CN108864924A - A kind of halogen-free resin composition and the flexible printed-circuit board cover film prepared with it - Google Patents

A kind of halogen-free resin composition and the flexible printed-circuit board cover film prepared with it Download PDF

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CN108864924A
CN108864924A CN201810725392.6A CN201810725392A CN108864924A CN 108864924 A CN108864924 A CN 108864924A CN 201810725392 A CN201810725392 A CN 201810725392A CN 108864924 A CN108864924 A CN 108864924A
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halogen
resin composition
parts
polyurethane
free resin
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CN108864924B (en
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余鹏飞
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Hubei Heng Chi Electronic Technology Co Ltd
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Hubei Heng Chi Electronic Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • C09D175/08Polyurethanes from polyethers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/0427Coating with only one layer of a composition containing a polymer binder
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2379/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
    • C08J2379/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C08J2379/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2475/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2475/04Polyurethanes
    • C08J2475/08Polyurethanes from polyethers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Life Sciences & Earth Sciences (AREA)
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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Non-Metallic Protective Coatings For Printed Circuits (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a kind of halogen-free resin compositions, including each component for the following parts by weight being scattered in organic solvent:35-50 parts of 10-20 parts of phosphorous epoxy resin, 10-15 parts of polyfunctional epoxy resin, polyurethane and polyamide block copolymer, 10-20 parts of MQ resin, 5-10 parts of amine curing agent, 5-15 parts of phosphonium flame retardant;The invention also discloses a kind of cover films prepared using the halogen-free resin composition;The cover film has excellent flexibility, ion concentration is low, is not in dendrite, good insulating in the test of resistance to Ion transfer, there is excellent peel strength, heat resistance, dimensional stability, chemical resistance, storage characteristics and processing performance simultaneously, anti-flammability is up to VTM-0 grades of UL94.

Description

A kind of halogen-free resin composition and the flexible printed-circuit board cover film prepared with it
Technical field
The present invention relates to polymer composite manufacturing field more particularly to a kind of halogen-free resin composition and its preparations Flexible printed circuit cover film.
Background technique
Flexible printed circuit is the film made of Kapton or polyester film surface single spreading with cover film Shape insulating materials is the most common protective layer of flexible printed-circuit board.Similar to the solder mask of rigid printed circuit boards, but function Can be more powerful, welding resistance effect is not only acted as, and protection circuit is not damaged by forms such as dust, moisture, chemicals pollutions Effect, while there is certain flexibility and humidification, reduce the influence of conductor stress during bending, improve flexible The resistance to deflection of printed circuit board.
In current industry, the maximum cover film of usage amount is Kapton cover film, it is thin in polyimides Film surface single side coats one layer of adhesive and forms, and common adhesive is by using nbr carboxyl terminal toughening modifying epoxy And be aided with fire retardant, filler and other auxiliary agents and be prepared, such as United States Patent (USP) US20030091842 and Chinese patent Method described in CN102093667A, CN101486883B.However, the usual flexibility of the cover film prepared in this way It is bad, anti-flammability is poor, and the problems such as that there are rubber components is easy to aging, resistance to ion transport is poor.
With the development of flexible printed-circuit board technology, flexibility, heat resistance and reliability requirement of the market to cover film It is higher and higher.Increasingly strict technology has obviously been unable to satisfy with cover film prepared by nbr carboxyl terminal toughening modifying epoxy It is required that.Therefore, it is badly in need of the new resin combination of one kind in industry at present to solve the problems of prior art.
Summary of the invention
It is an object of the invention to overcome the defect of the prior art, provides a kind of halogen-free resin composition and prepared with it Flexible printed-circuit board cover film, the composition have excellent flexibility, anti-flammability and heat resistance;The cover film has Excellent flexibility, ion concentration is low, is not in dendrite in the test of resistance to Ion transfer, good insulating has simultaneously Excellent peel strength, heat resistance, dimensional stability, chemical resistance, storage characteristics and processing performance, anti-flammability is up to UL94VTM- 0 grade.
The invention is realized in this way:
It is an object of the present invention to provide a kind of halogen-free resin composition, which includes to be scattered in have The each component of following parts by weight in solvent:10-20 parts of phosphorous epoxy resin, 10-15 parts of polyfunctional epoxy resin, polyurethane With 35-50 parts of polyamide block copolymer, 10-20 parts of MQ resin, 5-10 parts of amine curing agent, 5-15 parts of phosphonium flame retardant.
Preferably, the solid content of the halogen-free resin composition is 40wt%~70wt%.
Preferably, the phosphorous epoxy resin be DOPO type phosphorous epoxy resin, DOPO-HQ type phosphorous epoxy resin, One or more of phosphate modified epoxy resin mixture.
