and manufacturing process are controlled, there is above-mentioned bullet
Property response rate it is two-sided circle compile elastic fabric F can be highly suitable in personal clothing product.
The finished product of elastic fabric F is compiled in relation to two-sided circle, other than having above-mentioned elastic recovery rate, Unit Weight can
With between 330 grams/yard between 680 grams/yard.The breadth that two-sided circle compiles elastic fabric F is then can be between 116 centimetres to 152
Between centimetre.When two-sided circle, which compiles elastic fabric F, has above-mentioned Unit Weight and/or breadth, optimal elasticity can be obtained and returned
Multiple rate.
Next, please referring to Fig. 8.It the present invention additionally provides a kind of manufacture system, is compiled for manufacturing above-mentioned two-sided circle
Elastic fabric F.Manufacture system S includes weaving device 41 and dyeing and finishing device 42.Weaving device 41 is set to dyeing and finishing device 42
On same production line.In addition to weaving device 41 and dyeing and finishing device 42, manufacture system S can also also comprise spinning apparatus (not
Display), to thread material needed for providing weaving device 41.It in other words, can be by spinning apparatus by different materials
Fiber is fabricated to yarn, then yarn is sent into weaving device and is woven into cloth.
Specifically, weaving device 41 includes two-sided round volume machine.Two-sided circle volume machine is to by thread material, that is, elastomeric yarn
Line and inelastic yarn are interlaced with one another and weave into two-sided circle and weave elastic fabric.As described above, elastomeric yarn may include
One elastomeric yarn and the second elastomeric yarn, and the first elastomeric yarn and the second elastomeric yarn can be by identical or different materials
Material is formed.Ingredient and characteristic for yarn in weaving device 41 are compiled in elastic fabric F in above-mentioned related two-sided circle
Described in appearance.For example, the ratio of the weight of the weight and inelastic yarn of elastomeric yarn is between 4：6 to 8：Between 2.Other have
The details for closing yarn does not describe again herein.
The framework of commercial double-side circle volume machine can be used in two-sided round volume machine in the present invention, and for its structure and behaviour
It is improved as parameter.In general, two-sided circle volume machine may include motor and transport mechanism, Yarn-feeding mechanism, yarn storage unit,
Yarn feeding unit, the weaving basic devices component such as unit and cloth-winding mechanism.The function of each board device component of two-sided circle volume machine
It can be well known for those of ordinary skill in the art, therefore be not described in detail herein.
In weaving process, Yarn-feeding mechanism, which drives, removes yarn unit, and yarn is sent into yarn feeding unit, and yarn feeding unit mentions
Yarn is fed into weaving unit for yarn fixed travel angle.Weaving unit then includes syringe and knitting needle, knitting needle assign in
In the groove of needle cylinder surface, and formed by the various triangular plate (Cam) in Triangulum (Cam box) to control knitting process
Yarn ring.In the basic device component of two-sided round volume machine, present invention is particularly directed to the operating parameters in yarn feeding unit to be adjusted.
Please refer to Fig. 9.Fig. 9 is that two-sided circle provided by a wherein embodiment of the invention is compiled in the manufacture system of elastic fabric
Yarn feeding unit 411 structural schematic diagram.Specifically, two-sided round volume machine includes yarn feeding unit 411, the yarn feeding unit 411
With yarn feeding bar 4111, yarn entering opening 4112 and yarn feeding mouth 4113,4114.Yarns Y 1, Y2, example are formed by by different materials
Such as, inelastic yarn and the one of them of the first elastomeric yarn and the second elastomeric yarn are to enter yarn between 10 to 45 degree
Angle, θ 1 passes through yarn entering opening 4112, and to enter yarn feeding mouth 4113,4114 into yarn angle, θ 2 between 15 to 45 degree.
