CN108861567A - A kind of multi-functional traversing pick device - Google Patents
A kind of multi-functional traversing pick device Download PDFInfo
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- CN108861567A CN108861567A CN201810602954.8A CN201810602954A CN108861567A CN 108861567 A CN108861567 A CN 108861567A CN 201810602954 A CN201810602954 A CN 201810602954A CN 108861567 A CN108861567 A CN 108861567A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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Abstract
本发明涉及一种多功能横移拾取装置,包括机架和安装于机架上的直线横移模组、横移支架、下移直线模组、横移吸附系统、料盒夹持机构、料盒升降机构、机器人和机器人吸附系统;直线横移模组驱动横移支架横移动,下移直线模组竖直设置且固定于横移支架上,下移直线模组驱动横移吸附系统移动;料盒夹持机构包括夹持气缸;机器人驱动机器人吸附系统移动。本发明能在料盒有料时实现料盒内相间层叠的隔纸和PCB板的吸附及转移,又能在料盒料空时对料盒进行夹持转移,机架上沿直线横移模组设置两个工位,并配置料车和料盒升降机构,使整个工序有序合理。整体结构紧凑,可在原设备上直接改进,提高了生产运输效率。
The invention relates to a multi-functional traverse pick-up device, comprising a frame, a linear traverse module installed on the frame, a traverse bracket, a downward linear module, a traverse adsorption system, a material box clamping mechanism, a Box lifting mechanism, robot and robot adsorption system; the linear traverse module drives the traverse support to move horizontally, the downward linear module is vertically installed and fixed on the traverse support, and the downward linear module drives the traverse adsorption system to move; The material box clamping mechanism includes a clamping cylinder; the robot drives the robot adsorption system to move. The invention can realize the adsorption and transfer of the spacers and PCB boards stacked in the material box when there is material in the material box, and can clamp and transfer the material box when the material box is empty, and move the module horizontally along a straight line on the frame Two working stations are set up, and the material trolley and material box lifting mechanism are equipped to make the whole process orderly and reasonable. The overall structure is compact and can be directly improved on the original equipment, which improves the efficiency of production and transportation.
Description
技术领域technical field
本发明涉及物料搬运装置技术领域,具体涉及一种多功能横移拾取装置。The invention relates to the technical field of material handling devices, in particular to a multifunctional lateral movement pick-up device.
背景技术Background technique
常见的横移拾取机构,一般作为设备的某一项动作执行机构,其功能一般为拾取、移动。在某些特殊场合,需要额外增加动作,例如在料盒料空后料盒需要转移,如果增加新的机构来实现会大大增加设备体积、成本,故需要在原结构上进行改进。The common traversing pick-up mechanism is generally used as an action actuator of the equipment, and its function is generally pick-up and movement. In some special occasions, additional actions are required, for example, the magazine needs to be transferred after the magazine is empty. If a new mechanism is added to realize it, the volume and cost of the equipment will be greatly increased, so it is necessary to improve the original structure.
发明内容Contents of the invention
本发明针对上述问题,提供一种多功能横移拾取装置。Aiming at the above problems, the present invention provides a multifunctional traversing pick-up device.
本发明的目的可以通过下述技术方案来实现:一种多功能横移拾取装置,包括机架和安装于机架上的直线横移模组、横移支架、下移直线模组、横移吸附系统、料盒夹持机构、料盒升降机构、机器人和机器人吸附系统;所述机架上面安装两组直线横移模组,两组直线横移模组水平且相平行设置,两组直线横移模组之间连接有传动杆而实现联动;所述横移支架跨设在两组直线横移模组的滑块上,两组直线横移模组驱动横移支架沿直线横移模组移动;所述下移直线模组竖直设置且固定于横移支架上,所述横移吸附系统安装于下移直线模组的滑块上,下移直线模组驱动横移吸附系统沿下移直线模组移动;所述料盒夹持机构包括夹持气缸,两组直线横移模组的滑块侧面分别安装夹持气缸且相向设置;所述机架上沿直线横移模组设置两个工位,每个工位设置一料盒升降机构,所述料盒升降机构安装于机架上且位于直线横移模组的下方,料盒升降机构的滑块上连接有水平设置的料盒放置支撑;所述机器人安装于两组直线横移模组的旁侧,机器人连接机器人吸附系统。The purpose of the present invention can be achieved through the following technical solutions: a multi-functional traversing pick-up device, including a frame and a linear traversing module installed on the frame, a traversing bracket, a downward linear module, a traversing Adsorption system, material box clamping mechanism, material box lifting mechanism, robot and robot adsorption system; two sets of linear traversing modules are installed on the frame, two sets of linear traversing modules are arranged horizontally and parallel to each other, two sets of linear traversing modules The transmission rods are connected between the traversing modules to realize the linkage; the traversing brackets are straddled on the sliders of the two sets of linear traversing modules, and the two sets of linear traversing modules drive the traversing brackets to move the modules along the straight line. group movement; the down-moving linear module is vertically set and fixed on the traversing support, the traversing adsorption system is installed on the slider of the down-moving linear module, and the down-moving linear module drives the traversing adsorption system along the Moving down the linear module moves; the box clamping mechanism includes a clamping cylinder, and the sides of the sliders of the two sets of linear traversing modules are respectively installed with clamping cylinders and are arranged opposite to each other; the linear traversing module on the frame Set two stations, each station is provided with a material box lifting mechanism, the material box lifting mechanism is installed on the frame and located below the linear traverse module, the slider of the material box lifting mechanism is connected with a horizontal setting The material box is placed and supported; the robot is installed on the side of the two sets of linear traverse modules, and the robot is connected to the robot adsorption system.