Preferably, the epoxide equivalent of the polyfunctional epoxy resin is between 160-380g/eq, preferably phenol type phenolic aldehyde Epoxy resin, bisphenol A-type novolac epoxy resin, Study On O-cresol Epoxy Resin, one in four phenol ethane, four glycidol ether Kind or a variety of mixtures.The polyfunctional epoxy resin can not only increase the cohesive strength of composition, improve peel strength, together When the heat resistance and chemical resistance of composition also can be improved.
Preferably, the polyurethane and polyamide block copolymer by diisocyanate, polyether Glycols, binary acid and Binary amine copolymer is made, and wherein polyurethane segment is soft segment, the number-average molecular weight 1500-2200 of polyurethane segment, vitrifying turn Temperature Tg is -40~-20 DEG C;Polyamide segment is hard section, and the number-average molecular weight of polyamide-block is 3000-4500, glass Changing transition temperature is 10~20 DEG C.
Preferably, the amine value of the polyurethane and polyamide block copolymer be 12-18mgKOH/g, amine value too it is low then Heat resistance is insufficient;Amine value is too high, then easily leads to halogen-free resin composition storage stability variation, and processability is deteriorated.
Polyamide segment content is more, then heat resistance is better, but flexibility is deteriorated, toughening increasing is soft not sufficiently effective, and inhales Water rate is got higher, and electrical property is deteriorated;Polyurethane segment content is more, and it is better that toughening increases soft effect, but heat resistance is insufficient.Therefore, Preferably, polyamide segment molal quantity accounts in block copolymer and is no less than 60% in polyurethane and polyamide total mole number;Poly- ammonia Ester segment molal quantity accounts in block copolymer and is no less than 20% in polyurethane and polyamide total mole number.
Preferably, the MQ resin has core-shell structure, preferably by M group organic silicon monomer and Q group organosilicon list Body is through made of hydrolytic condensation, M/Q value is 1.0~1.5.Its M/Q value is too low, then polarity is too high, in resin combination Other components compatibility poor;M/Q value is too high, then is not easy to wash, and remains excessive inorganic ions, influences resistance to Ion transfer performance.
Preferably, the M group organic silicon monomer is that simple function organosiloxane closes chain link R3SiO0.5;In R base Amino can be reacted with epoxy group, make to form chemical bonds between MQ resin and epoxy resin, improve MQ resin and epoxy group The compatibility divided.
Specifically, the M group organic silicon monomer has the following structure:
Wherein n, m take the integer between 8 to 20.
The Q group organic silicon monomer is tetra functional silicon monomer, be can be selected from methyl orthosilicate or ethyl orthosilicate One kind.
The MQ resin is prepared as follows:
(1) deionized water, dehydrated alcohol, toluene, salt are added in the reaction kettle for having agitating paddle, thermometer, condenser pipe Acid and M group organic silicon monomer, are warming up to 60-80 DEG C, are stirred to react 0.5-2h;
(2) the tetra functional silicon monomer of Q group is added dropwise, continues to be stirred to react 0.5-2h at 75-80 DEG C;
(3) it extracts, wash, revolving, obtaining MQ resin.
Preferably, the amine curing agent is selected from 4,4'-diaminodiphenyl sulfone, 3,3'- diaminodiphenylsulfone, double cyanogen One of amine, m-phenylene diamine (MPD), diethylenetriamine and diaminodiphenylmethane are a variety of.
Preferably, SPB-100, the German section Lay of the preferred Ben Otsuka Chemical Co., Ltd manufacture of the phosphonium flame retardant The OP-935 and OP-930 etc. of benefactor department manufacture.
Preferably, the organic solvent is acetone, butanone, cyclohexanone, propylene glycol monomethyl ether, ethylene glycol monomethyl ether, acetic acid second One or more of ester, propylene glycol methyl ether acetate, dimethylformamide mixture.
The preparation method of halogen-free resin composition of the present invention is:Using solvent by the phosphorous asphalt mixtures modified by epoxy resin of said ratio Rouge, polyfunctional epoxy resin, polyurethane and polyamide block copolymer, MQ resin and amine curing agent dissolution, are then added and contain Phosphorus fire retardant, and use the equipment such as ball mill, three-roller, planetary mixer by the solid and liquid component in the present composition Mixing is dispersed with, and obtained liquid dispersion is the halogen-free resin composition.
The second object of the present invention is to provide a kind of flexible printing electricity prepared using the halogen-free resin composition Road plate cover film, formed including Kapton, by above-mentioned composition Kapton surface composition layer and Release paper on composition layer.
Preferably, the Kapton is with a thickness of 5-50 μm;
Preferably, the halogen-free resin composition layer is with a thickness of 5-35 μm.