As shown in figure 9, in embodiments of the present invention, the yarn-entering angle degree θ 1 of yarn entering opening 4112 refers to that yarns Y 1 passes through yarn entering opening
With angle folded by horizontal plane (dotted line expression) when 4112, and yarn feeding mouth 4113 refers to that yarns Y 1 passes through yarn feeding into yarn angle, θ 2
When mouth 4113 with horizontal plane folded by angle.It, can also be using foregoing yarn-entering angle degree θ 1 and into yarn for yarns Y 2
Angle, θ 2.For yarns Y 2, Fig. 9 only shows yarn feeding mouth 4114.For example, in the present invention, yarns Y 1 is polyester
(polyester) fiber, and yarns Y 2 is elastomeric yarn.Adjust any one of yarns Y 1, Y2, even the yarn-entering angle degree θ 1 of the two
And the cloth with excellent characteristics can be obtained in above-mentioned particular range into yarn angle, θ 2.Specifically, it is selecting with spy
When determining inelastic yarn and the elastomeric yarn of weight ratio and weaving elastic fabric to weave two-sided circle, by yarn-entering angle degree θ 1 with into yarn angle
Spend θ 2 adjustment above-mentioned proper range (that is, yarn-entering angle degree θ 1 between 10 to 45 degree between, into yarn angle, θ 2 between 15 to 45 it
Between), made two-sided circle can be made to compile elastic fabric F and take into account elastic recovery rate and feel.
In addition to this, in weaving process, the yarn feeding bar 4111 of yarn feeding unit 411 can be relative in two-sided round volume machine
The heart (moving direction D) is moved.The range mobile relative to the center of two-sided round volume machine of yarn feeding bar 4111 is between 10 to 50
Between millimeter (mm).Specifically, manufacture system provided by the present invention be by setting yarn-entering angle degree θ 1, into yarn angle, θ 2 with
And the back-and-forth motion range of yarn feeding bar 4111 come adjust it is resulting it is two-sided circle compile elastic fabric F characteristic.For example,
The size and elasticity of the cloth surface evenness of the adjustable fabric of adjustment of above-mentioned parameter, yarn ring coil.
Next, referring to Fig. 8, and cooperate shown in Figure 10 and 11.By the present invention, wherein an embodiment is mentioned Figure 10
The two-sided circle supplied compiles the structural schematic diagram of the dyeing and finishing device 42 in the manufacture system of elastic fabric, and Figure 11 is another embodiment institute
The structural schematic diagram of the dyeing and finishing device 42 ' used.Please referring initially to Figure 10, dyeing and finishing device 42 includes dyeing and finishing pipeline 421, dyeing and finishing pipeline
421 weave elastic fabric T to receive the two-sided circle from weaving device 41.As shown in Figure 10, dyeing and finishing device 42 further includes connection
In the heat exchanger 422 of dyeing and finishing pipeline 421, the reservoir 423 for storing dyeing and finishing liquid or auxiliary agent, for winding two-sided circle
Weave the capstan winch 424 and window 425 of elastic fabric T.
In addition, in the embodiment shown in fig. 11, dyeing and finishing device 42 ' includes equally dyeing and finishing pipeline 421 ', is connected to dyeing and finishing
The heat exchanger 422 ' of pipeline 421 ', the reservoir 423 ' for storing dyeing and finishing liquid or auxiliary agent are compiled for winding two-sided circle
The capstan winch 424 ' and window 425 ' of elastic fabric T.Unlike dyeing and finishing device 42 shown in Fig. 10, dyeing and finishing shown in Figure 11
Device 42 ' is lower step mode overflow dyeing machine.
It in the present invention, is to use high temperature-pressure dyeing machine as dyeing and finishing device 42.More specifically, made in the present invention
Dyeing and finishing device 42 is to belong to slow flow type (Soft-flow) dyeing and finishing machine.The characteristics of such dyeing and finishing machine, is it at a fairly low
Liquid/fabric ratio (such as 10：1), and it can reach higher treatment temperature.In addition to this, slow flow type dyeing and finishing machine have compared with
High fabric capacity (capacity) and the pilling effect (pilling effect) for not easily causing fabric.