进一步地,还包括料车,每个工位设置一料车,所述料车位于直线横移模组的下方且可从机架的侧面推入或拉出。Further, it also includes a feeding cart, each station is provided with a feeding cart, and the feeding cart is located below the linear traverse module and can be pushed in or pulled out from the side of the frame.
进一步地,所述横移吸附系统包括第一型材和三根第一阀岛型材,一根第一阀岛型材通过第一直线导轨组件安装于第一型材的一端,该第一阀岛型材可沿第一型材移动并通过锁紧螺钉固定位置,另两根第一阀岛型材分别固定于第一阀岛型材的中部和另一端,三根第一阀岛型材上分别安装有多个第一真空吸盘。Further, the lateral movement adsorption system includes a first profile and three first valve island profiles, one first valve island profile is installed on one end of the first profile through a first linear guide assembly, and the first valve island profile can be Move along the first profile and fix the position by locking screws, the other two first valve island profiles are respectively fixed in the middle and the other end of the first valve island profile, and multiple first vacuum island profiles are installed on the three first valve island profiles sucker.
进一步地,所述机器人吸附系统包括第二型材和两根第二阀岛型材,第二型材的中部安装有机器人连接法兰,一根第二阀岛型材固定于第二型材的一端且该第二阀岛型材的一端安装有寻边传感器,另一根第二阀岛型材通过第二直线导轨组件安装于第二型材的另一端,并且该第二阀岛型材根据寻边传感器的信号反馈来沿第二型材移动,两根第二阀岛型材上分别安装有多个第二真空吸盘。更进一步地,所述第二型材上还安装有颜色传感器和掉板检测传感器。Further, the robot adsorption system includes a second profile and two second valve island profiles, a robot connecting flange is installed in the middle of the second profile, a second valve island profile is fixed on one end of the second profile and the first One end of the second valve island profile is installed with an edge-finding sensor, and the other second valve island profile is installed on the other end of the second profile through the second linear guide assembly, and the second valve island profile moves according to the signal feedback of the edge-finding sensor. Moving along the second profile, a plurality of second vacuum suction cups are respectively installed on the two second valve island profiles. Furthermore, a color sensor and a board drop detection sensor are also installed on the second profile.
进一步地,所述料盒升降机构为丝杆升降机构。Further, the magazine lifting mechanism is a screw lifting mechanism.
本发明的有益效果:能在料盒有料时实现料盒内相间层叠的隔纸和PCB板的吸附及转移,又能在料盒料空时对料盒进行夹持转移。下移直线模组不仅用来驱动横移吸附系统移动,还能用来压实堆叠的隔纸。设置两个工位,并配置料车和料盒升降机构,使整个工序有序合理。整体结构紧凑,可在原设备上直接改进,提高了生产运输效率。The beneficial effect of the invention is that the adsorption and transfer of the interleaving papers and PCB boards stacked in the material box can be realized when the material box has material, and the material box can be clamped and transferred when the material box is empty. The down-moving linear module is not only used to drive the movement of the traversing suction system, but also to compact the stacked separator paper. Two working stations are set up, and the material trolley and material box lifting mechanism are equipped to make the whole process orderly and reasonable. The overall structure is compact and can be directly improved on the original equipment, which improves the efficiency of production and transportation.