Preferably, the release paper is with a thickness of 50-150 μm;
Wherein, the flexible printed circuit cover film, preparation method are as follows:By the halogen-free resin composition Side coated on Kapton, then by online dry baking oven, 70-160 DEG C baking 2-4 minutes, have with removing Solvent, and the composition layer of semi-solid preparation is formed, then compound with release paper at 50-70 DEG C, winding obtains described scratching Property printed circuit cover film.
Compared with prior art, the invention has the advantages that and effect:
1, a kind of halogen-free resin composition provided by the invention, the glass transition of polyurethane and polyamide block copolymer Temperature is low, and flexibility is good.MQ resin is a kind of organic/inorganic silicone resin with core-shell structure, and internal is cage modle SiO2Core, Outside is amino-containing long alkyl chain and amino-containing aromatic series segment, and amino-containing long alkyl chain and amino-containing aromatic series The molar ratio of segment is 1:1, while there is good flexibility, heat resistance and suitable reactivity, and place can be effectively controlled In the gummosis behavior of the resin combination of B scalariform state.The present invention using polyurethane and polyamide block copolymer as main toughener, MQ resin increases soft modified epoxy as auxiliary toughener, common toughening;Both contain amino, can all occur with epoxy resin Cross-linking and curing reaction, the compatibility being effectively improved between three, overcoming silicone surface can be low, compatible with other organic resins Property difference problem, and the heat resistance of resin combination can be effectively improved.Appropriate mutually separation can be formed in solidification objects system, and is formed Island structure, when by external force, toughening particle can induce and terminate crazing generation, energy be absorbed, to obtain excellent Different toughening effect.
2, a kind of cover film prepared using the halogen-free resin composition provided by the invention, with the resin combination Prepared cover film has excellent flexibility, and ion concentration is low, is not in dendrite in the test of resistance to Ion transfer, Good insulating, at the same have excellent peel strength, heat resistance, resistance to ag(e)ing, dimensional stability, chemical resistance, storage characteristics and Processing performance, anti-flammability is up to UL94VTM-0 grades.
Specific embodiment
Embodiment 1
One, halogen-free resin composition
1, the halogen-free resin composition includes 10 parts of DOPO type phosphorous epoxy resin, phenol type novolac epoxy resin 10 Part, polyurethane and 35 parts of polyamide block copolymer, 10 parts of MQ resin, 2 parts of dicyandiamide, 3 parts of m-phenylene diamine (MPD), phosphonium flame retardant (SPB-100) 5 parts.
2, the amine value 12mgKOH/g of the polyurethane and polyamide block copolymer, wherein the number of polyurethane segment is equal Molecular weight is 1500, and glass transition temperature Tg is -40 DEG C;The number-average molecular weight of polyamide segment is 3000, glass transition Temperature Tg is 10 DEG C;Polyamide segment accounts for 60% of polyurethane and polyamide segment total mole number in copolymer, polyurethane segment Account for polyurethane and the 40% of polyamide segment total mole number in copolymer.
3, above-mentioned each component dissolved with acetone, mix and is separated into halogen-free resin composition, solid content 40wt%.
Two, flexible printed circuit cover film
Included the following steps with cover film prepared by the halogen-free resin composition:By the halogen-free resin composition Applied to flexible printed circuit cover film.Using coating equipment by the resin composition in 10 μm of polyimide insulative films Surface, 5 μm of rubberization thickness;Toast semi-solid preparation with polyimide insulative film surface formed solid-state composition nitride layer, be finally bonded from Type paper winds to obtain the cover film.
Embodiment 2
One, halogen-free resin composition
1, the halogen-free resin composition includes 15 parts of DOPO-HQ type phosphorous epoxy resin, bisphenol A-type novolac epoxy resin 40 parts of 10 parts, polyurethane and polyamide block copolymer, 15 parts of MQ resin, 5 parts of 4,4 '-diaminodiphenylsulfone, diethylenetriamine 2 Part, 8 parts of phosphonium flame retardant (OP-935).
2, the amine value 15mgKOH/g of the polyurethane and polyamide block copolymer, wherein the number of polyurethane segment is equal Molecular weight is 1800, and glass transition temperature Tg is -35 DEG C;The number-average molecular weight of polyamide segment is 3500, glass transition Temperature Tg is 15 DEG C;Polyamide segment accounts for 70% of polyurethane and polyamide segment total mole number in copolymer, polyurethane segment Account for polyurethane and the 30% of polyamide segment total mole number in copolymer.
3, above-mentioned each component dissolved with cyclohexanone, mix and is separated into halogen-free resin composition, solid content 40wt%.
Two, flexible printed circuit cover film
Included the following steps with cover film prepared by the halogen-free resin composition:By the halogen-free resin composition Applied to flexible printed circuit cover film, using coating equipment by the resin composition in 25 μm of polyimide insulative films Surface, 15 μm of rubberization thickness;Toast semi-solid preparation with polyimide insulative film surface formed solid-state composition nitride layer, be finally bonded from Type paper winds to obtain the cover film.