The dyeing and finishing pipeline 421 of dyeing and finishing device 42 of the invention is that carrying dyeing and finishing water flow and two-sided circle weave elastic fabric T
Cylinder dye vat, cylinder dye vat and multiple hydraulic nozzle (nozzles, such as spray shown in Figure 11 being arranged in around cylinder dye vat
Mouth 426 ') it cooperates.Specifically, in order to which the two-sided circle from two-sided round volume machine weaves elastic fabric T in dyeing and finishing pipeline 421
It is transmitted, spray-painting liquid is provided in cylinder dye vat by hydraulic nozzle, and generates turbulent flow (turbulence).This mechanism makes
It obtains dyestuff to be permeable in inside two-sided circle weave elastic fabric T, and prevents two-sided circle weave elastic fabric T and touch the interior of cylinder dye vat
Wall.
In embodiments of the present invention, cylinder dye vat has the caliber between 4 to 10 inches, and passes through hydraulic nozzle
Parameter setting, the hydraulic pressure of the dyeing and finishing water flow in cylinder dye vat is between 0.5 bar to 2 bars.As previously mentioned, using slow flow type
When dyeing and finishing machine, fabric can flow in dyeing and finishing water flow so that dyeing and finishing material (such as stain) included in dyeing and finishing water flow is attached
In on fabric.However, fabric can be wound if the water and hydraulic pressure control of dyeing and finishing water flow are improper
(entanglement) situation and the characteristic for substantially influencing product.
One of purpose of the invention is that obtaining the two-sided circle with excellent resilience response rate compiles elastic fabric F.Cause
This can also be further by cylinder dye vat other than selecting thread material appropriate and using method for weaving appropriate
Caliber control is in particular range, and the hydraulic pressure of control dyeing and finishing water flow.Specifically, the caliber of cylinder dye vat between 4 to
Between 10 inches, the diameter of the dye vat of used slow flow type dyeing and finishing machine, caliber of the invention are increased compared to the prior art
About one times.It is fully extended and rolls up in dyeing and finishing water flow in this way, which the two-sided circle wherein carried can be made to weave elastic fabric T
It is dynamic, and the situation for occurring to wind or be entangled with is avoided, and influence the elastic recovery rate of finished product.
In addition to this, compared to the prior art used in hydraulic pressure, the present invention by hydraulic pressure be reduced to the 10 of traditional hydraulic pressure to
50% or so, that is, by hydraulic pressure control between 0.5 bar to 2 bars.Using the caliber and dyeing and finishing water of above-mentioned cylinder dye vat
The phenomenon that range hydraulic pressure of stream can make when manufacturing the higher fabric of thicker, density, effectively fabric be avoided to be entangled with.
Next, please referring to Figure 12, Figure 12 is that two-sided circle provided by a wherein embodiment of the invention compiles elastic fabric
The flow chart of manufacturing method.The present invention also provides the manufacturing methods that a kind of two-sided circle compiles elastic fabric F.As shown in figure 12, it manufactures
Method includes at least the following steps：An at least inelastic yarn and an at least elastomeric yarn are imported into two-sided round volume machine (step
S100)；Inelastic yarn and elastomeric yarn are interlaced with one another by two-sided round volume machine weaves into two-sided circle weave elastic fabric (step
Rapid S200)；Two-sided circle is weaved elastic fabric to be sent into dyeing and finishing device (step S300)；And two-sided circle is compiled by dyeing and finishing device
Elastic fabric carries out dyeing and finishing (step S400).
Specifically, above-mentioned manufacture system can be used in the manufacturing method that two-sided circle provided by the present invention compiles elastic fabric
S is carried out, and product can be aforementioned two-sided circle and compile elastic fabric F.Therefore, in relation to manufacturing equipment used in manufacturing method
The details such as the characteristic and yarn selection of (manufacture system S) and wherein operating parameter and finished product (two-sided circle compiles elastic fabric F)
It does not describe again.