附图说明Description of drawings
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为直线横移模组和横移吸附系统部分的示意图。Fig. 2 is a schematic diagram of the linear traverse module and the traverse adsorption system.
图3为料盒夹持机构和料盒升降机构的示意图。Fig. 3 is a schematic diagram of a magazine clamping mechanism and a magazine lifting mechanism.
图4为料盒夹持机构和料盒放置支撑的示意图。Fig. 4 is a schematic diagram of the cartridge clamping mechanism and the support for placing the cartridge.
图5为横移吸附系统的结构示意图。Fig. 5 is a schematic diagram of the structure of the transverse adsorption system.
图6为机器人和机器人吸附系统的示意图。Figure 6 is a schematic diagram of the robot and the robot adsorption system.
图7为机器人吸附系统的结构示意图。Fig. 7 is a schematic structural diagram of the robot adsorption system.
图中部件标号如下:The part numbers in the figure are as follows:
1直线横移模组1 linear traverse module
2伺服电机2 servo motors
3横移支架3 traversing bracket
4下移直线模组4 Move down the linear module
5横移吸附系统5 Traverse Adsorption System
501第一型材501 first profile
502第一阀岛型材502 first valve island profile
503第一直线导轨组件503 first linear guide assembly
504锁紧螺钉504 locking screw
505第一真空吸盘505 first vacuum suction cup
6料盒夹持机构6 Box clamping mechanism
7料盒升降机构7 Material box lifting mechanism
8机器人8 robots
9机器人吸附系统9Robot adsorption system
901第二型材901 second profile
902第二阀岛型材902 second valve island profile
903机器人连接法兰903 robot connection flange
904第二真空吸盘904 second vacuum suction cup
905寻边传感器905 edge finding sensor
906颜色传感器906 color sensor
907掉板检测传感器907 board drop detection sensor
908第二直线导轨组件908 second linear guide assembly
10料车10 material truck
11料盒放置支撑11 material box placement support
12料盒12 boxes
13隔纸13 separator paper
14 PCB板。14 PCB boards.
具体实施方式Detailed ways
以下结合附图详细说明本发明的具体实施方式,使本领域的技术人员更清楚地理解如何实践本发明。尽管结合其优选的具体实施方案描述了本发明,但这些实施方案只是阐述,而不是限制本发明的范围。The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that those skilled in the art can more clearly understand how to practice the present invention. While the invention has been described in connection with preferred specific embodiments thereof, these embodiments are illustrative only and are not intended to limit the scope of the invention.
多功能横移拾取装置,其目的在于,在料盒有料时,将料盒内相间层叠的隔纸和PCB板分别吸附和转移;在料盒料空时,将料盒转移。The purpose of the multifunctional traverse pick-up device is to respectively absorb and transfer the interleaved paper and PCB boards stacked in the material box when there is material in the material box; to transfer the material box when the material box is empty.
参见图1至图4,多功能横移拾取装置,包括机架和安装于机架上的直线横移模组1、横移支架3、下移直线模组4、横移吸附系统5、料盒夹持机构6、料盒升降机构7、料车10、机器人8和机器人吸附系统9。Referring to Figures 1 to 4, the multifunctional traverse pickup device includes a frame and a linear traverse module 1 installed on the frame, a traverse bracket 3, a downward linear module 4, a traverse adsorption system 5, and a material Box clamping mechanism 6, material box lifting mechanism 7, feeding cart 10, robot 8 and robot adsorption system 9.
参见图1至图3,所述机架上面安装两组直线横移模组1,两组直线横移模组1水平且相平行设置,两组直线横移模组1之间连接有传动杆而实现联动,故只需在一组直线横移模组1上安装伺服电机2来提供动力即可;所述横移支架3跨设在两组直线横移模组1的滑块上,两组直线横移模组1驱动横移支架3沿直线横移模组1移动;所述下移直线模组4竖直设置且固定于横移支架3上,所述横移吸附系统5通过支架连接而安装于下移直线模组4的滑块上,下移直线模组4驱动横移吸附系统5沿下移直线模组4移动。Referring to Fig. 1 to Fig. 3, two sets of linear traverse modules 1 are installed on the frame, the two sets of linear traverse modules 1 are arranged horizontally and in parallel, and transmission rods are connected between the two sets of linear traverse modules 1 To achieve linkage, it is only necessary to install a servo motor 2 on one set of linear traversing modules 1 to provide power; A set of linear traverse module 1 drives the traverse bracket 3 to move along the linear traverse module 1; the down-moving linear module 4 is vertically arranged and fixed on the traverse bracket 3, and the traverse adsorption system 5 passes through the bracket Connected and installed on the slider of the down-moving linear module 4 , the down-moving linear module 4 drives the traverse adsorption system 5 to move along the down-moving linear module 4 .