Embodiment 3
One, halogen-free resin composition
1, the halogen-free resin composition includes 20 parts of phosphate modified epoxy resin, Study On O-cresol Epoxy Resin 15 Part, polyurethane and 45 parts of polyamide block copolymer, 20 parts of MQ resin, 10 parts of 3,3 '-diaminodiphenylsulfone, phosphonium flame retardant (OP-930) 15 parts.
2, the amine value 18mgKOH/g of the polyurethane and polyamide block copolymer, wherein the number of polyurethane segment is equal Molecular weight is 2200, and glass transition temperature Tg is -20 DEG C;The number-average molecular weight of polyamide segment is 4500, glass transition Temperature Tg is 20 DEG C;Polyamide segment accounts for 80% of polyurethane and polyamide segment total mole number in copolymer, polyurethane segment Account for polyurethane and the 20% of polyamide segment total mole number in copolymer.
3, above-mentioned each component dissolved with dimethylformamide, mix and is separated into halogen-free resin composition, solid content 50wt%.
Two, flexible printed circuit cover film
Included the following steps with cover film prepared by the halogen-free resin composition:By the halogen-free resin composition Applied to flexible printed circuit cover film, using coating equipment by the resin composition in 35 μm of polyimide insulative films Surface, 25 μm of rubberization thickness;Toast semi-solid preparation with polyimide insulative film surface formed solid-state composition nitride layer, be finally bonded from Type paper winds to obtain the cover film.
Embodiment 4
One, halogen-free resin composition
1, the halogen-free resin composition includes 18 parts of DOPO type phosphorous epoxy resin, four phenol ethane, four glycidol ether 50 parts of 13 parts, polyurethane and polyamide block copolymer, 20 parts of MQ resin, 9 parts of diaminodiphenylmethane, phosphonium flame retardant (OP- 935) 14 parts.
2, the amine value 16mgKOH/g of the polyurethane and polyamide block copolymer, wherein the number of polyurethane segment is equal Molecular weight is 2000, and glass transition temperature Tg is -25 DEG C;The number-average molecular weight of polyamide segment is 4200, glass transition Temperature Tg is 20 DEG C;Polyamide segment accounts for 75% of polyurethane and polyamide segment total mole number in copolymer, polyurethane segment Account for polyurethane and the 25% of polyamide segment total mole number in copolymer.
3, above-mentioned each component dissolved with butanone, mix and is separated into halogen-free resin composition, solid content 50wt%.
Two, flexible printed circuit cover film
Included the following steps with cover film prepared by the halogen-free resin composition:By the halogen-free resin composition Applied to flexible printed circuit cover film, using coating equipment by the resin composition in 50 μm of polyimide insulative films Surface, 35 μm of rubberization thickness;Toast semi-solid preparation with polyimide insulative film surface formed solid-state composition nitride layer, be finally bonded from Type paper winds to obtain the cover film.
Comparative example 1
One, halogen-free resin composition
1, for the halogen-free resin composition of the comparative example in addition to without MQ resin, other are consistent with embodiment 1.Specifically, institute Halogen-free resin composition is stated to include 10 parts of DOPO type phosphorous epoxy resin, 10 parts of phenol type novolac epoxy resin, polyurethane and gather 35 parts of amide block copolymers, 2 parts of dicyandiamide, 3 parts of m-phenylene diamine (MPD), 5 parts of phosphonium flame retardant (SPB-100).
2, the amine value 12mgKOH/g of the polyurethane and polyamide block copolymer, wherein the number of polyurethane segment is equal Molecular weight is 1500, and glass transition temperature Tg is -40 DEG C;The number-average molecular weight of polyamide segment is 3000, glass transition Temperature Tg is 10 DEG C;Polyamide segment accounts for 60% of polyurethane and polyamide segment total mole number in copolymer, polyurethane segment Account for polyurethane and the 40% of polyamide segment total mole number in copolymer.
3, above-mentioned each component dissolved with acetone, mix and is separated into halogen-free resin composition, solid content 40wt%.
Two, flexible printed circuit cover film
Included the following steps with cover film prepared by the halogen-free resin composition:By the halogen-free resin composition Applied to flexible printed circuit cover film, using coating equipment by the resin composition in 10 μm of polyimide insulative films Surface, 5 μm of rubberization thickness;Toast semi-solid preparation with polyimide insulative film surface formed solid-state composition nitride layer, be finally bonded from Type paper winds to obtain the cover film.
Comparative example 2
One, halogen-free resin composition
1, the halogen-free resin composition of the comparative example is in addition to without polyurethane and polyamide block copolymer, other and implementation Example 2 is consistent.Specifically, the halogen-free resin composition, including 15 parts of DOPO-HQ type phosphorous epoxy resin, bisphenol A-type phenolic aldehyde ring 10 parts of oxygen resin, 15 parts of MQ resin, 5 parts of 4,4 '-diaminodiphenylsulfone, 2 parts of diethylenetriamine, phosphonium flame retardant (OP-935) 8 Part.