Next, please refer to Figure 13.Figure 13 is that two-sided circle volume elasticity provided by a wherein embodiment of the invention is knitted
The institutional framework of method for weaving used in the manufacturing method of product.Specifically, Figure 13 shows through two-sided round volume machine and knits
Make the method for weaving that two-sided circle compiles elastic fabric F.Two-sided circle provided by the present invention is compiled in the manufacturing method of elastic fabric, two-sided
The yarn feeding unit 411 of circle volume machine is the first yarn feeding unit 411a for including sequential, the second yarn feeding unit 411b, third yarn feeding
Unit 411c, the 4th yarn feeding unit 411d, the 5th yarn feeding unit 411e and the 6th yarn feeding unit 411f.Each yarn feeding unit
(411a~411f) respective structure is as shown in Figure 9.
The component Configuration for cooperating yarn feeding unit 411, inelastic yarn and the elastomeric yarn by two-sided circle volume machine with
It is interlaced with one another and weaves into and still further comprised in the step of two-sided circle weaves elastic fabric T (step S200)：By an at least non-ballistic
Property both yarn and the first elastomeric yarn two-sided circle imported by both the first yarn feeding unit 411a and the 4th yarn feeding unit 411d
Volume machine knits section to be respectively formed anti-plain weave；By at least both an inelastic yarn and the first elastomeric yarn by the second yarn feeding unit
Both 411b and the 5th yarn feeding unit 411e import two-sided round volume machine and knit section to be respectively formed positive plain weave；And it is elastic by second
Yarn imports two-sided round volume machine by both third yarn feeding unit 411c and the 6th yarn feeding unit 411f to be respectively formed interlocking-type
Tuck knits section.In addition, each interlocking-type tuck knits section connection, wherein an anti-plain weave knits section and wherein a positive plain weave knits section with shape
At three-layer weave unit.
In the embodiment shown in fig. 8, the first yarn feeding unit 411a and the 4th yarn feeding unit 411d is that importing is identical
Yarn, i.e. inelastic yarn and the first elastomeric yarn, and weave unit be eaten with single upper dials yarn generate anti-plain weave knit section, under
The mode that syringe empty needle does not eat yarn is weaved.Second yarn feeding unit 411b and the 5th yarn feeding unit 411e is equally to import
Inelastic yarn and the first elastomeric yarn, and weaving unit is to eat the positive plain weave of yarn generation with bottom cylinder to knit section, upper dials empty needle
The mode for not eating yarn is weaved.Third yarn feeding unit 411c and the 6th yarn feeding unit 411f be then by upper coverer and under
Two groups of plain weaves of cyclinder needle knit connection before and after section (respectively anti-plain weave knits section and positive plain weave knits section).It is knitting through the above way
After making two-sided circle weave elastic fabric T, by the processing of above-mentioned dyeing and finishing device 42, two-sided circle can be produced and compile elastic fabric F.
It in other words, is with six one group of yarn feeding units (411a~411f) in manufacturing method provided by the present invention
To carry out a complete weaving step, and then two-sided round surface structure 1, the bottom knot for compiling elastic fabric F that formation is of the invention
Structure 2 and intermediate structure 3.The type of the yarn of the step of manufacturing method provided by the present invention cooperates wherein and selection, can
So that made two-sided circle compiles elastic fabric F and has smooth cloth cover, consolidation and have excellent elastic recovery rate.Except this it
Outside, it is directed into yarn feeding unit 411 by selecting different thread materials, different two-sided circles can be produced and compile elastic fabric
F product, so that the more diversification of the type of product or having different functionality.
Two-sided circle for the present invention compiles the structure of elastic fabric F and composition designs, compiles elastic fabric F's for two-sided circle
Manufacture system and manufacturing method, two-sided circle can be made, which to compile elastic fabric F, has excellent characteristic.For example, with ASTM
D4964 come measure it is two-sided circle compile elastic fabric F elastic recovery rate, can measure greater than 95% elastic recovery rate detection knot
Fruit.
Specifically, sample after tested is to use the PET material of 30 pellet Buddhist nun/12F as inelastic yarn, and use 70
Come gram fiber (Lycra) of red Buddhist nun is used as elastomeric yarn, and the weight of inelastic yarn and the weight of elastomeric yarn are 40：60.
In addition, the length of sample is 56 inches, weight 394g/y.The measurement board used is Zwick/Roell Z005.By surveying
Examination, this it is two-sided circle compile elastic fabric F through to elastic recovery rate be 96.95%.In addition, compiling elastic fabric to same two-sided circle
The broadwise (width direction) of F is tested, and test result shows 97.69% elastic recovery rate.