参见图5,所述横移吸附系统5包括第一型材501和三根第一阀岛型材502,一根第一阀岛型材502通过第一直线导轨组件503安装于第一型材501的一端,该第一阀岛型材502可沿第一型材501移动并通过锁紧螺钉504固定位置,另两根第一阀岛型材502分别固定于第一阀岛型材502的中部和另一端,三根第一阀岛型材502上分别安装有多个第一真空吸盘505,通过第一真空吸盘505来吸附隔纸13。Referring to FIG. 5 , the lateral movement adsorption system 5 includes a first profile 501 and three first valve island profiles 502 , one first valve island profile 502 is installed on one end of the first profile 501 through a first linear guide assembly 503 , The first valve island profile 502 can move along the first profile 501 and its position is fixed by locking screws 504. The other two first valve island profiles 502 are respectively fixed on the middle and the other end of the first valve island profile 502. The three first A plurality of first vacuum suction cups 505 are mounted on the valve island profiles 502 respectively, and the spacer paper 13 is sucked by the first vacuum suction cups 505 .
参见图3和图4,所述料盒夹持机构6包括夹持气缸,两组直线横移模组1的滑块侧面分别安装夹持气缸且相向设置。所述机架上沿直线横移模组1设置两个工位,每个工位设置一料盒升降机构7和一料车10,所述料盒升降机构7安装于机架上且位于直线横移模组1的下方,料盒升降机构7为丝杆升降机构,料盒升降机构7的滑块上安装有水平设置的料盒放置支撑11,所述料车10位于直线横移模组1的下方且可从机架的侧面推入或拉出,实现料盒12的送入和取出。Referring to FIG. 3 and FIG. 4 , the cartridge clamping mechanism 6 includes a clamping cylinder, and the sides of the sliders of the two groups of linear traverse modules 1 are respectively installed with the clamping cylinders and arranged opposite to each other. Two stations are set on the frame along the straight-line transverse movement module 1, and each station is provided with a material box lifting mechanism 7 and a feeding cart 10, and the material box lifting mechanism 7 is installed on the frame and is located on a straight line. Below the traversing module 1, the material box elevating mechanism 7 is a screw rod elevating mechanism. A horizontally arranged material box placement support 11 is installed on the slider of the material box elevating mechanism 7. 1 and can be pushed in or pulled out from the side of the frame to realize the feeding and taking out of the material box 12.
参见图1、图6和图7,所述机器人8安装于两组直线横移模组1的旁侧,机器人8连接机器人吸附系统9,所述机器人吸附系统9包括第二型材901和两根第二阀岛型材902,第二型材901的中部安装有机器人连接法兰903,一根第二阀岛型材902固定于第二型材901的一端且该第二阀岛型材902的一端安装有寻边传感器905,另一根第二阀岛型材902通过第二直线导轨组件908安装于第二型材901的另一端,并且该第二阀岛型材902根据寻边传感器905的信号反馈来沿第二型材901移动,两根第二阀岛型材902上分别安装有多个第二真空吸盘904,通过多个第二真空吸盘904来吸附PCB板14;第二型材901上还安装有用于识别PCB板14的颜色传感器906和掉板检测传感器907。Referring to Fig. 1, Fig. 6 and Fig. 7, the robot 8 is installed on the side of the two sets of linear traverse modules 1, the robot 8 is connected to the robot adsorption system 9, and the robot adsorption system 9 includes a second profile 901 and two The second valve island profile 902, the middle part of the second profile 901 is equipped with a robot connecting flange 903, a second valve island profile 902 is fixed on one end of the second profile 901 and one end of the second valve island profile 902 is installed with a search engine side sensor 905, another second valve island profile 902 is installed on the other end of the second profile 901 through the second linear guide assembly 908, and the second valve island profile 902 moves along the second The profile 901 moves, and a plurality of second vacuum suction cups 904 are respectively installed on the two second valve island profiles 902, and the PCB board 14 is adsorbed by the plurality of second vacuum suction cups 904; 14 color sensor 906 and board drop detection sensor 907.