2, above-mentioned each component dissolved with cyclohexanone, mix and is separated into halogen-free resin composition, solid content 40wt%.
Two, flexible printed circuit cover film
Included the following steps with cover film prepared by the halogen-free resin composition:By the halogen-free resin composition Applied to flexible printed circuit cover film.Using coating equipment by the resin composition in 25 μm of polyimide insulative films Surface, 15 μm of rubberization thickness;Toast semi-solid preparation with polyimide insulative film surface formed solid-state composition nitride layer, be finally bonded from Type paper winds to obtain the cover film.
Comparative example 3
One, halogen-free resin composition
1, polyurethane and polyamide block copolymer replace with outside polyurethane in the halogen-free resin composition of the comparative example, He and embodiment 3 are consistent.Specifically, the halogen-free resin composition, including 20 parts of phosphate modified epoxy resin, o-Hydroxytoluene 15 parts of formaldehyde epoxy resin, 45 parts of polyurethane, 20 parts of MQ resin, 10 parts of 3,3 '-diaminodiphenylsulfone, phosphonium flame retardant (OP-930) 15 parts.
2, the number-average molecular weight of the polyurethane is 2200, and glass transition temperature Tg is -20 DEG C.
3, above-mentioned each component dissolved with dimethylformamide, mix and is separated into halogen-free resin composition, solid content 50wt%.
Two, flexible printed circuit cover film
Included the following steps with cover film prepared by the halogen-free resin composition:
The halogen-free resin composition is applied to flexible printed circuit cover film, using coating equipment by the resin Composition be coated on 35 μm of polyimide insulative film surfaces, 25 μm of rubberization thickness;Semi-solid preparation is toasted in polyimide insulative film Surface forms solid-state composition nitride layer, is finally bonded release paper and winds to obtain the cover film.
Comparative example 4
One, halogen-free resin composition
1, polyurethane and polyamide block copolymer replace with outside polyamide in the halogen-free resin composition of the comparative example, He and embodiment 3 are consistent.Specifically, the halogen-free resin composition, including 20 parts of phosphate modified epoxy resin, o-Hydroxytoluene 15 parts of formaldehyde epoxy resin, 45 parts of polyamide, 20 parts of MQ resin, 10 parts of 3,3 '-diaminodiphenylsulfone, phosphonium flame retardant (OP-930) 15 parts.
2, the amine value 18mgKOH/g of the polyamide, number-average molecular weight 4500, glass transition temperature Tg 20 ℃。
3, above-mentioned each component dissolved with dimethylformamide, mix and is separated into halogen-free resin composition, solid content 50wt%.
Two, flexible printed circuit cover film
Included the following steps with cover film prepared by the halogen-free resin composition:Using coating equipment by the resin group Close object be coated on 35 μm of polyimide insulative film surfaces, 25 μm of rubberization thickness;Semi-solid preparation is toasted in polyimide insulative film table Face forms solid-state composition nitride layer, is finally bonded release paper and winds to obtain the cover film.
Comparative example 5
One, halogen-free resin composition
1, polyurethane and polyamide block copolymer replace with the poly- of not block in the halogen-free resin composition of the comparative example Outside amide and polyurethane, other are consistent with embodiment 3.Specifically, the halogen-free resin composition, including phosphate modified epoxy 20 parts of resin, 15 parts of Study On O-cresol Epoxy Resin, 15 parts of polyurethane, 0 part of kymene, 20 parts of MQ resin, 3,3 '-diamino 10 parts of diphenyl sulphone (DPS), 15 parts of phosphonium flame retardant (OP-930).
2, the number-average molecular weight of the middle polyurethane segment is 2200, and glass transition temperature Tg is -20 DEG C;Polyamide Amine value 18mgKOH/g, number-average molecular weight 4500, glass transition temperature Tg be 20 DEG C.
3, above-mentioned each component dissolved with dimethylformamide, mix and is separated into halogen-free resin composition, solid content 50wt%.
Two, flexible printed circuit cover film
Included the following steps with cover film prepared by the halogen-free resin composition:Using coating equipment by the resin group Close object be coated on 35 μm of polyimide insulative film surfaces, 25 μm of rubberization thickness;Semi-solid preparation is toasted in polyimide insulative film table Face forms solid-state composition nitride layer, is finally bonded release paper and winds to obtain the cover film.