[beneficial effect of embodiment]
The beneficial effects of the present invention are two-sided circle provided by the embodiment of the present invention compiles elastic fabric F and its manufacture
System S and method can be designed by its structure, for example, " intermediate structure 3 includes knitting Duan Yuzheng plain weave to connect anti-plain weave
The interlocking-type tuck for knitting section knits section " technical characteristic and its manufacture system and method design, such as " by first elasticity
Yarn, the second elastomeric yarn and inelastic yarn are interlaced with one another and weave into two-sided circle and weave elastic fabric T " and " non-elastic yarn
Line and elastomeric yarn are interlaced with one another by two-sided round volume machine weaves into the technical characteristic that two-sided circle weaves elastic fabric T ", to mention
Rise elastic recovery rate and sense of touch that two-sided circle compiles elastic fabric F.
Content disclosed above is only preferred possible embodiments of the invention, not thereby limits to right of the invention and wants
The protection scope of book is sought, so all equivalence techniques variations done with description of the invention and accompanying drawing content, are both contained in
In the protection scope of claims of the present invention.
Claims (17)
1. a kind of two-sided circle compiles elastic fabric, which is characterized in that the two-sided circle compiles elastic fabric and includes：
One surface structure；
One fabric；And
One intermediate structure, the intermediate structure are set between the surface structure and the fabric；
Wherein, the surface structure includes that an anti-plain weave knits section, and the fabric includes that a positive plain weave knits section, and the centre
Structure includes that one to connect, the anti-plain weave knits section and the positive plain weave knits the interlocking-type tuck of section and knits section.
2. two-sided circle according to claim 1 compiles elastic fabric, which is characterized in that the two-sided circle compiles elastic fabric and includes
Multiple yarn rings, multiple yarn rings respectively have the diameter between 0.01 to 0.05 centimetre.
3. two-sided circle according to claim 1 compiles elastic fabric, which is characterized in that the anti-plain weave of the surface structure
It is by an inelastic yarn and one first elastomeric yarn Co-knit that the positive plain weave for knitting section and the fabric, which knits section all,
It forms, and the interlocking-type tuck of the intermediate structure, which knits section, to be woven by one second elastomeric yarn, first bullet
Property yarn and second elastomeric yarn are formed by identical or different material.
4. two-sided circle according to claim 3 compiles elastic fabric, which is characterized in that the inelastic yarn is nylon, gathers
At least one of ester fiber, acid fiber by polylactic, PTT fiber and cellulose fibre.
5. two-sided circle according to claim 3 compiles elastic fabric, which is characterized in that first elastomeric yarn and described
Second elastomeric yarn is by Si Pan get Ke Si elastic fibers, Lai at least one of a gram fiber, natural rubber and synthetic rubber
It is formed.
6. two-sided circle according to claim 3 compiles elastic fabric, which is characterized in that first elastomeric yarn and described the
The ratio of the weight of the weight summation and inelastic yarn of both two elastomeric yarns is between 4：6 to 8：Between 2.
7. two-sided circle according to claim 3 compiles elastic fabric, which is characterized in that first elastomeric yarn and described the
Red Buddhist nun's number of two elastomeric yarns between 60 to 80 red Buddhist nuns, and red Buddhist nun's number of the inelastic yarn between 20 to 40 red Buddhist nuns it
Between.
8. two-sided circle according to claim 1 compiles elastic fabric, which is characterized in that the two-sided circle compiles the warp of elastic fabric
95% is both greater than to elastic recovery rate and broadwise elastic recovery rate.
9. two-sided circle according to claim 6 compiles elastic fabric, which is characterized in that the two-sided circle compiles the list of elastic fabric
Position weight is between 330 grams/yard between 680 grams/yard.