工作时:when working:
(1)一个工位推入至少一个装有料的料盒12的料车10,料车10内装有相间层叠的隔纸13和PCB板14,另一个工位推入装有至少一个空的料盒12的料车10。(1) One station pushes into at least one feeding cart 10 containing material boxes 12. The feeding cart 10 is equipped with alternately stacked spacers 13 and PCB boards 14, and the other station pushes in at least one empty material box. Box 12 of the trolley 10.
(2)两个工位的料盒升降机构7分别将料盒12升起至料盒夹持机构6所在水平位置。(2) The material box elevating mechanism 7 of the two stations respectively lifts the material box 12 to the horizontal position where the material box clamping mechanism 6 is located.
(3)直线横移模组1驱动横移支架3移动至有料的料盒12位置,使横移吸附系统5与下方有料的料盒12上下位置对应,下移直线模组4驱动横移吸附系统5下移至料盒12内,横移吸附系统5吸附住隔纸13后上移,再在直线横移模组1驱动下,移至另一个工位上的空的料盒12处,配合下移直线模组4动作来放置隔纸13;机器人吸附系统9在机器人8动作下,移动至有料的料盒12位置来吸附料盒12内的PCB板14,然后移动至旁侧的PCB板14放置处放置PCB板14。重复横移吸附系统5和机器人吸附系统9的吸附放置动作,从而将层叠的隔纸13和PCB板14一一分开。其中,堆叠的隔纸13可以利用下移直线模组4来压实。(3) The linear traverse module 1 drives the traverse bracket 3 to move to the position of the material box 12, so that the traverse adsorption system 5 corresponds to the upper and lower positions of the material box 12 below, and the downward linear module 4 drives the traverse adsorption The system 5 moves down to the material box 12, and the traverse adsorption system 5 absorbs the spacer 13 and then moves up, and then, driven by the linear traverse module 1, moves to the empty material box 12 on another station. Cooperate with the action of moving down the linear module 4 to place the spacer 13; under the action of the robot 8, the robot adsorption system 9 moves to the position of the material box 12 to absorb the PCB board 14 in the material box 12, and then moves to the PCB on the side The PCB board 14 is placed at the place where the board 14 is placed. The suction and placement actions of the laterally moving suction system 5 and the robot suction system 9 are repeated, so as to separate the laminated spacers 13 and PCB boards 14 one by one. Wherein, the stacked spacers 13 can be compacted by moving down the linear module 4 .
(4)待有料的料盒12取空,另一个工位的料盒升降机构7动作使装满隔纸13的料盒12下降一个料盒12高度,料盒夹持机构6夹持住取空的料盒12,将其移至另一个工位,再松开取空的料盒12而使其叠在装满隔纸13的料盒12上面;有料的料盒12所在工位的料盒升降机构7再上升一个料盒12高度,接着对下一个有料的料盒12内的隔纸13和PCB板14进行拾取并分开。(4) When the material box 12 is empty, the material box elevating mechanism 7 of another station moves to lower the material box 12 filled with spacer paper 13 by one material box 12 height, and the material box clamping mechanism 6 clamps and takes it out. Empty material box 12, it is moved to another station, unclamps the material box 12 of getting empty again and makes it be stacked on the material box 12 that fills spacer 13; The box elevating mechanism 7 raises the height of a magazine 12 again, and then picks up and separates the spacer paper 13 and the PCB board 14 in the next magazine 12 that has material.
(5)装有料的料盒12的料车10空车时,更换该料车10;装有空的料盒12的料车10满车时,更换该料车10。(5) When the feed truck 10 with material boxes 12 is empty, replace the feed truck 10; when the feed truck 10 with empty feed boxes 12 is full, replace the feed truck 10.
应当指出,对于经充分说明的本发明来说,还可具有多种变换及改型的实施方案,并不局限于上述实施方式的具体实施例。上述实施例仅仅作为本发明的说明,而不是对本发明的限制。总之,本发明的保护范围应包括那些对于本领域普通技术人员来说显而易见的变换或替代以及改型。It should be noted that the invention, which has been fully described, is also capable of many variations and modifications, and is not limited to the specific examples of the above-described embodiments. The above-mentioned embodiments are only used as illustrations of the present invention, rather than limiting the present invention. In a word, the protection scope of the present invention shall include those transformations, substitutions and modifications obvious to those skilled in the art.
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