Comparative example 6
One, halogen-free resin composition
1, the amine value of polyurethane and polyamide block copolymer is lower than in the halogen-free resin composition of the comparative example Outside 12mgKOH/g, other are consistent with embodiment 4.Specifically, the halogen-free resin composition, including the phosphorous asphalt mixtures modified by epoxy resin of DOPO type 18 parts of rouge, 13 parts of four phenol ethane, four glycidol ether, polyurethane and 50 parts of polyamide block copolymer, 20 parts of MQ resin, two 9 parts of diaminodiphenylmethane, 14 parts of phosphonium flame retardant (OP-935).
2, the amine value 11mgKOH/g of the polyurethane and polyamide block copolymer, wherein the number of polyurethane segment is equal Molecular weight is 2000, and glass transition temperature Tg is -25 DEG C;The number-average molecular weight of polyamide segment is 4200, glass transition Temperature Tg is 20 DEG C;Polyamide segment accounts for 75% of polyurethane and polyamide segment total mole number in copolymer, polyurethane segment Account for polyurethane and the 25% of polyamide segment total mole number in copolymer.
3, above-mentioned each component dissolved with butanone, mix and is separated into halogen-free resin composition, solid content 50wt%.
Two, flexible printed circuit cover film
Included the following steps with cover film prepared by the halogen-free resin composition:Using coating equipment by the resin group Close object be coated on 50 μm of polyimide insulative film surfaces, 35 μm of rubberization thickness;Semi-solid preparation is toasted in polyimide insulative film table Face forms solid-state composition nitride layer, is finally bonded release paper and winds to obtain the cover film.
Comparative example 7
One, halogen-free resin composition
1, the amine value of polyurethane and polyamide block copolymer is higher than in the halogen-free resin composition of the comparative example Outside 18mgKOH/g, other are consistent with embodiment 4.Specifically, the halogen-free resin composition, including the phosphorous asphalt mixtures modified by epoxy resin of DOPO type 18 parts of rouge, 13 parts of four phenol ethane, four glycidol ether, polyurethane and 50 parts of polyamide block copolymer, 20 parts of MQ resin, two 9 parts of diaminodiphenylmethane, 14 parts of phosphonium flame retardant (OP-935).
2, the amine value 19mgKOH/g of the polyurethane and polyamide block copolymer, wherein the number of polyurethane segment is equal Molecular weight is 2000, and glass transition temperature Tg is -25 DEG C;The number-average molecular weight of polyamide segment is 4200, glass transition Temperature Tg is 20 DEG C;Polyamide segment accounts for 75% of polyurethane and polyamide segment total mole number in copolymer, polyurethane segment Account for polyurethane and the 25% of polyamide segment total mole number in copolymer.
3, above-mentioned each component dissolved with butanone, mix and is separated into halogen-free resin composition, solid content 50wt%.
Two, flexible printed circuit cover film
Included the following steps with cover film prepared by the halogen-free resin composition:By the halogen-free resin composition Applied to flexible printed circuit cover film, using coating equipment by the resin composition in 50 μm of polyimide insulative films Surface, 35 μm of rubberization thickness;Toast semi-solid preparation with polyimide insulative film surface formed solid-state composition nitride layer, be finally bonded from Type paper winds to obtain the cover film.
Comparative example 8
One, halogen-free resin composition
1, the polyamide of polyurethane and polyamide block copolymer is few (described in the halogen-free resin composition of the comparative example Polyamide segment molal quantity account for polyurethane and polyamide total mole number in block copolymer less than 60%) outside, other and implementation Example 4 is consistent.Specifically, the halogen-free resin composition, including 18 parts of DOPO type phosphorous epoxy resin, four phenol ethane four shrink 50 parts of 13 parts of glycerin ether, polyurethane and polyamide block copolymer, 20 parts of MQ resin, 9 parts of diaminodiphenylmethane, phosphor-containing flame-proof 14 parts of agent (OP-935).
2, the amine value 16mgKOH/g of the polyurethane and polyamide block copolymer, wherein the number of polyurethane segment is equal Molecular weight is 2000, and glass transition temperature Tg is -25 DEG C;The number-average molecular weight of polyamide segment is 4200, glass transition Temperature Tg is 20 DEG C;Polyamide segment accounts for 50% of polyurethane and polyamide segment total mole number in copolymer, polyurethane segment Account for polyurethane and the 50% of polyamide segment total mole number in copolymer.
3, above-mentioned each component dissolved with butanone, mix and is separated into halogen-free resin composition, solid content 50wt%.
Two, flexible printed circuit cover film
Included the following steps with cover film prepared by the halogen-free resin composition:By the halogen-free resin composition Applied to flexible printed circuit cover film, using coating equipment by the resin composition in 50 μm of polyimide insulative films Surface, 35 μm of rubberization thickness;Toast semi-solid preparation with polyimide insulative film surface formed solid-state composition nitride layer, be finally bonded from Type paper winds to obtain the cover film.