10. a kind of manufacture system, the manufacture system compiles elastic fabric for manufacturing two-sided circle according to claim 1,
It is characterized in that, the manufacture system includes：
One weaving device, the weaving device include a two-sided round volume machine, to by one first elastomeric yarn, one second elastomeric yarn
Line and an inelastic yarn are interlaced with one another and weave into a two-sided circle and weave elastic fabric；And
One dyeing and finishing device, the dyeing and finishing device include a dyeing and finishing pipeline, and the dyeing and finishing pipeline comes from woven fabric dress to receive
The two-sided circle set weaves elastic fabric；
Wherein, the weaving device and the dyeing and finishing device are set on a production line.
11. manufacture system according to claim 10, which is characterized in that the two-sided round volume machine includes a yarn feeding unit,
The yarn feeding unit has a yarn feeding mouth and a yarn entering opening, wherein the inelastic yarn, first elastomeric yarn and institute
It states one of second elastomeric yarn three and the yarn feeding mouth is passed through into yarn angle with one between 15 to 45 degree, and is described
One of inelastic yarn, first elastomeric yarn and described second elastomeric yarn three are between 10 to 45 degree
One yarn-entering angle degree enters the yarn entering opening.
12. manufacture system according to claim 10, which is characterized in that the dyeing and finishing pipeline is one dyeing and finishing water flow of carrying
With it is described it is two-sided circle weave elastic fabric a cylinder dye vat, and the hydraulic pressure of the dyeing and finishing water flow in the cylinder dye vat between
Between 0.5 bar to 2 bars.
13. manufacture system according to claim 10, which is characterized in that the dyeing and finishing pipeline has between 4 to 10 inches
Between caliber.
14. manufacture system according to claim 10, which is characterized in that first elastomeric yarn and second elasticity
The ratio of the weight of the weight summation and inelastic yarn of both yarns is between 4：6 to 8：Between 2.
15. the manufacturing method that a kind of two-sided circle compiles elastic fabric, which is characterized in that the two-sided circle compiles the manufacturer of elastic fabric
Method includes：
An at least inelastic yarn and an at least elastomeric yarn are imported into a two-sided round volume machine；
The inelastic yarn weaves into a two-sided circle by the two-sided round volume machine with the elastomeric yarn to be interlaced with one another
Weave elastic fabric；
The two-sided circle is weaved elastic fabric to be sent into a dyeing and finishing device；And
Elastic fabric is compiled to the two-sided circle by the dyeing and finishing device and carries out dyeing and finishing.
16. the manufacturing method that two-sided circle according to claim 15 compiles elastic fabric, which is characterized in that the two-sided circle is compiled
Machine include one first yarn feeding unit of sequential, one second yarn feeding unit, a third yarn feeding unit, one the 4th yarn feeding unit,
One the 5th yarn feeding unit and one the 6th yarn feeding unit, and pass through in the inelastic yarn and the elastomeric yarn described two-sided
Circle volume machine was weaved into being interlaced with one another in the step of two-sided circle weaves elastic fabric, was still further comprised：
By both at least one inelastic yarn and one first elastomeric yarn by the first yarn feeding unit and the described 4th
Both yarn feeding units import the two-sided round volume machine and knit section to be respectively formed an anti-plain weave；
By both at least one inelastic yarn and first elastomeric yarn by the second yarn feeding unit and described
Both 5th yarn feeding units import the two-sided round volume machine and knit section to be respectively formed a positive plain weave；And
One second elastomeric yarn is imported into the two-sided circle by both the third yarn feeding unit and the 6th yarn feeding unit
Volume machine knits section to be respectively formed an interlocking-type tuck, wherein each interlocking-type tuck knits section connection, and wherein an anti-plain weave is knitted
Section and wherein a positive plain weave knits section to form a three-layer weave unit.
17. the manufacturing method that two-sided circle according to claim 16 compiles elastic fabric, which is characterized in that include described first
Ratio between the weight of the elastomeric yarn and the inelastic yarn of elastomeric yarn and second elastomeric yarn is situated between
In 4：6 to 8：Between 2.
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| CN201710356276.7A CN108866775A (en) | 2017-05-16 | 2017-05-16 | Two-sided circle compiles elastic fabric and its manufacture system and manufacturing method |
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