Comparative example 9
One, halogen-free resin composition
1, the polyurethane of polyurethane and polyamide block copolymer is few (described in the halogen-free resin composition of the comparative example Polyurethane segment molal quantity account for polyurethane and polyamide total mole number in block copolymer less than 20%) outside, other and implementation Example 4 is consistent.Specifically, the halogen-free resin composition, including 18 parts of DOPO type phosphorous epoxy resin, four phenol ethane four shrink 50 parts of 13 parts of glycerin ether, polyurethane and polyamide block copolymer, 20 parts of MQ resin, 9 parts of diaminodiphenylmethane, phosphor-containing flame-proof 14 parts of agent (OP-935).
2, the amine value 16mgKOH/g of the polyurethane and polyamide block copolymer, wherein the number of polyurethane segment is equal Molecular weight is 2000, and glass transition temperature Tg is -25 DEG C;The number-average molecular weight of polyamide segment is 4200, glass transition Temperature Tg is 20 DEG C;Polyamide segment accounts for 90% of polyurethane and polyamide segment total mole number in copolymer, polyurethane segment Account for polyurethane and the 10% of polyamide segment total mole number in copolymer.
3, above-mentioned each component dissolved with butanone, mix and is separated into halogen-free resin composition, solid content 50wt%.
Two, flexible printed circuit cover film
Included the following steps with cover film prepared by the halogen-free resin composition:By the halogen-free resin composition Applied to flexible printed circuit cover film, using coating equipment by the resin composition in 50 μm of polyimide insulative films Surface, 35 μm of rubberization thickness;Toast semi-solid preparation with polyimide insulative film surface formed solid-state composition nitride layer, be finally bonded from Type paper winds to obtain the cover film.
The measurement of experimental example correlated performance
1, cover film made from above-described embodiment and comparative example is tested for the property, performance is as shown in table 1, table 2.Its Middle commercial product is that CTBN modified epoxy prepares cover film.
2, test method is as follows:
(1) peel strength:It is tested according to IPC-TM-650 method, using fast press in 180 DEG C, 100kgf/cm2Condition It is lower to press cover film and copper foil shiny surface 60 seconds, 180 ° of peel strengths of etching test after solidification.
(2) glue overflow amount:It is tested according to IPC-TM-650 method.
(3) type is covered:Covering filling capacity of the cover film to route in quantitative reaction embodiment and comparative example.By embodiment Measurement circuit is fitted in gained cover film in comparative example, in 180 DEG C, 100kgf/cm2Under the conditions of press 60 seconds fastly after, observation line It whether there is starved, bubble between road, fill bad, the not firm or other defect of pressure.
(4) the resistance to soldering dip temperature of the limit:By cover film copper foil smooth surface in 180 DEG C, 100kgf/cm2Under the conditions of press 60 seconds fastly after Solidify 3 hours in 170 DEG C.Sample after solidification is cut into having a size of 50mm × 50mm sample, then immerses 288 DEG C, 320 respectively DEG C and 360 DEG C of tin liquors in 60 seconds, seen whether layering foaming phenomena, by maximum temperature be the resistance to soldering dip temperature of the limit.
(5) flammability:After tearing release paper, tested according to UL94 vertical combustion.
(6) resistance to ion transport:Cover film is pressed with the route for having formed special pattern up to test sample.Double 85 Under the conditions of, apply 100V DC voltage in sample electrode, continues 1000 hours.It is obstructed if occurring short circuit in 1000 hours It crosses;Conversely, then passing through test.
(7) dendrite:Whether observe between the route for the sample of resistance to Ion transfer has " dendritic growth object ".
(8) resistance to ag(e)ing:Cover film and copper foil smooth surface are pressed, after 170 DEG C solidify 3 hours, 177 DEG C are toasted 240 hours, Then 180 ° of peel strengths are tested according to above-mentioned peel strength test method, and records peel strength conservation rate.
(9) storage characteristics:Cover film is stored 30 days in 25 DEG C, 50%RH environment, if glue overflow amount is less than 0.1mm, no Pass through;Conversely, then passing through test.
Table 1
Table 2
By table 1, table 2 it is found that the cover film prepared in embodiment using halogen-free resin composition of the invention is with excellent Heat resistance, ageing-resistant performance, storage characteristics and resistance to Ion transfer performance, and resistance to Ion transfer test after be not in dendritic knot It is brilliant.The proportion and structure of resin combination in comparative example be not in optimized scope, although also having excellent resistance to ion transport Can, but comprehensive performance is poor, is covering type, glue overflow amount, peel strength, the resistance to aspect of performance such as dip solderability not as good as embodiment, nothing Method meets the performance requirement of flexible printed wiring board.Especially comparative example 7, used polyurethane and polyamide-block are copolymerized Object amine value is excessively high, leads to signified cover film storage characteristics decline.Therefore, resin combination of the invention requires suitable construction The cover film haveing excellent performance could be obtained with the polyurethane and polyamide block copolymer of proportion, MQ tree collocation other components.
In conclusion halogen-free resin composition of the invention, using polyurethane and polyamide block copolymer as main increasing Tough dose, MQ resin cooperates phosphorous epoxy resin, polyfunctional epoxy resin, curing agent and phosphonium flame retardant as auxiliary toughener, can To be cross-linked with each other, reaction forms the polymer network with island structure, not only has excellent flexibility, storage characteristics and heat-resisting Property, and resistance to Ion transfer performance is excellent, and prepared cover film can be used for the field of high reliability request.
Described is only presently preferred embodiments of the present invention, is not intended to limit the invention, it is all in spirit of the invention and Within principle, any modification, equivalent replacement, improvement and so on should all include within protection scope of the present invention.

Claims (10)

1. a kind of halogen-free resin composition, which is characterized in that according to parts by weight, the halogen-free resin composition includes being scattered in Following component in organic solvent:10-20 parts of phosphorous epoxy resin, 10-15 parts of polyfunctional epoxy resin, polyurethane and polyamide 35-50 parts of block copolymer, 10-20 parts of MQ resin, 5-10 parts of amine curing agent, 5-15 parts of phosphonium flame retardant.
2. halogen-free resin composition as described in claim 1, which is characterized in that the solid content of the halogen-free resin composition is 40-70wt%.
3. halogen-free resin composition as described in claim 1, which is characterized in that the organic solvent is acetone, butanone, ring One of hexanone, propylene glycol monomethyl ether, ethylene glycol monomethyl ether, ethyl acetate, propylene glycol methyl ether acetate, dimethylformamide are several Kind mixture.
4. halogen-free resin composition as described in claim 1, which is characterized in that the phosphorous epoxy resin is that DOPO type is phosphorous One or more of epoxy resin, DOPO-HQ type phosphorous epoxy resin, phosphate modified epoxy resin mixture.
5. halogen-free resin composition as described in claim 1, which is characterized in that the epoxide equivalent of the polyfunctional epoxy resin For 160-380g/eq, including phenol type novolac epoxy resin, bisphenol A-type novolac epoxy resin, Study On O-cresol Epoxy Resin, One of four phenol ethane, four glycidol ether or a variety of mixtures.
6. halogen-free resin composition as described in claim 1, which is characterized in that the polyurethane and polyamide block copolymer Amine value be 12~18mgKOH/g;It is total to account for block for polyurethane segment molal quantity in the polyurethane and polyamide block copolymer 20% is no less than in polyurethane segment and polyamide segment total mole number in polymers;Polyamide segment molal quantity accounts for block copolymer No less than 60% in middle polyurethane segment and polyamide segment total mole number;The polyurethane and polyamide block copolymer by Diisocyanate, polyether Glycols, binary acid and binary amine copolymer are made, and wherein polyurethane segment is soft segment, the polyurethane The number-average molecular weight 1500-2200 of segment, glass transition temperature Tg are -40~-20 DEG C;Polyamide segment is hard section, described The number-average molecular weight of polyamide-block is 3000-4500, and glass transition temperature is 10~20 DEG C.
7. halogen-free resin composition as described in claim 1, which is characterized in that the MQ resin is by M group organosilicon list Body is formed with Q group organic silicon monomer through hydrolytic condensation, and M/Q value is 1.0~1.5;The organic silicon monomer of the M group is single Function organosiloxane closes chain link R3SiO0.5;The organic silicon monomer of the M group has the following structure:
Wherein n, m take the integer between 8 to 20;
The Q group is tetra functional silicon monomer, including any one in methyl orthosilicate or ethyl orthosilicate.
8. halogen-free resin composition as described in claim 1, which is characterized in that the amine curing agent is 4,4 '-diamino One of diphenyl sulphone (DPS), 3,3'- diaminodiphenylsulfone, dicyandiamide, m-phenylene diamine (MPD), diethylenetriamine and diaminodiphenylmethane or It is a variety of.
9. a kind of flexible printed-circuit board cover film prepared using halogen-free resin composition according to claims 1-8, It is characterised in that it includes Kapton, the halogen-free resin composition layer coated in Kapton surface and pressure Together in the release paper on the halogen-free resin composition layer.
10. flexible printed-circuit board cover film as claimed in claim 9, which is characterized in that preparation method is:By right It is required that halogen-free resin composition described in any one of 1-8 is coated on polyimide insulative film, and it is dry, organic solvent is removed, The halogen-free resin composition coating that semi-solid preparation is formed on polyimide insulative film, it is then pressed, obtain with release paper To the flexible printed-circuit board cover film.
CN201810725392.6A 2018-07-04 2018-07-04 Halogen-free resin composition and cover film for flexible printed circuit board prepared from same Active CN108864924B (en)

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